Midian IS-1 User Manual

Manual Revision: 2011-10-11
Covers PCB Revisions:
B
IS-1
Interoperability Switch
1
TABLE OF CONTENTS
Specifications 3 General Information 4 Hardware Installation 5 Hardware Alignment 6 Dip-Switch Settings 6 Controls & Indicators 7 Operation 8 IS-1 Option C 9 Theory of Operation 10 Technical Notes 11 Contact Information 11
2
SPECIFICATIONS
Voltage/Current:
Internal Battery Voltage 9.6 Volts Alkaline Battery Capacity ~565 mAh Battery Life (estimated) 45 hours External Power from Radio 6 - 18 VDC External Power from Optional Wall Adaptor 12-18 VDC Current with Power LED ~11 ma Current VOX or PTT LED 2 ma
Radio Inputs/Outputs:
Audio Input Level 50 mVpp – 20 Vpp AGC Dynamic Range 50 db Audio Output to Mic Circuit Constant 1.3 Vpp or 0.65 Vpp Dip-Switch Settable Audio Output Impedance 1 k or 47 k Dip-Switch Settable
COR Input Logic Low PTT Out: Open-Collector – Logic Low
Mechanical:
Dimensions: 1.85" H x 5.1” W x 5.3" L Operating Temp: -30° to +60° C
3
GENERAL INFORMATION
The IS-1 is designed to permit interoperability between two radios of virtually any type. It can be used as a cross band repeater between a VHF and a UHF radio. It can allow interoperation between a Military HF SSB radio and an APCO 25 radio or between a MotoTRBO radio and a Kenwood NEXEDGE radio. It can be used between mobile and portable radios. It may be battery operated for up to about 50 hours when using two portable radios or may use an optional wall charger. When using mobile radios it can derive its power from the radio.
The IS-1 takes the receive audio from one radio “A” and feeds it into the opposite radio “B’s” microphone circuit. When using portables the receive audio from radio ”A” is detected by the IS-1’s VOX circuit keying radio “B” which passes the above mentioned audio to radio “B”.
When using mobile radios, the VOX is not used and instead the IS-1 converts the COR from radio “A” to a push to talk signal keying radio “B”.
There is a monitor output jack that can be used for recording or monitoring audio with an earphone or speaker amplifier.
The IS-1 Option C is an optional DTMF, 5-Tone, 2-Tone or Pulse Tone decoder to activate and deactivate the unit from field radios using the keypad on the radio or an ANI sequence on a dedicated channel. The decoder will transpond once after activation and twice after deactivation.
The IS-1 Option D is an option Morse Code identification option for in-band use.
4
HARDWARE INSTALLATION
Be certain to follow standard anti-static procedures when handling any of Midian’s products. Use the enclosed matching cables with RJ45 type connectors to plug into the IS-1. The other ends can be
connected to the appropriate type of radio connector using the pin out and color codes show below. See connector pin out in the chart below.
Midian offers several pre-made cables for plug and play operation for certain radios. Contact sales for further information.
Radio 1 uses connector J1 with the following connections:
J1-3: Mic audio (White): Connect to the MIC-High in Radio 1. J1-4: Ground (Black): Connect to ground in Radio 1. J1-5: COR Input (Red): Connect to a point in the radio’s squelch or CTCSS circuit that changes logic level when
a carrier is detected. J1-6: External Power (Green): Connect to a 6-18 VDC source in Radio 1. If power cannot be connected to the
radio use the 9.6 Volt battery power or the optional wall adaptor (12-18 VDC).
J1-7: PTT Out (Yellow): This open collector provides a ground during PTT. Connect this to the PTT of Radio 1. J1-8: Speaker – (Violet): Connect to Speaker - of Radio 1. J1-9: Speaker + or Single Ended Speaker High (Orange): Connect to Speaker + of Radio 1.
