The noise date is base on hemi-anechoic chamber, during actual operation; these values are normally somewhat
different as a result of ambient condition.
The above design and specifications are subject to change without prior notice for product improvement.
Service manual
Ph-V-Hz
1, 220-240V~,50Hz
1, 220-240V~,50Hz
m3/h
≤58≤
Ф
Ф
m
Model
Power supply
Capacity Btu/h2800028000
Cooling
Input W32003200
Rated current A1515
EER Btu/w.h8.88.8
Capacity Btu/h
Heating
Input W-----3100
Rated current A
COP W/W-----9.7
Max. current
Starting current
Model ZR34KH-PFJ-522ZR34KH-PFJ-522
Type ScrollScroll
Brand CopelandCopeland
Capacity Btu/h2880028800
Compressor
Input W25202520
Rated current(RLA) A12.112.1
Locked rotor Amp(LRA) A7676
Thermal protector InternalInternal
Capacitor uF5050
Refrigerant oil ml12421242
Model
Indoor
fan motor
Brand WellingWelling
Input W68/65/6268/65/62
Capacitor uF
Speed(hi/mi/lo) r/min1150/1050/9501150/1050/950
Indoor air flow (Hi/Mi/Lo)
Indoor noise level (Hi/Mi/Lo)
Model YDK53-6KYDK53-6K
Outdoor
fan motor
Brand WellingWelling
Input W140140
Capacitor uF3.53.5
Speed r/min800800
Outdoor air flow
Outdoor noise level
Refrigerant type R410A
Design pressure
Refrigerant
piping
Liquid side/ Gas side mm
Max. refrigerant pipe length m2020
Max. difference in level m1010
Operation temp
Ambient temp
Application area
MSG-30CRMSG-30HR
-----
-----
30000
14.5
A2020
A7676
YDK36-4GYDK36-4G
3μF/450V3μF/450V
m3/h1150/1050/9501150/1050/950
dB(A)47/44/4147/44/41
25002500
dB(A)
58
gR22/2250R22/2450
MPa2.62.6
℃
℃
9.53/Ф16.0
17-3017-30
2
18-45-7 - 45
50~6850~68
9.53/Ф16.0
Note:
- 8 -
The noise date is base on hemi-anechoic chamber, during actual operation; these values are normally somewhat
different as a result of ambient condition.
The above design and specifications are subject to change without prior notice for product improvement.
Service manual
Ph-V-Hz
≥
m3/h
Φ
Φ
m
Model
Power supply
Capacity Btu/h
Cooling
Input W
Rated current A
EER Btu/w.h
Capacity Btu/h
Heating
Input W-----
Rated current A
COP W/W-----9.3
Max. current
Starting current
Model
Type
Brand
Capacity Btu/h
Compressor
Input W
Rated current(RLA) A
Locked rotor Amp(LRA) A
Thermal protector 15HM163715HM1637
Capacitor uF60uF/
Refrigerant oil ml12401240
Model
Indoor
fan motor
Brand WellingWelling
Input W
Capacitor uF33
Speed(hi/mi/lo) r/min1260/1150/9901260/1150/990
Indoor air flow (Hi/Mi/Lo)
Indoor noise level (Hi/Mi/Lo)
Model YDK100-6YDK100-6
Outdoor
fan motor
Brand WellingWelling
Input W169169
Capacitor uF55
Speed r/min900900
Outdoor air flow
Outdoor noise level
Refrigerant type R410A
Design pressure
Refrigerant
piping
Liquid side/ Gas side mm
Max. refrigerant pipe length m2525
Max. difference in level m1010
Operation temp
Ambient temp
Application area
MSG-36CRMSG-36HR
1, 220-240V~, 50Hz1, 220-240V~, 50Hz
3500035000
41204120
18.618.6
8.58.5
-----
-----
38000
4100
18.5
A3232
A150150
ZR47K3-PFJ-522ZR47K3-PFJ-522
SCROLLSCROLL
COPELANDCOPELAND
3900039000
35103510
19.319.3
114114
400VAC60uF/≥400VAC
YDK50-4EYDK50-4E
85/80/7785/80/77
m3/h1350/1200/10501350/1200/1050
dB(A)
49/46/4249/46/42
30003000
dB(A)5959
g24002450
MPa2.62.6
℃
℃
9.52/Φ16
17-3017-30
2
18-45-7 - 45
60~7860~78
9.52/Φ16
Note:
The noise date is base on hemi-anechoic chamber, during actual operation; these values are normally somewhat
different as a result of ambient condition.
