Midea CSU-05HCAA, CSU 12HCAA, CSU-09HCAA, CSU-07HCAA, CSU-21HCAA Maintance Manual

...

Page 1

Installation and Maintenance Manual

CSU-05HCAA CSU-07HCAA CSU-09HCAA CSU-12HCAA CSU-18HCAA CSU-21HCAA CSU-24HCAA CSU-09HHAA CSU-12HHAA CSU-18HHAA CSU-21HHAA CSU-24HHAA

Page 2

Content

I.Designations and Functions of parts

. Dimensions

III.Specification............................

IV.Wiring diagram...............

V. Refrigeration circuit

VI.Installation Instruction........................................13

VII. Troubleshooting.

VIII.Parts list

Page 3

Installation & Maintenance Manual

I. Designations and functions of parts

5K/7K/9K/12K/18K/21K/24K Series Indoor Unit

panel

air inlet

HUALING

operating section

(with the front panel opened)

power connection

display part

filter net

Run indication

Sleep indication

Remote control signal receiving window(only 9k)

horizontal vane

Double ,8, display

Timer indication

HUALING

Operation section of 9K series units

(standby configuration)

5K/7K/9K Series Outdoor unit

Power indication

vertical vane

Power indication

Remote controller

Remote control signal

Operation section of 12K series units

Temperature indication

Run indication

Emergency switch

receiving window

Operation section of 18K/21K/24K series units

Air inlet

Piping

Drainage hose

Air outlet

Page 4

Installation & Maintenance Manual

I. Designations and functions of parts

12K/18K Series Outdoor unit

Air inlet

Piping

Drainage hose

21K/24K Series Outdoor unit

Air outlet

Air inlet

Piping

Drain hose

Air outlet

Page 5

•••

Installation & Maintenance Manual

II .Dimensions

CSU-05HCAA CSU-07HCAA CSU-09HCAA

CSU-09HHAA indoor unit

mounting unit

•••

••

Body Center

•••

HUALING

•••

indoor unit

porthole

air inlet

Power Cable

air outlet

CSU-12HCAA CSU-12HHAA indoor unit

Wireless Remote controller

mounting unit

liquid pipe 6.35 1/4F gas pipe 9.52 3/8F

external diameter after heat insulation

drain hose

external diameter after heat insulation

Unit:mm

mounting unit

HUALING

indoor unit

porthole

air inlet

air outlet

wireless remote controller

Mounting board

liquid pipe 6.35 1/4F gas pipe 12.7 1/2F external diameter after heat insulation 35

drain hose

external diameter after heat insulation

Unit

Page 6

Installation & Maintenance Manual

II.Dimensions

CSU-18HCAA CSU-18HHAA CSU-21HCAA CSU-21HHAA

CSU-24HCAA CSU-24HHAA indoor unit

Four holes

Wireless remote controller

Indoor unit

Mounting board

HUALING

Porthhole

Air inlet

Power cable 2m to the right side 1m to the left side

Air outlet

190

Mounting board

liquid pipe 6.35 1/4F gas pipe 12.7 1/2F

external diameter after heat insulation 35

Drainage pipe

external diameter after heat insulation

unit

Page 7

II.Dimensions

Outdoor unit

air inlet

air outlet

Installation & Maintenance Manual

Above

100mm Above

350mm Above

If there exists only 50-60 cm clearance from the back to the wall, the left side of the outdoor unit must be entirely open.

