Midea FQZHW-02N1E, FQZHW-03N1E, FQZHN-01D, FQZHN-02D, FQZHN-03D Installation Manual

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INSTALLATION MANUAL
All DC Inverter V6 Series VRF Outdoor Unit
Before using it, please read this manual carefully and keep it for future reference.
Thank you very much for purchasing our air conditioner.
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Contents
1. Overview ....................................................................................... 1
2. About the Packing Box .................................................................. 2
3. About the Outdoor Unit Combination ............................................. 3
4. Preparations Before Installation ...................................................... 5
5. Outdoor Unit Installation..................................................................11
6. Configuration ................................................................................. 21
7. Commissioning .............................................................................. 25
8. Maintenance and Repair ............................................................... 26
9. Error codes ....................................................................................27
10. Disposal ..........................................................................................27
11. Technical Data ..............................................................................28
Overview
1
Meaning of Various Labels
1.1
The precautions and things to note in this document involve very important
information. Please read them carefully. All the activities described in the installation manual must be performed by
an authorized installation personnel.
Warning
A situation that may lead to severe injury or death.
Note
The figure shown in this manual is for reference only and may be slightly different from the actual product.
Improper installation or connection of equipment and accessories may cause electric shocks, short circuits, leaks, fires, or other damage to the equipment. Use only accessories, equipment and spare parts made or approved by manufacturer.
Take appropriate measures to prevent small animals from entering the unit. Contact between small animals and electrical components may cause system malfunction, leading to smoke or fire.
Do not place any object or equipment on top of the unit.
Do not sit, climb, or stand on the unit.
Operation of this equipment in a residential environment could cause radio interferece.
Installation site
1.2.2
Provide sufficient space around the unit for maintenance and air circulation.
Make sure the installation site can bear the weight of the unit and vibrations.
Make sure the area is well ventilated.
Make sure the unit is stable and level.
Do not install the unit in the following locations:
An environment where there is a potential risk of explosions.
▪ ▪
Where there are equipment emitting electromagnetic waves. Electromagnetic waves may disrupt the control system, and cause the unit to malfunction. Where there are existing fire hazards like leakage of flammable gases,
carbon fibres, and combustible dust (such as diluents or gasoline). Where corrosive gases (such as sulphurous gases) are produced.
Corrosion of copper pipes or welded parts may lead to refrigerant leakage.
Refrigerant
1.2.3
A situation that may lead to mild or moderate injury.
Note
A situation that may cause damage to the equipment or loss of property.
Information
i
Indicates a useful hint or additional information.
What the Installation Operator Must Know
1.2
Overview
1.2.1
If you are uncertain on how to install or run the unit, please contact the agent.
Warning
Make sure the installation, testing and materials used comply with the
applicable law.
Plastic bags should be disposed of properly. Avoid contact by children. Potential risk: Asphyxia.
Do not touch the refrigerant piping, water piping or internal parts during operations, and when the operation has just been completed. This is because the temperature may be too high or too low. Let them recover to the normal temperature first. Wear protective gloves if you must come in contact with these.
Do not touch any refrigerant that has accidentally leaked.
Please wear the appropriate personal protective tools during installation, maintenance or repair of the system (protective gloves, safety glasses, etc.).
Do not touch the air inlet or aluminium fin of the unit.
Warning
During the test, do not exert a force greater than the maximum allowed
pressure on the product (as shown on the nameplate).
Take appropriate precautions to prevent refrigerant leakage. If the refrigerant gas leaks, ventilate the area immediately. Possible risk: An excessively high concentration of refrigerant in an enclosed area can lead to anoxia (oxygen deficiency). The refrigerant gas may produce a toxic gas if it comes in contact with fire.
Refrigerant must be recovered. Do not release it to the environment. Use the vacuum pump to draw the refrigerant out from the unit.
Note
Make sure the refrigerant piping is installed in accordance with the
applicable law. In Europe, EN378 is the applicable standard. Make sure the piping and connections are not placed under pressure.
▪ ▪
After all the piping connections have been completed, check to make sure there is no gas leak. Use nitrogen to conduct the leak check for gas. Do not charge refrigerant before the wiring layout is completed.
Only charge the refrigerant after the leak tests and vacuum drying
have been completed. When charging the system with refrigerant, do not exceed the
allowable charge to prevent liquid strike.
Do not charge more than the specified amount of refrigerant. This is to
prevent the compressor from malfunctioning. The refrigerant type is clearly marked on the nameplate.
The unit is charged with refrigerant when it is shipped from the factory. But
depending on the piping dimensions and length, the system require additional refrigerant.
Only use tools specific to the type of system refrigerant to make sure the
system can withstand the pressure, and prevent foreign objects from entering the system. Follow the steps below to charge the liquid refrigerant:
Open the refrigerating cylinder slowly. Charge the liquid refrigerant. Charging with gas refrigerant may hamper normal operations.
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Once refrigerant charging is completed or suspended, close the refrigerant tank valve immediately. The refrigerant may volatilize if the refrigerant tank valve is not closed in time.
Electricity
1.2.4
Warning
▪ Make sure you switch off the power of the unit before you open the electric
control box, and access any circuit wiring or components inside. At the same time, this prevents the unit from being accidentally powered up during installation or maintenance work.
▪ Once you open the cover of the electric control box, do not let any liquid
spill into the box, and do not touch the components in the box with wet hands.
Cut off power suppy more then 5 minutes prior to access the electrical
parts. Measure the voltage of the main circuit capacitor or electrical component terminals to make sure the voltage is less than 36 V before you touch any circuit component. Refer to the connections and wiring on the nameplate for the master circuit terminals and connections.
▪ The installation must be completed by professionals, and must comply with
local laws and regulations.
▪ Make sure the unit is grounded, and the grounding must conform to the
local law.
▪ Use only copper core wires for installation. ▪ Wiring must be carried out in accordance with what is stated in the
nameplate.
▪ The unit does not include a safety switch device. Make sure a safety switch
device that can completely disconnect all polarities is included in the installation, and that the safety device can be completely disconnected when there is excessive voltage (such as during a lightning strike).
▪ Make sure the wiring ends are not subjected to any external force. Do not
pull or squeeze the cables and wires. At the same time, make sure the wiring ends are not in contact with the piping or sharp edges of the sheet metal.
▪ Do not connect the earth wire to public pipes, telephone earth wires, surge
absorbers and other places that are not designed for grounding. A gentle reminder that improper grounding may cause electric shock.
▪ Use a dedicated power supply cord for the unit. Do not share the same
power source with other equipment.
▪ A fuse or circuit breaker must be installed, and these must conform to the
local law.
▪ Make sure an electric leakage protection device is installed to prevent
electric shocks or fire. The model specifications and characteristics (anti high-frequency noise characteristics) of the electric leakage protection device are compatible with the unit to prevent frequent tripping.
▪ Make sure all terminals of the components are firmly connected before you
close the cover of the electric control box. Before you power on and start the unit, check that the cover of the electric control box is tight and secured properly with screws. Once the box is covered, do not let any liquid spill into the electric control box, and do not touch the components in the box with wet hands.
▪ Make sure a lightning rod is installed if the unit is placed on the roof or other
places that can be easily struck by lightning.
▪ The appliance shall be installed in accordance with national wiring
regulations.
▪ If the supply cord is damaged, it must be replaced by the manufacturer or
its service agent or a similarly qualified person in order to avoid a hazard
▪ An all-pole disconnection switch having a contact separation of at least
3mm in all poles should be connected in fixed wiring
▪ The dimensions of the space necessary for correct installation of the
appliance including the minimum permissible distances to adjacent structures
▪ The temperature of refrigerant circuit will be high, please keep the
interconnection cable away from the copper tube
Note
Do not install the power cord near equipment that is susceptible to
electromagnetic interference, such as TV, and radios to prevent interference.
Use a dedicated power supply cord for the unit. Do not share the same
power source with other equipment. A fuse or circuit breaker must be installed, and these must conform to the local law.
Information
i
The installation manual is only a general guide on the wiring and connections, and is not specifically designed to contain all information regarding this unit.
Important Information for User
1.3
If you are uncertain on how to run the unit, please contact the installation personnel.
This unit is not suitable for people who lack physical strength, cognitive sense or mental ability, or who lack experience and knowledge (including children). For their own safety, they should not use this unit unless they are supervised or guided by the respective personnel in charge of their safety. Children must be monitored to ensure that they do not play with this product.
Warning
To prevent electric shock or fire: Do not wash the electric bo of the unit.
Do not operate the unit with wet hands.
▪ ▪
Do not place any items that contain water on the unit.
Note
Do not place any object or equipment on top of the unit. Do not sit, climb, or stand on the unit.
About the Packing Box
2
Overview
2.1
This chapter mainly introduces the subsequent operations after the outdoor unit has been delivered to site and unpacked. This specifically includes the following information:
Unbox and handling the outdoor unit.
▪ ▪
Take out the accessories of the outdoor unit.
Dismantle the transport rack.
Remember the following:
At the time of delivery, check the unit for any damage. Report any damage immediately to the carrier's claim agent.
As far as possible, transport the packaged unit to its final installation site to prevent damage during the handling process. Take note of the following items when transporting the unit:
Fragile. Handle with care.
Keep the unit with its front facing upwards so as not to damage the compressor.
Select the unit transportation path in advance.
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As shown in the following figure, it is better to use a crane and two long belts to lift the unit. Handle the unit carefully to protect it, and note the position of the centre of gravity of the unit.
Hook
Need protect plates
Belt
Note
Use a leather belt that can adequately support the weight of the unit, and
has a width ≤ 20 mm.
Images are for reference only. Please refer to the actual product.
Unbox the Outdoor Unit
2.2
Take the unit out from the packing materials:
Be careful not to damage the unit when you use a cutting tool to remove the wrapping film.
Remove the four nuts on the wooden back stand.
Warning
Pipe Fittings
2.4
The schematic after the L-shaped pipe (from accessories) is properly
connected to the unit is shown below:
Check port (used to measure system pressure, charge refrigerant and vacuumize)
62
Unit: mm
22.2
31.8 38.1
22.2
77
SIZE
SIZE
ΦA
Φ B
ΦB
HP
HP
A
63
8-22HP
12.7
25.4
Check port (used to measure system pressure, charge refrigerant and vacuumize)
Liquid pipe connection
port (ΦA)
Gas pipe connection
port (ΦB)
50
14-168-10 18-24 30-3212 26-28
15.9
28.6
15.9
31.8
55
63
24-32HP
19.1
31.8
2.5 Remove the Protect board
Protecting boards are placed around the condenser , please remove the protecting boards when installing the unit; otherwise the capacity of the outdoor unit will be affected.
Liquid pipe connection
port (ΦA)
Gas pipe connection
port (ΦB)
Plastic film should be disposed of properly. Avoid contact by children. Potential risk: Asphyxia.
2.3
Taking Out Accessories of Outdoor Unit
The accessories for the unit are stored in two parts. Documents like the manual
are located at the top of the unit. Accessories like the pipes are located inside the unit, on top of the compressor. The accessories in the unit are as follows:
Name
Outdoor unit installation manual
Outdoor unit operation manual
Erp information
Screw pack
90° socket elbow
Sealing cover
L-shaped pipe connection
Build-out resistor
Wrench
Qty Function
Outline
1
1
1
1
1
8
2
2
1
Reserved for maintenance
To connect piping
To clean pipes
To connect gas and liquid pipes
To improve communication stability
To remove the side plate screws
condenser
protect board
About the Outdoor Unit Combination
3
Overview
3.1
This chapter contains the following information:
List of branch joint fittings.
Recommended combination for outdoor unit.
Branch joints
3.2
Description
Outdoor Unit Branch
Joint Assembly
Indoor Unit Branch
Joint Assembly
On the choice of branch joints, refer to section 4.3.3 on the selection of branch joints for refrigerant piping.
Model Name
FQZHW-02N1E
FQZHW-03N1E
FQZHN-01D
FQZHN-02D
FQZHN-03D
FQZHN-04D
FQZHN-05D
FQZHN-06D
FQZHN-07D
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Recommended Outdoor Unit Combination3.3
HP
HP
8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96
8 10 12 14 16
18 20 22 24 26 28 30 32
● ●
Max Qty. of indoor units
13 16
20 23 26 29 33 36 39 43 46
50 53 56 59 63 64 64 64 64 64 64 64 64
●●
64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64
64
In the system where all indoor units are running at the same time, the total capacity of the indoor units should be less than or equal to the
combined capacity of the outdoor unit to prevent overloading in bad working conditions or narrow operating space.
