Midea HS-338FWEN-W Instruction Manual

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MODEL:HS-338FWEN-W
Instruction Manual
Upright Freezer
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Important Safety Notice
The Maintenance Manual is only for the use of maintenance personnel with certain experience and
background in electrical, electronic and mechanical field.
Any attempt to repair main devices may lead to personal injury and property loss.
Manufacturers or distributors are not responsible for the content of the Manual and interpretation
thereof.
Midea Refrigerators
Technical Maintenance Manual
Copyright @2016
All rights reserved. Replication of all or part of the Manual in any forms shall not be allowed without
written approval by the Overseas Sales Corporation of Midea Refrigerators.
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Contents
1.SAFETY WARNING CODE ......................................................................................................... 1
1.1WARNING FOR OPERATION SAFETY ................................................................................................... 1
1.2SAFETY INSTRUCTION FOR REFRIGERANT ......................................................................................... 4
2.DESCRIPTION FOR PRODUCT FEATURES ............................................................................ 5
3.INSTALLATION AND COMMISSIONING ................................................................................ 6
3.1HANDLING ....................................................................................................................................... 6
3.2DISASSEMBLY (NONE) ...................................................................................................................... 6
3.3 INSTALLATION LOCATION ................................................................................................................ 6
3.4 LEVELING OF THE REFRIGERATOR .................................................................................................... 6
3.5CHANGE THE DOOR OPENING DIRECTION .......................................................................................... 7
3.6 INSTALLATION OF HANDLE .............................................................................................................. 9
3.7 INSTALLATION OF DOOR LOCK(NONE ...................................................................................... 10
3.8 ADJUSTMENT TO LEVEL THE DOOR(NONE ............................................................................... 10
3.9 ADJUSTMENT TO SHELVES(NONE ............................................................................................ 10
4.TERMS ........................................................................................................................................ 10
4.1 DEFINITION OF MODEL(NONE) ...................................................................................................... 10
4.2LOCATION OF NAMEPLATE .............................................................................................................. 10
5.PRODUCT SPECIFICATION .................................................................................................... 11
5.1 TYPESPECIFICATION(NONE) ........................................................................................................... 11
5.2 ELECTRICAL PARAMETERS ............................................................................................................. 11
5.3REFRIGERATING TEMPERATURE ...................................................................................................... 11
5.4DEFROSTING PARTS ........................................................................................................................ 12
5.5CIRCUIT DIAGRAM.......................................................................................................................... 12
6.INTERNAL VIEW AND DIMENSION ...................................................................................... 13
6.1MAIN PARTS AND THEIR NAMES ...................................................................................................... 13
6.2EXTERNAL DIMENSION ................................................................................................................... 13
7.REFRIGERATING PIPING SYSTEM AND CIRCULATING ROUTE OF COOLING AIR7.1 REFRIGERATING
PIPING SYSTEM .................................................................................................................................... 15
7.2CIRCULATING ROUTE OF COOLING AIR ............................................................................................ 16
8. DISMANTLING OF PARTS ...................................................................................................... 17
8.1 PARTS ON THE DOOR ...................................................................................................................... 17
8.2PARTS INSIDE THE REFRIGERATOR .................................................................................................. 17
8.3 LIGHT SYSTEM ............................................................................................................................... 18
8.4AIR DUCT AND FAN MOTOR ............................................................................................................. 18
8.5EVAPORATOR AND TEMPERATURE SENSING SYSTEM ....................................................................... 19
8.6COMPRESSOR CASE ........................................................................................................................ 20
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8.7DISPLAY AND MAIN CONTROL PANEL .............................................................................................. 21
8.8 BAR COUNTER(NONE) ................................................................................................................... 22
8.9 WATER DISPENSER(NONE) ............................................................................................................. 22
8.10 ICE MAKER(NONE) ...................................................................................................................... 22
9. FUNCTION AND OPERATION9.1 OPERATION PANEL ........................................................................... 23
9.2 BUTTON......................................................................................................................................... 23
