Midea MSC-09HRFN1-QD2E, MSC-12HRFN1-QD2E Service Manual

SERVICE MANUAL
MIDEA AIR CONDITIONER
SPLIT WALL-MOUNTED TYPE
MSC-09HRFN1-QD2E MSC-12HRFN1-QD2E
V1.1
May, 2010
CONTENTS
1. Precaution............................................................................................................................... 1
1.1 Safety Precaution .................................................................................................................. 1
1.2 Warning .............................................................................................................................. 1
2. Function .................................................................................................................................. 4
3. Dimension ............................................................................................................................... 6
3.1 Indoor Unit .......................................................................................................................... 6
3.2 Outdoor Unit ........................................................................................................................ 7
4. Specification ........................................................................................................................... 8
5. Refrigerant cycle diagram ...................................................................................................... 9
6. Wiring diagram ..................................................................................................................... 10
6.1 Indoor Unit ......................................................................................................................... 10
6.2 Outdoor Unit ....................................................................................................................... 10
7. Installation details................................................................................................................ 12
7.1 Wrench torque sheet for installation ........................................................................................ 12
7.2 Connecting the cables ........................................................................................................... 12
7.3 Pipe length and the elevation ................................................................................................. 12
7.4 Air purging of the piping and indoor unit.................................................................................. 12
7.5 Pumping down (Re-installation) .............................................................................................. 14
7.6 Re-air purging (Re-installation) ............................................................................................... 15
7.7 Balance refrigerant of the 2-way, 3-way valves ......................................................................... 16
7.8 Evacuation .......................................................................................................................... 17
7.9 Gas charging ....................................................................................................................... 18
8. Operation characteristics ..................................................................................................... 19
8.1 MSC-09HRFN1-QD2E ............................................................................................................ 19
8.2 MSC-12HRFN1-QD2E ............................................................................................................ 20
9. Electronic function ................................................................................................................ 21
9.1 Abbreviation ........................................................................................................................ 21
9.2 Display function ................................................................................................................... 21
9.3 Protection ........................................................................................................................... 21
9.4 Fan-Only Mode .................................................................................................................... 23
9.5 Cooling Mode ...................................................................................................................... 23
9.6 Drying mode ....................................................................................................................... 24
9.7 Heating mode ...................................................................................................................... 24
9.8 Auto mode function .............................................................................................................. 28
9.9 Forced operation function ...................................................................................................... 28
9.10 Action of 4-way valve .......................................................................................................... 28
9.11 Action of Electronic Control Valve…………………………………………………………………………..29
9.12 Action of outdoor fan…………………………………………………………………………………………30
9.13 Oil return function .............................................................................................................. 31
9.14 Timer function ................................................................................................................... 31
9.15 Sleep function mode ........................................................................................................... 32
9.16 Auto-Restart function .......................................................................................................... 32
9.17 Ionizer function(optional) .................................................................................................... 32
9.18 Outdoor heating cable ....................................................................................................... 32
10. Troubleshooting .................................................................................................................. 33
10.1 Indoor Unit Error Display ..................................................................................................... 35
10.2 Diagnosis and Solution ........................................................................................................ 36
10.3 Key parts checking. ............................................................................................................ 39
1
1. Precaution
1.1 Safety Precaution
n To prevent injury to the user or other
people and property damage, the following instructions must be followed.
n Incorrect operation due to ignoring
instruction will cause harm or damage.
n Before service unit, be sure to read
this service manual at first.
1.2 Warning
Ø Installation
n Do not use a defective or underrated
circuit breaker. Use this appliance on a dedicated circuit.
There is risk of fire or electric shock.
n For electrical work, contact the
dealer, seller, a qualified electrician, or an Authorized service center.
Do not disassemble or repair the product,
there is risk of fire or electric shock.
n Always ground the product.
There is risk of fire or electric shock.
n Install the panel and the cover of
control box securely.
There is risk of fire of electric shock.
n Always install a dedicated circuit and
breaker.
Improper wiring or installation may cause fore
or electric shock.
n Use the correctly rated breaker of
fuse.
There is risk of fire or electric shock.
n Do not modify or extend the power
cable.
There is risk of fire or electric shock.
n Do not install, remove, or reinstall
the unit by yourself(customer).
There is risk of fire, electric shock, explosion,
or injury.
n Be caution when unpacking and
installing the product.
Sharp edges could cause injury, be especially careful of the case edges and the fins on the condenser and evaporator.
n For installation, always contact the dealer or an Authorized service center.
There is risk of fire, electric shock, explosion,
or injury.
n Do not install the product on a
defective installation stand.