The above design and specifications are subject to change without prior notice for product improvement.
- 9 -
Service manual
Ph-V-Hz
3Ph,380-420V,50Hz
3Ph,380-420V,50Hz
m3/h
≤58≤
Ф
Ф
m
Model
Power supply
Capacity Btu/h2800028000
Cooling
Input W30003000
Rated current A5.35.3
EER Btu/w.h9.39.3
Capacity Btu/h
Heating
Input W-----3000
Rated current A
COP W/W-----10.7
Max. current
Starting current
Model ZR34KH-TFD-522ZR34KH-TFD-522
Type ScrollScroll
Brand CopelandCopeland
Capacity Btu/h2800028000
Compressor
Input W24802480
Rated current(RLA) A4.64.6
Locked rotor Amp(LRA) A4040
Thermal protector InternalInternal
Capacitor uF----------
Refrigerant oil ml12421242
Model
Indoor
fan motor
Brand WellingWelling
Input W72/67/6372/67/63
Capacitor uF
Speed(hi/mi/lo) r/min1150/1060/9601150/1060/960
Indoor air flow (Hi/Mi/Lo)
Indoor noise level (Hi/Mi/Lo)
Model YDK53-6KYDK53-6K
Outdoor
fan motor
Brand WellingWelling
Input W140140
Capacitor uF3.53.5
Speed r/min800800
Outdoor air flow
Outdoor noise level
Refrigerant type R410A
Design pressure
Refrigerant
piping
Liquid side/ Gas side mm
Max. refrigerant pipe length m2020
Max. difference in level m1010
Operation temp
Ambient temp
Application area
MSG-30CRMSG-30HR
-----
-----
32000
5.3
A77
A4040
YDK36-4GYDK36-4G
3μF/450V3μF/450V
m3/h1150/1050/9501150/1050/950
dB(A)47/44/4147/44/41
25002500
dB(A)
58
gR22/2250R22/2450
MPa2.62.6
℃
℃
9.53/Ф16.0
17-3017-30
2
18-45-7 - 45
50~6850~68
9.53/Ф16.0
Note:
- 10 -
The noise date is base on hemi-anechoic chamber, during actual operation; these values are normally somewhat
different as a result of ambient condition.
The above design and specifications are subject to change without prior notice for product improvement.
Service manual
m3/h
Φ
Φ
m
Model
Power supply
Capacity Btu/h
Cooling
Input W
Rated current A
EER Btu/w.h
Capacity Btu/h
Heating
Input W
Rated current A
COP W/W
Max. current
Starting current
Model
Type
Brand
Capacity Btu/h
Compressor
Input W
Rated current(RLA) A
Locked rotor Amp(LRA) A
Thermal protector
Capacitor uF
Refrigerant oil ml
Model
Indoor
fan motor
Brand
Input W
Capacitor uF
Speed(hi/mi/lo) r/min
Indoor air flow (Hi/Mi/Lo)
Indoor noise level (Hi/Mi/Lo)
Model
Outdoor
fan motor
Brand
Input W
Capacitor uF
Speed r/min
Outdoor air flow
Outdoor noise level
Refrigerant type R410A
Design pressure
Refrigerant
piping
Liquid side/ Gas side mm
Max. refrigerant pipe length m
Max. difference in level m
Operation temp
Ambient temp
Application area
Ph-V-Hz
A
A
m3/h
dB(A)
dB(A)
g
MPa
℃
℃
2
MSG-36CRMSG-36HR
3, 380-420V~, 50Hz3, 380-420V~, 50Hz
3500035000
41204120
6.56.5
8.58.5
-----
-----
-----
-----9.3
1111
4848
ZR34KH-TFD-522ZR34KH-TFD-522
ScrollScroll
CopelandCopeland
3900039000
34803480
6.36.3
43/4843/48
34HM22434HM224
----------
SONTEX 200LT 1242 SONTEX 200LT 1242
YDK50-4EYDK50-4E
WellingWelling
85/80/7785/80/77
33
1260/1150/9901260/1150/990
1350/1200/10501350/1200/1050
49/46/4249/46/42
YDK100-6YDK100-6
WellingWelling
169169
55
900900
30003000
5959
24002450
2.62.6
9.52/Φ16
2525
1010
17-3017-30
18-45-7 - 45
60~7860~78
38000
4100
6.4
9.52/Φ16
Note:
The noise date is base on hemi-anechoic chamber, during actual operation; these values are normally somewhat
different as a result of ambient condition.
