Midea G06 Service Manual

Service Manual
Washing Machine
Model:G06
Note
Before service the unit, please read this manual first. Contact with your service center if meet problem
1.1 Safety Precautions
1.2 Servicing Precaution
1.3 Cautions For Safety
2 FACTORY PATTEN DETECTION …………….………………………………………………. 7
3 UNPACKING WAYS OF MAIN PARTS……………………………………………………… 11
4 MALFUNCTIONS CODES AND EXPLANATIONS ……………………………………… 19
5 TROUBLESHOOTING …………………………………………………………………………… 24
5.1 Maintenance non-heating malfunction
5.2 Door non-locked & its maintenance
5.3 Door non-locked & its maintenance
5.4 Heating beyond the setting temperature its maintenance
5.5 Maintenance of non-drain or drain exceed the setting time
5.6 Water inlet overflow malfunction maintenance
5.7 Drum non-rotating malfunction maintenance
5.8 Maintenance water inlet and water outlet at the same time
6 CHECK POINT OF CIRCUIT …………………………………………………………………… 34
7 SERVICE TOOLS……..………………............................................................................... 35
8 APPENDIX………………………………………………………………………………………….. 36
Contents
2
1 Precaution
3
When performing troubleshooting and part replacement during servicing, note the following safety precautions:
1.1 Safety Precautions
1.1.1 Use Genuine Parts The components of the washing machine have safety features such as non-combustibility and voltage with standing. Therefore, always use the same part as suggested by the maker. In particular be sure to use only designated parts in case of major safety parts identified by the marker.
1.1.2 Grounding Connect the grounding wire to the shell plate ,and bury it under at least 25cm of earth: alternatively, connect the ground wire to the appropriate pin on a properly grounded power receptacle. Never connect the wire to a telephone line, lightning rod, or gas pipe.
1.2 Servicing Precautions
1.2.1Observe Warnings Be sure to follow special warning and precautions that are described on part labels and in the owner' manual.
1.2.2 Parts Assembly and Wiring Be sure to use insulation material(such as tube and tape).And be sure to restore all parts and wires to their original position. Take special care to avoid contact with sharp edges.
1.2.3 Perform Safety Checks after Servicing After servicing, check to see that the screws, parts, and wiring are restored to their original positions, and check the insulation between the external metals and the socket plug. In addition, place the washing machine in a level position (less than1 degree)to prevent vibration and noise during operations.
1.2.4 Insulation Checks Pull out the plug from the power receptacle, pour water into the spin tub, and then set the timer. Check to see that the resistance insulation between the terminals of the plug and the externally exposed metal is greater than 1M .
Note :When it is impossible to insulation check with a 500V insulation resistance tester, use other testers for inspection.
1.3 CAUTIONS FOR SAFETY
Please observe the following notes for safety.
The symbols indicate as follows.
4
Symbol Meaning
WARNING
Indicates possibility of death or serious injury of a repair technician and a person nearby through the misconducted work , or of a user by a defect of the product after the work performed by the technician.
CAUTION
Indicates possibility of injury or physical damages* of a repair technician and a person nearby through the misconducted work , or of a user by a defect of the product after the work performed by the technician.
Symbol Meaning
ELECTRIC SHOCK
Indicates a caution (including a warning). Specific instruction is followed by a graphic or characters in or near. Symbol left warns an electric shock.
DO NOT DISASSEMBLE
Indicates prohibition (act must not be conducted). Specific instruction is followed by a graphic or characters in or near. DO NOT Symbol left warns not to disassemble.
UNPLUG
Indicates forcing (act must be conducted). Specific instruction is followed by a graphic or characters in or near . Symbol left warns to unplug the power cord.
* Means secondary damages of property, furniture , domestic animal and pet.
Symbol Meaning
OUT OF CHILD
Advise the customer to keep children out of the work place. Children may be injured with a tool or a disassembled part.
UNPLUG POWER
Unplug power cord for the work such as disassembling which is not
unnecessary to power on . Do not hold the plug by a wet hand.
Failing to unplug may cause an electric shock.
USE REPAIR PARTS
Use the specified repair parts when repairing the product. Otherwise , amalfunction or a defect may occur. Also , a short circuit , ignition or other danger to the customer may occur.