The total capacity of the indoor units can be up to a maximum of 130% of the combined capacity of the outdoor unit for a system where not all
the indoor units are operating at the same time.
If the system is applied in a cold region (ambient temperature is -10°C and below) or a very hot, heavy loading environment, the total capacity
of the indoor units should be less than the combined capacity of the outdoor unit.
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Preparations Before Installation
4
Overview
4.1
This chapter mainly describes the precautions and things to note before the unit is
installed at the site.
This mainly includes the following information:
Choose and Prepare the Installation Site
Select and Prepare the Refrigerant Piping
▪ ▪
Select and Prepare the Electrical Wiring
Choose and Prepare the Installation Site
4.2
Site requirements for installation of outdoor unit
4.2.1
Provide sufficient space around the unit for maintenance and air circulation.
▪ ▪
Make sure the installation site can bear the weight of the unit and vibrations.
Make sure the area is well ventilated.
▪ ▪
Make sure the unit is stable and level.
Choose a place where the rain can be avoided as much as possible.
The unit should be installed in a location where the noise generated by the unit
will not cause any inconveniences to any person.
Choose a site that will comply with the applicable law.
Do not install the unit in the following locations:
An environment where there is a potential risk of explosions.
Where there are equipment emitting electromagnetic waves. Electromagnetic
waves may disrupt the control system, and cause the unit to malfunction.
Where there are existing fire hazards like leakage of flammable gases, carbon
fibres, and combustible dust (such as diluents or gasoline).
Where corrosive gases (such as sulphurous gases) are produced. Corrosion of
copper pipes or welded parts may lead to refrigerant leakage.
Where mineral oil mist, spray, or steam may exist in the atmosphere. Plastic
parts may age, fall off or cause water leakage.
Where there is a high salt content in the air such as places near the sea.
Do take into considerations adverse environmental conditions such as
strong winds, typhoons or earthquakes as an improper installation may
cause the unit to overturn.
Take precautions to make sure the water will not damage the installation
space and environment in the event of a water leakage.
If the unit is installed in a small room, refer to section 4.2.3 “Safety
measures to prevent refrigerant leak” to make sure the refrigerant
concentration does not exceed the permissible safety limit when there is
a refrigerant leak.
Make sure the air inlet of the unit is not directed at the main wind
direction. Incoming wind will disrupt the operations of the unit. If
necessary, use a deflector as an air baffle.
Add water discharge piping on the base so that the condensed water will
not damage the unit, and prevent the accumulation of water to form pits
when the works are in progress.
Site requirements for installation of outdoor unit in cold regions
4.2.2
Note
Snow protection facilities must be installed in areas with snowfall.
Refer to the following figure, (malfunctions are more common when
there is insufficient snow protection facilities). In order to protect the
unit from accumulated snow, increase the height of the rack, and
install a snow shield at the air inlets and outlets.
Snow shield for air inlet
Snow shield for air outlet
Electric appliances that should not be used by the general public must be
installed in the safety area to prevent others from getting close to these
electric appliances.
Both indoor and outdoor units are suitable for the installation of
commercial and light industrial environment.
An excessively high concentration of refrigerant in an enclosed area can
lead to anoxia (oxygen deficiency).
Note
This is a class A product. This product may cause radio interference in
the home environment. The user may need to take the necessary
measures if such a situation does arise.
The unit described in this manual may cause electronic noise generated
by radio frequency energy. The unit conforms to the design specifications
and provides reasonable protection to prevent such interference.
However, there is no guarantee that there will be no interference during
a specific installation process.
Therefore, it is suggested that you install the units and wires at an
appropriate distance from devices like sound equipment and personal
computers.
Snow shield for air inlet
Figure 4.1
Note
Do not obstruct the air flow of the unit when you install the snow shield.
Safety measures to prevent refrigerant leak
4.2.3
Safety measures to prevent refrigerant leak
The installation personnel must make sure the safety measures to prevent leaks comply with local regulations or standards. If the local regulations do not apply, the following criteria can be applied. The system uses R410A as the refrigerant. R410A itself is a completely non-toxic, and non-combustible refrigerant. However, do ensure that the air conditioning unit is installed in a room with sufficient space. This is so that when there is a serious leak in the system, the maximum concentration of the refrigerant gas in the room will not exceed the stipulated concentration, and is consistent with the relevant local regulations and standards.
About the maximum concentration level
The calculation for the maximum concentration of the refrigerant is directly related to the occupied space that the refrigerant may leak to and the charging amount of the refrigerant. The measurement unit for concentration is kg/m that has a volume of 1 m The highest level of permissible concentration must comply with the relevant local regulations and standards. Based on the applicable European standards, the maximum permissible concentration level of R410A in the space occupied by humans is limited to
0.44 kg/m
3
.
3
in the occupied space).
3
(weight of gaseous refrigerant
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Select and Prepare the Refrigerant Piping
4.3
Refrigerant piping requirements
4.3.1
Note
The R410A refrigerant pipeline system must be kept strictly clean, dry and
sealed.
Cleaning and drying: prevent foreign objects (including mineral oil or
water) from mixing into the system.
Seal: R410A does not contain fluorine, does not destroy the ozone layer,
and does not deplete the ozone layer that protect the earth from harmful
ultraviolet radiation. But if it is released, R410A can also cause a slight
greenhouse effect. Therefore, you must pay special attention when you
check the sealing quality of the installation.
The piping and other pressure vessels must comply with the applicable
laws and suitable for use with the refrigerant. Use only phosphoric acid
deoxidized seamless copper for the refrigerant piping.
Foreign objects in the pipes (including lubricant used during pipe bending) must
be ≤ 30 mg/10m.
Calculate all piping lengths and distances.
Table 4.1
Total piping length
Allowable length and height difference for refrigerant piping
4.3.2
Refer to the following table and figure (for reference only) to determine the appropriate size.
Note
The equivalent length of each branch joint is 0.5m.
As much as possible, install the indoor units such that they are
equidistant on both sides of the U-shape branch joint.
When the outdoor unit is above the indoor unit, and the level
difference exceeds 20 m, it is recommended that an oil return bend be
set up at every 10 m interval on the gas pipe of the main piping. The
recommended specifications of the oil return bend are as shown in
figure 4.3.
When the outdoor unit is below the indoor unit, and H ≥ 40 m, you need
to increase the size of the liquid pipe in the main piping by one size.
The allowable length of the farthest indoor unit to the first branch joint
in the system should be equal to or less than 40m unless specified
conditions are met, in which case the permitted length is up to 90m.
Please refer to requirement 2.
Special-purpose branch joints from manufacturer for all branch joints
should be used. Failing to do so may lead to severe system
malfunction.
Permitted
values
1000m
L
+ 2 x Ʃ{L2 to L16} + Ʃ{a to q}
1
Piping
Piping between farthest indoor unit and first outdoor branch joint
Piping between farthest indoor unit and first indoor
Piping lengths
branch joint Piping between outdoor unit and outdoor branch joint
Largest level difference between indoor unit and outdoor unit
Level
differences
Largest level difference between indoor units
W3
(12)
g1
Largest level difference betwee indoor
W2
(22)
g2
unit and outdoor unit ≤ 90m
W1
(32)
g3
S
R
G1
A
L1
L9
Actual length
Equivalent length
Actual length
Outdoor unit is above
Outdoor unit is below
L2
L10
I
L14
Piping between farthest indoor unit and first indoor
branch joint ≤ 40m
Equivalent length of piping between farthest indoor
unit and first outdoor branch joint ≤ 200m
175m
200m
40m / 90m
≤10
L
+ Ʃ{L9 to L13} + k
1
(Refer to Requirement 1)
Ʃ{L9 to L13} + k
(Refer to Requirement 2)
g1+G1≤10m; g2+G1≤10m g3≤10m
90m
(Refer to Requirement 3)
110m
30m
a
(140)
L4
C
L3
B
L6
L7
G
e
F
N9
L15
L11
(112)
N15
(140)
j
L12
K
L16
O
o
i
J
N
n
(Refer to Requirement 4)
N
N1
D
(140)
b
L5
E
L8
f
N5
(112)
N10
(140)
L
N6
(140)
L13
m
P
N16
(56)
2
N3(71)
c
d
g
H
h
N4(140)
N7(28)
N8(140)
11
N
(71)
k
M
l
p
N12
(28)
N13
(140)
ILargest level difference between
indoor units ≤ 30m
N14
(56)
q
N17
(140)
Figure 4.2
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4.3.3
Piping diameter
Table 4.2
≥300mm
≥300mm
Figure 4.3
The piping length and level difference requirements that apply are
summarized in Table 4.1 and are fully described as follows.
1. Requirement 1: The piping between the farthest indoor unit (N11) and
the first outdoor branch joint (R) should not exceed 175m (actual
length) and 200m (equivalent length). (The equivalent length of each
branch joint is 0.5m.)
2. Requirement 2: The piping between the farthest indoor unit (N11) and
first indoor branch joint (A) should not exceed 40m in length (Ʃ{L9 to L13} + k ≤ 40m) unless the following conditions are met and the follow-
ing measures are taken, in which case the permitted length is up to
90m.
Conditions:
a) Each indoor auxiliary pipe (from each indoor unit to its nearest branch
joint) joint does not exceed 20 m in length (a to m each ≤ 20m).
b) The difference in length between {the piping from first indoor branch
joint (A) to the farthest indoor unit (N11)} and {the piping from the first
indoor branch joint (A) to the nearest indoor unit (N1)} does not exceed
40m. That is: (Ʃ{L9 to L13} + k) - (Ʃ{L2 to L3} + a) ≤ 40m.
Measures:
a) Increase the diameter of the indoor main pipes (the piping between the
first indoor branch joint and all other indoor branch joints, L2 to L16) as
follows, except for indoor main pipes which are already the same size
as the main pipe (L1), for which no diameter increases are required.
φ9.5→φ12.7 φ12.7→φ15.9 φ15.9→φ19.1 φ19.1→φ22.2 φ22.2→φ25.4 φ25.4→φ28.6 φ28.6→φ31.8 φ31.8→φ38.1 φ38.1→φ41.3 φ41.3→φ44.5 φ44.5→φ54.0
Piping Name
Main piping
indoor main piping
piping of indoor unit
Indoor Unit Branch Joint Assembly
Outdoor Unit Branch Joint Assembly
Connection piping of outdoor unit
Model
L1
2, L3, L4, L5,... L16
L
a, b, c, d,... q
A, B, C, D, ... P
S, R
g1, g2, g3, G1
1) Select the branch joint diameters for the indoor unit
Based on the total capacity of the indoor unit, select the branch joint
for the indoor unit from the following table.
Table 4.3
Total capacity of
Capacity of indoor unit
indoor units
A (×100W)
A<168
168≤A<224
224≤A<330
330≤A<470
470≤A<710
710≤A<1040
1040≤A<1540
1540≤A<1800
1800≤A<2450
2450≤A<2690
2690≤A
Gas side
(mm)
Φ15.9
Φ19.1
Φ22.2
Φ28.6
Φ28.6
Φ31.8
Φ38.1
Φ41.3
Φ44.5
Φ54.0
Φ54.0 Φ28.6 FQZHN-07D
Liquid side
(mm)
Φ9.53
Φ9.53
Φ9.53
Φ12.7
Φ15.9
Φ19.1
Φ19.1
Φ19.1
Φ22.2 FQZHN-05D
Φ25.4 FQZHN-06D
Branch joint
FQZHN-01D
FQZHN-01D
FQZHN-02D
FQZHN-03D
FQZHN-03D
FQZHN-03D
FQZHN-04D
FQZHN-05D
3 Requirement 3: The largest level difference between indoor unit and
outdoor unit should not exceed 90m (if the outdoor unit is above) or
110m (if the outdoor unit is below). Additionally: (i) If the outdoor unit is
above and the level difference is greater than 20m, it is recommended
that an oil return bend with dimensions as specified in Figure 4.3 is set
every 10m in the gas pipe of the main pipe; and (ii) if the outdoor unit
is below and the level difference is more than 40m, the liquid pipe of
the main pipe (L1) should be increased one size.
4 Requirement 4: The largest level difference between indoor units
should not exceed 30m.
