※ Manufacture reserves the right to discontinue, or change at any time, specifications or designs without notices
and with
out incurring obligations.
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
1. Outdoor units lineup
MGRH5A-PA1Z, MGRH7A-PA1Z
Model
MGRH5A-PA1Z
MGRH7A-PA1Z
Power Supply
(V/Ph/Hz)
220-240/1 /505.0kW DC InverterPlate typeHeat pump Built-in R410A
220-240/1/507.0kW DC InverterPlate typeHeat pump Built-in R410A
Capacity
Compressor
type
Heat
exchanger
A/C mode
Hydraulic
module
Refrigerant
Model
MGRH10A-PA1Z
MGRH12A-PA3Z
MGRH14A-PA3Z
MGRH16A-PA3Z
2
MGRH10A-PA1Z,MGRH12A-PA3Z
MGRH14A-PA3Z, MGRH16A-PA3Z
Power Supply
(V/Ph/Hz)
220-240/1/5010.0 DC InverterPlate typeHeat pump Built-in R410A
380-415/3/5011.2 DC InverterPlate typeHeat pump Built-in R410A
380-415/3/5012.5 DC InverterPlate typeHeat pump Built-in R410A
380-415/3/5014.5 DC InverterPlate typeHeat pump Built-in R410A
Capacity
Compressor
type
Heat
exchanger
A/C mode
Hydraulic
module
Refrigerant
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
2.Features
2.1 High efficient DC inverter compressor
Full DC inverter mini chiller adopts highly intelligent inverter-driven compressor
enables the output of the out
door unit to be modulated by the real heat load demands..
. This advanced technology
This advanced system ensures precise temperature regulation and highly efficient energy usage, making a
significant contribution to limiting the impact on the environment.
Highly Efficient DC Motor:
- Creative motor core design
- High density neodymium magnet
- Concentrated type stator
-Wider operating frequency range
Better balance and Extremely Low Vibration:
- Twin eccentric cams
- 2 balance weights
Highly Stable Moving Parts:
- Optimal material matching rollers and vanes
Compressor
(Twin Rotary) structure
-Optimize compressor drive technology
- Highly robust bearings
-Compact structure
2.2 High performance heat exchanger
The new designed window fins enlarge the heat-exchanging area,
which decrease the air resistance, save more power and enhance heat
exchan
ge performance.
Hydrophilic film fins and inner-threaded copper pipes optimize heat
New designOriginal design
High efficiency inner-thread pipe,
enhance heat transfer.
exchange efficiency.
2.3 Low-operating sound design
Optimally design fan shape and new designed discharge air grille and air deflector, making higher air volume
and reduces running noise..
Air deflector
New grille
New fan
4
2.4 High efficiency
1
2
EER
3.5
3
.5
2
.5
1
0.5
0
3.23
5kW7kW10kW12kW14kW16kW
COP
3.5
3.24
3.11
3.2
3.39
3.5
3.31
3.31
3.21
3.25
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
3.20
3.30
3
2.5
2
1.5
1
0.5
0
5kW7kW10kW12kW14kW1 6kW
2.5 Wideoperationtemperaturerange
Stable and safe running at wide ambient temperature range, cooling performance from -5 ˚C to 46˚C,
heating from -15˚C to 27˚C.
COOLING MODE
-5°C
46°C
HEATING MODE
-15°C
-20
-10
0 10203040
27°C
50
°C(D.B.)
Outdoor temp.
2.6 Energy saving and high reliability
By adopting high efficiency plate heat exchanger, the energy consumption can be reduced.
5
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
a. Metallic protective cabinet with rustproof polyester paint;
b. Built-in with voltage protection, current protection, anti-freezing protection, water flow protection and
etc., effectively guarantee the system to work safely.
2.7 User friendly remote control
Switch SW4_1(10kW) or SW3_1(12-16kW) on the PCB to ON to enable the following remote control
functions. The setting is not default at factory.
Remote shut down
Remote cooling and heating
Note:When all controller controls together, the unit will work according to the last order.
5/7kW will be available soon.
2.8 Flexible and convenient control
Built-in electronic controller at factory.
Compact devices with advanced function and friendly user interface.
The chiller can be controlled by wired controller (KJR-120F/BMK-E)
also which is optional chosen.
Note: When connecting wired controller, outdoor unit control panel is mainly used for display which can
check parameters and inquiry, and can’t be used to set mode and temperature.
Built-in water pressure gauge. Inspect the water pressure all the time.
2.9 Integrated and compact design
Fully integrated and built-in hydraulic module, such as expansion tank, plate type of heat exchanger,
water circulating pump, etc. It saves installation space and cost.
2.10 EXV control flow more precisely
Patented liquid distribution components to maximize performance and minimize defrost impact.
Stable and accurate gas flow control. EXV achieves 500 pulses to adjust flow precisely. Ensure the
temperature-control precisely and steadily to provide a comfortable environment.
6
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
Fast respond resulting in higher efficiency and improved reliability.
100%
95%
90%
85%
80%
75%
70%
65%
60%
55%
50%
45%
40%
35%
30%
25%
20%
15%
10%
2.11 Water pump starts/stops compulsory function
Press “Check” button for 3 seconds to start the water pump operating when the unit is standby. Press
“Check” button for 3 seconds again to stop the water pump.
7
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
3. Description of main components
Structure
Panels and base are made from galvanized steel plate painted with epoxy power to ensure total resistance
to atmospheric pollution, conde
Condenser coils:
The coils are made from high performance and seamless copper tuber and high surface area aluminum fins
to ensure optimum heat exchange capability. Condenser coil protection grill is standard.
Fan motor:
To achieve high efficiency heat exchange, the unit is equipment with the high performance axial-flow fans.
The fan is driven directly by weather proof motor to ensure reliable operation, the fan motor is six-pole
electric motor with built-in thermal cut-out.
Evaporator:
The heat exchanger is made of AISI 316 stainless steel to ensure high heat exchange efficiency, complete
with electric heater and differential pressure switch. The complete heat exchanger is insulated with thermal
insulation closed cell rubber foam to give optimum thermal insulation.
Hydraulic module:
It is fully integrated and equipped with key hydraulic components such as expansion tank, plate type of
heat-exchanger, water circulating pump.
The water pressure difference switch is provided in the units to protect against damage to the water pump.
Power and control electrical panel
Power and control electrical panel constructed in accordance with IEC 204-1/EN60335-2-40, complete with
compressor contactor, control via control panel.
nsate collection pan as standard.
11
12
1
1 Electrical p
anel
2 Display panel
3 Plate heat exchanger
4 4-way valve
5 High pressure switch
6 Low pressure switch
7 Water Pump
8 Accumulator
9 Water flow switch
10 Compressor
11 Condenser
12 Expansion tank
13 Axial-flow fan
11 Electrical panel
12 High pressure switc
13 4-ways valve
14 Expansion tank
15 Pump
16 Low pressure switch
17 Storage tank
18 Compressor
19 Water supply valve
9
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
w
3
r
2
r
r
4. Specifications
Model
Power supply V-Ph-Hz
Cooling*(1)
Cooling*(2)
Heating*(3)
Heating*(4)
EER*(1)kW/kW 3.233.11
EER*(2)kW/kW 5.164.28
Max. input consumption kW 2.83.0
Max. input current A 14.615.6
Compressor
Outdoor fan
motor
Outdoor coil
Water pump
Outdoor air flow m3/h51005100
ThrottleEXV+capillaryEXV+capillary
Outdoor noise level (sound pressure)*(3) dB(A) 5858
Water flo
The plate heat-exchanger water pressure
drop
The Max. and Min. water inlet pressure kPa
Outdoor
unit
Refrigerant
Connection
wiring
Pipe
diameter
ControlWired controlle
Ambient temperature ℃ Cooling: -5℃~46℃; Heating: -15-27℃(Antifreeze must be added below 5℃)
Water outlet temperature range ℃Cooling: 4~20 ℃; Heating: 30~55 ℃
ModelSNB172FJGMCSNB172FJGMC
TypeROTARYROTARY
BrandMitsubishi ElectricMitsubishi Electric
CapacitykW5.465.46
InputkW1.641.64
Rated load current A 8.18.1
Locked rotor Amp A 29.529.5
Thermal protector
Refrigerant oil ml FV50S,400FV50S,400
Model
Type
Brand
Input
Speed
Number of rows22
Tube pitch(a)× row pitch(b) mm
Fin spacing mm 1.61.6
Fin typeHydrophilic aluminum foilHydrophilic aluminum foil
Tube outside dia. and type mm
Coil length ×height mm 885×880885×880
Number of circuits66
TypeRS15/6-3-WILORS15/6-3-WILO
Input (H/M/L) W 93/67/4693/67/46
Pumping head m 5.55.5
Net dimension (W×H×D) mm 990×966×354990×966×354
Packing dimension
(W×H×D)
Net/ Gross weight kg 81/9181/91
TypeR410AR410A
Charged volume kg 2.52.5
Power wi
Signal wire mm2
InputkW3.423.45
Rated load current A 6.856.9
Locked rotor Amp A 5244
Thermal protector
InnerInner
Refrigerant oil ml VG74,1400VG74,1400
Outdoor fan
motor
Model
Type
Brand
Input
Speed
W100100
r/min800800
WZDK100-38GWZDK100-38G
DC Motor DC Motor
PanasonicPanasonic
Number of rows22
Tube pitch(a)× row pitch(b) mm
22×19.0522×19.05
Fin spacing mm 1.61.6
Outdoor coil
Fin typeHydrophilic aluminum foil
Tube outside dia. and type mm
φ7.94φ7.94
Inner grooved copper tube
Coil length ×height mm 1276×8701276×870
Number of circuits77
TypeRL25/8.5RL25/8.5
Water pump
Input (H/M/L) W 210/175/120210/175/120
Pumping head m 88
Outdoor air flow m3/h70007000
ThrottleEXVEXV
Outdoor noise level (sound pressure)*(3) dB(A) 5959
Water flo
The plate heat-exchanger water pressure
drop
The Max. and Min. water inlet pressurekPa
m
/h1.721.92
kPa1818
500/150500/150
Net dimension (W×H×D) mm 970×1327×400970×1327×400
Outdoor
unit
ng
W×H×D)
mension
mm1082×1456×4351082×1456×435
Net/ Gross weight kg 110/121110/121
TypeR410AR410A
Refrigerant
Connection
wiring
Pipe
diameter
ControlWired controlle
Charged volume kg 2.8 2.8
Power wi
emm
Signal wire mm2
3×4.05×3.0
3×0.753×0.75
Water inlet/outlet inch 1-1/4”1-1/4”
Wired controlle
Ambient temperature ℃ Cooling: -5℃~46℃; Heating: -15-27℃(Antifreeze must be added below 5℃)
Water outlet temperature range ℃Cooling: 4~20 ℃; Heating: 30~55 ℃
Note: Specifications are based on the follo
wing conditions:
11
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
w
3
Packi
d
i
(
r
2
r
r
1. Cooling: (*1) chilled water inlet/outlet temperature: 12/7°C,outdoor ambient temperature 35°C DB.
(*2) chilled water inlet/outlet temperature: 23/18°C,outdoor ambient temperature 35°C DB.
2. Heating: (*3) warm water inlet/outlet temperature: 40/45°C,outdoor ambient temperature 7°C DB/6°C WB .
(*4) warm water inlet/outlet temperature: 30/35°C,outdoor ambient temperature 7°C DB/6°C WB .
3.It is tested 1m away in front of the unit in a semi-anechoic room(sound pressure).