1 Precaution
5
WARNING
CHECK INSULATION
RESISTANCE
After repair, measure insulation resistance between the charging part(power cord plug) and the non-charging metallic part (ground) with an insulation resistance meter (500V).The resistance shall be 10M or more. Failing to check the insulation resistance may cause a short circuit, electric shock or other diseases to the customer.
DO NOT MODIF
Do not modify the product. An electric shock or ignition may occur.
DO NOT MODIFY
Only a repair technician can disassemble and repair. An electric shock, ignition or malfunction may cause injury.
USE EXCLUSIVE
SOCKET
Use an exclusive 110 VAC/15 A socket for the washing machine. Use an exclusive 220VAC/17A socket for the washing machine. Otherwise , an electric shock or ignition may cause. Sharing the same socket with other instrument causes heating of a branch socket and result in a fire.
CONNECT
GROUNDING WIRE
Connect the grounding wire. Failing to do so may cause an electric shock when a short circuit occurs. Consult an electric work shop or a sales shop.
DO NOT USE WET
PLACE
Do not install in a bath room or a place exposed to wind or rain. An electric shock or a short circuit may cause a fire.
DO NOT SPLASH
WATER
Do not pour or immerse electrical parts into water or liquid solution. An electric shock or ignition may occur.
REMOVE DUST
Wipe off dust adhered to the plug of power cord. Dust may cause a fire.
AVOID
INFLAMMABLE
Do not put inflammable into the washing tub. Do not put cloths stained with kerosene, gasoline, benzene, thinner, alcohol, etc. lt may cause a fire or explosion.
1 Precaution
6
WARNING
DO NOT TOUCH
Do not touch the laundry before the spin basket stops completely. The laundry entangles your hand causing an injury even if the basket rotates slowly. Pay special attention to children.
INSTALL
CAREFULLY
Ask an electric work shop to install the product. Install the product securely and safely according to the electrical equipment technical standard and the wiring standard. Incorrect work causes an electric shock and a fire.
DO NOT PULL
Do not pull the power cord when unplugging. Hold the power plug to unplug. An electric shock or short circuit may cause a fire.
DANGER HAND
Do not insert your hand under the washing machine during operation. There is a rotary part under the machine which may cause an injury.
WATER LEAKAGE
Before starting washing, open the faucet and check water supply hose joint which shall not be loosened for no water leaks. The loose screw or hose joint may cause water leakage resulting in an unexpected damage.
1 Precaution
2 FACTORY PATTEN DETECTION
7
2.1 Service mode
Before entering into service mode, make sure no water remains in the inner drum, if not, select drain only program to drain them out. Turn on the machine and take turns [K2] [K4] [K2] [K4] buttons in 30s. Press [K1] or [K2] to select test program. Press [K6] button to confirm your selection and start the selected test. If you want to go back to test selection interface, press the [K6] button to cancel previous selection.
LED
Display
Check Target
Check Method Check Item
t01
Version switchover
1. Press [K6] button
2. Press [K2] to change version
3. Press [K1] button continuously for 3s to confirm your change
LED displays“0xx”
x means current version
t02
Error code checking
1. Press [K6] button
2. Press [K1] to show the last code and press
[K2] to show the next code
3. Press [K2] and [K3] button at the same
time continuously for 3s, after hearing the beep, all the error codes records deleted, LED displays E00.
LED displays “Err”
t03
Version information checking
1. Press [K6] button Enter into service mode,
LED displays “cod”.
2. Press [K6], LED displays project number.
3. Press [K1] button, LED displays version
number
LED displays version
number
K1 K2 K3 K4
K5
K6
2 FACTORY PATTEN DETECTION
8
2.1 Service mode
LED
Display
Check Target
Check Method Check Item
t04
UI Checking Press [K6] button
The whole LED display flashes
t05
Drain-pump checking
Press [K6] button to drain out all the remaining water. If all water drained out, LED displays “EP”,and 6 minutes later ,if there is still water remains in it, LED displays “FP”
LED displays “PPt
t06
Pressure switch checking
1. Press [K6] button to activate inlet valve.
LED displays level frequency once water lever get the main wash level.