100mm Above

500mm

piping for liquid pipe joint 6.35

mounting hole distance

OUTDOOR UNITS DIMENSION

Model

CU-05CA

CU-07CA

CU-09C(H)A

piping for gas pipe joint 12.7

CU-12C(H)A

CU-18C(H)A

CU-21C(H)A

CU-24C(H)A

Page 8

III. Specification

Installation & Maintenance Manual

Model

CSU-05HCAA

CSU-07HCAA

CSU-09HCAA

CSU-09HHAA

Performance data

Functions

Power supply

l/h

m/h

% A A

Capacities

Other

electrical

data

Capacity

Dehumidifying capacity

Air supply capacity

Power supply capacity

Running capacitor

Input power

Power factor

Stockstill current

Compressor motor current

Fan motor current

EER

Winding resistance(at )

Compressor

Indoor fan motor

Outdoor fan motor

Dimensions

Weight

Other data

Model

Winding resistance(at )

Length

Indoor unit

Width

Heigth

Length

Outdoor unit

Width

Height

Indoor unit

Outdoor unit

Noise

Fan speed

stage

Indoor unit

Outdoor unit

Indoor unit

Outdoor unit

Indoor unit

Outdoor unit

Refrigerant R22

Thermister(at )

mm mm

( )

dB A

( )

dB A

r/min

1 Test conditions cooling indoor unit dry bulb 27 wet bulb19

outddor unit dry bulb 35 wet bulb 24 2 The data should subject to the nameplate they are different from those on the nameplate.

1.42

0.6

410

0.5

2.4

In0.22/out0.25

3.1

SD091CV-H3BU

740

243

200

600

232

502

5 and swing

26-39

1100/980/900

870

400

10 10

In0.23/out0.48

PH108X1C

220 VAC 50Hz

1.932

0.65

430

0.62

2.8

3.12

740

243

200

600

232

502

5 and swing

26-39

1100/980/900

870

470

2.2

0.91

430

0.775

19.8

3.4

in0.23/out0.48

PH135X1C-8DZD2

740

243

200

600

232

502

5 and swing

29-39

1100/980/900

870

645

0.82/0.72

in0.35/out0.86

KH145VHEA

5 and swing

1100/980/900 cooling)

950/870/800(heating)

2.2/2.4

0.91

430

3.9

2.7

740

243

200

600

232

502

29-39

870

680

Page 9

III. Specification

Installation & Maintenance Manual

Model

CSU-12HCAA

CSU-12HHAA

CSU-18HCAA

CSU-18HHAA

Performance data

Cooling-only

4.5

1.9

680

8.35

1.8

8.1

in0.28/out0.56

2.5

Capacities

Other

electrical

data

Functions

Power supply

Cooling capacity

Dehumidifying capacity

Air supply capacity

Power supply capacity

Running capacitor

Input power

Power factor

Stockstill current

Compressor motor current

Fan motor current

EER

m/h

l/h

% A A

Cooling-only

3.1

1.27

490

5.4

1.15

29.9

5.55

in0.28/out0.56

2.68

Cooling AND HEATING

220 VAC 50Hz

3.2/3.42

1.31

490

5.4/5.2

1.16/1.13

29.9

5.55

in0.23/out0.48

2.75/3.0

Winding resistance(at )

Compressor

Indoor fan motor

Outdoor fan motor

Dimensions

Weight

Other data

Model

Winding resistance(at )

Length

Indoor unit

Width

Heigth

Length

Outdoor unit

Width

Height

Indoor unit

Outdoor unit

Noise

Fan speed

stage

Indoor unit

Outdoor unit

Indoor unit

Outdoor unit

Indoor unit

Outdoor unit

Refrigerant R22

Thermister(at )

PH215X2C-8FTC

mm mm

( )

dB A

( )

dB A

r/min

740

200

243

772

254

540

5 and swing

35-41

1100/980/900

780

PH215X2C-8FTC

740

200

243

772

254

540

5 and swing

35-41

1200/1120/1050 cooling) 1260/1160/1100(heating)

780

115 0

TH310VEEC

1015

320

200

772

254

540

5 and swing

35-46

1050/980/900

780

1020

1 Test conditions cooling indoor unit dry bulb 27 wet bulb19

outddor unit dry bulb 35 wet bulb 24 2 The data should subject to the nameplate they are different from those on the nameplate.