4.The above data may be changed without notice for future improvement on quality and performance.
InputkW3.453.45
Rated load current A 6.96.9
Locked rotor Amp. A 4444
Thermal protector
InnerInner
Refrigerant oil ml VG74,1400VG74,1400
Outdoor fan
motor
Model
Type
Brand
Input
Speed
W100100
r/min800800
WZDK100-38GWZDK100-38G
DC Motor DC Motor
PanasonicPanasonic
Number of rows22
Tube pitch(a)× row pitch(b) mm
22×19.0522×19.05
Fin spacing mm 1.61.6
Outdoor coil
Fin typeHydrophilic aluminum foil
Tube outside dia. and type mm
φ7.94φ7.94
Inner grooved copper tube
Coil length ×height mm 1276×8701276×870
Number of circuits77
TypeRL25/8.5RL25/8.5
Water pump
Input (H/M/L) W 210/175/120210/175/120
Pumping head m 88
Outdoor air flow m3/h70007000
ThrottleEXVEXV
Outdoor noise level (sound pressure)*(3) dB(A) 6060
Water flo
The plate heat-exchanger water pressure
drop
The Max. and Min. water inlet pressure kPa
m
/h2.152.49
kPa1819
500/150500/150
Net dimension (W×H×D) mm 970×1327×400970×1327×400
Outdoor
unit
ng
W×H×D)
mension
mm1082×1456×4351082×1456×435
Net/ Gross weight kg 111/122111/122
Refrigerant
Connection
wiring
Pipe
diameter
ControlWired controlle
TypeR410AR410A
Charged volume kg 2.93.2
Power wi
emm
Signal wire mm2
5×3.05×3.0
3×0.753×0.75
Water inlet/outlet inch 1-1/4’’1-1/4’’
Wired controlle
Ambient temperature ℃ Cooling: -5℃~46℃; Heating: -15-27℃(Antifreeze must be added below 5℃)
Water outlet temperature range ℃Cooling: 4~20 ℃; Heating: 30~55 ℃
12
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
Note: Specifications are based on the following conditions:
1. Cooling: (*1) chilled water inlet/outlet temperature: 12/7°C,outdoor ambient temperature 35°C DB.
(*2) chilled water inlet/outlet temperature: 23/18°C,outdoor ambient temperature 35°C DB.
2.Heating: (*3) warm water inlet/outlet temperature: 40/45°C,outdoor ambient temperature 7°C DB/6°C WB .
(*4) warm water inlet/outlet temperature: 30/35°C,outdoor ambient temperature 7°C DB/6°C WB .
3.It is tested 1m away in front of the unit in a semi-anechoic room(sound pressure).
4.The above data may be changed without notice for future improvement on quality and performance.
1 Compressor
2 4-Way Valve
3 Accumulatior
4 Air Side Heat Exchanger
5 Electronic Expansion Valve
6 Storage Tank
7 Strainer
8 Water Side Heat Exchanger
(Plate Heat Exchange)
9 Differential Pressure Switch
10 High Pressure Switch
11 Low Pressure Switch
12 Discharge Gas thermistor
13 thermistor For Outdoor Temperature
14 Thermistor For Evaporation In Heating
(Thermistor For Condenser In Cooling)
15 Thermistor For Plate Heat Exchange 1
16 Thermistor For Plate Heat Exchange 2
4
14
Cooling
Heating
17 Thermistor For Water Outlet
18 Thermistor For Water Inlet
19 Automatic Discharge Valve
20 Expansion Tank
21 Circulating Pump
22 Pressure Gauge
23 Safety Valve
24 Auto-watet replenishing
15
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
7. Wiring Diagram
MGRH5A-PA1Z, MGRH7A-PA1Z
16
MGRH10A-PA1Z
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
17
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
MGRH12A-PA3Z,MGRH14A-PA3Z,
MGRH16A-PA3Z
18
8. Electric Characteristics
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
Model
MGRH5A-PA1ZMGRH7A-PA1Z
MGRH10A-PA1ZMGRH12A-PA3ZMGRH14A-PA3ZMGRH16A-PA3Z
Remark:
MCA: Min. Current Amps. (A)
TOCA: Total Over-current Amps. (A)
MFA: Max. Fuse Amps. (A)
MSC: Max. Starting Amps. (A)
RLA: Rated Current Amps. (A)
OFM: Outdoor Fan Motor
FLA: Full Load Amps. (A)
kW: Rated Motor Output (kW)
1.During winter leaving the unit unused, please drain water out completely from unit if no anti-freeze were
charged into pipeline, or keep power on (at standby or off status) and ensure that water is contained inside
of unit.
2.When ambient temperature lower 5,℃ running cooling mode must be charged antifreeze. Refers to upper
parameters for the charged volume.
b)Fouling Factors
The performance data given refer to conditions with clean evaporator plates (fouling factor=1). For different
fouling factors, multiply the figures in the performance tables by the coefficient given in the following table.
Fouling factors Evaporator
(m 2 °C/W) f1 fk1 fx1
-5
4.4×10
0.86×10
1.72×10
f1 correction factor of capacity
fk1 power input correction factor of compre ssor
fx1 correction factor of total power input
-4
-4
-- -
0.960.990.99
0.930.980.98
27
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
11. Water Pressure Drop
MGRH5A-PA1Z, MGRH7A-PA1Z
MGRH10A-PA1Z
Heat exchanger pressure drop (water side) 研发提供
28
MGRH12A-PA3Z
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
MGRH14A-PA3Z
29
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
MGRH16A-PA3Z
30
12. Sound Level
Outdoor Unit
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
Micro
1.4m
1.0m
Model Noise level (dB(A))
MGRH5A-PA1Z
MGRH7A-PA1Z
MGRH10A-PA1Z
MGRH12A-PA3Z
MGRH14A-PA3Z
MGRH16A-PA3Z
58
58
59
59
60
60
Note:
1).High/low air flow of outdoor fan motor.
2). It is tested 1 meter away from the machine in a semi-anechoic room (sound pressure).
31
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
13. Exploded View
MGRH5A-PA1Z MGRH7A-PA1Z
32
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
28.4
28.1
No. Part Name Quantity No. Part Name Quantity
1
2
3
4
5
6
7
8
9
10
11
12
13
14
14.1
14.2
14.3
14.4
15
15.1
16
16.1
17
17.1
17.2
18
18.1
18.1.1
18.1.2
18.2
18.3
Welded parts of fixed plate
Welded part of support
Bearing base
Fixed plate of inlet pipe
Support bar of check valve
Partition ass'y
Compressor
Compressor electric heater
Support ass'y of compressor
Base plate parts
Drain pipe adapter
Hydraulic meter
Pipe temp. sensor ass'y
Outlet water pipe ass'y
Water charge valve
Valve electric heater
Safety valve
Water flow switch
Inlet water pipe ass'y
Exhaust valve
Plate heat exchanger ass'y
Heat-exchanger electric heater
EXV ass'y
Liquid accumulator can
Electronic expansion valve
4-way valve ass'y
4-way valve suite
4-way valve
Solenoid
Pressure controller
Meter connector
Discharge temp sensor ass'y
Liquid receiver ass'y
Accumulator cylinder
Pressure controller
Drain-pipe ass'y of plate heat exchanger
Expansion vessel
Clamp
Shielded pump ass'y
DC motor
Display cover ass'y
Display box ass'y
Outdoor unit electric box ass'y
PFC inductance
Module board ass'y
Outdoor main control board ass'y
Transformer
Wire joint
Wire joint,6p
Power supply board ass'y of outdoor unit
Top cover parts
Axial fan assy
Front panel
Outlet grille ass'y
Condenser parts
Room temp sensor ass'y
Pipe temp.sensor ass'y
Front clapboard ass'y
Left supporting board
Motor bracket
Rear net frame
Baffle ass'y
9.1 Exhaust valve 1 26
10 Connection pipe ass'y 1 27
11 Base 1 27.1
12 Fixed plate of inlet/outlet pipe 1 28
13 Connection pi pe parts of water pump 1 29
17.1 Electrical heater of plate heat exchanger 1 36
17.2 Plate heat exchanger 1 37
18 Rubber gasket 1 38
19 Coaming II 1 39
20 Connection pi pe ass'y of differential pressure valve1 40
Gas-liquid separator
Differential pressure switch
Hydraulic meter
Display box ass'y
Outdoor electrical control box ass'y
Module board ass'y
Radiator
Terminal block, 3P
Radiator
Three phase bridge
Transformer
Electrolytic capacitor
Wire joints,12P
Outdoor control board ass'y
Right back plate
Inductance Box Ass'y
PFC Inductor
Condenser ass'y
Coaming ass'y
Bracket ass'y, net
Installation plate of expansion tank
Top cover ass'y
Expansion vessel
Rear-left supporting board
Motor bracket assembly
DC Motor
Axial fan
Front Panel
Net
Handle
Differential pressure switch
Hydraulic meter
Display box ass'y
Outdoor electrical control box ass'y
Inverter module
Radiator
Three phase bridge
Aluminum electrolytic capacitors
outdoor unit power supply board
Resistance
AC contactor
Wire joints,14P
Outdoor main control board ass'y
Wire joint, 2p
Terminal block, 3P
Right back plate
Inductance parts ass'y
Reactance
Condenser ass'y
Coaming ass'y
Bracket ass'y, net
Installation plate of expansion tank
Top cover ass'y
Expansion vessel
Rear-left supporting board
Motor bracket assembly
DC Motor
Axial fan
Front Panel
Net
Handle
1.These units have been designed to chilled and hot water and must be used in applications compatible with
their performance characteristics; these appliances are designed for residential or similar applications.
2.Incorrect installation, regulation and maintenance or improper use absolves the manufacturer from all
liability, whether contractual or otherwise, for damage to people, animals or things. Only those
applications specifically indicated in this list are permitted.
3.Read this manual carefully. All work must be carried out by qualified personnel in conformity with
legislation in force in the country concerned.
4.The guarantee is invalidated if the above instructions are not respected and if the unit is started up for the
first time without the presence of personnel authorized by the Company (where specified in the supply
contract) who should draw up a“ start-up” report.
5.The documentation supplied with the unit must be consigned to the owner who should keep it carefully for
future consultation in the event of maintenance or service.
6.All repair or maintenance work must be carried out by the Company’s Technical Service or qualified
personnel following the instructions in this manual. The air-conditioner must under no circumstances be
modified or tampered with as this may create situations of risk. Failure to observe this condition absolves
the manufacturer of all liability for resulting damage.
Fundamental safety rules
When operating equipment involving the use of electricity and water, a number of fundamental safety rules
must be observed, namely:
Prohibition
1.This appliance is not intended for use by persons (including children) with reduced physical, sensory
or mental capabilities, or lack of experience and knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a person responsible for their safety.
2.Do not touch the unit with bare feet or with wet or damp parts of
3.Do not carry out cleaning operations without first disconnecting the system
4.Do not modify safety or regulation devices without authorization and instructions from the manufacturer.
5.Do not pull, detach or twist the electrical cables coming from the unit, even when disconnected from the
mains electricity supply.
6.Do not open doors or panels providing access to the internal parts of the unit without first ensuring that the
mains switch is in the off position.
7.Do not introduce pointed objects through the air intake and outlet grills.
8.Do not dispose of, abandon or leave within reach of children packaging materials (cardboard, staples,
plastic bags, etc.) as they may represent a hazard.
Important
1.The chiller appliances are supplied without the main switch. The power supply to the unit must be
disconnected using a suitable main switch that must be supplied and installed by the installer.