Radio 2 uses connector J4 with the following connections:
J4-3: Mic audio (White): Connect to the MIC-High in Radio 2. J4-4: Ground (Black): Connect to ground in Radio 2. J4-5: COR Input (Red): Connect to a point in the radio’s squelch or CTCSS circuit that changes logic level when
a carrier is detected. J4-6: External Power (Green): Connect to a 6-18 VDC source in Radio 2. If power cannot be connected to the
radio use the 9.6 Volt battery power or the optional wall adaptor (12-18 VDC).
J4-7: PTT Out (Yellow): This open collector provides a ground during PTT. Connect this to the PTT of Radio 2. J4-8: Speaker – (Violet): Connect to Speaker - of Radio 2. J4-9: Speaker + or Single Ended Speaker High (Orange): Connect to Speaker + of Radio 2.
5
HARDWARE ALIGNMENT
The IS-1 can use VOX or COR from one radio to act as a PTT to key the other radio. COR is the preferred method if the radio offers this connection as it will not drop out if the user stops talking momentarily. When using COR turn off the VOX dip-switch.
There is a dip-switch that can drop the audio output level from about 1.3 Vpp to 650 mVpp so as not to over drive the opposite radio’s modulator. There is another dip-switch that can set the impedance of the mic input. Turning the impedance switch to low will allow you to drive an old two way radio or military man pack that uses the old carbon mic or carbon mic equivalent (amplified mic).
After connecting the cables to the radios, turn on the radios and set the volume control to a low level of say one quarter to one half off the low end. The AGC will provide a constant level for ranges of 50 mVpp to 20 Vpp. Most portable radios, if turned to max volume, will distort the audio wave form at the speaker.
DIP-SWITCH SETTINGS
The following table shows the default jumper settings and their function:
Dip-Switch
Number
SW1-1 Off Radio 1 Hang Time Switch (on = ~600 msec - off = ~900 msec) SW1-2 Off Radio 2 VOX Enable Switch (on = VOX - off = COR) SW1-3 Off Radio 1 Output Audio Impedance (on = 1 K Ohm - off = 47 K Ohm) SW1-4 Off Radio 1 Output Audio Level (on = 650 mV p-p - off = 1.3 V p-p) SW1-5 Off Radio 2 Output Audio Level (on = 650 mV p-p - off = 1.3 V p-p) SW1-6 Off Radio 2 Output Audio Impedance (on = 1 K Ohm - off = 47 K Ohm) SW1-7 Off Radio 1 VOX Enable Switch (on = VOX - off = COR) SW1-8 Off Radio 2 Hang Time Switch (on = ~600 msec - off = ~900 msec)
Default
Position
Description
6
CONTROLS & INDICATORS
Power LED: This red LED indicates that power is applied to the unit and that the switch is on. Radio 1 COR LED: This yellow LED indicates that the IS-1 is receiving COR from Radio 1. Radio 1 PTT LED: This green LED indicates that the IS-1 is applying push to talk to Radio 1. Radio 2 COR LED: This yellow LED indicates that the IS-1 is receiving COR from Radio 2. Radio 2 PTT LED: This green LED indicates that the IS-1 is applying push to talk to Radio 2. On-Off-On Power Switch: The power switch is a 3 position switch, with the middle position being off. With the
switch in the upper position the unit gets power from an external source such as one of the radios or an optional wall adaptor. In the lower position the unit can get power from a customer supplied 9 V battery.
External Optional Power Adaptor: The IS-1 can be ordered with an optional wall adaptor from Midian (IS-1 Option B) that plugs into this connector. This uses a standard 3.5 mm mini jack with the center pin hot using 6-18 VDC.
7
OPERATION
The IS-1 is connected between 2 radios. When the IS-1 receives COR or VOX from Radio 1, for example, the IS­1 will light the Radio 1 COR LED then assert the PTT Output to key Radio 2, light the Radio 2 PTT LED and pass the audio received from Radio 1 to Radio 2 to be retransmitted.
The power switch is a 3 position switch, with the middle position being off. With the switch in the upper position the unit gets power from an external source such as one of the radios or an optional wall adaptor. In the lower position the unit can get power from a customer supplied 9 V battery.