The above design and specifications are subject to change without prior notice for product improvement.
- 11 -
Service manual
5. Refrigerant cycle diagram
Ø Cooling only
Ø Heat pump mode
- 12 -
Service manual
7. Schematic diagram and Wiring diagram
7.1 Schematic diagram
- 15 -
7.2.2 Heating mode
MSG-24HR, MSG-30HR
Service manual
A2
A1
- 18 -
MSG-36HR
Service manual
A1A2
- 19 -
7.2.3 Cooling mode (3 Ph)
MSG-30CR (3ph)
Service manual
- 20 -
7.2.4 Heating mode (3 Ph)
MSG-30HR (3ph)
Service manual
1
2
4
6
73
5
- 22 -
MSG-36HR (3ph)
Service manual
- 23 -
Service manual
length
Btu/h
GAS
LIQUID
B (m)A
(m)
(g/m)
3/8’’ (φ9.52)
1/4’’ (φ6.35)
5510301/2’’ (φ12.7)
1/4’’ (φ6.35)
5510301/2’’ (φ12.7)
1/4’’ (φ6.35)
5815305/8’’ (φ15.88)
1/4’’ (φ6.35)
51020305/8’’ (φ15.88)
3/8’’ (φ9.52)
51020655/8’’ (φ15.88)
3/8’’ (φ9.52)
51530653/4’’ (φ19.05)
3/8’’ (φ9.52)
51530
65
8. Installation details
8.1 Wrench torque sheet for installation
Outside diameter
mminchKg.m
φ6.351/41.8
φ9.523/84.2
φ12.71/25.5
φ15.885/86.6
φ19.053/46.6
Torque
8.2 Connecting the cables
The power cord of connect should be selected according to the following specifications sheet.
Grade
Unit7K9K12K18K24K28K
mm21.01.01.52.52.52.5
8.3 Pipe length and the elevation
Capacity
7k~12K
Standard
Pipe size
(m)ElevationElevationrefrigerant
Max.Max.Additional
16K~28K
30K~36K
In case that
more than
Caution:
Capacity is base on standard length and maximum allowance length is base of reliability.
Oil trap should be install per 5-7 meters.
- 24 -
Service manual
8.4 Air purging of the piping and indoor unit
Required tools:
Hexagonal wrench; adjustable wrench; torque wrenches, wrench to hold the joints and gas leak
detector.
Note:
The air in the indoor unit and in the piping must be purged. If air remains in the refrigeration piping, it
will affect the compressor, reduce the cooling capacity, and could lead to a malfunction of unit.
Be sure, using a torque wrench to tighten the service port cap (after using the service port), so that it
prevents the gas leakage from the refrigeration cycle.
Procedure
1. Recheck the piping connections.
2. Open the valve stem of the 2-way valve
counterclockwise approximately 90’, wait
10 seconds, and then set it to closed
position.