2.Respect safety distances between the unit and other equipment or structures. Guarantee adequate space
for access to the unit for maintenance and/or service operations.
Power supply: the cross section of the electrical cables must be adequate for the power of the unit and the
power supply voltage must correspond with the value indicated on the respective units. All units must be
earthed in conformity with legislation in force in the country concerned.
3.Hydraulic connections should be carried out as indicated in the instructions to guarantee correct operation
of the unit. Empty the water circuit or add glycol if the unit is not used during the winter.
Handle the unit with the utmost care to avoid damage.
the body.
from the electricity supply.
38
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
b) Installation of outdoor unit
Choice of installation site
Before installing the unit, agree with the customer the site where it will be installed, taking the following
points into consideration:
- check that the fixing points are adequate to support the weight of the unit.
- pay scrupulous respect to safety distances between the unit and other equipment or structures to ensure
that air entering the unit and discharged by the fans is free to circulate.
Positioning
Before handling the unit, check the capacity of the lifting equipment used, respecting the instructions on the
packaging.
To move the unit in the horizontal, make appropriate use of a lift truck or similar, bearing in mind the weight
distribution of the unit. To lift the unit, insert tubes long enough to allow positioning of the lifting slings and
safety pins in the feet on the unit.
To avoid the slings damaging the unit, place protection between the slings and the unit. Position the unit in
the site indicated by the customer. Place either a layer of rubber (min. thickness 10 mm) or vibration damper
feet (optional) between the base and support surface. Fix the unit, making sure it is level and that there is
easy access to hydraulic and electrical components. If the site of installation is exposed to strong winds, fix
the unit adequately to the support surface using tie rods if necessary. If a heat pump unit is being installed,
make sure the condensate is drained using the drain hose supplied as standard. Prevent leaves, branches
or snow from accumulating around the unit. These could reduce the efficiency of the unit.
39
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
A
c)Installation space (units: mm)
Since the gravity center of the unit is not at its physical center, so please be careful when lifting it with a sling.
Never hold the inlet of the outdoor unit to prevent it from deforming.
Do not touch the fan with hands or other objects.
Do not lean it more than 45℃, and do not lay it sidelong.
Make concrete foundation according to the specifications of the outdoor units.
Fasten the feet of this unit with bolts firmly to prevent it from collapsing in case of earthquake or strong wind.
m
c
0
6
>
Fix with bolt
Single unit inst
Parallel conn
Parallel conn
allation
ir inlet
ect two units or above
>300
>2000
ect the front with rear sides
>2000>500>3000>3000>300
>300
(Wall or obstacle)
Air inlet
2000
>
>600
>300
Maintain
channel
>600
Air outlet
All the pictures
in this manual are for explanation purpose onl y. They may be slightly different from the air conditioner you
purchased (depend on model).The actual shape shall prevail.
40
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
d)Hydraulic connection
The choice and installation of components is the responsibility of the installer who should follow good
working practice and current legislation. Before connecting the pipes, make sure they do not contain stones,
sand, rust, or others which might damage the unit. Construction of a bypass is recommended to enable the
pipes to be washed through without having to disconnect the unit (see drain valves). The connection piping
should be supported in such a way as to avoid it weighing on the unit. It is recommended that the following
devices are installed in the water circuit of the evaporator. A hydraulic safety valve shall be mounted in water
system, which should open constantly.
1). Connecting drawing of pipeline system
For MGRH5A-PA1Z & MGRH7A-PA1Z
Factory connections
9
10
12
1
7
8
14
13
13
11
14
14
1
2
1
16
15
5
F
Installer connections
3
2
T
4
T
6
WATER INLET
6
WATER OUTLET
For MGRH10A-PA1Z ,MGRH12A-PA3Z, MGRH14A-PA3Z & MGRH16A-PA3Z
8 Safety Valve
9Drain/ChemicalWashing Valve
10 Flexible Joint
11 Thermometer
12 Calibrating Valve
13 Y-shapedFilte r
14 Water Flow Switch
WATER OUTLET
41
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
If the installation requires a useful head higher than that obtained by installing a pump assembly and storage
tank, it is recommended that an additional pump is installed on the unit. Provided the additional pump
installed inside of unit, the pump must connected close to plate heat exchanger. Provided the pump installed
outside of unit, the pump shall be connected at water pipe’s outlet. The pump can be easily installed on the
unit by removing the pump connection pipe. Connect to terminal PL,PN on the electric panel.
Important
1)The chillers must be provided with a filling/top-up system connected to the return line and a drain cock in
the lowest part of the installation. Installations containing anti-freeze or covered by specific legislation
must be fitted with hydraulic disconnections.
2)The manufacturer is not liable for obstruction, breakage or noise resulting from the failure to install filters
or vibration dampers. Particular types of water used for filling or topping up must be treated with
appropriate treatment systems. For reference values, see the table.
e).Design of the store tank in the system
kW is the unit for cooling capacity, L is the unit for (G) minimum water flow volume in the formula.
Comfortable type air conditioner
G= cooling capacity×2.6L
Process type cooling
G= cooling capacity×7.4L
In certain occasion (especially in manufacture cooling process), for conforming the system water
content requirement, it’s necessary to mount a tank equipping with a cut-off baffle at the system to avoid
water short-circuit, Please see the following schemes:
Error
m
m
eco
endation
R
Error
Recommendation
f).Chilled water flow
Minimum chilled water flow
The minimum chilled water flow is shown in the below table.
If the system flow is less than the minimum unit flow rate, the evaporator flow can be recalculated, as shown
in the diagram.
42
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
For minimum chilled water flow rate
Evaporator
Recirculation
For maximum chilled water flow rate
Evaporator
Recirculation
Maximum chilled water flow
The maximu
m chilled water flow is limited by the permitted pressure drop in the evaporator. It is provided in
the below table.
If the system flow is more than the maximum unit flow rate, bypass the evaporator as shown in the diagram
to obtain a lower evaporator flow rate.
Minimum and maximum water flow rates
Item
ModelMinimum Maximum
MGRH5A-PA1Z
MGRH7A-PA1Z
MGRH10A-PA1Z
MGRH12A-PA3Z
MGRH14A-PA3Z
MGRH16A-PA3Z
Water flow rate(m
0.77 0.95
1.08 1.32
1.541.89
1.722.11
1.932.36
2.242.73
3
/h)
g). Design of expansion tank
If a closed exp
ansion tank with its filled volume of air is too small, the system pressure will easily exceed the
maximum allowable pressure and cause water to discharge from the pressure relief valve, thus wasting
water. If the closed tank is too large, when the water temperature drops, the system pressure may decrease
to a level below the minimum allowable value and cause trouble in the air vent. Therefore, accurate sizing of
a closed expansion tank is essential.
For diaphragm expansion tanks, the minimum volume of the water tank, Vt, gal(m3),can be calculated by the
following formula, recommended by ASHRAE Handbook 1996, HVAC Systems and Equipment:
v2/v1-1-3α(T2-T1)
V
t=Vs
1-p
1/p2
=lower temperature,oF (℃)
T
1
=higher temperature, oF (℃)
T
2
=volume of water in system, gal(m3)
V
s
=absolute pressure at lower temperature,psia(kPa abs.)
p
1
=absolute pressure at higher temperature,paia(kPa abs.)
p
2
v1,v2=specific volume of water at lower and higher temperature, respectively, ft3/lb(m3/kg)
-6
α=linear coefficient of thermal expansion; for steel, α=6.5x10
-6
α=9.5x10
in./in·oF(1.7x10-5per ℃)
in./in·oF(1.2x10-5per ℃); for copper,
In a chilled water system, the higher temperature T2 is the highest anticipated ambient temperature when
43
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
the chilled water system shuts down during summer. The lower temperature in a heating system is often the
ambient temperature at fill conditions(for example, 50 oF or 10℃).
h). Water quality control
When industrial water is used as chilled water, little furring may occur; however, well water or river water,
used as chilled water, may cause much sediment, such as furring, sand, and so on. Therefore, well water or
river water must be filtered and softened in softening water equipment before flowing into chilled water
system. If sand and clay settle in the evaporator, circulation of
chilled water may be blocked, and thus leading to freezing accidents; if hardness of chilled water is too high,
furring may occur easily, and the devices may be corroded. Therefore, the quality of chilled water should be
analyzed before being used, such as PH value, conductivity, concentration of chloride ion, concentration of
sulfide ion, and so on.
PH6-8
Total hardness less than 50 ppm
Electrical conductivity
Sulfide ion none
Chlorine ions less than 50 ppm
Ammonia ions none
Sulfate ion less than 50 ppm
Silicon less than 30 ppm
Total iron less than 0.3 ppm
Sodium ion No requirement
Calcium ion less than 50 ppm
Filling the i
nstallation
less than 200 mV/cm (25°C)
-Before filling, check that the installation drain cock is closed.
-Open all installation and terminal air vents.
-Open the gate valves.
-Begin filling, slowly opening the water filling cock outside the unit.
-When water begins to leak out of the terminal air vent valves, close them and continue filling until the
pressure gauge indicates a pressure of 1.5 bars.
Emptying the installation
-Before emptying, place the mains switch in the“off” position.
-Make sure the installation fill/top-up water cock is closed.
-Open the drain cock outside the unit and all the installation and terminal air vent valves.
44
Size and position of connections
g
For MGRH5A-PA1Z & MGRH7A-PA1Z model
water inle t
auto-water
replenishing orif i ce
security discharge
water outlet
D
C
F
B
G
A
Water outlet of plat e heat exchanger
E
H
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
Model
MGRH5A-PA1ZMGRH7A-PA1Z
A
(mm) B (mm) C (mm) D (mm) E (mm)F (mm)
70 106 230362 10816176 119R1 G1/2 G1/2
G
(mm)
H
(mm)
Water
inlet/outlet (Ø)
For MGRH10A-PA1Z,MGRH12A-PA3Z, MGRH14A-PA3Z, MGRH16A-PA3Z model
auto-water
replenishin
orifice
water outlet
water inlet
Model
MGRH10A-PA1Z
GRH12A-PA3Z
M
MGRH14A-PA3Z
MGRH16A-PA3Z
A
B
C
D
E
F
A
(mm) B (mm) C (mm) D (mm)E (mm)F (mm)
300 195 155 10568 105R5/4 G1/2 G1/2
security dis c harge
Water
inlet/outlet
(Ø)
Auto-water
replenishing (Ø)
Auto-water
replenishing (Ø)
Security
discharge (Ø)
Security
discharge (Ø)
Important
a)The installation must be filled to a pressure of between 1 and 2 bars.
b)It is recommended that this operation be repeated after the unit has been operating for a number of hours.
The pressure of the installation should be checked regularly and if it drops below 1 bar, the water content
should be topped-up.
c)Check the hydraulic tightness of joints.
d)An all-pole disconnection device which has at least 3mm separation distance in all pole and a residual
current device (RCD) with the rating of above 10mA shall be incorporated in the fixed wiring according to
the national rule the appliance shall be installed in accordance with national wiring regulations.
e)If the fluid in the circuit contains anti-freeze, it should not be allowed to drain freely as it is pollutant. It
should be collected for possible reuse. When draining after heat pump operation, take care as the water
may be hot (up to 50°).
45
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
i). Electrical connection
The unitary mini chillers leave the factory already wired, and require the installation of an omni polar thermal
overload switch, a lockable mains disconnecting switch for the connection to the mains power supply, and
the connection of the flow switch to the corresponding terminals. All the above operations must be carried
out by qualified personnel in compliance with the legislation in force.