9.3 DISPLAY SCREEN ........................................................................................................................... 24
9.4 DISPLAY ........................................................................................................................................ 24
IF NO FAILURE OCCURS, THE CURRENT OPERATION GEAR WILL BE DISPLAYED.9.5 SETTING OF THE GEAR
............................................................................................................................................................ 24
9.6 SUPER FREEZE ............................................................................................................................... 24
9.7 FAULT CODE AND SOLUTIONS ........................................................................................................ 24
9.8DEFROSTING FUNCTION ................................................................................................................. 25
9.9TEST MODE..................................................................................................................................... 25
9.10SELF-DIAGNOSIS .......................................................................................................................... 26
10.CIRCUIT DESCRIPTION10.1 POWER SUPPLY .................................................................................... 27
10.2DOOR TRIP TEST CIRCUIT .............................................................................................................. 27
10.3TEMPERATURE TEST CIRCUIT ........................................................................................................ 27
10.4FAN MOTOR CIRCUIT OF THE FREEZING CHAMBER ........................................................................ 28
10.5REFRIGERATOR FAN MOTOR CIRCUIT (NONE) ............................................................................... 29
10.6CONDENSING FAN MOTOR CIRCUIT (NONE) .................................................................................. 29
10.7DAMPER MOTOR CIRCUIT (NONE) ................................................................................................ 29
10.8RESISTANCE VALUE OF THE SENSOR (R/T) .................................................................................... 29
11.TROUBLESHOOTING METHOD........................................................................................... 30
11.1 NO REFRIGERATION ..................................................................................................................... 30
11.2 COMPRESSOR FAILURE................................................................................................................. 31
11.3 DEFROSTING IS NOT WORKING ..................................................................................................... 31
11.4 FAN IN THE FREEZING CHAMBER IS ABNORMAL ........................................................................... 32
11.5 DAMPER IS ABNORMAL(NONE) .................................................................................................... 32
11.6 LIGHTS INSIDE THE REFRIGERATOR DONT LIGHT UP .................................................................... 32
12. FIGURES AND DETAILS OF REPAIR PARTS(DOCUMENTS ARE PROVIDED
SEPARATELY) ............................................................................................................................... 33
12.1 FIGURE ........................................................................................................................................ 33
12.2 LIST OF PARTS AND COMPONENTS ................................................................................................ 33
13APPENDIX: ...................................................................................................................................... 33
13.1ELECTRICAL SCHEMATIC DIAGRAM ............................................................................................. 33
13.2REFRIGERATOR MAINTENANCE TOOLING AND EQUIPMENT AND MATERIAL .................................. 33
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1.Safety Warning Code
1.1Warning for operation safety
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2
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3
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1.2Safety instruction for refrigerant
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2.Description for product features
This product is provided with following features:
(The picture is only for reference, and specific appearance and configuration are subject to the real product)
1) Full air-cooling and frost-free design
2) Display control board is located on the door
3) Magnetically control switch
4) Electronic temperature control system with more accurate temperature control.
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3.Installation and commissioning
3.1Handling
1) Protecttherefrigeratorinmovingit
Sameasshownasleftphoto,pleasemoveitbyhandcartwi thcushion
2) Removeallpackingmaterialsandbottomcushion,then
moveintohouseforplacement
3) Aftermovingittoappropriatelocation,waitfor2hoursbe
forepoweron.
3.2Disassembly (None)
The refrigerator door needs to be dismantled if it cannot enter the room in the whole.
3.3 Installation location
Location that is easy for ventilation shall be chosen to facilitate heat dissipation, enhance its performance and reduce the energy consumption.
3.4 Leveling of the refrigerator
If the refrigerator cannot be placed steadily, adjust the footing to level it.
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3.5Change the door opening direction
1、Remove the hinge cover and plates from the top of refrigerator
2Pull out the fast connector of door signal wire, remove the upper hinge screw, then remove the upper hinge 3Pull out the door ,remove the bottom hinge
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4 Reversal the bottom hinge, Unscrew the hinge
pin from the bottom hinge and move it to the other side(a), then secure the bottom hinge to the bottom left side of the refrigerator
5Remove the door block from the bottom, right
side of the door and attach it to the other side.
6 Install the door and the signal to other side, connect the terminal and install upper hinge(a), lid the upper hinge cover and the door end cap
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3.6 Installation of handle
Note: Figures in the user manual are only for reference. The actual product may differ slightly. The refrigerator must be disconnected from the source of electrical supply before attempting the installation of accessory.