2) Select the diameter of the main piping
The main pipe (L1) and first indoor branch joint (A) should be sized
according to whichever of Table 4.3, 4.4 and 4.5 indicates the larger
size.
Table 4.4
HP of ODU
8HP
10HP
12~14HP
16HP
18~24HP
26~34HP
36~54HP
56~66HP
68~82HP
84~96HP
Equivalent length of all liquid piping < 90 m
Gas side (mm)
Φ19.1
Φ22.2
Φ25.4
Φ28.6
Φ28.6
Φ31.8
Φ38.1
Φ41.3
Φ44.5
Φ50.8
Liquid side (mm)
Φ9.53
Φ9.53
Φ12.7
Φ12.7
Φ15.9
Φ19.1
Φ19.1
Φ19.1
Φ22.2
Φ25.4
The first indoor
branch joint
FQZHN-02D
FQZHN-02D
FQZHN-02D
FQZHN-03D
FQZHN-03D
FQZHN-03D
FQZHN-04D
FQZHN-05D
FQZHN-05D
FQZHN-05D
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Table 4.5
Model
8HP
10HP
12~14HP
16HP
18~24HP
26~34HP
36~54HP
56~66HP
68~82HP
84~96HP FQZHN-07D
The pipe thickness of the refrigerant piping shall comply with the applicable legislation. The minimal pipe thickness for R410A piping must be in accordance with the table below.
Table 4.6
Piping outer diameter
(mm)
ø6.4
ø9.5
ø12.7
ø15.9
ø19.1
ø22.2
ø25.4
ø28.6
ø31.8
ø34.9
ø38.1
ø41.3
ø44.5
ø50.8
ø54.0
Material: Only seamless phosphorus-deoxidized copper piping that complies with all applicable legislation should be used. Thicknesses: Temper grades and minimum thicknesses for different diameters of piping should comply with local regulations. Design pressure of R410 refrigerant is 4.4MPa (44bar).
Equivalent length of all liquid piping ≥ 90 m
Gas side (mm)
Φ22.2
Φ25.4
Φ28.6
Φ31.8
Φ31.8
Φ38.1
Φ41.3
Φ44.5
Φ54.0
Φ54.0
Minimum thickness
Liquid side (mm)
Φ12.7
Φ12.7
Φ15.9
Φ15.9
Φ19.1
Φ22.2
Φ22.2
Φ25.4
(mm)
Φ22.2
Φ28.6
First branch joint
of the indoor unit
FQZHN-02D
FQZHN-02D
FQZHN-03D
FQZHN-03D
FQZHN-03D
FQZHN-04D
FQZHN-04D
FQZHN-05D
FQZHN-06D
Temper grade
0.80
0.80
1.00 M-type
1.00
1.00
1.00
1.00
1.00
1.25
1.25
Y2-type
1.50
1.50
1.50
1.80
1.80
▪ In some conditions, the pipe size needs to be one size up than
the standard size that is the “Size up Size” (for example: when
the equivalent length of all the liquid piping is larger than 90m,
the pipe size needs to be one size up; when the piping length
from the farthest indoor unit to the first indoor unit is more than
40m, the indoor main pipe size needs to be one size up to allow
the piping length up to 90m). In case the “Size up Size” is not
available in the local market, the standard size pipe must be
used.
▪ Pipe sizes bigger than corresponding “Size up Size” cannot be
used under any circumstances.
▪ Calculation for the additional refrigerant must be adjusted
according to section 5.9 on the determination of the additional
refrigerant volume.
3) Select the branch joint diameters for the outdoor unit
Select the branch joint of the outdoor unit from the table below.
Table 4.7
Outdoor
unit Qty.
2 units
3 units
g3
Illustration
g1g2
S
g1g2
S
G1
Main pipe
Main pipe
R
Table 4.8
Outdoor unit Qty.
2 units
Outdoor connection pipes diameter
g1, g2: 8~12HP: Φ25.4/Φ12.7;
Outdoor branch joint kits
R:
FQZHW-02N1E
14~22HP: Φ31.8/Φ15.9
24-32HP:38.1/19.1
g1, g2,g3:
3 units
8~12HP: Φ25.4/Φ12.7; 14~22HP: Φ31.8/Φ15.9;
24-32HP:38.1/19.1
R+S:
FQZHW-03N1E
G1: Φ41.3/Φ22.2
Example: A system consisting of three outdoor units (32HP + 22HP
+ 12HP). The system's equivalent total liquid piping length is in
excess of 90m. Refer to Table 4.5, main pipe L1 is Φ 44.5/Φ22.2.
The total capacity index of all indoor units is 1794, refer to Table 4.3,
main pipe L1 is Φ41.3 / Φ19.1. Main pipe L1 is the larger of Φ44.5 / Φ22.2 and Φ41.3 / Φ19.1, hence Φ44.5/Φ 22.2.
▪ If the required pipe size is not available, you can use other
diameters by considering the following factors:
▪ In case the standard size is not available in local market, one
size up pipe should be used.
Note
For systems with multiple units, the branch joints of the outdoor unit are sold separately.
4) indoor main piping
Table 4.9
Indoor unit capacity A(×100W)
A≤45
A≥56
8
Pipe length 10m Pipe length > 10 m
Gas side
(mm)
Φ12.7 Φ6.4
Liquid side
(mm)
Φ15.9 Φ9.53 Φ19.1
Gas side
Liquid side
(mm)
Φ15.9 Φ9.53
Φ12.7
(mm)
Page 11
5) An Example of Refrigerant Piping Selection
The example below illustrates the piping selection procedure for a system consisting of three outdoor units (32HP + 22HP + 12HP) and 17 indoor units,asa shown in Figure 4.2. The system's equivalent length of all liquid pipes is in excess of 90m; the piping between the farthest indoor unit and the first indoor branch joint is less than 40m in length; and each indoor auxiliary pipe (from each indoor unit to its nearest branch joint) is less than 10m in length.
Select indoor main piping
Refer to Table 4.9 to select indoor auxiliary pipes (a-q)
Select indoor main pipes and indoor branch joints B to P
The indoor units (N3 and N4) downstream of indoor branch joint E have total capacity of 14 + 7.1 = 21.1kW. Refer to Table 4.3. Indoor
main pipe L5 is Φ19.1 / Φ9.53. Indoor branch joint E is FQZHN-01D.
The indoor units (N1 to N8) downstream of indoor branch joint B have
total capacity of 14 x 5 + 11.2 + 7.1 + 2.8 = 91.1kW. Refer to Table 4.3.
Indoor main pipe L2 is Φ31.8 / Φ19.1. Indoor branch joint B is
FQZHN-03D.
The other indoor main pipes and indoor branch joints are selected in
the same fashion.
Select main pipe and indoor branch joint A
The indoor units (N1 to N17) downstream of indoor branch joint A have total capacity of 14 x 9 + 11.2 x 2 + 7.1 x 2 + 5.6 x 2 + 2.8 x 2 =
179.4kW. The system's equivalent length of all liquid pipes is in excess of 90m. The total capacity of the outdoor units is 32 + 22 + 12 = 66HP.
Refer to Table 4.3 and 4.5. Main pipe L1 is the larger of Φ41.3 / Φ19.1 and Φ44.5 / Φ22.2, hence Φ44.5 / Φ22.2. Indoor branch joint A is
FQZHN-05D.
Select outdoor connection pipes and outdoor branch joints
The master unit is 32HP and the slave units are 22HP and 12HP. Refer
to Table 4.8. Outdoor connection pipes g1 isΦ25.4 / Φ12.7, g2 is Φ
31.8 / Φ15.9 and g3 is Φ38.1 / Φ19.1. Outdoor connection pipe G1 is Φ41.3 / Φ22.2.
There are three outdoor units in the system. Refer to Table 4.8. Outdoor branch joints S and R are FQZHW-03N1E.
× Incorrect
Correct
Figure 4.5
Figure 4.6
Arrangement and Layout of Multiple Outdoor Units
4.3.4
▪ The piping between the outdoor units must be level or slightly
upwards.
▪ The piping connecting the outdoor units should be horizontal and must
not be higher than the refrigerant outlets. If necessary, to avoid obstacles the piping may be vertically offset below the outlets. When inserting a vertical offset to avoid an obstacle, the whole outdoor piping should be offset, rather than just the section adjacent to the obstacle.
√ Correct
Figure 4.4
× Incorrect
Figure 4.7
Note
In systems with multiple outdoor units, the units should be placed in order from largest capacity unit to smallest capacity unit. The largest capacity unit must be placed on the first branch, and be set as the master unit, while the others should be set as slave units. The capacity of outdoor units A, B and C must meet the following
conditions: A ≥ B ≥ C.
A
units
a
b
To indoor unit
a
Outdoor branch joint assembly (first branch joint)
b
Outdoor branch joint assembly (second branch joint)
c
B
c
C
9
Page 12
Select and Prepare the Electrical Wiring
4.4
4.4.1
Safety device requirements
1. Select the wire diameters( minimum value) individually for each
unit based on the table 4.10 and table 4.11 where the rated current in table 4.9 means MCA in table 4.11. In case the MCA exceeds 63A, the wire diameters should be selected according to
the national wiring regulation.
2. Maximum allowable voltage range variation between phases is 2%.
3. Select circuit breaker that having a contact separation in all poles not less than 3 mm providing full disconnectionwhere MFA is used to select the current circuit breakers and residual current operation breakers:
Table 4.11
Outdoor Unit Power Current Compressor OFM
System
Voltage
(V)
Hz Min.
(V)
Max.
(V)
MCA
(A)
TOCA
(A)
MFA
(A)
Table 4.10
Rated current of applianceA
>3
>6
>10
>16
>25
>32
>50
MSC
(A)
and
and
and
and
and
and
and
RLA
(A)
3
6
10 16
25 32 50
63
Nominal cross-sectional area (mm2 )
Flexible cords Cable for fixed wiring
0.5 and 0.75
and
and
and
and
and
and
and
1
1.5
2.5
4
6
10
16
(A)
0.75
1
1.5
2.5
4
6
10
KW FLA
1
1
1
1.54to
2.56to
410to
616to
1025to
to
to
to
2.5
2.5
2.5
1
8HP
1
10HP
1
12HP
1
14HP
1
16HP
2
18HP
2
20HP
2
22HP
2
24HP
2
26HP
28HP
3
30HP
380-415
342 440 30.9
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
440 32380-415 342
440342 40380-415
440 40380-415 342
440 50380-415 342
440 50380-415 342
440 63380-415 342
440 63380-415 342
440 63380-415 342 0.92+0.9252.9 62.3
440 63380-415 342 0.92+0.9258.7 64.1
440 80380-415 342
24 32
25.2 30.9
26.4 31.5440 32380-415 342
33.1 40.3
33.1 40.3
40.8 59.3
43.9 60.1 0.56+0.56
47.9 60.1 0.56+0.56
48.4
62.3
-
-
-
-
-
10
10.6
15.4
25.8
25.8
-
-
-
-
17+16
19+18
17.4+16.6
-
-
64.9 72.5
-
20+30
0.56
0.56
0.56
0.92
0.92
0.56+0.56
0.92+0.92
0.92+0.92
6.3
6.3
6.9
7.3
7.3
10.114+13
10.9
10.9
13.1
13.120+19.8
14.922+21.8
14.9
Information
i
32HP
50/60
440 80380-415 342
66.9 72.5
Phase and frequency of power supply system: 3N~50/60 Hz Voltage: 380-415 V
10
-
22+30
0.92+0.92
14.9
Page 13
Outdoor Unit Installation
5
5.1
Overview
This chapter includes the following information:
Open the unit
Outdoor unit installation
Welding refrigerant piping
Refrigerant piping check
Refrigerant charging
Power on the unit
5.2
Open the Unit
5.2.1
Open the outdoor unit
Dismantle lower panel: Each lower panel has 4 screws (8-22HP) or 6
screws (24-32HP) and 2 hooks. After dismantling, lift it up by about 3 mm
to take it out.
middle pillar
left pillar
left pillar
right pillar
To enter the unit, you need to open the front panel, as shown below:
For 8-22HP, first dismantle the front left and right columns. For
24-32HP, first dismantle the front left, middle, and right columns,
where buckles are included in all 3 columns. Remove the screws,
rotate and shift upwards by about 2 mm to remove left and right
8-22HP
24-32HP
columns. Shift the middle column upwards by about 8 mm to take it
out.