For all electrical work, refer to the electrical wiring diagrams in this manual. You are also recommended to
check that the characteristics of the mains electricity supply are adequate for the absorptions indicated in the
electrical characteristics table below, also bearing in mind the possible use of other equipment at the same
time.
Important
Power to the unit must be turned on only after installation work (hydraulic and electrical) has been
completed.
All electrical connections must be carried out by qualified personnel in accordance with legislation in
force in the country concerned.
Respect instructions for connecting phase, neutral and earth conductors.
The power line should be fitted upstream with a suitable device to protect against short-circuits and
leakage to earth, isolating the installation from other equipment.
Voltage must be within a tolerance of ±10% of the rated power supply voltage for the unit (for three
phase units, the unbalance between the phases must not exceed 3%).If these parameters are not
respected, contact the electricity supply company.
For electrical connections, use double insulation cable in conformity with current legislation in the
country concerned.
An omnipolar thermal overload switch and a lockable mains disconnecting switch, in compliance with
the CEI-EN standards (contact opening of at least 3mm), with adequate switching and residual
current protection capacity based on the electrical data table shown below, must be installed as near
as possible to the appliance.
The devices on the unit must be lockable. An efficient earth connection is obligatory. Failure to earth
the appliance absolves the manufacturer of all liability for damage.
Do not use water pipes to earth the unit.
Electrical Panel
The electrical panel is located inside the unit at the top of the technical compartment where the various
components of the refrigerant circuit are also to be found.
To access the electrical panel, remove the front panel of the unit by undoing the screws.
46
5/7kW10~16kW
j) Electrical Power Connection
1) MGRH5A-PA1Z, MGRH7A-PA1Z
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
Power Cable
Outdoor units
For the functional connection of the unit, bring the power supply cable to the electrical panel inside the unit
and connect it to terminals L-N andrespecting the (L) phase, (N) neutral andearth in the case of
single phase units (220-240V~50Hz).
2) MGRH10A-PA1Z
L
N
GND
Power Supply
L
N
GND
Residual Current
CIrcuit-breaker
2
1
3
5
4
6
8
7
9
1011
NLGND
Residual Current
Circuit-breaker
L
N
GND
AC 220-240V 50Hz
NOTE: The outdoor un
and must be effectively earthed.
its must be installed with an Residual Current Circuit-breaker near the power supply
PUMP2Remote alarm Rem ot e shutdown
Remote c ool ing/ heati ng
wire co ntroll er
47
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
3) MGRH12A-PA3Z, MGRH14A-PA3Z, MGRH16A-PA3Z
A
B
C
A
Residual C urrent
Circuit-breaker
A
Auxiliary Connection
1) MGRH5A-PA1Z, MGRH7A-PA1Z
B
N
GND
NCGNDB
CN
AC 380-415V 50Hz
1
GND
2
3
PU M P2Remote alarm
4
5
6
Remot e s hut dow n
8
7
Remote cooling/heating
9
wire controller
1011
1212L1
PUMP2BOILON/OFF
L
220~240 V
N
L
220~240 V
N
AC CANTACTOR
Addtitiona l p um p
1.“PUMP2”wiring terminal supplies ON/OFF signals only. Standby water pump must be controlled by the AC
contactor.
2.“ON/OFF” wiring terminal L supplies 220V voltage.
The unit must be powered off when connecting the remote control switch.
When the remote control switch is closed, the unit is forced to shut down.
Reserved
Switch
48
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
2) MGRH10A-PA1Z,MGRH12A-PA3Z, MGRH14A-PA3Z, MGRH16A-PA3Z a.
Additional pump
Main control boar d
2
1
L
220-240V
N
L
220-240V
N
A1
AC contactor
Additional pum p
A2
“PUMP2” terminal only provides passive switching signal.
Additional water pump must be controlled by the AC contactor.
b. Remote
alarm
Main control board
4
3
Remote alarm terminal only provides passive switching signal.
Current passing through the terminal interface should less than 1.5A, otherwise please use AC contactor to
control load indirectly.
c. Remote
shutdown
5
SWITCH
If switch is closed, the unit will be stopped forcibly.
Under this circumstance, anti-frozen pr
If switch breaks, unit can run normally according settings.
otection and other protection functions are still effective.
6
49
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
d. Remote cooling/heating
8
7
SWITCH 2
If switch 2 is closed, the unit will shift to heating mode forcibly;
If switch 2 br
Note:
● Remote shutdown and Remote cooling/heating is optional function.
● Choose this function by DIP switch SW4_1(SW3_1 for 12/14/16kW) on PCB board.
Factory default has no remote cooling/heating.
● When the remote control and wired controller used at the same time, the unit will carry out the last
command of arbitrary terminal.
● Remote shutdown has the highest priority. In the status of remote shutdown, other controllers can’t start
the unit.
eaks, the unit will shift to cooling mode forcibly.
e. Remote controller
1011
9
PPQE
● The wired controller is optional.
● Please use 3-core shielded wire to connect the wired controller and the shielding layer must be
grounded.
● When connecting wired controller, outdoor unit control panel is mainly used for display which can check
parameters and inquiry, can’t be used to set mode and temperature..
The Specification of Power:
Type
Power(V/Ph/Hz)) 220~240/1/50 220~240/1/50 220~240/1/50 380~415/3/50 380~415/3/50380~415/3/50
Important
The power cord type designation is H07RN-F.
Connecting cable between indoor unit and outdoor unit shall be approved poly-chloroprene sheathed flexible
cord, type designation H07RN-F or heavier cord.
The means for disconnection from a power supply shall be incorporated in the fixed wiring and have an air
gap.
50
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
15. Checking and Starting Up the Unit
Preparing for first start up
Restarting after shutting down for long periods
The chiller must be started up for the first time by the Technical Service. Before starting up the chillers, make
sure that:
-All safety conditions have been respected.
-The chiller is adequately fixed to the surface it rests on.
-Functional distances have been respected.
-Hydraulic connections have been carried out as indicated in the manual.
-The water circuit is filled and vented. When draining after heat pump operation, take care as the water
may be hot.
-The water circuit valves are open.
-Electrical connections have been carried out correctly.
-Voltage is within a tolerance of 10% of the rated voltage for the unit.
-The unit is correctly earthed.
-All electrical and hydraulic connections are tight and have been completed correctly.
- Use grommet A for the electrical power cable and grommet B for the other external wires.
A
B
To complete the electrical connections:
- Remove the inspection panel by unscrewing the five screws. For example, MGRH5A-PA1Z model.
51
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
1
2
3
3
s
e
t
To access
-remove the screw 1 and screw 2;
-lift the door 3.
the control panel, open the door:
52
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
16.Running and Maintenance
a)Operating characteristics
Set point in cooling mode
(factory set) = 12°C, Hysteresis = 3°C.
The compressor starts with water temperatures above 12°C.
The compressor shuts down with water temperatures of less than 9°C.
Set point in heating mode
(factory set) = 40°C, Hysteresis = 4°C.
The compressor starts with water temperatures below 38°C.
The compressor shuts down with water temperatures above 42°C.
In the event of a temporary power failure, when power returns, the mode set previously will be retained in the
memory.
Compressor start up delay
Two functions prevent the compressor from starting up too frequently
- Minimum time since last start-up 300 seconds.
Pump
The electronic board includes a pump control output. The pump starts when the assembly is powered up
and at least 285 seconds before the compressor starts up and stops 120 seconds after the assembly shuts
down. After the first 120 seconds of pump operation when the water flow is at full speed, the water flow
alarm functions are activated (differential pressure switch and flow switch). With a pump connected to
terminals PL and PN on the installer terminal board.
Fan speed control
For correct operation of the unit with different outside temperatures, the microprocessor controls the fan
speed based on the pressure reading from the pressure probe, thus enabling heat exchange to be increased
and/or decreased, maintaining the condensing or evaporation temperature practically constant.
The fan functions independently of the compressor.
Frost prevention alarm
To prevent the water freezing and damaging the plate heat exchanger, the microprocessor shuts down the
compressor if the temperature measured by the heat exchanger outlet temperature sensor is less than 3°C.
The frost prevention temperature set point can be modified by an authorized service center only and only
after verifying that the water circuit contains antifreeze. Tripping of this alarm shuts down the compressor but
not the pump, which remains active. To reset normal functions, the outlet water temperature must rise to
more than +15°C. Reset is manual.
Water flow alarm
The microprocessor provides for management of a water flow alarm controlled by a differential pressure
switch fitted as standard on the appliance to be installed on the water delivery piping.
This safety device may trip after the first 120 seconds of pump operation when the water flow is up to speed.
Tripping of this alarm shuts down the compressor but not the pump, which remains active. To reset normal
functions, the alarm contact must be deactivated for at least 15 seconds.
When electrical current exceeds to setting value and condenser temperature over than 62°C, system will
shut down, but not returns to normal operation until the condenser temperature decreased less than 52°C.
53
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
b)Routine maintenance
Never perform any cleaning operations before having disconnected the unit from the mains power supply.
If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similarly
qualified manufacturer or its service agent or a similarly qualified.
Regular maintenance is fundamental to maintain the efficiency of the unit both in terms of operation and
energy consumption. The Technical Assistance Service maintenance plan must be observed, with an
annual service which includes the following operations and checks:
-Filling of the water circuit.
-Presence of air bubbles in the water circuit.
-Efficiency of safety devices.
-Power supply voltage.
-Power input.
-Tightness of electrical and hydraulic connections.
-Condition of the compressor contactor.
-Efficiency of the plate heat exchanger heater.
-Checking of operating pressure, superheating and sub cooling.
-Efficiency of compressor heater.
-Cleaning of finned coil (*).
-Cleaning of fan grills.
-Cleaning of condensate drain pan (if installed).
(*) For “Heat pump” appliances, the checks are to be performed quarterly.
For units installed near the sea, the intervals between maintenance should be halved.
c)Extraordinary maintenance
Never perform any cleaning operations before having disconnected the unit from the mains power supply.
Chemical washing
You are recommended to chemically wash the plate heat exchanger after every 3 years of operation.
Refrigerant gas content
The chillers are filled with R410a refrigerant gas and tested in th
be no need for the Technical Assistance Service to intervene to check the refrigerant gas. However, over
time, small leaks may develop at the joints leading to loss of refrigerant and draining of the circuit, causing
the unit to function poorly. In this case, the leaks of refrigerant must be identified and repaired and the
refrigerant circuit refilled. Proceed as follows:
-Empty and dry the entire refrigerant circuit using a vacuum pump connected to the low and high pressure
tap until the vacuum meter reads about 10Pa. Wait a couple of minutes and check that this value does not
rise to more than 200Pa.
-Connect the refrigerant gas cylinder or a filling cylinder to the low pressure line pressure gauge
connection.
-Fill with the quantity of refrigerant gas indicated on the rating plate of the unit.
-Always check the superheating and sub cooling values. In the nominal operating conditions for the
appliance, these should be between 5 and 10°C and between 4 and 8°C respectively.
-After a couple of hours of operation, check that the liquid indicator indicates circuit dry (dry-green).
e factory. In normal conditions, there should
Important
In the event of partial leaks, the circuit must be completely emptied before being refilled
The R410a refrigerant must only be filled in the liquid state. Operating conditions other than nominal
conditions may produce considerably different values.
Seal testing or identification of leaks must only be carried out using R410a refrigerant gas, checking with a
suitable leak detector.
54
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
Prohibition
1.The refrigerant circuit must not be filled with a refrigerant other than that indicated of specification.
2.The use of a different refrigerant may cause serious damage to the compressor.