§ Be sure to use a hexagonal wrench to operate
the valve stem
3. Check for gas leakage.
§ Check the flare connection for gas leakage
4. Purge the air from the system.
§ Set the 2-way valve to the open position and
remove the cap from the 3-way valve’s
service port.
§ Using the hexagonal wrench to press the
valve core pin, discharge for three seconds
and then wait for one minute.
5. Use torque wrench to tighten the service
port cap to a torque of 1.8 kg.m. (18n.m)
6. Set the 3-way valve to the opened
position.
- 25 -
7. Mounted the valve stem nuts to the 2-way
and 3-way valves.
8. Check for gas leakage.
§ At this time, especially check for gas leakage
from the 2-way and 3-way stem nuts, and
from the service port.
Caution:
If gas leakage is discovered in step (3) above,
take the following measures.
If the leaks stop when the piping connections
are tightened further, continue working from
step (4).
If the gas leaks do not stop when the
connections are retightened, repair the location
of the leak, discharge all of the gas through the
service port, and then recharge with the
specified amount of gas from a gas cylinder.
8.5 Pumping down (Re-installation)
Service manual
Procedure
1. Confirm that both the 2-way and 3-way valves are set to the opened position.
§ Remove the valve stem caps and confirm that the valve stems are in the opened position.
§ Be sure to use a hexagonal wrench to operate the valve stems.
2. Operate the unit for 10 to 15 minutes.
3. Stop operation and wait for 3 minutes, then connect the charge set to the service port of the
3-way valve.
§ Connect the charge hose with the push pin to the gas service port.
4. Air purging of the charge hose.
§ Open the low-pressure valve on the charge set slightly to purge air from the charge hose.
5. Set the 2-way valve to the close position.
6. Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 0.1MPa.
7. Immediately set the 3-way valve to the closed position.
§ Do this quickly so that the gauge ends up indicating 0.3 to 0.5Mpa.
8. Disconnect the charge set, and amount the 2-way and 3-way valve’s stem nuts and service
port caps.
§ Use a torque wrench to tighten the service port cap to a torque of 1.8 kg.m.
§ Be sure to check for gas leakage.
- 26 -
8.6 Re-air purging (Re-installation)
Service manual
Procedure:
1. Confirm that both the 2-way and 3-way valves are set to the closed position.
2. Connect the charge set and a charging cylinder to the service port of the 3-way valve.
§ Leave the valve on the charging cylinder closed.
3. Air purging.
§ Open the valves on the charging cylinder and the charge set. Purge the air by loosening the flare nut
on the 2-way valve approximately 45’ for 3 seconds then closing it for 1 minutes; repeat 3 times.
§ After purging the air, use a torque wrench to tighten the flare nut to on the 2-way valve.
4. Check the gas leakage.
§ Check the flare connections for gas leakage.
5. Discharge the refrigerant.
§ Close the valve on the charging cylinder and discharge the refrigerant until the gauge indicate 0.3 to
0.5 Mpa.
6. Disconnect the charge set and the charging cylinder, and set the 2-way and 3-way valves to
the open position.
§ Be sure to use a hexagonal wrench to operate the valve stems.
7. Mount the valve stems nuts and the service port cap.
§ Be sure to use a torque wrench to tighten the service port cap to a torque 18N.m.
§ Be sure to check the gas leakage.
- 27 -
Service manual
8.7 Balance refrigerant of the 2-way, 3-way valves
Procedure:
1. Confirm that both the 2-way and 3-way valves are set to the open position.
2. Connect the charge set to the 3-way valve’s service port.
§ Leave the valve on the charge set closed.
§ Connect the charge hose with the push pin to the service port.
3. Open the valves (Low side) on the charge set and discharge the refrigerant until the gauge
indicates 0.05 to 0.1 Mpa.
§ If there is no air in the refrigeration cycle [the pressure when the air conditioner is not running is
higher than 0.1Mpa, discharge the refrigerant until the gauge indicates 0.05 to 0.1 Mpa. If this is the
case, it will not be necessary to apply a evacuation.