Dismantle upper panel: Each upper panel has 4 screws (8-22HP) or
6 screws (24-32HP). After dismantling, lift it up by about 3 mm to take
it out.
(left decorated column hook)
(middle decorated column hook)
(panel hook)
Figure 5.1
Open the electric control box of outdoor unit5.2.2
Once the front panel is opened, you can access the electric control box. Refer to section 5.2.2 on how to open the electric component box of the
outdoor unit.
Remove the cover of electric control box: (1) Loosen the two screws (by turning counter-clockwise for 1 to 3 turns) from the cover of the electric control box; (2) lift the cover upwards for 7 to 8 mm, and then turn it outwards for 10 to 20 mm; (3) slide down the cover to remove it.
Open and rotate the middle partition plate: (1) Loosen the two screws (by turning counter-clockwise for 1 to 3 turns) from the middle partition
plate; (2) lift the partition plate upwards for 4 to 6 mm, and then turn it outwards to open the partition plate; (3) slide the hinge (which can slide up and down along a sliding slot) at the bottom of the partition plate to the uppermost position to rotate the partition plate completely.
right pillar
5~10°
Note
Do not open the cover of electric control box until the prepareing of wireing is OK.
The
middle partition plate
is used for maintaining. Do not open it when installation
Figure 5.2
1
2
3
4
11
Page 14
Outdoor Unit Installation
5.3
Prepare structure for installation
5.3.1
5
1Main board2 AC filter board3Terminal block4Comm. board5Compressor drive board6Compressor drive board 7DC fan drive board 8DC fan drive board 9Reactance10Reatance
9
6
The heat radiator piping of the refrigerant is connected to the system
Figure 5.3
10
Make sure the base where the unit is installed is strong enough to prevent vibrations and noise.
7
When there is a need to increase the installation height of the unit, it is recommended that you use the installation structure shown in the following figure. Use a rack to support the four corners of the unit where
8
necessary.
The unit must be installed on a solid longitudinal base (steel beam frame or concrete). Make sure the base below the unit is larger than the area shaded in grey.
Outdoor unit
Φ10 Expansion bolt
Shock-absorbing rubber cushion
Solid ground or roof
200mm
≥100mm
Figure 5.5
Expansion bolt positioning (Unit: mm)
Minimum turning angle (degrees)
Maximum turning angle (degrees)
Figure 5.4
Make sure the power supply is off before you carry out any electric control installation and maintenance work.
To remove the entire electric control box, first discharge the refrigerant from the system, disconnect the pipe connecting the refrigerant radiator at the bottom of the electric control box. At the same time, remove all wiring connecting the electric control box and the internal components of the air conditioner.
The images shown here are for illustrative purposes only and may differ from the actual product due to reasons like model and product upgrade. Please refer to the actual product.
B
A
C
D
15 x 23 U-shaped hole
Figure 5.6
Use four ground bolts, M12, to secure the unit in place. Best is to screw in the ground bolt until it is embedded in the base surface by at least 3 threads.
At least 3 threads
Note
The base of the outdoor unit must use the solid concrete surface as the cement base or the steel beam frame base.
The base must be completely level to ensure that every point of contact is even.
During installation, make sure the base supports the vertical folds of the front and back under plates of the chassis directly as the vertical folds of the front and back under plates are Unit where the actual support for the unit load is.
No gravel layer is required when the base is built on the roof surface, but the sand and cement on the concrete surface must be level, and the base should be chamfered along the edge.
A water drainage ditch should be set around the base to drain the water around the equipment. Potential risk: slip. Check the load-bearing capacity of the roof to make sure it can
support the load.
When you choose to install the piping from the bottom, the base height should be above 200 mm.
12
Page 15
SIZE
HP
8,10, 12 14,16,18, 20, 22 24,26,28, 30, 32
Outdoor refrigerant connecting pipe position
Unit: mmTable 5.1
5.4.3
The outdoor refrigerant connecting pipe position is shown in the following figure.
8~12HP
14~ 22HP
A
B
C
D
Pipe Welding
5.4
Things to note when connecting the refrigerant piping
5.4.1
740
990
723
790
1090
1340
723
790
During the test, do not exert a force greater than the maximum allowed pressure on the product (as shown on the nameplate).
Take appropriate precautions to prevent refrigerant leakage. Ventilate the area immediately if the refrigerant leaks. Possible risk (An excessively high concentration of refrigerant in an enclosed area can lead to anoxia (oxygen deficiency); the refrigerant gas may produce a toxic gas if it comes in contact with fire.)
Refrigerant must be recovered. Do not release it to the environment. Use professional fluorine extraction equipment to extract the refrigerant from the unit.
Note
Make sure the refrigerant piping is installed in accordance with the applicable law.
Make sure the piping and connections are not placed under pressure. After all the piping connections have been completed, check
to make sure there is no gas leak. Use nitrogen to conduct the leak check for gas.
1480
1730
723
790
24~32HP
Figure 5.7
5.4.4
Connecting refrigerant piping to outdoor unit
Note
Note the precautions when connecting the field piping for the refrigerant. Add brazing material.
Use the attached piping fittings when working on the pipeline engineering on site.
After installation, make sure the piping does not come in contact with each other, or the chassis.
The fittings provided as accessories can be used to complete the connection from the stop valve to the field piping
5.4.2
Connect refrigerant piping
Before the refrigerant piping is connected, make sure both the indoor and outdoor units are installed properly. Connecting refrigerant piping includes:
Connect refrigerant piping to outdoor unit
Connect refrigerant piping to indoor unit (refer to the installation manual of the indoor unit)
Connecting VRF piping assembly
Assembly for connecting refrigerant piping branch joint
Bear in mind the following guidelines:
Braze
Stop valve is used correctly
5.4.5
Connecting VRF piping assembly
The wrong installation will cause the unit to malfunction.
The branch joints should be as level as possible, and the angular error does not exceed 10°.
U type branch joint
A
A-direction view
Error
Figure 5.8
Correct
10° 10°
Level
13
Page 16
When there are multiple outdoor units, the branch joints must not be higher than the refrigerant piping as shown below:
de
Figure 5.9
Brazing
5.4.6
During brazing, use nitrogen as protection to prevent the formation of a large amount of oxide film in the pipes. This oxide film will have adverse effects on the valves and compressors in the cooling system, and may hamper normal operations.
Use the reducing valve to set the nitrogen pressure to 0.02~0.03 (a pressure that can be felt by the skin).
Packless valve
High pressure hose for nitrogen filling
Oxygen
Brazing part
Nitrogen
Copper pipe fittings
Copper pipe
Copper pipe, 1/4"
Pipe interface fittings for nitrogen filling
Figure 5.10
Do not use antioxidants when brazing the pipe joints.
Use copper-phosphorus alloys (BCuP) when brazing copper and copper, and no flux is required. When brazing copper and other alloy, flux is required. Flux produces an extremely harmful effect on the refrigerant piping system. For example, using a chlorine-based flux is used may corrode the pipes, and when the flux contains fluorine, it will degrade the frozen oil.
5.4.7
Connect stop valves
Mpa
a
c
b
a
Sealing component Axis
b
Hexagonal hole
c d
Stop valve lid
e
Maintenance access
Figure 5.12
Using of stop valve
1. Remove the stop valve lid.
2. Insert the hex wrench into the stop valve, and rotate the stop valve counter-clockwise.
3. Stop turning when the stop valve cannot be rotated further.
Result: Valve is now open.
The fastening torque of the stop value is shown in table 5.2. Insufficient torque may cause the refrigerant to leak.
2
3
1
4
Figure 5.13
Close stop valve
1. Remove the stop valve lid.
2. Insert the hex wrench into the stop valve, and rotate the stop valve clockwise.
3. Stop turning when the stop valve cannot be rotated further.
Result: Valve is now closed.
Direction to close:
The stop valve
The following figure shows the names of all parts required for the installation of the stop valves.
Stop valves are closed when unit is shipped from the factory.
Maintenance access and its valve lid
Stop valve lid
Stop valve connection tube
Figure 5.11
Figure 5.14
Table 5.2 Fastening torque
Stop valve
size
(mm)
Ø12.7
Ø19.1
Ø22.2
Ø25.4
Ø28.6
Ø31.8 Ø35.0
14
Tightening torque/N.m (turn clockwise to close)
Axis
Valve body
9~30
12~30
16~30
24~30
25.0~35
Page 17
5.5 Pipe Flushing
To remove dust, other particles and moisture, which could cause compressor malfunction if not flushed out before the system is run, the refrigerant piping should be flushed using nitrogen. Pipe flushing should be performed once the piping connections have been completed with the exception of the final connections to the indoor units. That is, flushing should be performed once the outdoor units have been connected but before the indoor units are connected.
▪ Only use nitrogen for flushing. Using carbon dioxide risks
leaving condensation in the piping. Oxygen, air, refrigerant, flammable gases and toxic gases must not be used for flushing. Use of such gases may result in fire or explosion.
The liquid and gas sides can be flushed simultaneously; alternatively, one side can be flushed first and then Steps 1 to 8 repeated, for the other side. The flushing procedure is as follows:
Cover the inlets and outlets of the indoor units to prevent dirt
1. getting blown in during pipe flushing. (Pipe flushing should be carried out before connecting the indoor units to the piping system.)
Attach a pressure reducing valve to a nitrogen cylinder.
2. Connect the pressure reducing valve outlet to the inlet on the
3. liquid (or gas) side of the outdoor unit.
Use blind plugs to block all liquid (gas) side openings, except for
4. the opening at the indoor unit which is furthest from the outdoor units (“Indoor unit A” in Figure 5.15).
Start to open the nitrogen cylinder valve and gradually increase
5.
the pressure to 0.5Mpa.
Allow time for nitrogen to flow as far as the opening at indoor unit
6. A. Flush the first opening:
7.
a)
Using suitable material, such as a bag or cloth, press firmly against the opening at indoor unit A.
b)
When the pressure becomes too high to block with your hand, suddenly remove your hand allowing gas to rush out.
c)
Repeatedly flush in this manner until no further dirt or moisture is emitted from the piping. Use a clean cloth to check for dirt or moisture being emitted. Seal the opening once it has been flushed.
Flush the other openings in the same manner, working in
8. sequence from indoor unit A towards the outdoor units. Refer to Figure 5.16.
Once flushing is complete, seal all openings to prevent dust and
9. moisture from entering.
5.6 Gastightness Test
To prevent faults caused by refrigerant leakage, a gastightness test should be performed before system commissioning.
▪ Only dry nitrogen should be used for gastightness testing.
Oxygen, air, flammable gases and toxic gases must not be used for gastightness testing. Use of such gases may result in fire or explosion.
Make sure that all the outdoor unit stop valves are firmly
closed.
The gastightness test procedure is as follows:
Once the piping system is complete and the indoor and outdoor
1. units have been connected, vacuum the piping to -0.1Mpa.
Charge the indoor piping with nitrogen at 0.3Mpa through the
2. needle valves on the liquid and gas stop valves and leave for at least 3 minutes (do not open the liquid or gas stop valves). Observe the pressure gauge to check for large leakages. If there is a large leakage, the pressure gauge will drop quickly.
If there are no large leakages, charge the piping with nitrogen at
3.
1.5Mpa and leave for at least 3 minutes. Observe the pressure gauge to check for small leakages. If there is a small leakage, the pressure gauge will drop distinctly.
If there are no small leakages, charge the piping with nitrogen at
4.
4.2 Mpa and leave for at least 24 hours to check for micro leakages. Micro leakages are difficult to detect. To check for micro leakages, allow for any change in ambient temperature over the test period by adjusting the reference pressure by 0.01Mpa per 1°C of temperature difference. Adjusted reference pressure = Pressure at pressurization + (temperature at observation – temperature at pressurization) x 0.01Mpa. Compare the observed pressure with the adjusted reference pressure. If they are the same, the piping has passed the gastightness test. lower than the adjusted reference pressure, the piping has a micro leakage.
If the leakage is detected, refer to following part “Leak detection”.