Cooling AND HEATING

8.35/7.6

1.8/1.65

8.1

in0.23/out0.48

TH310VEEC

5 and swing

1050/980/900 cooling) 1050/1000/960(heating)

4.48/4.98

2.3

680

2.5/3.0

1015

320

200

772

254

540

35-46

780

1130

Page 10

III. Specification

Installation & Maintenance Manual

Model

CSU-21HCAA

CSU-21HHAA

CSU-24HCAA

CSU-24HHAA

Performance data

Functions

Power supply

l/h

m/h

% A A

Capacities

Other

electrical

data

Capacity

Dehumidifying capacity

Air supply capacity

Power supply capacity

Running capacitor

Input power

Power factor

Stockstill current

Compressor motor current

Fan motor current

EER

Winding resistance(at )

Compressor

Indoor fan motor

Outdoor fan motor

Dimensions

Weight

Other data

Model

Winding resistance(at )

Length

Indoor unit

Width

Heigth

Length

Outdoor unit

Width

Height

Indoor unit

Outdoor unit

Noise

Fan speed

stage

Indoor unit

Outdoor unit

Indoor unit

Outdoor unit

Indoor unit

Outdoor unit

Refrigerant R22

Thermister(at )

mm mm

( )

dB A

( )

dB A

r/min

1 Test conditions cooling indoor unit dry bulb 27 wet bulb19

outddor unit dry bulb 35 wet bulb 24 2 The data should subject to the nameplate they are different from those on the nameplate.

5.1

2.0

680

8.9

1.92

9.3

in0.22/out0.25

2.65

SHW33TC4-U

1015

320

200

850

290

610

5 and swing

1200/1120/1000

820

1300

10 10

In0.23/out0.48

TH310VEEC

1260/1160/1100(heating)

220 VAC 50Hz

5.08/5.8

2.1

680

8.7/8.5

1.96/1.85

38/42

8.1

2.58/3.1

1015

320

200

850

290

610

5 and swing

1200/1120/1050

820

1300

5.98

2.45

730

11.5

2.4

11.5

In0.23/out0.48

SHV33YC6-G

1015

320

200

850

290

610

5 and swing

1280/1150/1050(cool)

910

1600

11.4/11.4

2.38/2.38

in0.35/out0.86

SHV33YC6-G

5 and swing

1280/1150/1050

5.94/6.63

2.43

730

11.5

2.48/2.8

1015

320

200

850

290

610

910

1600

Page 11

Installation & Maintenance Manual

IV. Wiring diagram

Wiring diagram for heat pump indoor unit 5K/7K/9K/12K

3502Q0027230

AC-L44

TERMINAL

AC-L33

3/ON

4/COM

CNO7

Cn22

AC-N

AC-L55

AC-N1

HEAT

CNO8/CNO9

CNO2

CNO1

CNO4

CLEAR

CNI2

Optional

Wiring diagram for heat pump outdoor unit 5K/7K/9K/12K

Page 12

Installation & Maintenance Manual

IV. Wiring diagram

Wiring diagram for heat pump indoor unit 18K/21K

VALVE

AC-L44

AC-L33

OUTFAN

CN-03

AC-N

CN08/CN09

3502Q0028679

Circuit principle diagram for outdoor unit 18K

3502Q0010653

Circuit principle diagram for outdoor unit 21K

3502Q0011916

BLK

Page 13

Installation & Maintenance Manual

IV. Wiring diagram

Wiring diagram for heat pump indoor unit 24K

VALVE

AC-L44

AC-L33

OUTFAN

CN-03

AC-L22

AC-L

AC-N

CN08/CN09

3502Q0028680

RELAY

Wiring diagram for only cooling indoor unit 24K

AC-L22

AC-L

AC-N

CN08/CN09

RELAY

3502Q0028680

Page 14

Installation & Maintenance Manual

IV. Wiring diagram

Wiring diagram for heat pump outdoor unit 24K

TO INDOOR UNIT

3502Q0027178

4-WAY VAVLE COIL

TO INDOOR UNIT

TEMP. THERMISTOR

Wiring diagram for only cooling outdoor unit 24K

3502Q0017666

Page 15

V. Refrigerating circuit

Indoor unit

Installation & Maintenacne Manual

Maximum height difference 5m (regardless either unit is higher)