Schematic diagram of handle installation
Design sketch of installed handle
1 Remove the insert pin
2)Adjust the handle to the installing hole and tighten screw .
3Cover the nut cap of handle hole
(Pictures and objects are not consistent, in order to prevail in kind)
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3.7 Installation of door lockNone
3.8 Adjustment to level the doorNone
3.9 Adjustment to shelvesNone
4.Terms
4.1 Definition of model(None)
4.2Location of nameplate
(The picture is only for reference, and specific appearance and configuration are subject to the real product)
Label
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5.Product specification
5.1 typespecification(None)
5.2 Electrical parameters
Product Name
CE-BD260WE-ST
Product Code
22031010001022
Name
Item
Type
Specification
Compressor
Compressor
/
PZ80E1A
Starter
PTC
8EA19C3/QP2-15
Overload protector
OLP
4TM117NFBYY/DRB12N61A1
Winding resistance of compressor wiring terminal
Rmc1020Ω Rsc3050Ω Rms=Rmc+Rsc
Motor
Fan motor of the freezing chamber
DC12V/3W
Ventilation door of the refrigerating chamber
/
/
Condensation fan
/
/
Lights inside the
refrigerator
Lights inside the freezing chamber
/
/
Lights inside the refrigerating chamber
/
/
Switch of the refrigerator door
DC12V
5.3Refrigerating temperature
Temperature tolerance ≤ 2°C
Compartment
The highest (°C)
Lowest (°C)
Freezing
-14
-24
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Refrigerating
/
/
Variable temperature
/
/
5.4Defrosting parts
Defrosting period
Initial defrosting period
Normal defrosting period
Temperature is lower than 0°C
6~24 hours
Defrosting sensor
NTC
B3839
Thermal fuse
73/77
Defrosting heater in freezing chamber
230V/245W
5.5Circuit diagram
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6.Internal view and dimension
6.1Main parts and their names
1 top beam
2.Air duct components in freezing chamber
3. Flipping cover
4.Glass shelve
5. F upper drawer assembly
6. F middle drawer assembly
7. F bottom drawer assembly
8.Bottle frame in freezing chamber
9. Door handle of fridge compartment
6.2External dimension
Front view
Side view
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Down view
Open Door
Maximum open angle of door135°
(The picture is only for reference, and specific appearance and configuration are subject to the real product)
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7.Refrigerating piping system and circulating route of cooling air7.1
Refrigerating piping system
Compressor →Condenser →Anti-condensation tube →Dry filter → Capillary tube → Evaporator → Regenerator → Suction tube → Compressor
(The picture is only for reference, and specific appearance and configuration are subject to the real product)
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7.2Circulating route of cooling air
(The picture is only for reference, and specific appearance and configuration are subject to the real product)
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8. Dismantling of parts
8.1 Parts on the door
Door seal
Door seal is installed into door liner groove.
1) Open the refrigerator door.
2) Take the door seal out of door liner.
Door tray
Lift up the bottle frame and take it out from the door liner of the refrigerator.
8.2Parts inside the refrigerator
Refrigerator Fruit box cover
None
Shelves
None
Ice tray
None
Refrigerator tray
None
Drawer
The bottom of the drawer is located in the freezer 1)take it out from the refrigerator.
Reversal cap panel
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1.Reversal the cap to up
2.Remove the reversal cap panel
8.3 Light system
Light
None
Light switch
None
8.4Air duct and fan motor
Air duct components in freezing chamber
All accessories in the freezing chamber should be dismantled before removing the air duct components.
1) use cross screwdriver to remove the 2 pcs screws of
air duct cover
2) Pull out the FRZ. chamber air duct components
3) Remove the evaporator from the air duct
components
4) Pull out the connector terminal of the fan motor;
Fan motor
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1) Loosen the plastic clips
2) Replace the fan motor, the inverse operation to
complete installation
Damper assembly
None
8.5Evaporator and temperature sensing system
Evaporator in freezing chamber
1 Remove the air duct components in freezing
chamber.
2 Disconnect all connectors. 3 Remove the welding on inlet and outlet tubes. 4 Remove two screws which are used to fix the
evaporator and remove the evaporator.
Components on the evaporator
Fuse The fuse is located on top of the evaporator 1connect the fuse connector. 2Cut off the band which fixes the fuse. 3Separate the fuse and the evaporator. *Don’t break the welding of the evaporator in case that only the fuse needs to be replaced.