Using CTCSS or DCS: If it is not desired to have the IS-1 repeat all activity Midian recommends using a different channel with the same frequency set for a different CTCSS/DCS decode (IS-1) and encode (field radio). When the field radios wish to interoperate switching to the second channel will cause the IS-1 to interoperate. The field units on the receiving system will need to switch to the second channel on their radios to respond.
8
IS-1 OPTION C: ENABLE/DISABLE OPTION
The IS-1 Option C is a multi-format decoder to enable/disable the IS-1 using DTMF, 5-Tone, 2-Tone or Pulse Tone signaling from the field radios. If the IS-1 is ordered from the factory with the IS-1 Option C installed it will be connected with the following connections:
P1 IS-1 Option C Connector P1-1: Transpond Audio Output: When the unit is enabled or disabled the IS-1 Option C will key both
radios and transpond once for enable and twice for disable.
P1-2: Battery: This provides 5.5 to 15 VDC to the IS-1 Option C. P1-4: Ground: This provides a common ground to the IS-1 Option C. P1-5: Programming Alert Tone Output: When programming this output can provide programming
confirmation tones. P1-6: Receive Audio Input: This is the point in the audio path of the IS-1 that the IS-1 Option C looks
for the signaling to enable or disable the IS-1.
P1-10: Disable Output: This pin provides the output to disable or enable the IS-1. P1-11: Program Enable: This pin must be grounded prior to applying power to the IS-1 Option C in
order to program the IS-1 Option C.
P1-12: Program Input: This is the program input line from Midian’s KL-3 to program the IS-1 Option C. Operation:
The IS-1 Option C can decode DTMF, 5-Tone, 2-Tone or Pulse Tone signaling for enable and disable. DTMF, 5-Tone and Pulse Tone sequences can be up to 8 digits in length. When the IS-1 Option C sees the disable command the IS-1 Option C disables the PTT Output lines of the IS-1, so that it cannot key the radios. When the enable command is decoded the IS-1 Option C enables the PTT Output lines of the IS-1.
Programming:
The IS-1 Option C programs using Midian’s KL-3 programming cable and software using the UD-1B entry within the software.
9
THEORY OF OPERATION
This discussion pertains to the part numbers on the top section of the drawing. Both audio path circuits (A&B) are identical with the exception of the part numbers and pin out to the respective connectors.
Single ended audio or +/- speaker audio from radio “A” is fed into pin 9 or pins 8&9 into the AGC circuit U1:3. The AGC has a 50 db dynamic range from 50 mVpp to 20 Vpp. It will provide a constant 1.3 Vpp output across R3. Audio is fed out, to the opposite radio’s mic circuit, through R28 where it may be attenuated in half by R29 if the level switch is closed. The audio is presented to the opposite radio on J1-3 via R-27 or R-26. For high impedance radios leave the impedance switch open. For low impedance radios close the switch.
When working with radios that do not have COR available turn on the VOX enable switch. This takes audio from the VOX amp U1:1 triggering Q4 discharging C18 causing comparator U1:4 to place its output high turning on the PTT transistor Q3 and the green PTT LED D2. PTT transistor Q32 will then go low keying the radio. When voice drops out Q4 will start to charge back up eventually exceeding the comparators threshold turning off the PTT. The hang time can be reduced from 900 msec to 600 msec by closing the Hang Time dip switched thus shorting out R24.
A logic low on the COR input on connector J4-5 can also discharge C18 via diode D6 turning on the PTT comparator. When using the COR turn off the VOX enable switch.
The IS 1 employs a 5 volt regulator to power the circuitry. A center off toggle switch allows you to select either internal battery power or external power from the radio or an optional 12-18 volt wall charger. The charger only needs to be capable of 50 mA or less. The charger connector has an internal switch to disconnect the batteries ground side so it cannot be accidently charged. The center off switch also precludes accidental charging of the battery. Alkaline batteries are cheap and readily available and have a 565 mAh capacity. Lithium could also be used and have a higher mAh ratting.