5. Once the leak has been found and fixed, the gastightness test should be repeated.
If not continuing straight to vacuum drying once the gastightness
6. test is complete, reduce the system pressure to 0.5-0.8Mpa and leave the system pressurized until ready to carry out the vacuum drying procedure
Outdoor unit
If the observed pressure is
liquid pipe gas pipe
Indoor
unit A
Outdoor
unit
Indoor
unit B
Figure 5.15
Figure 5.16
Nitrogen gas
cylinder
Liquid side stop valve
Nitrogen
Gas pipe Liquid pipe
Gas side of stop valve
Figure 5.17
Leak detection
The general methods for identifying the source of a leak are as follows:
Audio detection: relatively large leaks are audible.
1. Touch detection: place your hand at joints to feel for escaping gas.
2. Soapy water detection: small leaks can be detected by the
3. formation of bubbles when soapy water is applied to a joint.
15
Indoor unit
Page 18
5.7 Vacuum Drying
Humidity<80%RH Thickness
Humidity<80%RH Thickness
Humidity<80%RH Thickness
Vacuum drying should be performed in order to remove moisture and non-condensable gases from the system. Removing moisture prevents ice formation and oxidization of copper piping or other internal components. The presence of ice particles in the system would cause abnormal operation, whilst particles of oxidized copper can cause compressor damage. The presence of non-condensable gases in the system would lead to pressure fluctuations and poor heat exchange performance. Vacuum drying also provides additional leak detection (in addition to the gastightness test).
▪ Before performing vacuum drying, make sure that all the
outdoor unit stop valves are firmly closed.
▪ Once the vacuum drying is complete and the vacuum pump is
stopped, the low pressure in the piping could suck vacuum pump lubricant into the air conditioning system. The same could happen if the vacuum pump stops unexpectedly during the vacuum drying procedure. Mixing of pump lubricant with compressor oil could cause compressor malfunction and a one-way valve should therefore be used to prevent vacuum pump lubricant seeping into the piping system.
During vacuum drying, a vacuum pump is used to lower the pressure in the piping to the extent that any moisture present evaporates. At 5mmHg (755mmHg below typical atmospheric pressure) the boiling point of water is 0°C. Therefore a vacuum pump capable of maintaining a pressure of -756mmHg or lower should be used. Using a vacuum pump with a discharge in excess of 4L/s and a precision level of 0.02mmHg is recommended.The vacuum drying procedure is as follows:
1. Connect the blue (low pressure side) hose of a pressure gauge to the master unit gas pipe stop valve, the red (high pressure side) hose to the master unit liquid pipe stop valve and the yellow hose to the vacuum pump.
2. Start the vacuum pump and then open the pressure gauge valves to start vacuum the system.
3. After 30 minutes, close the pressure gauge valves.
4. After a further 5 to 10 minutes check the pressure gauge. If the gauge has returned to zero, check for leakages in the refrigerant piping.
5. Re-open the pressure gauge valves and continue vacuum drying for at least 2 hours and until a pressure difference of 0.1Mpa or more has been achieved. Once the pressure difference of at least
0.1Mpa has been achieved, continue vacuum drying for 2 hours.
6. Close the pressure gauge valves and then stop the vacuum pump.
7. After 1 hour, check the pressure gauge. If the pressure in the piping has not increased, the procedure is finished. If the pressure has increased, check for leakages.
8. After vacuum drying, keep the blue and red hoses connected to the pressure gauge and to the master unit stop valves, in preparation for refrigerant charging.
Yellow hose
Pressure gauge
Master unit Slave unit
③ ① ②
Slave unit
5.8 Piping Insulation
After the leak test and the vacuum drying are completed, the pipe must be insulated. Considerations:
▪ Make sure the refrigerant piping and branch joints are completely
insulated.
▪ Make sure the liquid and gas pipes (for all units) are insulated. ▪ Use heat-resistant polyethylene foam for the liquid pipes (able to
withstand temperature of 70°C), and polyethylene foam for the gas pipes (able to withstand temperature of 120°C).
▪ Reinforce the insulation layer of the refrigerant piping based on the
installation environment.
Condensed water may form on the surface of the insulation layer.
Piping size
Φ6.4~38.1mm
Φ41.3~54.0mm
5.9 Refrigerant Charging
Humidity<80%RH Thickness
15mm
20mm
Humidity80%RH Thickness
20mm
25mm
Warning
▪ Use only R410A as the refrigerant. Other substances may
cause explosions and accidents.
▪ R410A contains fluorinated greenhouse gases, and the GWP
value is 2088. Do not discharge the gas into the atmosphere.
▪ When charging the refrigerant, make sure you wear
protective gloves and safety glasses. Be careful when you open the refrigerant piping.
Note
If the power supply of some units is off, the charging program cannot be completed normally. If this is a multi-unit outdoor system, the power supply for all
outdoor units should be turned on.
Make sure the power supply is turned on 12 hours before operations so that the crankcase heater is properly energized. This is also to protect the compressor.
Make sure all connected indoor units have been identified.
Charge the refrigerant only after the system has not failed the gas tightness tests and vacuum drying.
Volume of refrigerant charged must not exceed the designed amount.
Calculating additional refrigerant charge
The additional refrigerant charge required depends on the lengths and diameters of the outdoor and indoor liquid pipes. Table below shows the additional refrigerant charge required per meter of equivalent pipe length for different diameters of pipe. The total additional refrigerant charge is obtained by summing the additional charge requirements for each of the outdoor and indoor liquid pipes, as in the following formu­la, where T1 to T8 represent the equivalent lengths of the pipes of different diameters. Assume 0.5m for the equivalent pipe length of each branch joint.
Vacuum pump
Blue hose
Red hose
Figure 5.18
Field piping
Gas pipe stop valve
Liquid pipe stop valve Service port
16
Liquid side
piping (mm)
Φ6.4
Φ9.53 Φ12.7 Φ15.9
Φ19.1 Φ22.2 Φ25.4 Φ28.6
Additional refrigerant charge per meter
of equivalent length of piping (kg)
0.022kg
0.057kg
0.110kg
0.170kg
0.260kg
0.360kg
0.520kg
0.680kg
Page 19
Additional refrigerant charge R (kg) = (T1@Φ6.4) × 0.022 + (T2@Φ9.53) ×
0.057 + (T3@Φ12.7) × 0.110 + (T4@Φ15.9) × 0.170 + (T5@Φ19.1) ×
0.260 + (T6@Φ22.2) × 0.360 + (T7@Φ 25.4) × 0.520 + (T8@Φ28.6) ×
0.680 The procedure for adding refrigerant is as follows:
1. Calculate additional refrigerant charge R (kg) .
2. Place a tank of R410A refrigerant on a weighing scale. Turn the tank upside down to ensure refrigerant is charged in a liquid state. (R410A is a blend of two different chemicals compounds. Charging gaseous R410A into the system could mean that the refrigerant charged is not of the correct composition).
3. After vacuum drying, the blue and red pressure gauge hoses should still be connected to the pressure gauge and to the master unit stop valves.
4. Connect the yellow hose from the pressure gauge to the R410A refrigerant tank.
5. Open the valve where the yellow hose meets the pressure gauge, and open the refrigerant tank slightly to let the refrigerant eliminate the air. Caution: open the tank slowly to avoid freezing your hand.
6. Set the weighing scale to zero.
7. Open the three valves on the pressure gauge to begin charging refrigerant.
8. When the amount charged reaches R (kg), close the three valves. If the amount charged has not reached R (kg) but no additional refrigerant can be charged, close the three valves on the pressure gauge, run the outdoor units in cooling mode, and then open the yellow and blue valves. Continue charging until the full R (kg) of refrigerant has been charged, then close the yellow and blue valves. Note: Before running the system, be sure to complete all the pre-commissioning checks and be sure to open all stop valves as running the system with the stop valves closed would damage the compressor.
Pressure gauge
Yellow hose
R410A refrigerant tank
Weighing scale
Blue hose
Master unit Slave unit Slave unit
③ ① ②
Red hose
Field piping
① ② ③
Gas pipe stop valve Liquid pipe stop valve Service port
Figure 5.19
5.10 Electrical Wiring
5.10.1 Electrical wiring precautions
Warning
▪ Take note of the risk of electric shocks during installation. ▪ All the electric wires and components must be installed by an
installation personnel with the proper electrician certification, and the installation process must comply with the applicable regulations.
▪ Use only wires with copper cores for the connections. ▪ A main switch or safety device that can disconnect all
polarities must be installed, and the switching device can be completely disconnected when the corresponding excessive voltage situation arises.
▪ Wiring must be carried out in strict accordance with what is
stated in the product nameplate.
▪ Do not squeeze or pull the unit connection, and make sure the
wiring is not in contact with the sharp edges of the sheet metal.
▪ Make sure the grounding connection is safe and reliable. Do
not connect the earth wire to public pipes, telephone earth wires, surge absorbers and other places that are not designed for grounding. Improper grounding may cause electric shock.
▪ Make sure the fuses and circuit breakers installed meet the
corresponding specifications.
▪ Make sure an electric leakage protection device is installed to
prevent electric shocks or fires.
▪ The model specifications and characteristics (anti high-fre-
-quency noise characteristics) of the electric leakage protection device are compatible with the unit to prevent frequent tripping.
▪ Before power on, make sure the connections between the
power cord and terminals of the components are secure, and the metallic cover of the electric control box is closed tightly.
Note
▪ If the power supply lacks N phase or there is an error in the N
phase, the device will malfunction.
▪ This product comes with a three-phase detection circuit that is
used to check if the wiring is reversed when the unit is power on.
▪ The three-phase detection circuit only works when the product
is in standby status. It cannot conduct the reverse phase checking when the product is operating normally.
▪ If the reverse-phase protection is triggered, you only need to
replace any two of the three phases (A, B, C).
▪ Some power equipment may have an inverted phase or
intermittent phase (such as a generator). For this type of power sources, a reverse-phase protection circuit should be installed locally in the unit, as operating in the inverted phase may damage the unit.
▪ Do not share the same power supply line with other devices. ▪ The power cord may produce electromagnetic interference so
you should maintain a certain distance from equipment that may be susceptible to such interference.
▪ Indoor units in the same system must be powered by the same
power supply, in order not to damage the system.
▪ Separate power supply for the indoor and outdoor units. ▪ For systems with multiple units, make sure a different address
is set for each outdoor unit.
17
Page 20
5.10.2 Wiring layout (overview)
Wiring layout comprises of the power cords and communication wiring between the indoor and outdoor units. These include the earth lines, and the shielded layer of the earth lines of the indoor units in the P,Q,E communication line. See below for an example of a wiring layout.
a
b b b
j
j
j
5.10.4 Communication wiring layout
5.10.4.1 Wiring mode
Communication wiring of indoor unit: The P,Q,E communication line should be connected in a chain starting from the outdoor unit to each indoor unit one by one up to the last indoor unit. In the last indoor unit, connect a resistor of 120 ohms between the P and Q terminals. The correct and wrong connection methods are demonstrated below:
g
c
h
c
e
c
h
f
j
b bbbb
d
i i i i i
a. Three-phase power supply (with earth lines and leakage protection) b. Power distribution box c. Power supply terminal of outdoor unit d. Single phase power supply (with earth lines and leakage protection) e. H1, H2 and E communication wire(with shielded layer) f. P, Q and E communication wire(with shielded layer) g. Earth line h. Outdoor unit i. Indoor unit j. Main switch (with leakage protection)
Figure 5.20
5.10.3 About wiring layout
Note
▪ Power cords and communication wiring must be laid out
separately, they cannot be placed in the same conduit. Use a power supply conduit to isolate if the current of the power supply is less than 10 A. If the current is greater than 10 A but less than 50 A, the spacing must exceed 500 mm at all times; otherwise; it may lead to electromagnetic interference.
Arrange the refrigerant piping, power cords and communication
wiring in parallel, but do not tie the communication lines together with the refrigerant piping or power cords.
▪ Power cords and communication wiring should not come in
contact with the internal piping so as to prevent the high temperature piping from damaging the wires.
Once the wiring layout is completed, close the lid tightly to prevent
the wiring and terminals from being exposed when the lid is loose.
Master
unit
P Q E
P Q E
Indoor unit
P Q E P Q E
Indoor unit
Master
unit
P Q E
P Q E
P Q E P Q E
Indoor unit
Indoor unit Indoor unit Indoor unit Indoor unit
Do not connect two chains from one outdoor unit.
Master
unit
P Q E
P Q E
P Q E P Q E
Indoor unit Indoor unit
P Q E
Indoor unit
Indoor unit
Indoor unit
P Q E
Indoor unit
P Q E
Figure 5.21
After the last indoor unit, the communication wiring should not route back to the outdoor unit as this will form a closed loop.