Defrost sensor The defrost sensor is located on top of the evaporator. 1 Disconnect the connector of defrost sensor 2 Cut off the band which fixes the sensor. 3 Separate the sensor and the evaporator. *Don’t break the welding of the evaporator in case that only the sensor needs to be replaced.
Defrost heater The defrost heater is located at bottom of the evaporator. 1) Disconnect the connector of defrost heater. 2Cut off the band which fixes the defrost heater. 3Take off the defrost heater from the evaporator. *Don’t break the welding of the evaporator in case that only the defrost heater needs to be replaced.
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Ambient temperature sensor
None
Ambient temperature sensor
Ambient temperature sensor is located in main control board box and sends temperature signal to microprocessor.
/
Freezer sensor
1 The sensor is located at the freezer chamberBefore
pull out the sensors,must be removed the air duct
cover of freezer chamber
2 Remove the sensors
8.6Compressor case
Rear cover and compressor case
None
Condenser fan moto
None
Terminal box of the compressor
None
Standby condenser
None
Piping system in the compressor case
1.Compressor
2.Exhaust transition pipe
5.Dry filter
6.Capillary
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3.Condenser
4.Anti-condensationg tube
7.Suction pipe
8.Return transition pipe
Starter and protector of the compressor
1. Remove the screws
1 Two screws outside 2 One screw inside
2. Remove the clipping strip
Slowly pull it out
3. Remove the protective cover
1Pry the protective cover slowly from the upper part, 2Pull it out and remove it.
4. Remove the starter and protector
Unplug the starter and protector (you can use a screwdriver to pry it slowly)
5. The reverse process can complete installation.
/
8.7Display and main control panel
Display control board
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1) Use vacuum cap to pull the control panel outwards
2) Disconnect the connector of display control board,
remove it
Main control board
Main control board is located in the top of the refrigerator
1) Remove the main control board screw with a Phillips
screwdriver
2) Disconnect the connector of main control board,
remove it
8.8 Bar counter(None)
Disassembly and installation of bar counter
None
Disassembly and installation bar doorseal
None
8.9 Water dispenser(None)
Disassembly and installation of water valve
None
Disassembly and installation of water tank
None
8.10 Ice maker(None)
Disassembly and installation of ice maker
None
Disassembly and installation of water system
None
Disassembly and installation ice machine sensor
None
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9. Function and operation9.1 Operation panel
See figure below for buttons and display arrangement of human-machine interface:
Gear 5
Gear 4
Gear 3
Gear 2
Gear 1
Super Freeze
9.2 Button
SETGear set button
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9.3 Display screen
1 Super Freeze
2 Gear 1—— -24 3 Gear 2—— -22 4 Gear 3—— -20 5 Gear 4—— -18
6 Gear 5—— -16
9.4 Display
At the first time of power-on, the display screen (including button light) will be bright for 3
seconds and then press the middle gear to show operation
Normal operation display
When failure occurs, the corresponding LED light group will display fault code (circular
display);
If no failure occurs, the current operation gear will be displayed.9.5
Setting of the gear
9.6 Super Freeze
Enter: Cyclic Modulation Quick freezer mode Operation: The “super” indicator light is on and the refrigerator is running at super freezer
mode
Exit:
1.Ssuper freezer mode running 24hour
2.Super freezer mode, the temperature can be cooled out of the cold
9.7 Fault code and solutions
Fault
code
Fault
content
Code
visible
Display Steps for maintenance methods
E1
Temperatur e sensor fault in refrigerating chamber
Yes
“On”
of
Super and -24 simultaneousl y
Step 1: Check whether the terminal CN4 is well stuck,
pull out the terminal and re-stick it in place Step 2: Check to see if there’re foreign matters
on the
terminal. Step 3: inspect the refrigerating sensor whether contact is bad, and resend contact the fast connector Step 4: Replace main control board
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E5
Fault of F frost sensor
Yes
“On” of
Super and -22 simultaneousl y
Step 1: Check whether the terminal CN4 is well stuck, pull out the terminal and re-stick it in place Step 2: Check to see if there’re foreign matters on the terminal. Step 3: inspect the defrost sensor whether contact is bad, and resend contact the fast connector Step 4: Replace main control board
E6
Communica tion failure
Yes
“On” of -22 and -24 simultaneousl y
Step 1: Check whether the terminal CN6 and CN7 is well stuck, pull out the terminal and re-stick it in place Step 2: Check to see if there’re foreign matters on the terminal. Step 3: inspect the display control board terminal whether contact is bad, and resend contact the fast connector Step 4: Replace main control board Step 5: Replace display control boardStep 6: Replace main wire
E7
Ambient temperature sensor fault
Yes
“On” of
Super and
-20simultane ously
Step 1: Check whether the terminal CN4 is well stuck, pull out the terminal and re-stick it in place Step 2: Replace ambient temperature sensor
9.8Defrosting function
1.Defrost the freezing chamber as per the accumulative operation time of the Compressor
2.If power failure occurs abruptly to the Compressor and the defrosting sensor in freezing chamber is less than 0 oC after powering on, then first conduct defrosting once. If more than 0 oC, then defrosting is not needed. After that, conduct defrosting according to using condition and ambient temperature in a period between 6 and 24 hours as per the accumulative operation time of the Compressor.