LED displays LL
t07
Water temperature sensor and heater checking
Press [K6] button to activate the main inlet valve and get the water lever to heating level then turn on the heater and 5 mins
later turned
off automatically
LED displays the current temperature
t08
Inlet valve checking
1. Press [K6] button, LED displays “uu”and
switch on the main wash inlet valve for 10 min.
2. Press [K1] button, LED displays “u1” and
switch on prewash valve for 5s.
3. Press [K1] button, LED displays “u2” and
switch on the main wash inlet valve for 5s.
4. Press [K1] button to switch on main wash
and prewash valve and get the water lever to setting level, then drain out the water.
LED displays “UU”
2 FACTORY PATTEN DETECTION
9
2.1 Service mode
LED
Display
Check Target
Check Method Check Item
t09
Rotating checking
Press [K6] button, inner drum rotates in
45r/m clockwise for 15s and stop for 10s then
rotates counterclockwise for 15s, over and over
again.
LED displays “tUB”
t10
Spin speed checking
Press [K6] button , the number on the display goes up in the same pace with the real speed and when it reach 400rpm, you need to press [K1] button to get the machine to reach its target speed
LED displays “spn
10
2.2 Self-check
Push the buttons of function and pre-washing without loosening, in the meantime screw the program knob to the position of cotton and keep 3s, then the program will be in the state of self test. When the buzzer toots, all the indicating lights glitter 3 times ( pushing 0.5s, the 0.5s light is on and off), then the lights are on all the time. When the knob screw to the following position in this time and push the button of start/off, the test is effective.
1. Delay washing test (cotton normal water):the maximum inlet water time is 10s.
2. Main washing test(cotton 40℃): the maximum inlet water time is 10s.
3. Washing test(cotton 60℃): the maximum inlet water time is 10s.
4.Heating test(cotton 90℃): estimate whether the water level is 1, if not, adding
water to 1, then begin to heat in the maximum of 10 minutes.
5.Tub leaking test(speedy washing 30℃): estimate whether the water level is 1, if not, adding water to 1, according to cycle of clockwise 10s-stop 2s-anticlockwise 10s to test in the rotate speed of 250rpm (fault alarm E6/E7).
6. Drain test (single drain): if the water level is below 1, it is plus 40s (malfunction alarm E3).
7. Dehydration (single dehydration): judge whether the water level is below 1, if not,
drain water until it is below the 1 plus 20s, then dehydrate in the maximum of
speed (unbalanced test is needless), the maximum time is 10 minutes(fault alarm E5).
NOTE:
1) The tests foregoing are reversible.
2) It is need to close the door lock before each test , or else the door clock is malfunction alarm E1.
3) The knob can be screwed to every position, the corresponding test is valid once pushing the start/pause button.
4) If the knob is not in the position of that test, there is not responsive.
Exit need to close the power.
2.3 Marketing-show (no-water testing)
Target: in order to display the washer’s operation in the supermarket, set up
display mode.
Operation program: push the function + pre-washing button and screw the knob to 40℃, keeping 3 minutes, when the buzzer toot, it enter the sales display mode. In the mode, the washer without and the heater without power, run the two minutes standard cotton washing + washing program and three minutes dehydration program after pushing the start/pause button, then stop, if you push the start/pause button again, the operation repeat.
Exit need to cut off the power.
2 FACTORY PATTEN DETECTION
3. UNPACKING WAYS OF MAIN PARTS
1. Undo the back cover
2. Undo top cover
3. Undo the control panel
4. Undo the lower panel
5. Undo the door lock
6. Undo the front plate
7. Undo the facade counterweight
8. Undo the gasket
9. Undo the PCB panel
10. Undo the detergent box
11. Undo the inlet valve
12. Undo the pressure
13. Undo the pulley
14. Undo the absorber pin
15. Undo the filter
16. Undo the drain pump
17. Undo the heater
18. Undo the NTC
19. Undo the door glass
20. Undo the panel support
21. Undo the drum tub assembly
22. Undo the absorber
23. Undo the motor
3 UNPACKING WAYS OF MAIN PARTS
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