Max. Lenth of extended fitting pipe

Outdoor unit

Refrigerant replenishment (R22:g):

No refrigerant replenishment is required if extended length of fitting pipe is less than 7m. If extended length of fitting pipe is over 7m, replenishing volume of refrigerant should be calculated as per the following formula: replenishing volume Xg=15g/mX(A-7)m

Refrigerating circuit for heat pump type

Indoor unit Outdoor unit

4-way valve

Indoor heat

exchanger

Room-temperature

thermistor RT11

Pipe-temperature thermisto

Connecting pipe

(with heat-insulating

pipe casing)

Joint of flared pipe

Shutoff valve

(with access door)

exchanger

Outdoor heat

Joint of flared pipe

Connecting pipe

(with heat-insulating

pipe casing)

Shutoff valve

Check valve

Compressor

Flow direction of refrigerant

Capillary(cooling)

Capillary(heating)

for cooling

for heating

Page 16

V. Refrigerating circuit

Refrigerating circuit for only cooling type

Indoor unit Outdoor unit

Installation & Maintenance Manual

4-way valve

exchanger

Room-temperature

thermistor RT11

Indoor heat

Pipe-temperature thermisto

Connecting pipe

(with heat-insulating

pipe casing)

Joint of flared pipe

Connecting pipe

(with heat-insulating

pipe casing)

Shutoff valve

(with access door)

Shutoff valve

Compressor

Flow direction of refrigerant

exchanger

Outdoor heat

Capillary (cooling)

Maxinmum length of fitting capillary pipe for heat pump unit

Outer diameter of fitting pipe:(mm)

Gas pipe

9.52

12.7

15.8

Liquid pipe

6.35

9.52

Capillary (cooling)

3 1.4 850

3 1.6 650

4 2 900

4 2 800

42550

Model

12K

18K

21K

24K

Max length of extended fitting pipe (m)

Max Height

difference

(m)

Max number

of bent pipes

10 spots

for cooling

Capillary (heating)

3 1.6X450

3 1.6 350

4 2 650

4 2 600

4 2 250

Maxinmum length of fitting capillary pipe for only cooling unit

Max length

Model

12K

18K

21K

24K

of extended fitting pipe (m)

Max Height

difference

(m)

Max number

of bent pipes

10 spots

Outer diameter of fitting pipe:(mm)

Gas pipe

9.52

12.7

15.8

Liquid pipe

6.35

9.52

Capillary (cooling)

3 1.4 1000

3 1.4X1000

3 1.6 600

4 2 1000

42700

42500

Capillary (heating)

Page 17

VI. Installation instructions

1. Installation diagram

1-1.5K/7K/9K/12K

Above 120mm

LING

Above 70mm

Installation & Maintenance Manual

Above 195mm

Above 30mm

Be careful! Do not let drain hose run up.

Fitting pipe of pipeline may be led out from back side, right side, lower side, left side or left rear side.

Back side

Right

Rear

Downwards

Left rear

Front side

Left

Above 100mm

Above 500mm

Enclosed attachments

Mounting plate

Tapping screw ST4*25

Expansion plug

Expansion bolt

Battery for remote controller

Remote controller Connecting cable

Above 100mm

Above 350mm

Above 100mm

Qty

Unit

Piece

Pcs

Pieces

Pcs

Piece

Connect the pipeline at two sides, and insulation should be carried out respectively.

Aerated plastics with a thickness of 8mm for heat insulation

If the pipeline is to be installed upon a wall equipped with steel sheet (galvanized sheet) or metal net, plank with a thickness of 20mm should be positioned between the wall and the pipeline, or the pipeline should be wrapped with 7~8 layers of insulating plastic tape.