3.Oxygen, acetylene or other inflammable or poisonous gases must never be used in the refrigerant circuit
as they may cause explosion or poisoning.
4.Oils other than those indicated on manual before must not be used. The use of different oils may cause
serious damage to the compressor.
d)Shutting down for long periods
If it is previewed not to use the machine for long periods
After deactivating the chiller:
-Make sure the model is in the power off model "
", or alternatively disconnect the unit from the power
supply.
-Make sure the remote control switch is closed (if present) .
-Close the water valves.
Important
If there is a possibility that the outside temperature may drop below zero, there is the risk of freezing.
The water circuit MUST BE EMPTIED AND SHUT OFF POWER (when draining after heat pump operation
take care as the water may be hot) or antifreeze must be added in the proportion recommended by the
manufacturer.
55
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
17. Controller
17.1 Standard controller
It is built-in with the chiller at the factory.
The front panel of the device functions as the user interface and is used to perform all operations relating to
the device.
11
23
②③④⑤⑥
①
⑧
⑨
24
⑩
1213141516
NO. Icon Description
①
②
③
④
⑤
⑥
Outside heat source runni
Cooling mod
This icon will be constantly light when customers choose cooling mode.
Heating mode icon
This icon will be constantly light when customers choose heating mode.
Water pump m
This icon will be constantly light when customers choose water pump mode.
Force cool
This icon will be constantly light when customers choose force cooling mode.
Power off icon
This icon will be constantly light when customers choose Power off mode.
e icon
ing icon
7.1
ode icon
7.2
ng icon(Reserved)
17
22
18
19
21
20
7.1
7.2
⑧
⑨
⑩
11
12
13
14
15
16
Clock icon, “:
The last 2 digits of the nixie tube “
inlet water temperature. Its’unit is ℃ .When customers do the water temperature setting, icon will
display the setting water temperature. When checking, “
water heating is broken down or in protection, “
Clock icon
will display when finish setting the clock and be extinguished when the clock setting work is done.
It
Timing on function ico
will flash when setting timing on. The icon will be constantly light when finish setting.
Timing off function icon
will flash when setting timing off. The icon will be constantly light when finish setting.
Breakdow
When the unit is broken down or under protection, this ic on will flash and will be off when malfunction
and protection are eliminated.
Compressor bootin
When booting the compressor, this icon will be constantly light. It will be off when the compressor is
shut down
E-heater booting in
When booting the external E-heater, this icon will be constantly light. It will be off when the external
E-heater is shut down.
Fan booting i
When booting the fan, this icon will be constantly light. It will be off when the fan is shut down.
Water pump b
When booting the water pump, this icon will be constantly light. It will be off when the water pump is
shut down.
Key freezing icon
” flash once every 1s. It will display time when customers set the timer.
” icon. If “” is constantly light, it will display the cur rent
” will display the result of checking. When
” display the error code and protection code.
n
n light icon
g indicator icon
dicator icon(Reserved)
ndicator icon
ooting indicator icon
56
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
When freezing the keys, this icon will be constantly light. It will be off when unfreezing keys.
17
18
19
20
21
22
23
24
Temperature u
When the control panel displays temperature, this icon will be constantly light.
Current unit icon
When the control panel displays current, this icon will be constantly light.
Time format ic
The unit is 12-hour format. “
“” will be constantly light when it is afternoon
ncy unit icon
Freque
It will be constantly light when the control panel displays frequency of the compressor.
ON/OFF and OK button
g press “
1.Lon
2.Press “
Mode choice function/Function choice/Back function button
1.Mode choice function. Choose operation mode.
2.Function choice. Long press it for 3s to enter function setting in the main interface.(Clock setting,
Timing on and timing off setting)
3.Back to the previous menu. Long press it for 3s to back to previous menu in the function setting
interface. Top menu is the main interface.
Up
1.(Value
2.Forward to the previous interface.
Down
1.(Value decrease)
2.Backward to the next interface.
nit icon
on
”will be constantly light when it is forenoon.
” for 3S will power on or off the controller.
” to confirm the former operation when finishing the setting work.
increase)
17.1.1 Control panel operation description
1) ON/OFF
The first time to powered on the unit, operation panel displays “OFF”. Long press “
” for 3s, to unlock
“OFF” status and enter into standby status.
Power on: In the standby status, press “
to choose one kind of “power on” mode, the mode icon will flicker at the moment. Press “
” to enter mode choice function. Press “ ” circularly
” to confirm
the power on mode. The unit will run as the chosen mode when the mode icon will be constantly light.
Power off: Press “
the current mode will flicker. Press “
” in the main interface to enter mode choice function and the icon which indicate
” circularly to choose power off mode,
“ ” will flicker at this moment. Press “” button to confirm the power off mode. By this time, “ ”
will be constantly light and the unit stops.
2)Mode choice and temperature settings
Press “
” in the main interface to enter mode choice function. The “Mode” icon will flicker. Click
“ ” circularly to choose a mode. The circulating order is “Cooling mode”→“Heating mode”→“Water pump mode”→“Power off mode”→“Cooling mode. The chosen mode will flicker. Press
“
”or “” to increase/decrease the temperature in the chosen mode.
Press “
the unit will run as the chosen mode. Press “
” to confirm power off mode and the set temperature. Mode icon will be constantly light and
” or “” in the main interface to increase/decrease the
temperature in the chosen mode.
3)Clock setting
Long press “
” for 3s to enter function interface. “” clock icon will flicker. Press “ ” to
enter clock setting function. “” icon will be constantly light and the first 2 digits on nixie tube will flicker.
Press “” or “” to set minute. Press “ ” when finish setting and “” will be extinguished.
4)Timing setting
a. Timing on setting
① Long press “
to enter timing on function. “
” for 3s to enter function interface. “” clock icon will flicker. Press “”again
” will flicker and press “” to enter timing on setting.
57
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
②At this moment, last 2 digits of the nixie tube display “01” which means the first group setting begins.
Press “
” to the next step.
③By this time, mode icon will flicker and press “”to choose timing on mode. Press “” to confirm
your choice and go to the next step.
④By this time, the last 2 digits of the nixie tube will flicker and press “
and set the temperature of the inlet water. Press “
” to confirm and move to the next step.
⑤ By this time, the first 2 digits of the nixie tube will flicker and press “
on. Press “
tube will flicker and press “
” to confirm and switch to minute setting automatically. The last 2 digits of the nixie
” or “” to adjust minute setting of timing on.(minimal unit of minute
” or “” to adjust temperature
” or “” to adjust time of timing
adjustment: 15 minutes) .
⑥ Press “
” to confirm. The first group setting is finished and “ ” will be constantly light.
When processing the second timing setting, repeat the 1-2 operation above. When the nixie tube displays
“01” and flicker, press“
” or “ ” to choose the timing on group. When the nixie tube displays “ 02 ”
which means setting timing on function of the second group.
Refers the timing on setting operation of group 1 to set that of group 2.
● Long press “
” for 3s to return to the previous interface to reset the parameter during setting clock
timing.
b. Timing off setting
① Long press “
enter timing off function. “
” for 3s in the main interface to enter function interface. Press “” circularly to
” will flicker and press “” to enter timing off setting.
② At this moment, the last 2 digits of the nixie tube display “01” which means the first group setting begins.
Press “
③By this time, the first 2 digits of the nixie tube will flicker and press “
timing off. Press “
nixie tube will flicker and press “
” to the next step.
” or “” to adjust time of
” to confirm and switch to minute setting automatically. The last 2 digits of the
” or “” to adjust minute setting of timing off. Press “ ” to
confirm. The first group setting is finished and “” will be constantly light.
④ When processing timing setting of group 2, repeat the 1-2 operation above. When the nixie tube
displays “01” and flicker, press “
” or “” to choose the timing off group. When the nixie tube
displays “02”which means setting timing off function of the second group.
Refers the timing off setting operation of group 1 to set that of group 2.
c. Cancel all timing on/off settings
Long press “
to choose the timing function. “
” for 3s to enter function interface. “” clock icon will flicker and press “ ”
” and “” flicker simultaneously means choosing to cancel all
timing functions.
Press “ ” to cancel timing settings. “” and “” both will be extinguished.
17.1.2 Functions of combination key
Force cooling function
Press “
” and “” simultaneously for 3s in the main interface to enter into force cooling mode.
The force cooling mode icon will be constantly light.
Press “
” button and “” button simultaneously for 3s to quit force cooling mode. The unit will
enter power off mode automatically when quitting force cooling mode.
18.1.3 Auto-lock(unlock) function
If don’t operate the controller in 60s, the keyboard will lock automatically. Press “
58
”and “”
simultaneously for 3s to unlock.
7.1.4 Factory Reset
1
In main interface, long press “
Display panel will display ”OFF”.
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
” for 3s, the unit will close and recovers to factory default mode.
59
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
17.2 Optional wired controller (KJR-120F/BMK-E, KJR-120F1/BMK-E)
Features
a. Touch key operation;
b. LCD displays operation parameters;
c. Multiple timer;
d. Real-time clock (battery life:5~8 years).
17.2.1 Overview
①.Operation icon
②.Code area
③.Setting temperature
④.
: Indicate unit ON and OFF status; the icon displays when the unit is on and does not
display when the unit is off;
60
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
2. Mode area: Indicate the main unit operating mode; details refer to its’ manual;
3.Setting temperature: 2 status can be displayed:
4.Timing ON/OFF indication
: Indicate the timing information; details refers to page 10 of the
;
manual;
5.Function icon
1)
2)
3)
: Displays when the unit controlled by remote switch;
: The conflict icon.
: Displays when the unit is needed. Press and hold “MODE” key for 3 seconds to cancel the icon
and timing will restart until next maintenance;
4): The reserved icon. ;
5)
: The reserved icon. ;
6): Displays when check function is on; details refers to the manual;
7): Displays when ambient temperature is low which means the main unit need anti-freezing action;
8): Displays when no key operation for 2 minutes and all keys are locked. Press and hold “OK” key for
3 seconds to unlock;
9): Displays when error or protection occurs and means the unit need maintenance by professionals.
6The unit number: The user can set the number, details refer to page 16 of the manual;
7. Water level indication: The reserved icon;
8. Clock: Under normal status displays clock; Under timing setting displays the setting timing, details refer to
page 15 of the manual;
9. Water temperature: Under normal status display water temperature; Under water temperature setting
status displays the setting value; Under check status displays check parameter, details refer to Page 9, 18 of
the manual;
10. ON/OFF key: Turn on and turn off functions, details refer to page 7 of the manual.
11. Right and Left key: Press these keys to check setting water temperature; Press right key to shift to the
next step setting under timing setting status; Press these keys to turn over the unit parameter information
under check status;
12. OK key: Press this key to confirm settings. Press and hold this key for 3 seconds to unlock under
locking status;
13. Function key: Setting water temperature, timing and clock etc, details refer to Page 9-17; Press and hold
this key for 3 seconds to enter check status, details refer to page 18 of the manual;
14. Add and Reduce key: Move up or move down values of temperature, timing etc;
15. Cancel key: Press this key to cancel parameter setting under setting status; Press and hold this key for 3
seconds to cancel timing when timing is valid;
16. Mode key: Power on the cooling function, heating function or water pump function, details refer to Page 8
of the manual.
61
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
17.2.2 Operation instructions
a. Turn On and Turn Off the main unit
1) Press the On/Off key to control On and Off status of the main unit.
2) Under Off status, press the On/Off key “
will display the operation icon “
”. The main unit will running as the current setting of the wired controller.