Communication wiring of outdoor unit: The H1H2E communication lines of the outdoor unit should be connected in a chain starting from the master unit to the last slave unit. As shown below.
Master
unit
H1 H2 E
Slave
unit
Slave
unit
H1 H2 E
18
Figure 5.22
Page 21
Note
Three-core shielded cable should be used for communication
wiring.The cross-sectional area of each core of the communica­tion wiring is not less than 0.75 mm2, and the length must not exceed 1200m. A communication error may result when the communication wiring exceeds these limitations.
5.10.4.2 Place and fix communication wiring
Place the communication wiring along the front of the unit, and secured with a corresponding tie.
When fixing the communication wiring, the height on both sides of the clamp should be the same so as to avoid any height difference when all are placed together on one side or both sides. as shown below:
: Communication wire
Proper communication wiring connections
P Q E H1 H2 E
O A E
P Q E X Y E
H1 H2 E
a
b
a. Wire clamp b. Via for communication wiring
5.10.4.3 Communications wiring
The communication wiring of the indoor unit must be connected to the P,Q,E terminal on the PCB of the communication terminals block of the outdoor unit. The communication wiring between outdoor units must be connected to the H1,H2,E terminals on the PCB of the communication terminals block of the outdoor unit.
Figure 5.23
Improper
Installation of a single outdoor unit is as below:
communication wiring connections
ODU
H 1 H 2 EP Q E
IDU IDU IDU
P Q E P Q E P Q E
Installation of multiple outdoor units is as below:
ODU (Master) ODU (Slave) ODU (Slave)
H 1 H 2 EP Q E
H 1 H 2 EP Q E
Figure 5.25
Figure 5.26
H 1 H 2 EP Q E
K1 K2 E E X Y E EP QO A EH1 H2
communication cnnections
Terminals
Connect to outdoor unit centralized monitor
K1 K2 E
O A E X Y E
P Q E
H1 H2 E
(Suitable for some models) Connect to digital energy meter Connect to indoor unit centralized controller Connect between indoor units and master outdoor unit Connect between outdoor units
Connection
Figure 5.24
IDU IDU IDU
P Q E P Q E P Q E
Figure 5.27
The recomend tightening torque for the communication terminals
block is as follows:
Screw Specification
M3 0.5~0.6
Tightening
torque, N.m
19
Page 22
Note
When there are multiple outdoor units in the same system,
the H1,H2,E of one unit must be connected to the H1,H2,E of another unit. Connection to the P,Q,E will cause a system malfunction. In systems with multiple outdoor units, each outdoor unit should be set address. Only the master outdoor unit can
communicate with indoor units. Before the performance test, set the number of the indoor unit, the address of the outdoor unit and so on. After the test
run is completed, you cannot randomly change these DIP switches.
5.10.5 Connecting the power cord
5.10.5.1 Fixing the power cord
5.10.5.2 Power cord connections
Note
▪ Do not connect the power supply to the terminal box of
the communication box. Otherwise, the whole system may fail.
▪ You must first connect the earth line (note that you
should use only the yellow-green wire to connect to earth, and you must turn off the power supply when you are connecting the earth line) before you connect the power cord. Before you install the screws, you must first comb through the path along the wiring to prevent any part of the wiring from becoming exceptionally loose or tight because the lengths of the power cord and earth line are not consistent.
The wire diameter must comply with the specified
specification, and make sure the terminal is screwed tight. At the same time, do not subject the terminal to any external force.
▪ Do tighten the terminal with an appropriate screwdriver.
Screwdrivers that are too small may damage the terminal head, and cannot tighten it.
▪ Excessive tightening of the terminal may cause the
screw thread to deform and slip, making it impossible to connect the components securely.
▪ Only use a ring terminal to connect the power cord.
Non-standard cable connection will lead to poor contact which may in turn cause exceptional heating and burning. The figure below demonstrates both the correct and wrong connections.
A B C N
Power supply
A
B C N
A B C N
A B C N
Figure 5.28
A B C N
Figure 5.29
20
Page 23
The size of the screws (power supply terminal specifications) and recommended torque are as follows:
Screw Specification
M8
Steps to fix the power cord:
1. First, peel part of the skin of the outermost insulating layer (refer to the third point below for the specific length). Connect the power cable to the terminal, and install the screws.
2. Position the wire clip. Be careful not to reverse the first step, or it will be difficult to install the screws.
3. The wire clip has been fixed at a position on the sheet metal near the terminal of the electric control box. Put the power cable in the corresponding slot between the base and upper cover. Select the appropriate slot based on the specific diameter of the cable. When the cross-sectional area of the power cable is less than 10 mm2, place the entire power cord inside the slot. At this time, make sure both the length of the peel and the length of the terminal are less than 70 mm, as shown below.
Tightening torque, N.m
5.5~7.0
6 Configuration
6.1 Overview
This chapter describes how the system configuration can be implemented once the installation is complete, and other relevant information. It contains the following information:
▪ Implement field settings ▪ Energy-saving and optimized operation ▪ Using the Leak Check function
Information
i
The installation personnel should read this chapter.
6.2 Dial Switch Settings
Dial code definitions:
S4
S5
1 2 3
1 2 3
means 0
Standard static pressure (default)
000
001
Low static pressure mode (reserved)
Medium static pressure mode (reserved)
010
High static pressure mode (reserved)
011
Super high static pressure mode (reserved)
100
Auto priority (default)
000
Cooling priority
001
VIP priority or voting priority
010
Heating only
011
Cooling only
100
Set priority mode via centralized controller
111
means 1
Figure 5.30
When the cross sectional area of the power cable exceeds 10 mm2, place the power cables separately in the slot. When the skin is peeled, make sure the sum of the length of the peel and the length of the terminal is between 100 mm and 200 mm, as shown below.
Then, use 3 pieces of M4*30mm screws to secure the upper cover. At the same time, be careful not to screw it too tight. If you use excessive force to twist to the end, you may destroy the protection layer of the power cable.
Figure 5.31
S6-1
S6-2
S6-3
S8-1
S8-2
S8-3
S7
1 2 3
1 2 3
1 2 3
1 2 3
1 2 3
1 2 3
0
Reserved
0
No action (default)
Clear indoor unit addresses
1
Auto addressing (default)
0
Manual addressing
1
0
Reserved
0
Start-up time is 12 minutes (default)
Start-up time is 7 minutes
1
0
Reserved
0
Reserved
Note
Do not connect the power cables of multiple outdoor units in series. The power cable of each outdoor unit must be drawn out by the power supply control box.
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Page 24
ENC1
ENC2
ENC4
ENC3 &S12
ENC5
1 2 3
1 2 3
1 2 3
1 2 3
Outdoor unit address setting, Only 0, 1, 2 should be selected(default is 0)
0-2
0 is for master unit; 1, 2 are for slave units.
Outdoor unit capacity setting, Only 0 to C should be selected 0 to C are for 8HP
0-C
to 32HP.
Outdoor unit network address setting, Only 0 to 7 should be selected (default
0-7
is 0).
The number of indoor units is in the
0-F
range 0-15 0-9 on ENC3 indicate 0-9 indoor units;
000
A-F on ENC3 indicate 10-15 indoor units
The number of indoor units is in the
0-F
range 16-31 0-9 on ENC3 indicate 16-25 indoor units;
001
A-F on ENC3 indicate 26-31 indoor units
The number of indoor units is in the
0-F
32-47
0-9 on ENC3 indicate 32-41 indoor units;
010
A-F on ENC3 indicate 42-47 indoor units
The number of indoor units is in the
0-F
range 48-63 0-9 on ENC3 indicate 48-57 indoor units;
011
A-F on ENC3 indicate 58-63 indoor units
0
Night silent time is 6h/10h (default)
1
Night silent time is 6h/12h
2
Night silent time is 8h/10h
3
Night silent time is 8h/12h
4
No silent mode
Silent mode 1 (only limit max. fan speed)
5
Silent mode 2 (only limit max. fan speed)
6
7
Silent mode 3 (only limit max. fan speed)
Super silent mode 1 (limit max. fan speed
8
and compressor frequency)
Super silent mode 2 (limit max. fan speed
9
and compressor frequency)
Super silent mode 3 (limit max. fan speed
A
and compressor frequency)
Super silent mode 4 (limit max. fan speed
B
and compressor frequency)
range
6.3 Digital Display and Button Settings
DSP1 DSP2
SW5 SW4 SW3 SW6
MENU DOWN UP OK
6.3.1 Digital display output
Parameters
Outdoor unit state
displayed on
DSP1
Standby
Unit's address
For single compressor
Normal operation
units
For dual compressor units
Error or protection In menu mode System check
--
Running speed of compressor B in rotations per second
-- or placeholder Error or protection code Display menu mode code Display system check code
6.3.2 Function of buttons SW3 to SW6
Button Function
SW3 (UP)
SW4 (DOWN)
In menu mode: previous and next buttons for menu modes. Not in menu mode: previous and next buttons for system check information.
SW5 (MENU) Enter / exit menu mode.
SW6 (OK) Confirm to enter specified menu mode.
Parameters displayed
The number of indoor units in communication with the outdoor units
Running speed of the compressor in rotations per second
Running speed of compressor A in rotations per second
on DSP2
Set silent mode via centralized
F
controller
Note
Operate the switches and push buttons with an insulated stick (such as a closed ball-point pen) to avoid touching of live parts.
6.3.3 Menu mode
Only master unit has the full menu functions, slaves units only have error codes check and cleaning functions.
1. Long press SW5 “MENU” button for 5 seconds to enter menu mode, and the digital display displays “n1”;
2. Press SW3 / SW4 “UP / DOWN” button to select the first level menu “n1”, “n2”, “n3”, “n4”or “nb”;
3. Press SW6 “OK” button to enter specified first level menu, for example, enter “n4” mode;
4. Press SW3 / SW4 “UP / DOWN” button to select the second level menu from “n41” to “n47”;
5. Press SW6 “OK” button to enter specified second level menu, for example, enter “n43” mode;
22
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Menu mode selection flowchart:
DescriptionMENU
Note
Press “menu”
Press “menu”
Press “menu”
Press “menu”
Start
Long press “menu” 5 seconds
Display “-n1”
Press “up” or “down” to choose “X”
Display “-nX”
Press “OK” to confirm “X”
Display “-nXY”
Press “up” or “down” to choose “Y”
Display “-nXY”
Press “OK” to confirm “Y”
Confirm “-nXY”
Press “OK” to confirm “X”
Press “OK” to confirm “Y”
1
2
Only available for the master unit, the system does not check the indoor
3
units’ number. Only available for outdoor unit with two compressors. If one of the two
4
compressors is fail, the other compressor will keep running for up to 4 days and then stop automatically.
5
6
7
8
9
10
11
12
n14
n15
n16
n24
n25
n26
n27
n31
n32
n33
n34
n41
n42
n43
n44
n45
n46
n47
nb1
nb2
nb3
nb4
nb5
nb6
nb7
nb8
nF1
nF2
Debug mode 1
Debug mode 2
Maintenance mode
Reserved
Reserved
Backup run
Vacuum mode
History codes
Cleaning history error
Reserved
Restore factory settings
Power limitation mode 1
Power limitation mode 2
Power limitation mode 3
Power limitation mode 4
Power limitation mode 5
Power limitation mode 6
Power limitation mode 7
Fahrenheit degree (°F)
Celsius degree (°C)
Exit auto energy saving mode
Enter auto energy saving mode
Auto snow-blowing mode 1
Auto snow-blowing mode 2
Exit auto snow-blowing mode
VIP address setting
Reserved
Reserved
1
2
3
4
Display“R006”
5
6
7
8
9
10
11
12
Only available for master unit
Only available for master unit
Only available for master unit
Only available for master unit
Only available for master unit(all indoor units running in cooling mode)
Only available for master unit(if all the indoor unit in the system are the 2nd generation indoor units, all the indoor units will run in heating mode. Once there is one or more old indoor unit in the system, all the indoor units will run in force cooling mode)
Only available for the master unit
Only available for the master unit, 100% capacity output
Only available for the master unit, 90% capacity output
Only available for the master unit, 80% capacity output Only available for the master unit, 70% capacity output Only available for the master unit, 60% capacity output
Only available for the master unit, 50% capacity output Only available for the master unit, 40% capacity output
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6.3.4 UP / DOWN system check button
Before pressing UP or DOWN button, allow the system to operate steadily for more than an hour. On pressing UP or DOWN button, the parameters listed in below table will be displayed in sequence.