Installation attachments

Connecting pipe Bandage

B C

Tensioning rope

Masonry nail Drain hose

Putty

F G

Sealing oil

Qty

2 1 3 5 1 1 1

Unit

Pieces Piece

Pcs Pcs

Piece

Box Bottle

Page 18

VI. Installation instructions

1. Installation diagram

1-2.18K

Installation & Maintenance Manual

Above 105mm

234

Above 155mm

Be careful! Do not let drain hose run up.

Above 24mm

HUALING

Fitting pipe of pipeline may be led out from back side, right side, lower side, left side or left rear side.

Back side

Right

Above 70mm

Rear

Downwards

Connect the pipeline at two sides, and insulation should be carried out respectively.

Left rear

Front side

Left

Above 100mm

Above 500mm

Enclosed attachments

Mounting plate

Tapping screw ST4*25

Expansion plug

Expansion bolt

Battery for remote controller

Remote controller Connecting cable

Above 100mm

Above

ove 100mm

350mm

Qty

1 5 5 2 2 1 1

Unit

Piece

Pcs

Pieces Pieces

Pcs

Piece Piece

Aerated plastics with a thickness of 8mm for heat insulation

Installation attachments

Connecting pipe Bandage

B C

Tensioning rope

Masonry nail Drain hose

Putty

F G

Sealing oil

Qty

2 1 3 5 1 1 1

Unit

Pieces Piece

Pcs Pcs

Piece

Box Bottle

Page 19

VI. Installation instructions

1. Installation diagram

1-3.21K/24K

Installation & Maintenance Manual

Above

234

175mm

Above

242mm

Be careful! Do not let drain hose run up.

Above 60mm

HUA

LING

Fitting pipe of pipeline may be led out from back side, right side, lower side, left side or left rear side.

Back side

70mm

Above

HUALING

Above

100mm

Above

100mm

Above

Right

Rear

Downwards

Connect the pipeline at two sides, and insulation should be carried out respectively.

Aerated plastics with a thickness of 8mm for heat insulation

Left rear

Front side

Left

500mm

Above

Enclosed attachments

Mounting plate

Tapping screw ST4*25

Expansion plug

Expansion bolt

Battery for remote controller

Remote controller Connecting cable

Above

350mm

Qty

1 5 5 2 2 1 1

Unit

Piece

Pcs

Pieces Pieces

Pcs

Piece Piece

Installation attachments

Connecting pipe Bandage

B C

Tensioning rope

Masonry nail Drain hose

Putty

F G

Sealing oil

Unit

Qty

Pieces

Piece

Pcs

5 1

Piece

Box

Bottle

Page 20

Installation & Maintenance Manual

VI. Installation instructions

2.Safety Regulations

Please read safety instructions carefully before installation All items listed here are extremely important safety instructions, which must be followed. Legends and their meanings are listed as follows:

Warning

Users don't try to install by themselves

Improper installation may cause fire, electric shock, loose of parts or water leakage. Please contact a Hualing agent for installation and maintenance.

Cover of electrical components on indoor unit and maintenance board on outdoor unit must be installed properly.

Improper installation of cover or panel may cause fire or electric shock due to dust or water.

Cables between indoor and outdoor units must be properly connected by specified cables and make sure that joints properly fixed

If installed at a place without enough

strength, the unit may fall and hurt people

Installation must be made according to installation instructions, the special cables should be used

Inefficient capacity of the cable or Improper installation may cause fire, electric shock, loose of parts fall and hurt people or water leakage.

The grounding is necessary in construction

The ground wire must not be connected to gas pipe, water pipe, lightning rod, telephone ground wire. Improper connection of ground wire may cause electric shock

Must not be installed at a place where inflammable gas is leaking

If inflammable gas accumulated around

the unit, explosion may happen

Electrical components must be installed according to instructions, and must use specific electrical power supply

Insufficient electrical power capacity or improper installation may cause fire or electric shock.