3) Under On status, press the On/Off key “
” to run the main unit, at that time the LCD of wired controller
” to turn off the main unit and the operation icon “ ” on the
LCD will disappear.
ONLINE
RUN
WATER
TEMP.
MODE
(Press for 3sec to
cancel timer)
TIMER
FUNCTIONS
QUANTIT Y
Press one time
(Press for 3sec to
unlock)
b. Setting operating mode and function parameters
1)
Setting operating mode and water temperature
Setting operating mode: Press “MODE” key to choose operation mode. The setting mode will change as
the following order each time the key is pressed:
g
lin
o
o
C
→
t
a
e
H
W
g
in
→
p
t
a
r
e
m
u
p
Press “OK” key or wait for 7 seconds to confirm. During the setting process pressing the “CANCEL” key
to exit without saving.
RUN
WATER
TEMP.
TIMER
MODE
62
(Press for 3sec to
cancel timer)
FUNCTIONS
(Press for 3sec to
unlock)
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
2) Setting water temperature:
Method 1:Press the “▲” or “▼” to adjust the water temperature after the controller is powered on. Press“OK” key or wait for 7 seconds to confirm.
Method 2:Setting water temperature in parameters function. Press “FUNCTIONS” key under main
interface once to enter water temperature setting interface. Press the “▲” or “▼” to adjust the water
temperature .Press “OK” key or wait for 7 seconds to confirm.
RUN
WATER
TEMP.
TIMER
ON
MODE
Press
once
FUNCTIONS
(Press for 3sec to
cancel timer)
ter temperature setting check: To check the water temperature setting value, press the “
Wa
(Press for 3sec to
unlock)
” or “▲”key
under the main page(the page displayed after the controller is powered on).
c. Setting function parameters
Press “FUNCTIONS” key to choose operation parameters. The setting function parameters will change
as the following order each time the key is pressed:
t
O
N
.
i
n
U
→
a
W
p
f
r
o
d
c
t
r
e
p
e
m
u
1) Timing se
c
k
C
r
t
a
r
u
r
e
t
e
W
t
a
e
m
e
p
→
g
in
im
T
→
lo
→
tting: 3 timing periods can be set on the wired controller: Timer 1, Timer 2, Timer 3. These 3
timers can control the main unit to be turned ON and OFF 3 times at most during a day.
2) Setting method: press “FUNCTIONS” key under main page twice to enter timing setting. Then the LCD
will display as the following:
TIMER
1
ON
63
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
▲
▲
▲
▲
MODE
RUN
WATER
TEMP.
TIMER
ON
Press
twice
FUNCTIONS
(Press for 3sec to
cancel timer)
At this time the hour of the clock will flash, which
press the “▲” or “▼” to adjust, press “
means the current setting is the hour of Timer 1 “On”,
” key when finished, and then the minute of the clock will
(Press for 3sec to
unlock)
flash, which means the current setting is the minute of Timer 1 “On”, press the “▲” or “ ▼ ” to adjust,
press “
At this time
press the “▲” or “▼” to adjust, press “
” key when finished, the LCD will display as the following:
TIMER
1
OFF
the hour of the clock will flash, which means the current setting is the hour of Timer 1 “Off”,
” key when finished, and then the minute of the clock will
flash, which means the current setting is the minute of Timing 1 “Off”, press the “▲” or “▼” to adjust,
press “
” key when finished, the LCD will display as the following:
TIMER
ON
At this time the hour of the clock will flash, it means the current setting is the
hour of the Timer 2 “On”.
And the follow setting method will be the same as the Timer 1. Similarly, the setting of Timing 3 is the
same as this method. After setting is finished, press “OK” key or wait for 7 seconds to confirm the setting,
and the LCD will display the effective timing information, as the following display:
TIMER
64
Example of Timing setting
5
5
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
Main page
Press “FUNCTIONS” key twice to enter hour
setting interface of “Timer 1 On”
Press the “▲” or “▼” key to set the hour
number of “Timing 1 On” to be 07
Press “ ” key to enter minute setting interface of
“Timer 1 On”, adjust the minute number to be 10
Press “ ” key to enter hour setting interface of
“Timer 1 Off”, adjust the hour number of “Timer 1
Off” to be 12
Press “ ” key to enter minute setting interface of
“Timer 1 Off”, adjust the minute number to be 30
Whether press “OK” key
Successfully set the On time of
“Timer 1” to be 07:10 and Off time
of “Timer 1 Off ” to be 12:30, then
back to the main page.
The setting steps of “Timer 2” and “Timer 3” are the same as “Timer 1”,
after setting all the settingsthen press “OK” key, the 3 timing periodswill
be effective.
▼
▼
▼
Yes
No
Whether press “ ” key
Yes
Finish setting the On time of
“Timer 1” to be 07:10 and Off
time to be 12:30, then enter the
setting of “Timer 2”.
“Timer 1” setting
failed, after 7
seconds, the
page shift to the
main page.
▼
No
During any period of timing setting to press “OK” key , the timing periods which have been set will be
effective (only if the “On” and “Off” of one timing period have been set, the setting is effective).
Check timing information: to check the timing which has been set, press “
” or “▲ ” key under main page,
the “ On ”and “ Off ” time of Timer1, Timer 2 and Timer3 will be displayed in turns.
Cancel timing: press and hold “CANCEL” key for 3 seconds, then all the effective timing periods will be
cancelled.
Note: Correct: To avoid timing error, each period of timing should not be crossed. E.g.:
Correct:
TIMER 1TIMER 2
:00
8:00
10:0012:00
18:00
TIMER 3
22:00
Wrong:
TIMER 2TIMER 1
:00
7:00
8:00
12:00
65
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
▲
d. Setting clock
MODE
RUN
WATER
TEMP.
TIMER
ON
Press 3
times
FUNCTIONS
(Press for 3sec to
cancel timer)
Press the “FUNCTION” key 3 times to enter clock setting. The hour of the clock will
the current setting is the hour of the clock, press the “▲” or “▼” to adjust, press “
(Press for 3sec to
unlock)
flash, which means
” key when
finished, and then the minute of the clock will flash, it means the current setting is the minute of the clock,
press the “▲” or “▼” to adjust, press “ OK ” key when finished or wait for 7 seconds to confirm.
During the setting process pressing the “CANCEL” key to exit without saving.
NOTE: To get the correct timing On and timing Off time, please correctly set the clock!
e. Setting unit number
RUN
WATER
TEMP.
TIMER
ON
MODE
Press 4
times
FUNCTIONS
(Press for 3sec to
cancel timer)
Press the “FUNCTIONS” key 4 times to enter the unit number setting. Pre
(Press for 3sec to
unlock)
ss “▲” or “▼” to adjust
the unit number. press “ OK ”key when finished or wait for 7 seconds to confirm. During the setting
process pressing the “CANCEL” key to exit without saving. The setting value is 0-18.
66
f.Force opening water pump
MODE
WATE R
TEMP.
Press 5
times
TIMER
ON
FUNCTIONS
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
(Press for 3sec to
cancel timer)
(Press for 3sec to
unlock)
Press the “FUNCTIONS” key 5 times to force open the water pump. The water pump icon will flash.
Press “ OK ”key to confirm. During the setting process pressing the “CANCEL” key to exit without saving.
Note:
a. Forcing water pump function is only limited to stand-by mode, others modes not response.
b. Under forcing water pump function, other settings will not responsible, except stopping
c. When communication disconnects, it will show E2 error in 2 minutes, the wired controller will
automatically cancel the forcing water pump function; while connected, the wired controller keeps
synchronizing with the unit( If forcing water pump function is still on-going, the controller keeping showing
its status).
d. The outdoor unit does not response after activating the forcing water pump function, (eg: forcing water
pump function cannot be activated under forcing heating in stand-by mode),the function will be
automatically stopped if it is not activated within 5 minutes.
17.2.3 Checking function
1) Check function allows the user to check all the operating parameters, error and protection information of
the unit.
2) Entering method: press and hold “FUNCTIONS” key for 3 seconds to enter check interface, as the figure
display:
3) Press “
check
icon
check
RUN
parameter
MODE
FUNCTIONS
Press
3 seconds
(Press for 3sec to
cancel timer)
” or “▲” to check all the status information of the unit.
CHECK
(Press for 3sec to
unlock)
Unit number
check sequenc e
number
67
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
Check content when wired controller setting is 1:
(The checki
ng content is the same as the PCB’s checking.)
Order Contents
1 Running mode: 0-shutdown,1-Pump mode,2-Cooling,3-Heating,4-Forced cooling, 5-Forced he ating.
2 Fan speed:0-Shutdown,1~7-Fan speed.
3Total capacity requirements.
4 The revised capacity requirements.
5 Cooling/heating temp. setting.
6 T3 temperature value
7 T4 temperature value
8 Tp temperature Value
9 Tin temp. Value (Inlet water temperature)
10 Tout temp. Value (Outlet water temperature)
11 Tb1 temp. Value (Temperature 1 of heat plate)
12 Tb2 temp. Value (Temperature 2 of heat plate)
13
T6 temp. Value(Reserved )
14Outdoor unit current
15 Power supply voltage AD value
16 Electronic expansion valve opening steps
17 The unit model:10-10kW,12-12kW,14-14kW,16-16kW
18 The program version number
19 The last error cord
20 The second error cord
21 The first error cord
22---
68
18.Troubleshooting
18.1 PCB parts instructions
MGRH5A-PA1Z, MGRH7A-PA1Z
PFC&IPM panel
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
79
8
6
5
4
3
1. Input rectifier bridge port 1
2. Input rectifier bridge port 2
3. PFC inductance port 1
4. P-OUT
5. PFC inductance por 2
6. N-OUT
7. PFC control port
8. +18V port
9. IPDU communication port
10. IPM power port N
11. Compressor connection port U/V/W
12. IPM power port P
12
12
11
10
69
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
Main control panel
13
11
9
8
10
12
14 15
16
1718
19
20
7
6
5
4
1. Power L
2. Power N
3. Preliminary charging relay (rectifier bridg e input port 1)
4. Input rectifier bridge line (rectifier bridge input port 2)
5. 5A fuse
o IPDU
6. T
7. T o PFC
8. Solenoid valve (Reserve)
9. Electric heater of plate heat exchanger
10. Electric heater of compressor
11. Pump
12. Electric heater of water flow switch
13. 4-way valve
14. Additional pump/Boil (Reserve)
15. Transformer input
16. Electronic expansion valve
17. Remote control
18. DC fan power supply port
19. DC fan port
20. Tin/Tout/Tb1 temperature sensor
21. Radiator temperature sensor (Reserve)
22. Discharge temperature sensor (Tp)
23. Outlet
of outdoor heat exchanger temperature sensor(T3)
24. Ambient temperature sensor(T4)
25. Low pressure switch
High pressure switch
26.