It may cause injury, accident, or damage to
the product.
n Be sure the installation area does not
deteriorate with age.
If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury.
n Do not let the air conditioner run for a long time when the humidity is very high and a door or a window is left open.
Moisture may condense and wet or damage furniture.
n Take care to ensure that power cable could not be pulled out or damaged during operation.
There is risk of fire or electric shock.
n Do not place anything on the power cable.
There is risk of fire or electric shock.
n Do not plug or unplug the power supply plug during operation.
There is risk of fire or electric shock.
n Do not touch (operation) the product with wet hands.
There is risk of fire or electric shock.
n Do not place a heater or other appliance near the power cable.
There is risk of fire and electric shock.
n Do not allow water to run into electric parts.
It may cause fire, failure of the product, or electric shock.
n Do not store or use flammable gas or combustible near the product.
There is risk of fire or failure of product.
n Do not use the product in a tightly closed space for a long time.
Oxygen deficiency could occur.
n When flammable gas leaks, turn off the gas and open a window for ventilation before turn the product on.
Do not use the telephone or turn switches on or off.
There is risk of explosion or fire.
n If strange sounds, or small or smoke
2
comes from product. Turn the breaker off or disconnect the power supply cable.
There is risk of electric shock or fire.
n Stop operation and close the window
in storm or hurricane. If possible, remove the product from the window before the hurricane arrives.
There is risk of property damage, failure of
product, or electric shock.
n Do not open the inlet grill of the
product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.)
There is risk of physical injury, electric shock,
or product failure.
n When the product is soaked (flooded
or submerged), contact an Authorized service center.
There is risk of fire or electric shock.
n Be caution that water could not
enter the product.
There is risk of fire, electric shock, or product
damage.
n Ventilate the product from time to
time when operating it together with a stove, etc.
There is risk of fire or electric shock.
n Turn the main power off when
cleaning or maintaining the product.
There is risk of electric shock.
n When the product is not be used for a
long time, disconnect the power supply plug or turn off the breaker.
There is risk of product damage or failure, or
unintended operation.
n Take care to ensure that nobody
could step on or fall onto the outdoor unit.
This could result in personal injury and
product damage.
Ø CAUTION
n Always check for gas (refrigerant)
leakage after installation or repair of product.
Low refrigerant levels may cause failure of
product.
n Install the drain hose to ensure that
water is drained away properly.
A bad connection may cause water leakage.
n Keep level even when installing the
product.
To avoid vibration of water leakage.
n Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods.
It may cause a problem for your neighbors.
n Use two or more people to lift and transport the product.
Avoid personal injury.
n Do not install the product where it will be exposed to sea wind (salt spray) directly.
It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation.
Ø Operational
n Do not expose the skin directly to
cool air for long periods of time. (Do not sit in the draft).
This could harm to your health.
n Do not use the product for special purposes, such as preserving foods, works of art, etc. It is a consumer air conditioner, not a precision refrigerant system.
There is risk of damage or loss of property.
n Do not block the inlet or outlet of air flow.
It may cause product failure.
n Use a soft cloth to clean. Do not use harsh detergents, solvents, etc.
There is risk of fire, electric shock, or damage to the plastic parts of the product.
n Do not touch the metal parts of the product when removing the air filter. They are very sharp.
There is risk of personal injury.
n Do not step on pr put anything on the product. (outdoor units)
There is risk of personal injury and failure of product.
n Always insert the filter securely. Clean the filter every two weeks or more often if necessary.
A dirty filter reduces the efficiency of the air conditioner and could cause product malfunction or damage.
n Do not insert hands or other object through air inlet or outlet while the product is operated.
There are sharp and moving parts that could cause personal injury.
3
n Do not drink the water drained from
the product.
It is not sanitary could cause serious health
issues.
n Use a firm stool or ladder when
cleaning or maintaining the product.
Be careful and avoid personal injury.
n Replace the all batteries in the
remote control with new ones of the same type. Do not mix old and mew batteries or different types of batteries.
There is risk of fire or explosion.
n Do not recharge or disassemble the batteries. Do not dispose of batteries in a fire.
They may burn of explode.
n If the liquid from the batteries gets onto your skin or clothes, wash it well with clean water. Do not use the remote of the batteries have leaked.
The chemical in batteries could cause burns
or other health hazards
4
2. Function
When the power supply is
interrupted and then restore, the air conditioners automatically restore the previous function setting.
BLDC fan motor
Maintain the room temperat
ure in accordance w
ith the setting temperature.
The mode can be change by the room temperature.
The louver can be set at the desired position or
swing up and down automatically
The function is usually used in rainy days in
springtime or damp areas.