9.9Test mode
Test
module
Test
items
Testing Method
Expected result
Test
Mode
Enter Test
Mode
Keep pressing the SET button for 5 seconds and release
LED indicators on quick freezer and Gear 1, 2, 3, 4 light up and flicker in the frequency of 0.5s, then the refrigerator enters into test mode
After entering into test mode, if no button is pressed within 15 seconds
then the refrigerator will exit the test mode and return to normal operation mode
Select to enter into forced cooling mode
Enter into test mode and press button for the first time
LED indicators on Gear 1, 2 and quick freezer light up and other LED indicators light off, then the compressor and the fan will start working
In forced cooling mode, if no button is pressed within 36 hours,
then the refrigerator will exit the test mode and return to normal operation mode
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Select to enter into forced defrosting mode
Enter into test mode and press button for the second time
LED indicators on Gear 2, 3 and 4 light up and other LED indicators light on, then the compressor and the fan will stop working, The heater open, refrigerator into forced frost
In forced defrosting mode, when the defrosting sensor reach a temperature of 12°C and the defrosting heater has been working for 3 minutes,
then the refrigerator will exit the test mode and return to normal operation mode
In forced defrosting mode, if the temperature of defrosting sensor is always lower than 12°C and the defrosting heater has been working for 1 hour,
then the refrigerator will exit the test mode and return to normal operation mode
Select to exit the test mode
Enter into test mode and press button for the third time
then the refrigerator will exit the test mode and return to normal operation mode
9.10Self-diagnosis
Conditions for entering into this mode
When the power is on for the first time, here is no sensor failure and the defrost sensor
temperature is equal to or more than 0°C.
Self-diagnosis process
1. Defrost heater is on for 2 seconds and off for 2 seconds;
2.The fan is on for 10 seconds and off for 2 seconds;
3.The refrigerator is refrigerating for 20 minutes. (The compressor fans are all on)
Exit out of self-diagnosis
1.Stop self-diagnosing and turn into normal mode;
2.Failure occurs to the sensor during self-diagnosis and exit out of self-diagnosis mode;
3.Set forced defrosting function during self-diagnosis.
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10.Circuit description10.1 Power Supply
The AC input power is reduced in voltage by SMPS control chip and filtered off wave by the inductance-capacitance filter, then output the DC 12V power which will mainly power the relay that controls strong current. Relay is used to control the strong current loaded switches of compressor, ice maker and defrost heater. The DC 12V power will output stable 5V electricity after passing through the adjustor 7805, to power for the main control chip and thus monitor the temperature changes in refrigerator.
10.2Door trip test circuit
The door switch input circuit is used to detect the refrigerator door open or not the circuit module. Chip I/O PORT port. by testing the continuous high level + 5V to determine whether the door is open. And then drive the relevant load
10.3Temperature test circuit
It’s conducted by the sensor, making use of the characteristics that resistance value reduces as the
temperature increases, and the thermistor that has temperature coefficient of resistance in medium temperature.