DSP1
content
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
--
Unit address
Unit capacity
Number of outdoor units
Number of indoor units as set on PCB
Total capacity of outdoor unit
Total capacity requirement of indoor units
Total capacity requirement correction of master unit
Operating mode
Outdoor unit actual operating capacity Fan A speed index
Fan B speed index
T2/T2B average Temp (°C)
Main heat exchanger pipe(T3) temperature (°C)
Outdoor ambient(T4) temperature (°C)
Plate heat exchanger cooling refrigerant inlet (T6A) temperature (°C)
Plate heat exchanger cooling refrigerant outlet (T6B) temperature (°C)
Discharge Temp. of compressor A (°C)
Discharge Temp. of compressor B (°C)
Inverter-module heatsink Temp. A (°C)
Inverter-module heatsink Temp. B (°C)
Plate exchanger degree of superheat (°C)
Discharge superheat degree
Inverter compressor A current (A)
Inverter compressor B current (A)
EEVA position
EEVB position
EEVC position
Compressor discharge pressure (Mpa)
Reserved
Number of indoor units currently in communication with master unit
Number of indoor units currently operating
Priority mode
Silent mode
Static pressure mode
Reserved
Reserved
DC bus voltage A
DC bus voltage B
Reserved
Address of VIP indoor unit
Reserved
Reserved
Refrigerant state
Reserved
Power mode
Most recent error or protection code
--
Parameters displayed on DSP2 Remarks
0-2
8-32HP
1
1
2
1
1
3
4
4
5
6
Reserved
1
7
8
9
10
10
11
12
Check end
1
Available for master unit
Only available for master unit, displayed on slave units has no sense;
2
3
Operation mode: 0-OFF; 2-Cooling; 3-Heating;4-Forced cooling
4
Opening angle of EEV: Actual value=Display value*4(480P) or Actual value=Display value*24(3000P)
5
Opening angle of EEV: Actual value=Display value*4(480P)
High pressure: Actual value=Display value*0.1Mpa
6 7
Priority mode: 0-Auto priority, 1-cooling priority, 2-VIP priority or voting priority, 3-Heating only, 4-Cooling only
8
Silent mode: 0-Night silent time is 6h/8h, 1-Night silent time is 6h/12h, 2-Night silent time is 8h/10h, 3-Night silent time is 8h/12h, 7-Silent mode 3,8-Super silent mode
1, 9-Super silent mode 2, 10-Super silent mode 3, 11-Super silent mode 4;
9
Static pressure mode: 0-Standard static pressure, 1-Low Static pressure, 2-Medium static pressure, 3-High static pressure, 4-Super high static pressure;
10
DC bus voltage: Actual value=Display value*10 V
11
Refrigerant quantity: 0-Normal, 1-Slightly excessive, 2-Significantly excessive, 11-Slightly insufficient, 12-Significantly insufficient, 13-Critically insufficient.
12
0-100% capacity output, 1-90% capacity output, 2-80% capacity output, 3-70% capacity output, 4- 60% capacity output, 5-50% capacity output, 6- 40% capacity
output. 10-Auto power save mode, 100% capacity output. 11-Auto power save mode, 90% capacity output, 12-Auto power save mode, 80% capacity output, 13-Auto
power save mode, 70% capacity output, 14-Auto power save mode, 60% capacity output, 15-Auto power save mode, 50% capacity output, 16-Auto power save
mode, 40% capacity output.
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Page 27
7 Commissioning
7.1 Overview
After installation, and once the field settings have been defined, the installation personnel is obliged to verify the correctness of the operations. Hence, you must follow the steps below to perform the test run. This chapter describes how the test run can be carried out once the installation is complete, and other relevant information. The test run usually includes the following stages:
1. Review the "Checklist Before Test Run".
2. Implement the test run.
3. If necessary, correct the errors before the test run completes with exceptions.
4. Run the system
7.2 Things to Note During Test Run
Warning
During the test run, the outdoor unit operates at the same time with the indoor units connected to it. It is very dangerous to debug the indoor unit during the test run. Do not insert fingers, sticks, or other items into the air inlet or outlet. Do not remove the fan mesh cover. When the fan rotates at a high speed, it may cause bodily injury.
7.3 Checklist Before Test Run
Once this unit is installed, check the following items first. After all the following checks have been completed, you must shut down the unit. This is the only way to start the unit again.
Installation
Check if the unit is installed correctly to prevent strange noises and vibrations when the unit starts.
Field wiring
Based on the wiring schematic and the relevant regulations, make sure the field wiring is based on the instructions described in section 5.10 on connecting wires.
Power voltage
Check the power voltage on the local power supply board. The voltage must correspond to the voltage on the identification label of this unit.
Earth line
Make sure the earth line is connected correctly, and the grounding terminal is tight.
Insulation test of main circuit
Use the megameter of 500V, apply a voltage of 500V DC between the power terminal and the earth terminal. Check that the insulation
resistance is above 2 MΩ. Do not use the megameter on the
transmission line.
Fuses, circuit breakers, or protection devices
Check that the fuses, circuit breakers, or locally installed protection devices comply with the size and type specified in section 4.4.2 on the requirements for safety devices. Make sure you use fuses and protection devices.
Note
Note that the required input power may be higher when this unit is run for the first time. This phenomenon is due to the compressor which needs to run for 50 hours before it can achieve a stable operating and power consumption state. Make sure the power supply is turned on 12 hours before operations so that the crankcase heater is properly energized. This is also to protect the compressor.
Information
i
The test run can be carried out when the ambient temperature is between -20°C and 35°C.
During the test run, the outdoor and indoor units will start at the same time. Make sure all the preparations for the indoor unit have been completed. Please refer to the installation manual of the indoor unit for the relevant details.
Internal wiring
Visually inspect if the connections between the electrical component box and the interior of the unit is loose, or if the electrical components are damaged.
Piping dimensions and insulation
Make sure the installation piping dimensions are correct, and the insulation work can be carried out normally.
Stop valve
Make sure the stop valve is open on both the liquid and gas sides.
Equipment damage
Check for damaged components and extruded piping inside the unit.
Refrigerant leak
Check for refrigerant leaks inside the unit. If there is a refrigerant leak, try to repair the leak. If the repair is not successful, please call the local agent. Do not come in contact with the refrigerant leaking from the refrigerant piping connections. It may cause frostbite.
Oil leak
Check if there is oil leaking from the compressor. If there is an oil leak, try to repair the leak. If the repair is not successful, please call the local agent.
Air inlet/outlet
Check for paper, cardboard or any other material that may obstruct the air inlet and outlet of the equipment.
25
Add additional refrigerant
The amount of refrigerant to be added to this unit should be marked on the "Confirmation Table” which is placed at electrical control box front cover.
Installation date and field settings
Make sure the installation date is recorded on the label of the electric control box cover, and the field settings are recorded as well.
Page 28
7.4 About Test Run
The following procedures describe the test run of the whole system. This operation checks and determines the following items:
Check if there is a wiring error (with the communication check of the indoor unit).Check if the stop valve is open.Determine the length of the pipe.
Information
i
▪ Before you start the compressor, it may take 10 minutes to achieve
a uniform cooling state.
▪ During the test run, the sound of the cooling mode in operation or
the solenoid valve may become louder, and there may be changes in the displayed indicators. This is not a malfunction.
7.5 Test Run Implementation
1 Make sure all the settings you need to configure are completed. See section
6.2 on the implementation of the field settings.
2 Turn on the power supply of the outdoor unit and the indoor units.
Information
i
Make sure the power supply is turned on 12 hours before operations so that the crankcase heater is properly energized. This is also to protect the compressor.
7.6 Rectifications after Test Run is Completed with Exceptions
The test run is considered complete when there is no error code on the user interface or the outdoor unit display. When an error code is displayed, rectify the operation based on the description in the error code table. Try to conduct the test run again to check that the exception has been corrected.
Information
i
Refer to the installation manual of the indoor unit for details on other error codes related to the indoor unit.
8.2 Safety Precautions for Maintenance
Note
Before you carry out any maintenance or repair work, touch the metal parts of the unit to dissipate static electricity and protect the PCB.
8.2.1 Prevent electrical hazards
When maintaining and repairing the inverter:
1 Do not open the cover of the electrical component box within 5
minutes after the power is switched off.
2 Verify that the power supply is switched off before you use the
measuring instrument to measure the voltage between the main capacitor and the main terminal ensure that the capacitor voltage in the main circuit is less than 36 VDC. the position of main terminal have be shown in the Wiring nameplate.
3 Before you come in any contact with the circuit board or
components (including the terminals), make sure that static electricity in your own body is eliminated. You can touch the sheet metal of the outdoor unit to achieve this. If conditions permit, please wear anti-static bracelet.
4 During maintenance, pull out the plug connecting to the power cord
of the fan to prevent the fan from rotating when it is windy outside. The strong winds will cause the fan to rotate and generate electricity which can charge the capacitor or terminals, leading to an electric shock. At the same time, do take note of any mechanical damage. The blades of a high speed rotating fan are very dangerous and cannot be operated by one person alone.
5 Once the maintenance is completed, remember to reconnect the
plug to the terminal; otherwise, a fault will be reported for the main control board.
6. When the unit is power on, the fan of the unit with auto snow-blowing function will run periodically, so make sure the power supply is off before touching the unit.
Please refer to the wiring schematic on the back of the box cover of the electrical component box for the relevant details.
7.7 Operating this Unit
Once the installation of this unit is completed, and the test run of the outdoor and indoor units is done, you can start to run the system. The indoor unit user interface should be connected to facilitate the operations of the indoor unit. Please refer to the installation manual of the indoor unit for more details.
8 Maintenance and Repair
Information
i
Arrange for the installation personnel or service agent to carry out one maintenance every year.
8.1 Overview
This chapter contains the following information:
Take electrical hazards preventive measures during system
maintenance and repair.
Recovery operation for refrigerant
26
Page 29
9 Error Codes
Error code
E0
E1
E2
E4
E5
E6
E7
E8
xE9
xF1
F3
F5
F6
xH0
H2
H3
xH4
H5
H6
H7
H8
H9
yHd
C7
P1
P2
xP3
P4
P5
xP9
xPL
PP
xL0
xL1
xL2
xL4
xL5
xL7
xL8
xL9
The troubleshooting for each error code, please refer to the service manual.
Communication error between outdoor units
Phase sequence error
Communication error between indoor and master unit T3/T4 Temp. sensor error
Abnormal power supply voltage
Reserved
Discharge Temp. sensor error
Outdoor unit address error
EEPROM mismatch of compressor
DC bus voltage error
T6B Temp. sensor error
T6A Temp. sensor error
Electronic expansion valve connection error
Communication error between main board and compressor drive board
Qty. of outdoor unit decreases error
Qty. of outdoor unit increases error
Inverter-module protection
3 times of P2 protection in 60 minutes
3 times of P4 protection in 100 minutes
Qty. of indoor units mismatching
High pressure sensor error
10 times of P9 protection in 120 minutes
Slave unit malfunction(y=1,2 . e.g ,1Hd stands for slave unit 1 error)
3 times of PL protection in 100 minutes
High pressure protection or discharge Temp. switch protection
Low pressure protection
Compressor current protection
Discharge Temp. protection
High Temp. protection of condenser
Fan module protection
Inverter module Temp. protection
Compressor discharge insufficient superheat protection Inverter compressor module error
DC bus low voltage protection
DC bus high voltage protection
MCE error
Zero speed protection
Phase sequence protection
Compressor frequency variation greater than 15Hz within one second protection
Actual compressor frequency differs from target frequency by more than 15Hz protection
Error description
Only displayed on the slave unit with the error
Only displayed on the master unit with the error
Reserved
Only displayed on the master unit with the error
Only displayed on the master unit with the error
Only displayed on the master unit with the error
Only displayed on the master unit with the error
Remarks
10 Disposal
The dismantling of the unit, and treatment of the refrigerant, lubricating oil and other components must be carried out in accordance with the applicable law.