Th
e fan is turn to low speed (cooling/heating).
The unit will be turn off at the seventh hour.
The unit will decide the louver direction according to
operation mode.
Turbo wind, high, med, low, breeze.
Restarting is for approx. 3 minutes..
Prevent the w
ater being fr
ozen on evaporator by sensing
the evaporator pipe temperature in cooling mode
Room temperature sensor.
Pipe temperature sensor.
Indoor unit
Operation by remote controller
Sensing by room temperature
Room temperature control
Anti-freezing control in cooling
Time Delay Safety control
Indoor fan speed control
Two-direction air vane
Sleep mode auto control
Independent dehumidification
Air flow Direction control
Auto mode
Temp. Compensation
Flexible wiring connection
Auto defrost
Ionizer (Optional)
Anti-cold function
Self-diag. function
Auto-restart function
Prevent the cold wind at the
beginning of unit start.
5
It protects the valves and prevents water
from dripping.
The unit has 3 mins delay between continuously ON/OFF operations.
Outdoor unit
Power relay control
The hydrophilic fin can improve the heating efficiency at operation mode.
Hydrophilic aluminum fin
It is only operated in the heating operation mode except defrosting operation.
Anti-rust cabinet
Valve protection cover
4 way valve control
Made from electrolytic zinc steel sheet and anti-rust coated components.
Low noise air flow system
Bird tail propeller fan makes
the outdoor unit run more quietly.
Discharge pipe temperature protect
EEV control
Low ambient heating
BLDC fan motor
6
3. Dimension
3.1 Indoor Unit
MSC-09HRFN1-QD2E MSC-12HRFN1-QD2E
Model W(mm) H(mm) D(mm) MSC-09HRFN1-QD2E 790 265 195 MSC-12HRFN1-QD2E 920 292 225
7
3.2 Outdoor Unit
MOC1-09HFN1-QD2E
MOF-12HFN1-QD2E
8
4. Specification
Indoor
MSC-09HRFN1-Q
D2E MSC-
12HRFN1-QD2E
Outdoor
MOC1-
09HFN1-QD2E MOF-12HFN1-QD2E
Power supply
Ph-V-Hz
1,220-240V~,50
/60Hz
1, 220
-
240V~, 50
/60Hz
Moisture Removal
L/h 1.2 1.4
Max. input consumption
W 1950
2950
Max. current
A
9.0 13.5
Compressor
Model DA108X1C
-
20FZ3
DA150S1C
-
20FZ Type
Rotary
DC
Twin-Rotary DC
Brand
TOSHIBA
TOSHIBA
Capacity
W
3195 4480 Input W 855 1150 Rated current(RLA)
A
5.3 9.7 Thermal protector
CS-74 KSD301
Capacitor
uF No No
Refrigerant oil
ml
480 500
Indoor fan motor
Model
WZDK20
-
38G WZDK30
-
38G Brand
Welling/Panasonic
Welling/Panasonic
Out
put W 20 30 Speed(hi/mi/lo)
r/min 1200/900/700 1120/830/
650 Indoor air flow (Hi/Mi/Lo)
m3/h 600/50
0/380 630/
520/400 Indoor noise level (Hi/Mi/Lo)
dB(A) 39/32/25 43/34/26
Indoor unit
Dimension (W*H*D)
mm
790*265*198
920*292*
225 Packing (W*H*D)
mm
875*3
7
5*285 101
5*368*295 Net/Gross weight
Kg 8.5/10.5 11.5/14.5
Outdoor fan motor
Model
WZDK35
-
38G WZDK50
-
38G Brand
Welling/Panasonic
Welling/Panasonic
Out
put W 35 50 Speed
r/min 80
0/550 75
0/500 Outdoor air flow
m3/h 2000 2500 Outdoor noise level
dB(A) 54 55
Outdoor unit
Dimension(W*H*D)
mm
760*590*285
845*695*335
Packing (W*H*D)
mm
887*64
5*355
965*75
5*395 Net/Gross weight
Kg 39/42 47/51
Refrigerant ty
pe R410A
g 1260 1400
Refrigerant piping
Liquid side/ Gas side
mm
Ф6.35/Ф9.53
Ф6.35/Ф9.53
Max. refrigerant pipe length
m 20 20
Max. difference in level
m 8 8
Operation temp
17 ~ 30
17 ~ 30
Ambient temp
℃ -15 ~ 50
-15 ~ 50
The above design and specifications are subject to change without prior notice for product improvement.
9
5. Refrigerant cycle diagram
10
6. Wiring diagram
6.1 Indoor Unit
MSC-09HRFN1-QD2E MSC-12HRFN1-QD2E
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