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The characteristic that resistance value reduces as the temperature increases is deemed to have negative slope or negative temperature coefficient (NTC), and such thermistor is called as NTC thermistor. The resistance value changes sensitively with temperature and typically changes 7% ~ 3% per degree centigrade. Sensor used in the refrigerator is NTC thermistor. There is following computing formula for the sensor:
Sampling voltage / reference voltage = R1 / (RNTC + R1)
AD value / reference AD value = R1 / (RNTC + R1) The reference voltage is 5V, RNTC is the resistance value of the sensor, R1 is R31\R32\R33 in schematic diagram that is 5.1K
10.4Fan motor circuit of the freezing chamber
The fan in the freezing chamber is running when the compressor is operating. Check 12V and
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FAN to see if there is a voltage of 12V. When in normal operation, the fan is in low level and the voltage between 12V and FAN is more than 11V. If there’s no voltage when the compressor is in operation, fan motor or electric control panel can be replaced.
10.5Refrigerator fan motor circuit (None)
10.6Condensing fan motor circuit (None)
10.7Damper motor circuit (None)
10.8Resistance value of the sensor (R/T)
Tx()
RKΩ
Tx()
RKΩ
Tx()
RKΩ
Tx()
RKΩ
Tx()
RKΩ
-30
33.81
-15
14.31 0 6.495
15
3.141
30
1.617
-29
31.85
-14
13.55 1 6.175
16
2.999
31
1.55
-28
30.01
-13
12.83 2 5.873
17
2.865
32
1.486
-27
28.29
-12
12.16 3 5.587
18
2.737
33
1.426
-26
26.68
-11
11.52 4 5.315
19
2.616
34
1.368
-25
25.17
-10
10.92 5 5.06
20
2.501
35
1.312
-24
23.76
-9
10.35 6 4.818
21
2.391
36
1.259
-23
22.43
-8
9.82 7 4.589
22
2.287
37
1.209
-22
21.18
-7
9.316 8 4.372
23
2.188
38
1.161
-21
20.01
-6
8.841 9 4.167
24
2.094
39
1.115
-20
18.9
-5
8.392
10
3.972
25
2.005
40
1.071
-19
17.87
-4
7.968
11
3.788
26
1.919
41
1.029
-18
16.9
-3
7.568
12
3.613
27
1.838
42
0.9885
-17
15.98
-2
7.19
13
3.447
28
1.761
43
0.9506
-16
15.12
-1
6.833
14
3.29
29
1.687
44
0.914
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11.Troubleshooting Method
11.1 No refrigeration
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11.2 Compressor failure
11.3 Defrosting is not working
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11.4 Fan in the freezing chamber is abnormal
Refer to this method for other fans.
11.5 Damper is abnormal(None)
11.6 Lights inside the refrigerator don’t light up
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12. Figures and details of repair parts(Documents are provided
separately)
12.1 Figure
12.2 List of parts and components
13Appendix:
13.1Electrical Schematic Diagram
(Model: ***)
13.2refrigerator maintenance tooling and equipment and material
Tooling
No.
Name
Photo
Main Usage
1
Phillips screwdriver
screw assemble and disassemble
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2
slotted screwdriver/scraper
screw and rivet assemble and disassemble
3
Socket spanner 5/16″
hinge and compressor screw assemble and disassemble
4
Sucker
display panel and air duct cover disassemble
5
Allen wrench2.8~4mm
handle assemble and disassemble
6
Vise grip pliers
sealing process tube
7
Pipe cutter
pipe cutting
8
Knife
assistive tool
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9
Nipper pliers
assistive tool
10
Capillary tube scissors
Shear capillary
Equipment
No.
Name
Photo
Main Usage
1
Vacuum pump
vacuum pumping
2
Electronic scale
weighing refrigerant/gas
3
High pressure nitrogen with
piezometer
pipe and cooling system(condenser, evaporator, etc) impurities clean
4
Soldering gun
heating and welding
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5
Quick coupling
connection process pipeline,vacuumorchargerefriger antwillbeused.
6
hand leak detector
welding point leakage detect, if no, use soap-suds
material
No.
Name
Photo
Main Usage
1
Process pipeline
Chargetherefrigerant
2
Dry filter
Involving a system failure to be replaced
3
Copper welding rod
tube welding
4
Refrigerant/gas
Add refrigerant to the system
5
Sealing tape
door fixing for reversible door option
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