27
Page 30
11 Technical Data
11.1 Dimensions
Unit: mm
8~12 HP
1635
18~22 HP
1635
1340
790
1635
990
14~16 HP
1340
825
24~32 HP
1830
1730
850
850
28
Page 31
11.2 Maintenance Space: Outdoor Unit
Make sure there is sufficient space around the unit for maintenance work, and the minimum space for air inlet and air outlet is reserved (see below to select a feasible method).
Note
Ensure enough space for maintenance. The units in the same
system must be at the same height.
Outdoor units must be spaced such that sufficient air may flow
through each unit. Sufficient airflow across heat exchangers is essential for outdoor units to function properly.
(Air-out)
(Air-in)
(Air-out)
If the particular circumstances of an installation require a unit to be placed closer to a wall. Depending on the height of adjacent walls relative to the height of the units, ducting may be required to ensure proper air discharge. In the situation depicted , the vertical section of ducting should be at least H-h high. If the outdoor unit needs ducting and the static pressure is more than 20Pa, the units should be customized for the corresponding static pressure.
h-H
H
h
(Air-in)
For single row installation
>1m
>1m
Front Front
>1m
200-500mm
For multi-row installation
>1m>1m
>1m
Front Front
Front Front
>1m
(Air-in)
(Air-in)
>800mm
>800mm
Front Front
>1m
200-500mm
If obstacles are around the outdoor unit, they must be 800mm below the top of the outdoor unit. Otherwise, an mechanical exhaust device must be added.
A
B
Front view
(one outdoor unit)
>45°
A
D
C
Side view
(one outdoor unit)
>300 mm
B
A
B B
Front view
(two outdoor units
combined)
>1000 mm
C
A
(three outdoor
units combined)
D
Front view
Airflow deflector
29
Page 32
11.3 Component Layout and Refrigerant Circuits
8-12HP
11
10
S
E
C
6
4
5
XX°C
T4
3
2
1
SV8A
17
9
SV4
9
56
7
8
9
12
13
7
14
XX°C
T3
15
13
SV6
9
SV5
EXVA
8
9
T6B
15
T6A
8
EXVC
16 12
SVC
16
9
14
Legend:
1. Compressor
2. Temperature sensor for discharge gas
3. High pressure switch
4. Pressure sensor
5. Oil separator
6. Four-way valve
7. Heat exchanger
8. Electronic Expansion Valve
9. Solenoid valve
10. Motor
11. Fan Blade
12. Stop valve (liquid side)
13. Stop valve (gas side)
14. Detection needle valve
15. Plate heat exchanger
16. Gas-liquid separator
17. Low pressure switch
T3 Condenser temperature sensor T4 Outdoor temperature sensor T6A Temperature sensor at plate heat exchanger inlet T6B Temperature sensor at plate heat exchanger outlet SV4 Fast oil return value SV5 Low pressure bypass value SV6 Liquid bypass value SV7 Pressure value SV8 Injection valve value SVC Refrigerant charging valve (customization option)
10
3
4 2
11
17
1
30
Page 33
14-16HP
4
3
2
SV8A
7
8
9
13
11
Legend:
10
S
E
C
6
XX°C
T4
XX°C
7
T3
SV5
9
T6B
8
EXVA
8
EXVB
5
15
T6A
8
EXVC
1
17
9
SV4
SV7
9
16
9
SVC
9
5
6
16
1. Compressor
2. Temperature sensor for discharge gas
SV6
3. High pressure switch
9
4. Pressure sensor
5. Oil separator
6. Four-way valve
7. Heat exchanger
8. Electronic Expansion Valve
9. Solenoid valve
10. Motor
11. Fan Blade
12. Stop valve (liquid side)
13. Stop valve (gas side)
12
14. Detection needle valve
15. Plate heat exchanger
16. Gas-liquid separator
17. Low pressure s witch
14
T3 Condenser temperature sensor T4 Outdoor temperature sensor T6A Temperature sensor at plate heat exchanger inlet T6B Temperature sensor at plate heat exchanger outlet SV4 Fast oil return value SV5 Low pressure bypass SV6 Liquid bypass value SV7 Pressure value SV8 Injection valve SVC Refrigerant charging valve (customization option)
10
12
13
14
15
11
17
4
3
2
1
31
Page 34
18-22HP
4 3
2
1
SV8A
9
7
8
9
13
11
S
E
C
6
XX°C
T4
5
2
1
SV8B
9
6
12
13
11
10 10
XX°C
7
T3
SV4
17
9
SV9
9 9
14
15
16
SV5
165
9
T6B
15
T6A
8
EXVC
Legend:
1. Compressor
14
SV6
2. Temperature sensor for discharge gas
9
3. High pressure switch
4. Pressure sensor
5. Oil separator
6. Four-way valve
7. Heat exchanger
8. Electronic Expansion Valve
9. Solenoid valve
10. Motor
12
11. Fan Blade
12. Stop valve (liquid side)
13. Stop valve (gas side)
14. Detection needle valve
15. Plate heat exchanger
16. Gas-liquid separator
17. Low pressure switch
T3 Condenser temperature sensor T4 Outdoor temperature sensor T6A Temperature sensor at plate heat exchanger inlet T6B Temperature sensor at plate heat exchanger outlet SV4 Fast oil return value SV5 Low Pressure bypass SV6 Liquid bypass value SV7 Pressure bypassvalue SV8A Injection valve A SV8B Injection valve B SV9 Pressure unloading valve SVC Refrigerant charging valve (customization option)
8
EXVA
SVC
EXVB
8
10
11
17
4
2
3
1
32
Page 35
7
8
9
10
24-28HP
4
3
2
1
SV8A
9
11
E
S
C
6
5
2
1
SV8B
9
5
6
9
12
13
14
XX°C
T4
11
10
7
SV4
9
4
15
17
XX°C
T3
SV9
10
16
Legend:
15
8
EXVA
SVC
9
8
EXVB
14
SV6
9
1. Compressor
2. Temperature sensor for discharge gas
3. High pressure switch
4. Pressure sensor
5. Oil separator
6. Four-way valve
7. Heat exchanger
12
8. Electronic Expansion Valve
9. Solenoid valve
10. Motor
11. Fan Blade
12. Stop valve (liquid side)
13. Stop valve (gas side)
14. Detection needle valve
15. Plate heat exchanger
16. Gas-liquid separator
17. Low pressure switch
T3 Condenser temperature sensor T4 Outdoor temperature sensor T6A Temperature sensor at plate heat exchanger inlet T6B Temperature sensor at plate heat exchanger outlet SV4 Fast oil returnvalue SV5 Low pressure bypass SV6 Liquid bypass value SV7 Pressure value SV8A Injection valve A SV8B Injection valve B SV9 Pressure unloading valve SVC Refrigerant charging valve (customization option)
SV5
9
T6B
T6A
8
EXVC
16
9
16
11
13
3 2
17
1
33
Page 36
30-32HP
11
S
E
C
6
4
5
3
2
2
SV8A
1
9
SV8B
6
1
9
5
XX
T4
11
10
7
°C
XX
T3
10
°C
T6B
8
EXVA
SV5
9
15
T6A
8
EXVC
SV4
SV7
17
16
SV9
99
4
16
9
SVC
16
7
8
9
13
14
15
12
13
Legend:
1. Compressor
8
SV6
9
EXVB
9
14
2. Temperature sensor for discharge gas
3. High pressure switch
4. Pressure sensor
5. Oil separator
6. Four-way valve
7. Heat exchanger
8. Electronic Expansion Valve
9. Solenoid valve
12
10. Motor
11. Fan Blade
12. Stop valve (liquid side)
13. Stop valve (gas side)
14. Detection needle valve
15. Plate heat exchanger
16. Gas-liquid separator
17. Low pressure switch
T3 Condenser temperature sensor T4 Outdoor temperature sensor T6A Temperature sensor at plate heat exchanger inlet T6B Temperature sensor at plate heat exchanger outlet SV4 Fast oil return value SV5 Low pressure bypass SV6 Liquid bypass value SV7 Pressure value SV8A Injection valve A SV8B Injection valve B SV9 Pressure unloading valve SVC Refrigerant charging valve (customization option)
10
11
17
3
2
1
34
Page 37
11.4 Fan Performance
11.5 Outdoor Unit Ducting
The default external static pressure of outdoor units’ air outlets is zero. With the steel mesh cover removed the external static pressure is 20Pa.
8-12HP units fan performance
20
15
10
5
Static pressure (Pa)
0
9800 10000 10200 10400 10600 10800 11000 11200
Air flow (m3/h)
14-16HP units fan performance
20
15
10
5
Static pressure (Pa)
0
12000 12200 12400 12600 12800 13000 13200
Air flow (m3/h)
Ducting for 8-12HP
Option A – Transverse ducting
750
90
100
Air outlet louver
8 ST3.9
self-threading screws
Support
A
B
C
D
E
θ
C
Radius
B
A≥300 B≥250
C≤3000
D731
E=A+731
≤15°
θ
A
731
Radius
E
20
15
10
5
Static pressure (Pa)
0
15800 16000 16200 16400 16600 16800 17000 17200
Air flow (m3/h)
24-28HP units fan performance
18-22HP units fan performance
20
15
10
5
Static pressure (Pa)
0
23600 23800 24000 24200 24400 24600 24800 25000 25200
Air flow (m3/h)
30-32HP units fan performance
20
Remove the steel mesh first
Option B – Longitudinal ducting
Support
D
90
100
Air outlet louver
704
C
Radius E
A
Radius
B
self-threading screws
750
8 × ST3.9
15
10
5
Static pressure (Pa)
0
22600 22800 23000 23200 23400 23600 23800 24000 24200
Air flow (m
3
/h)
Remove the
steel mesh first
35
Page 38
A
B
C
D
E
θ
Static pressure
Above 20 Pa
0 Pa
0-20 Pa
A≥300 B≥250
C≤3000
D750
E=A+750
≤15°
θ
Remark
Factory default Remove steel mesh and connect to
duct < 3m long Customization option
Ducting for 14-16HP
Option A – Transverse ducting
800
D
90
Support
Option B – Longitudinal ducting
Support
C
D
Radius E
A
Radius
90
B
1290
100
Air outlet louver
740
Radius
C
E
8 × ST3.9
self-threading screws
A
Radius
B
770
Remove the
steel mesh first
8 × ST3.9
self-threading screws
A
B
C
D
E
θ
A≥300 B≥250
C≤3000
D770
E=A+770
≤15°
θ
100
Air outlet louver
Remove the
steel mesh first
θ
A
B
C
D
E
θ
Static pressure
0 Pa
0-20 Pa
Above 20 Pa
A≥300 B≥250
C≤3000
D1290
E=A+1290
≤15°
θ
Remark
Factory default Remove steel mesh and connect to
duct < 3m long Customization option
36
Page 39
Ducting for 18-22HP
Option A – Transverse ducting
1290
D
90
100
Air outlet louver
Support
θ
A
B
C
C
E
Radius
A
Radius
630
B
D
E
θ
Static pressure
Above 20 Pa
0 Pa
0-20 Pa
A≥300 B≥250
C≤3000
D1290
E=A+1290
≤15°
θ
Remark
Factory default Remove steel mesh and connect to
duct < 3m long Customization option
12 × ST3.9
self-threading screws
Option B – Longitudinal ducting
D
90
100
Remove the
steel meshes first
Support
Ducting for 24-32HP
Transverse ducting only
90
Support
C
Radius
E
A
Radius
740
B
θ
A
B
C
D
E
θ
A≥300 B≥250
C≤3000
D630
E=A+630
≤15°
θ
1653
D
100
Air outlet louver
C
Radius E
12 × ST3.9
self-threading screws
A
Radius
B
1290
Remove the
steel meshes first
Air outlet louver
630
12 × ST3.9
self-threading screws
Remove the
steel meshes first
A
B
C
D
E
θ
A≥300 B≥250
C≤3000
D740
E=A+740
θ
Static pressure
0 Pa
0-20 Pa
Above 20 Pa
≤15°
Remark
Factory default Remove steel mesh and connect to
duct < 3m long Customization option
37
Page 40
16127000001886 V.H
Page 41
版本更换明细(本页不出菲林,仅作为电子文档说明)
双胶纸黑白印 100g A4
E: 更改S13拨码 21 G: 1、增加分歧管参数表4.6 2Table 4.2 CC Assembly改为Outdoor Unit Branch Joint Assembly H
说明书第10页表4-10 Cable for fixed wiringand更改为to
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