If the IS-1 Option C is used it jams the PTT from the VOX circuit by grounding the base of Q3 via D3:2 during disable.
Transpond from the IS-1 Option C is inserted at P1-1 and fed through op-amp U4:1 into the AGC audio path. During transpond the disable lead from the decoder is momentarily blocked, with a jumper on the decoder, to allow the PTT to key the radios during transpond.
10
TECHNICAL NOTES
VOX Detect: When using VOX detect go ahead beeps must be disabled in the connected radios.
MIDIAN CONTACT INFORMATION
Midian Electronics Inc.
2302 East 22
nd
Street
Tucson, Arizona 85713 USA
Orders: 1-800-MIDIANS Phone: 520-884-7981 Fax: 520-884-0422 E-mail: sales@midians.com Web: www.midians.com
11
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1 2 3 4 5 6
1
C10
C60 100p
C11 100p
C73 100p
C6 100p
C20 100p
C
P1:12
P1:11
P1:5
B
R28 47K
R27
1K
C14 560p
C62 560p
.001u
C15 560p
.001u
TP1
PROG_IN
TP2
PTT_IN
TP3
ALERT_TONE_OUT
C74 560p
.001u
R1 33
C4 560p
C21 560p
.001u
IMPEDANCE
SWITCH
SW1-3
DIP-8
D11:2 A6
C63
C16
C54
.1u
C75
C5
2.2u
VDD
D1 COR_1 YEL
R13
2.4K
C22
Q3 4001
A A
B B
ALERT_TONE_OUT
B
TRANSPOND
SPEAKER HI
OR SPEAKER +
C C
C
J1:3 RJ45-10
MIC_AUDIO
P1:10
DEADBEAT
DISABLE
FROM OPTIONAL DECODER
RJ45-10
RADIO_1
J1:7
PTT_OUT
PROGRAMMING FOR OPTIONAL DECODER
PROG_IN
PTT_IN
P1:1
FROM OPTIONAL DECODER
RJ45-10
RADIO_1
J1:9
50mV - 10VPP
RJ45-10
RADIO_1
J1:8
SPEAKER -
RJ45-10
RADIO_1
J1:5
COR_IN
RJ45-10
RADIO_1
A
23
R57
560K
C9 100p
SD1
2
C33
R29
2.2u 1K
R30
VAN
C8 560p
6
5
1K
413
VOX DETECTOR
100K
C28 560p
R58
1M
-
U4:2
+
R2
1K
LEVEL SWITCH SW1-4 DIP-8
R23
LMV358
C7
2.2u
7
314
D6
14
LMV324
D2 PTT_1 GRN
R24
3.3K
R56 10K
C52
2.2u
C35 .47u
R9 10K
C18
2.2u
U1:4
R16 1M
A
HANGTIME
-
+
R40 10K
R45 47K
VDD
SWITCH
SW1-1
13
12
R46 200K
MMBF546023
R20 200K
Q1 B25
DIP-8
VAN
R17 390K
VAN
Q6
2
3
1 16
R18
0R
1
C38
560p
R44
1.2M
-
U2:1
+
VOX AMP
VDD
R47 470
C41 .47u
LMV324
VDD
3
R22 560K
VAN
R25
1.2M
R21 560K
1
R48 100K
10
VOX ENABLE
SWITCH
2 15
R51 33K
9
-
U2:3
+
AGC 50dB
C43
4.7u
Q5 Y25
SW1-2
DIP-8
LMV324
1.4VPP
C12 560p
8
R4 1K
C27
1u
1.4VPP
VOX ENABLE
C36 1u
8
LMV324
R52 1K
SWITCH