27. Operation and display panel port
28. Water flow switch
29. Transformer output
21
22
23
24
25
26
27
28
29
23
1
70
DC filter panel
1
2
3
4
1. IPM Power supply N
2. IPM Power supply P
3. PFC output power P
4. PFC output power N
5. DC 380V (DC fan power supply port)
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
5
71
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
MGRH10A-PA1Z
Main control panel
28
23
21
19
26
20
25
24
22
27
29
3031
32
33
1
2
3
5.1
6
7.2
9
10
4
5.2
7.1
8
18
17
16
15
1. Tr
ansformer output port
2. Tin/Tb1/T out/Tb2 temperature sensor port
Note: Tin: water inlet temperature Tout: water outlet temperature
Tb1: Temperature 1 of plate heat exchanger Tb2: Temperature 2 of plate heat exchanger
3. Radiator temperature sensor port(Reserved) (T6)
4. Discharge temperature sensor port
5.1 Outlet of outdoor heat exchanger temperature sensor port(T3)
5.2 Ambienttemperaturesensorport(T4)
6.Operationanddisplaypanelport
7.1Lowpressureswitch
7.2Highpressureswitch
8.Differentialpressurevalveport
9.Factorydebugport
10.Wiredcontrollerport
11.Electricexpansionvalveport
12.PowersupplyinputportL
13.Powersupplyinputpor
14.Groundwir
e
tN
11
12
13
14
72
15.Rectifier bridge input port N
16. Rectifier bridge input port L
17. 8A fuse tube
18. Solenoid valve port(Reserved)
19. Exhaust valve electric heater port
21. Plate heat exchanger electric heater
22. Differential pressure valve electric heater port
23. Built-in water pump port
24. Compressor electric heater
25. 4-way valve port
26. External pump/Remote alarm port
27. Transformer input port
38. P/N/+15V port
29. Communication port between IPDU and main PCB
30. Down DC fan port
31. Check touch switch
32. Up DC fan port
33. Force-cooling touch switch
PFC Module
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
12
11
1
2
3
4
5
10
789
6
73
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
1. +18V output port
2. Input Port P for IPM
3. Power supply port U of the compressor
4. Power supply port V of the compressor
5. Power supply port W of the compressor
6. PFC output N
7. PFC output P
8. PFC inductance port L_1
9. PFC inductance port L_2
10. PFC input N
11. IPM input N
12. Communication port to main control board
MGRH12A-PA3Z, MGRH14A-PA3Z&MGRH16A-PA3Z Main
control panel
230
29
28
24
22
20
26
19
18
17
25
23
21
16
27
1
2
3
4
8
9
5
6.1
6.2
7.1
7.2
10
11
12
74
15
14
13
1. Input port for switching power supply
2. Debugging port
3. Connection port for operation and display panel
4. Tin/Tb1/Tout/Tb2 temperature sensor port
Note: Tin: water inlet temperature
Tout: water outlet temperature
Tb1: Temperature 1 of plate heat exchanger
Tb2: Temperature 2 of plate heat exchanger
5.Discharged temperature sens or port (Tp)
6.1 T3 temperature sensor port
6.2 T4 ambient temperature sensor port
7.1. Low pressure switch
7.2 High pressure switch
8.Checking touch switch
9.Force-cooling touch switch
10. Differential pressure valve port
11. Factory debugging port
12. Wired controller port
13. AC Current transformer
14. ”Remote on/off” and “remote cooling/heating” port
15. Electronic expansion val ve port
16. AC 220V power supply port
17. Solenoid valve port(Reserved)
18. Exhaust valve electric heater port
19. Electric heater port of Plate heat exchanger
20. Electric heater port of differential pressure valve
21. Built-in water pump port
22. Electric heater of the compressor
23. Precharge AC contactor port
24. 4-way valve port
25. External water pump/Remote alarm por t
26. Up DC fan port
27. Down DC fan port
28. Power supply port for switching power supply of PFC board
29. Drive module port
30. P/N/+15V port
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
75
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
IPM module
8
1
2
7
1.+15V output port
2.communication port to main control board
3.IPM input port N
4.Compressor connection port W
5.Compressor connection port V
6.Compressor connection port U
7.IPM input P
8.Power supply port for switching power supply
6
45
3
76
Filter board
10
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
11
1
9
8
6
7
1.Power supply port L3
2.Power supply port L2
3.Power input port L1
4.Power input port N
5.Ground wire
6.Loaded power supply port for main control board
7.Power supply port for main control board
8.Power output port L1 after filtering
9.Power output port L2 after filtering
10. Power output port L3 after filtering
11. Ground wire
2
3
5
4
18.2 Function setting dial switches
instructions For 5/7kW
For 10kW
77
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
For 12-16kW
19.3. Query function for the built-in controller
a. To enter parameter checking function Press “ ” and “” simultaneously for 3s to enter into the
interface of parameter checking function. At this moment, first 2 digits of the digital tube will display
sequence number and the last 2 digits is specific parameters.
Press “
b.Quit parameter query function
If there’s no operation in 20s when enter the parameter query, it will quit automatically and return
to the main interface. Press “
” or “ ” to query the relative parameters.
” and “ ” simultaneously to quit parameter query manually.
Query content table
5/7kW
No. Content Note
Show inlet water temperature when the unit is in standby mode and
1 Frequency
2 Operating mode 0-Power off,1-water pump,2-cooling,3-heating,4-force cooling
3 Operating fan speed level 0—Power off (1-7)
4 The total required capacity before revised Actual value (Force cooling displays 5)
5 Capacity requirements after revised Actual value (Force cooling displays 5)
6 Temperature set Actual setting temperature un der cooling or heating mode
7 T3 Actual value(Outlet temperature of outdoor heat exchanger)
8 T4 Actual value(Outdoor ambient temperature)
9 Tp Actual value(Compressor discharged temperature)
10 Tin Actual value(Water inlet temperature of plate heat exchanger)
11 Tout Actual value(Water outlet temperature of plate heat exchangers)
12 Tb1 Actual value (Temperature 1 of plate heat exchangers)
13 Tb2 Actual value (Temperature 2 of plate heat exchangers(equals to Tb1 )
14 T6 Reserved (Cooling fin surface temperature(reserved)
15 Operation current Actual value
16 Power supply voltage Actual AD value
17 EXV Opening degrees Actual value×8
18 Model 5kW:5; 7kW:7
19 Version number ---20 Err 1 The last one malfunction code
21 Err 2 The last second malfunction code
22 Err 3 The last third malfunction code
water pump mode. Display operating frequency when the unit is in
cooling mode and heating mode. When defrosting displays dF. Pb
displays when anti-freezing mode running.
78
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
10-16kW
No. Content Note
Clock displays when standby. Inlet water temperature displays when
0 Normal display
1 Frequency
2 Operating mode
3 Operating fan speed level 0—Power off (1-7)
4 The total required capacity before revised Actual value (Force cooling displays 5)
5 Capacity requirements after revised Actual value (Force cooling displays 5)
6 Temperature set Actual setting temperature un der cooling or heating mode
7 T3 Actual value(Outlet temperature of outdoor heat exchanger)
8 T4 Actual value(Outdoor ambient temperature)
9 Tp Actual value(Compressor discharged temperature)
10 Tin Actual value (Water inlet temperature of plate heat exchanger)
11 Tout Actual value (Water outlet temperature of plate heat exchangers)
12 Tb1 Actual value(Temperature 1 of plate heat exchangers)
13 Tb2 Actual value(Temperature 2 of plate heat exchangers(equals to Tb1 )
14 T6 Reserved(Cooling fin surface temperature(reserved)
15 Operation current Actual value
16 Power supply voltage Actual AD value
17 EXV Opening degrees Actual value×8
18 Err 1 The last one malfunction code
19 Err 2 The last second malfunction code
20 Err 3 The last third malfunction code
running. dF displays when defrosting. Pb displays when anti-freeze
running. d0 displays when oil return, d8 displays when remote control is
off.
Display operating frequency when the unit is in cooling mode and
heating mode.
E9 EEPROM malfunction
H0 Communication malfunction between main chip and IPDU.
E4 T3,T4 sensor malfunction
E5 Voltage protection malfunction
E6 DC fan motor malfunction
EA A fan in the A region run for more than 5 minutes in heating mode
Eb There are two times E6 fault in 10 minutes (recovery after power off)
HH Inlet water temperature sensor malfunction for 5/7kW models.
EC Outlet water temperature sensor malfunction (5/7kW)
C0 Temperature sensor malfunction of plate heat exchanger for 5/7kW.
P1 High pressure protection
P2 Low pressure protection
P3 Current protection of the compressor
P4 Discharged temperature protection
P5 T3 high temperature protection of outdoor condenser
P6 IPDU module protection
P8 Typhoon protection
CH
CL
CP Anti-freeze protection of plate heat exchanger for 5/7kW
Pb System anti-freeze protection
C8 Water flow switch protection malfunction
PH Protection when water temperature in heating mode is too high for 5/7kW. 5/7kW
dF Defrosting
d8 Remote control
Content
Protection when temperature difference between inlet & outlet water in heating mode is too
large for 5/7kW
Protection when temperature difference between inlet & outlet water in cooling mode is too
large for 5/7kW.
Note
The same as
10-16kW
5/7kW
The same as
10-16kW
5/7kW
The same
as 10-16kW
The same as
10-16kW
80
10-16kW
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
Error Code
E9EEPROM malfunction
H0 Communication malfunction between main chip and IPDU.
E4 T3,T4 sensor malfunction
E5 Voltage protection malfunction
E6 DC fan motor malfunction
EA A fan in the A region run for more than 5 minutes in heating mode
Eb There are two times E6 fault in 10 min utes (recovery after power off)
C0 Inlet water temperature sensor malfunction for 10~16kW models.
C1
F7 Sensor temperature 1 of plate heat exchangers for 10-16kW.
F8 Sensor temperature 2 of plate heat exchangers for 10-16kW.
PL Reserved for 10-16kW.
P1High pressure protection
P2Low pressure protection
P3 Current protection of the compressor
P4 Discharged temperature protection
P5 T3 high temperature protecti on of outdoor condenser
P6 IPDU module protection
P8Typhoon protection
CHProtection when water temperature is too high in he ating mode.
CL To low water temperature protection in heating mode for 10-16kW
CP
Pb System anti-freeze protection
C8 Water flow switch protection malfunction
PH
dFDefrosting
d8Remote control
Content Note
Outlet water temperature sensor malfunction (10-16kW)
Anti-idling protection for water pump
Protection when temperature difference between inlet water & outlet water is too
large for 10-16
kW.
The same as 5/7kW
10-16kW
The same as 5/7kW
10-16kW
The same as 5/7kW
10-16kW
The same as 5/7kW
81
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
E9 malfunction: EEPROM malfunction
The malfunction may be caused by two reasons:
1) The EEPROM is not inserted well; 2) Outdoor main PCB is broken.
LED displays E9
EEPROM malfunction
NO
Check whether EEPROM is installed properly.
Yes
Replace main PCB.
Installed properly again.
H0 malfunction : Communication malfunction between main chip and IPDU.
LED displays H0
Communication malfunction between main chip and IPDU
Whether the signal wire is connected normally between module board .
YES
Judge whether LED on the module board flash normally or not
when powered on.
YES
Replace module board.
NO
NO
Connect wire again.
Replace main PCB.
82
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
ace ma
E4 malfunction : T3,T4 sensor malfunction
HH malfunction : Inlet water temperature sensor malfunction for 5/7kW models.
C0 malfunction : Inlet water temperature sensor malfunction for 10-16kW models.
EC malfunction: Outlet water temperature sensor malfunction for 5/7kW models.
C1 malfunction: Outlet water temperature sensor malfunction for 10-16kW models.
C0 malfunction: Temperature sensor malfunction of plate heat exchanger for 5/7kW models
F7 malfunction: Sensor temperature 1 of plate heat exchangers for 10-16kW.
F8malfunction: Sensor temperature 2 of plate heat exchangers for 10-16kW.
T3: outlet temperature of outdoor heat exchanger
T4: outdoor ambient temperature
LED displays E4/HH/EC/C0/C1/F7/F8
Whether sensor fails to work.
NO
Judge whether the wire body is broken and the terminal is fall off.