§ Discharge the refrigeration gradually; if it is discharged too suddenly, the refrigeration oil sill be
discharged.
- 28 -
8.8 Evacuation
Service manual
Procedure:
1. Connect the vacuum pump to the charge set’s centre hose.
2. Evacuation for approximately one hour.
§ Confirm that the gauge needle has moved toward -0.1 Mpa (-76 cmHg) [vacuum of 4 mmHg or less].
3. Close the valve (Low side) on the charge set, turn off the vacuum pump, and confirm that the
gauge needle does not move (approximately 5 minutes after turning off the vacuum pump).
4. Disconnect the charge hose from the vacuum pump.
§ Vacuum pump oil, if the vacuum pump oil becomes dirty or depleted, replenish as needle.
- 29 -
8.9 Gas charging
Service manual
Procedure:
1. Connect the charge hose to the charging cylinder.
§ Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom
of the cylinder.
2. Purge the air from the charge hose.
§ Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the
air (be careful of the liquid refrigerant).
3. Open the valves (Low side) on the charge set and charge the system with liquid refrigerant.
§ If the system cannot be charge with the specified amount of refrigerant, if can be charged with a little
at a time (approximately 150g each time0 while operating the air conditioner in the cooling cycle;
however, one time is not sufficient, wait approximately 1 minute and then repeat the
procedure.(pumping down-pin).
4. Immediately disconnect the charge hose from the 3-way valve’s service port.
§ Stopping partway will allow the refrigerant to be discharged.
§ If the system has been charged with liquid refrigerant while operating the air conditioner, turn off the
air conditioner before disconnecting the hose.
5. Mounted the valve stem caps and the service port
§ Use torque wrench to tighten the service port cap to a torque of 18N.m.
The air conditioner starts defrosting automatically if outdoor unit frosts in heating operating.
At this time, PRE-DEF. indicator illuminates.
§ Auto indicator:
This indicator flashes when the air conditioner is in AUTO operation.
§ ECON indicator
This indicator illuminates while the air conditioner is in economic operation.
- 43 -
lamp
lamp
Indoor fan speed has been out of control for over 1 minute
X
Indoor room temp. or evaporator sensor is open circuit or short circuit
On
Over current protection of the compressor occurs 4 times
X
EEROM error
On
No over-zero signal
Flash at 5Hz
lamp
lamp
lamp
Over current protection of the compressor occurs 4 times
X
Indoor fan speed has been out of control for over 1 minute
X
No over-zero signal
Temp. sensor on indoor evaporator is open circuit or short circuit
X
X
Indoor room temp. sensor is open circuit or short circuit
X
X
EEROM error
On
Xr Extinguish
Flash at 5Hz
12.2 Troubleshooting
For cooling mode:
Service manual
Failure phenomenon
r
Extinguish
For heat pump mode:
Failure phenomenon
Operation
Operation
Timer
Timer
Defrosting
- 44 -
Service manual
12.3 Diagnostic chart
After energizing, no indicator is lighted and the air conditioner can’t be operated.
- 45 -
Service manual
12.4 Resetting phenomenon often occurs during operation.
(That is automatically entering to the status when power is on.)
The reason is that the instantaneous voltage of main chip is less than 4.5V. Check according to the
following procedure:
Resetting phenomenon often occurs during operation.
Yes
After changing indoor PCB, check if the failure realease.
Yes
After changing indoor fan motor, check if the failure realease.
YES
Power supply circuit has problems.
Indoor PCB is defective.
12.5 Operation lamp flashes and Timer lamp off.
Yes
12.6 Operation lamp flashes and Timer lamp on.
- 46 -
Service manual
12.7 Operation lamp off and Timer lamp flashes
12.8 Operation lamp on and Timer lamp flashes
EEROM error, indoor PCB is defective.
12.9 Operation lamp flashes, Timer lamp flashes .
This is alarm signal when the main chip can’t detect over-zero signal. When such failure occurs, the
main control board must have fault.
- 47 -
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