SW1-7
DIP-8
4
R11
R8
33K
470
VAN
9
C25
-
U1:3
AGC 50dB
Q4
Y25
A
.47u
10
+
R10 100K
2
VAN
Q2 MMBF5460
3
1
C19
4.7u
C26
560p
R15
1.2M
2
-
1
U1:1
3
+
LMV324
VOX AMP
R6
100K
R5
100K
6
5
VAN
C45 560p
Q7
B25
VDD
R37
1.2M
560K
HANGTIME SWITCH SW1-8 DIP-8
8 9
VDD
R36
R42
0R
R35
560K
710
VAN
-
+
200K
560p
100K
VDD
U1:2
VDD
R12
C17
R7
411
13
12
R41 390K
R14 47K
LMV324
R39 200K
-
+
R63 10K
C64
2.2u
R19 10K
C29 .47u
C24
.1u
7
R3 1K
C44
2.2u
R50 10K
VOX DETECTOR
14
U2:4
LMV324
R43
1M
MONITOR AMP
R62
3.3K
R31
1K
C65
2.2u
D9 PTT_2 GRN
C55 .1u
1
LMV358
C13
2.2u
R59
100K
512
R61 1M
VDD
R65
1K
R32 1K
5
U4:1
4 8
R26
1K
C34
2.2u
LEVEL SWITCH SW1-5 DIP-8
-
+
C59 560p
2
3
VAN
C84100p 100p
D3
SD1
C61 100p
C30 100p
IMPEDANCE
R60
560K
SWITCH
6 11
SW1-6
DIP-8
D11:1
A6
1 3
Q8 4001
C83 560p
VDD
C58 560p
C31 560p
R64
2.4K
C56
.1u
R66 33
D10 COR_2 YEL
R34 47K
R33
1K
C80
2.2u
C71 100p
C57
.001u
C32
.001u
C69 100p
C79 560p
C70 560p
5 4
2 1
C72 560p
C68 560p
6
TRANSPOND
J4:9
50mV - 10VPP
RJ45-10
J4:8
C81 100p
RJ45-10
J4:5
C67
.001u
P1:6
J2
RJ45-10
J4:3
C76 100p
DEADBEAT
DISABLE
RJ45-10
J4:7
C66
.001u
RJ45-10
J4:4
B
FROM OPTIONAL DECODER
RADIO_2 SPEAKER HI
OR SPEAKER +
RADIO_2 SPEAKER -
RADIO_2 COR_IN
DTMF TO OPTIONAL DECODER
MONITOR3
RADIO_2 MIC_AUDIO
C
FROM OPTIONAL DECODER
RADIO_2 PTT_OUT
RADIO_2 GROUND
A
B
C
D7 SD1
RJ45-10
RADIO_1
J1:4
GROUND
C1 560p
D4
SD1
C2
.001u
D8
5.1V
BT1
1
9V
3
2
EXT
OFF
BAT
SW2
3
2
1
C37 100p 100p
2 3 4 5 61
2
C40
C39 560p
2.2u
560p
RJ45-10
RADIO_1
J1:6
EXT B+
D D
EXTERNAL
POWER
1
C3 100p
2mm Pin
5.5mm OD
J3
5206
U3
4
1
IN1
3
ENA
2
R55
5V
LVF
2R
5
OUT
GND
C50
C49
C51
.001u
C53
2.2u
MIDIAN ELECTRONICS, INC.
2009-08-01 GPC
DATE:
DESIGN:
3
CJS
DWN BY:
REV:
2009-11-05
4
R38
7.5K
D5 PWR RED
VDD
R49 10K
R54
9.1K
APPR
VDD
C42
.1u
411
6
-
7
U2:2
5
+
LMV324
C48
2.2u
SCHEMATIC
COPYRIGHT © 2009
5
IS-1
R53
2R
RJ45-10
RADIO_2
J4:6
EXT B+
C77
C78 100p
C23 100p
C82
560p
.001u
BATTERY
P1:2
TO OPTIONAL DECODER
GROUND
P1:4
TO OPTIONAL DECODER
VAN
C47
C46
.001u
560p
REV
DOCUMENT NAME
ihs7704b2_is1
B2
SHEET PROJECT NUMBER
1 of 1 7704
6
DD
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