NO
Judge whether the port of temperature sensor connected wrong.
NO
Use a multi-meter to check the resistance value of the temperature sensor
is normal or not.
NO
E5 malfunction: Voltage
LED displays E5
Repl
protection malfunction
in PCB.
YES
Connect wire again.
YES
Connect properly again.
YES
Replace temperature sensor.
Voltage protection
Judge whether the input voltage is within 198-252V.
YES
Replace main PCB.
NO
Check the power supply.
83
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
g
E6 malfunction: DC fan motor malfunction
LED displays E6
Outdoor unit DC fan cannot work.
Refers to the wiring diagram to check whether
the unit wirin
Check whether the power and voltage of the DC
fan motor is normal or not and whether the
voltage between red and black terminal of DC
motor is from 277V to 354V in waiting state.
Check whether the power and voltage of the DC fan
motor is normal or not and whether the voltage between
white and black terminal of DC motor is from 15V in
waiting state.
Whether the outdoor fan will work after the indoor fan
operates for 3 minutes.
is correct or not.
YES
YES
YES
YES
NO
NO
Check the voltage
between “+”,”-” port
of PFC module is within
277-354V .
NO
NO
是
YES
Replace IPM module.
Check voltage
between yellow
and black
terminal of the
fan is over 2.4V
Connect again.
NO
NO
Replace PFC
module board..
YES
Replace fan.
Replace the main PCB.
84
P1 malfunction: High pressure protection
duct of outdoor unit meets the standard
LED displays P1
High pressure protection
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
Judge whether the wiring connection is correct.
YES
Judge wire body is broken or not.
To confirm: short-circuit high pressure switch and check whether
the system can operate normally or not.
YES
Check whether the cooling system is normal or not.
Check whether pressure of the system is too high.
NO
Whether side air
YES
.
Whether the heat exchanger needs cleaning.
NO
NO
Connect again.
Replace high pressure switch.
YES
NO
YES
Stop the system.
Rectify the air duct
Clean.
NO
Whether the pipeline is blocked.
NO
Judge the circulation water pump is damaged or not.
NO
Whether plate heat exchanger is fouling or blocked severely
NO
Replace main PCB.
YES
Rectify the pipeline.
YES
Repair or replace the water pump
YES
Clean or replace heat exchanger .
85
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
P2: Low pressure protection
LED displays P2
Low pressure protection
Whether wiring connection between low pressure switch and PCB is
connected well or properly.
YES
Whether the low pressure switch is damaged.
NO
Short-circuit low pressure switch and check whether the
system can work normally.
NO
Whether the cooling system can work as normal.
YES
Check whether the outdoor ambient temperature is too low.
NO
Whether refrigerant system leaks.
NO
YES
YES
NO
Replace low pressure switch .
Leakage detecting: add nitrogen or refrigerant
into the system. “si”,”si” will sound evidently if
leaks heavily. Use soap water(the combination
of water and detergent ) or electronic detector
to detect if leaks slightly.
Connect well again.
Stop the unit.
Connect pressure gauge with the system measuring port.
NO
Whether EXV works properly or stuck or blocked
NO
Replace outdoor main PCB.
YES
Replace the EXV, then use high
pressure nitrogen to clean and air the
pipeline, add the refrigerant at last.
86
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
P3: Compressor current protection
It will protect when input current is more than 22A(31A for 10-16kW ). It will recover when input current is less than 22A
(31A for 10-16kW ). It will recover automatically.
LED displays P3
Compressor current protection
Check whether the input current of the power wire is more than 22A.
(31A for 10-16kW )
YES
Check cooling system is normal or not.
YES
Check whether the outdoor ambient temperature is too high.
NO
Check whether the outdoor unit ventilates well.
NO
`
Whether the heat exchanger needs cleaning or not.
NO
If the refrigerant pipe is blocked or not?
NO
YES
NO
Replace main PCB
YES
YES
Make the outdoor unit
ventilates well.
YES
Clean heat exchanger.
Remove the refrigerant pipe and then use high
pressure nitrogen or refrigerant to blow the pipe.
Vacuumed the pipe then add the refrigerant again.
Stop the unit.
NO
Whether the circulation water pump is damaged.
NO
NO
Whether plate heat exchanger is fouling or blocked severely
NO
Replace main PCB.
YES
YES
Repair or replace the water pump
Clean or replace heat exchanger.
87
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
P4:Compressordischargedtemperatureprotection
When the discharged temperature of the compressor is higher than 115°C, the unit will stop running. When the
discharged temperature of the compressor is lower than 83°C , the unit resumes normal operation automatically.
LED displays P4
Discharged temperature protection of the compressor
YES
Check whether the discharged temperature of the compressor is higher than 115°C.
NO
Check whether the compressor discharged
temperature sensor connects with PCB correctly
according to the wiring diagram.
YES
Whether the discharged temperature sensor is damaged or not.
Check whether resistance of compressor discharged
temperature sensor is correct or not .
YES
Replace outdoor main PCB
NO
Connect correctly again.
Check refrigerant leaks or not.
YES
Stop leaking and then add the refrigerant again.
NO
Replace compressor discharged
temperature sensor.
88
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
P5: Condenser high temperature protection
When condenser temperature is higher than 62 degrees, the unit will stop operating. W hen pipe temperature outside is
lower than 52 degrees, the unit will resume operate.
LED displays P5
Condenser high temperature protection
YES
Check whether condenser temperature is higher than 62
degrees
NO
Check whether the resistance of condenser
temperature sensor is correct.
YES
Replace the outdoor main PCB.
Stop the unit
Clean heat exchanger
Replace EXV and then use high pressure
nitrogen to blow the pipe. Vacuumed the
pipe then add the refrigerant again.
NO
YES
YES
YES
Replace the temperature sensor
Whether outdoor temperature is too high(higher than 48
degrees)or not.
NO
Whether heat exchanger needs cleaning.
NO
Check if the EXV is blocked or not.
NO
Replace outdoor main PCB.
89
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
y
g
y
P6: IPM Module protection
LED displays P6
IPM module protection
Check whether P-N voltage on the IPM module
is OK. The DC voltage is from 277 to 356V.
YES
Check if wiring connection
between DC filter and IPM module
is fasten or not.
YES
Check whether wiring
connection of the compressor
is connected right and firmly.
YES
Replace IPM module and
check whether the system
can operate normally or not..
NO
Replace main PCB and check
whether the system can
operate normally or not.
NO
NO
NO
NO
YES
YES
Check whether the input power is
NO
Connect firmly
again and check
whether it is
connected
correctl
Connect well again
and check whether
it is connected
correctly.
Solve the problem
Solve the
malfunction.
correct. The power is 220-240V, 1N,
50Hz.
.
Check whether the output voltage of
single-phase bridge rectifier is within
277-356V
Check if it is connected
normally before entering bridge
rectifier . If wire body terminal is
connected firmly.
YES
Check whether power
wiring is connected
correctl
YES
YES
Check the fuse on the power
and firmly.
YES
NO
NO
NO
NO
Adjust to the right range.
Then check whether the
system runs normally.
NO
Connect firmly again and
check whether it is
connected ri
Replace rectifier.
Connect wire correctly..
ht.
NO
NO
Replace compressor and check
whether the system can
operate normally or not.
90
YES
Solve the
malfunction.
YES
Replace the main PCB.
NO
Replace the
same model
fuse.
P8: Typhoon protection
LED displays P8
Typhoon protection
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
Check if strong wind blows outdoor unit or two
outdoor units blows each other.
NO
Check whether the fan motor is damaged.
YES
Replace outdoor fan motor.
YES
NO
Stop the unit to prevent strong wind
to blow the outdoor fan.
Replace the outdoor main PCB
CH malfunction: Protection when temperature difference between inlet & outlet water in heating
mode is too large for 5/7kW
CL malfunction: Protection when temperature difference between inlet & outlet water in cooling
mode is too large for 5/7kW.
CP malfunction: Anti-freeze protection of plate heat exchanger for 5/7kW.
PH malfunction: Protection when water temperature in heating mode is too high for 5/7kW.
CH malfunction: Protection when water temperature in heating mode is too high for 10-16kW.
PH malfunction: Protection when temperature difference between inlet water & outlet water is too
large for 10-16kW.
LED displays CH/CL/CP/PH
① Protection when temperature difference between inlet & outlet water in heating/cooling mode is too large;
② Anti-freeze protection of plate heat exchanger③Protection when water temperature in heating mod e is too hig h
Whether actual measured temperature difference between outdoor outlet water
temperature minus inlet water temperature is higher than 14°C
NO
Check inlet water sensor and outlet water sensor is
fall off or damaged.
YES
Place temperature sensor to the related position or replace it.
Adjust to high
level
Water flow pump head of external water pump choices
NO
Whether gear of water pump
is chosen right.
YES
Replace main PCB.
Check whether the volume of water flow is
enough or not.
NO
Whether water system is stuck.
Replace water system component.
YES
YES
YES
Select the proper water pump again.
91
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
outdoor temperature is lower than 0
℃
)
Note: when the ambient temperature is less than 8℃, inlet water temperature and temperature of plate heat exchanger is less
than 2℃, crankcase heater of plate works. CP appears. If inlet water temperature and temperature of plate heat exchanger is
more than 7℃, crankcase heater stops working and CP code disappears.
CL malfunction: To low water temperature protection in heating mode for 10-16kW.
LED displays CL
To low water temperature protection in heating mode.
Whether the 4-way valve switch can switch normally
NO
Check whether the 4-way valve coil fall off and the valve body jammed.
NO
Check whether 4-way valve coil and body jammed.
YES
Replace 4-way valve
YES
Pb malfunction: Anti-freeze protection
LED displays Pb
Determine the location again.
YES
Whether the thermometer bulb of water
outlet and inlet location are right.
YES
Plug well
again
NO
Replace main PCB
NO
Replace main
PCB
Anti-freeze protection
The actual measured temperature of outdoor water outlet temperature and plate heat
exchanger temperature is less than 3 ℃ in cooling mode. Water inlet temperature and
plate heat exchanger temperature is less than 5 ℃ in heating mode and waiting mode.
NO
Check whether water inlet sensor and plate heat
exchanger is fall off or damaged.(especially when the
YES
Place temperature sensor to the related position or replace it.
NO
Replace main PCB.
YES
Normal system
protection
Note:
The actual measured temperature of outdoor water outlet temperature and plate heat exchanger temperature is less
1)
than 3 ℃ in cooling mode, the compressor stops running. But the water pump continue operating. If the temperature i s
more than 8
2)
than 8
plate heat exchanger temperature is less than 5
normal.
℃, Pb code disappears.
The actual measured temperature of outdoor water inlet temperature and plate heat exchang er temperature is les s
℃ in waiting state, water pump works. The actual measured temperature of outdoor water inlet temperature and
℃, the unit enter heating mode in force. Compressor works too. This is
92
C8 malfunction: System water flow protection
pip
CP malfunction: Anti-idling protection for water pump
LED displays C8/CP
System water flow protection or anti-idling protection for water pump
Aqua Mini Full DC Inverter Unitary Chiller 50Hz
Whether system water flow leaks.
YES
Whether the water pipe is too long and not
connected to water pump.
NO
Whether water system is stuck.
NO
Whether water pump is damaged. Replace water pump.
NO
Whether water flow switch is damaged.
Remove the water flow switch and close
the fin manually to check whether
malfunction still exists
Temperature-Resistance characteristic sheet for pipe temperature sensor,
ambient temperature sensor,inlet water temperature sensor and outlet
water temperature sensor.