The units must be installed at a place where it can hold certain weight

If installed at a place without enough

strength, the unit may fall and hurt people

The attached or specified installation accessories should be used in installation

Improper accessory may cause fire, electric shock

or Fall unit and hurt people as well as water leakage

Don't crass to power cables in the installation of electrical components, don't use extension wire or octopuses like wiring

Improper grounding or insulation may

cause fire or electric shock

After installation, make sure there is no leakage of refrigerant

If the until is installed in a humid environment, a switch for prevention of electricity leakage must be installed

Without leakage prevention switch,

electric shock may happen

Drain hose and pipe must be installed according to installation instructions

Improper installation of drain hose or pipe

may damage the unit or home furniture

Page 21

VI. Installation instructions

3.Installation of Unit:

3-1.How to select installing location:

3-1-1. How to select installing location for indoor unit

Air inlet/ air outlet should be far away from obstacles, ensuring that air flow must not be kept back;

Do not install the unit at a spot with direct sunshine;

Select a spot convenient for removal of condensed water and easy connection to outdoor unit; The distance between the spot and TV set or acoustic equipment should be 1m at least;

Keep away from fluorescent lamps or incandescent lamps; (otherwise, it is possible that the wireless remote controller cannot not be normally utilized to controlled)

Select a solid wall which can bear weight of machine body, free of increase of operating noises or vibration; Maximum height difference between indoor unit and outdoor unit should be 5m.

3-1-2. How to select installing location for outdoor unit

The installing location can bear weight of machine body, free of strong vibration.

Select a spot with good ventilation, less dust, free of rainwater and direct sunshine Select a spot from which the operating noise and exhausted hot air can not affect the neighbors; There should be no obstacles around the outdoor unit, which keep back inlet air/outlet air for the unit; Select a spot free of leakage of inflammable gases or erosive gases;

Model

5K/7K

09K 12K

18K

21K

24K

Dimension

Installation & Maintenance Manual

Unit: mm

368

600

600 368 278 235

780 500 280 250

780 500 280 250 850 500

850 500 310 290

278

310

235

290

3-2.How to fix the mounting plate

Find a structural member of a wall (e.g. column etc.), and fix the mounting plate onto it horizontally.

5K/7K/9K/12K series

bove 120mm

(Away from

the wall)

Note:

Tie the rope at central hole

Mounting plate

Plumb bob

1. To avoid microshock of mounting plate, the hole pointed at by solid arrow must be secured.

2. If expansion bolt is adopted, it is required to adopt slotted holes 11*20or 11*26 with interval of over 450mm to fix the mounting plate

Above 30mm

Above 195

(Away from the wall)

Align the rope to the symbol

Tie the rope at central hole

175mm

Above

(Away from

the wall)

18K ,21K ,24K series

Mounting plate

Plumb bob

Above 60mm

242mm

Above

(Away from

the wall)

Align the rope to the symbol

Page 22

VI. Installation instructions

3-3.Drill holes on the wall

9K series 12K series

180mm

Installation & Maintenance Manual

180mm

Mounting plate

Align the measuring rule to str aight line

Center of a hole with diameter of 65mm

Align the measuring rule to str aight line

18K,21K,24K series

82mm99mm

Center of a hole with diameter of 65mm

Insert the measuring

Align the measuring rule to str aight line

Indoor unit

3-4.How to install indoor unit

Outlet the pipeline through the wall hole, and hoist the unit onto the mounting plate.

Bottom surface of indoor unit Hang the rib into the hole in mounting plate.

3-5.How to connect wires for indoor/ outdoor units

Indoor unit Section:

Center of a hole with diameter of 65mm

Mounting plate

Center of a hole with diameter of 65mm

Wire connection

Open the return air grille;

Remove screw for fixing electrical box cover, open (or remove) the electrical box cover;

remove fixing screws of clamping plate, and remove the clamping plate;

Properly connect the connecting cables, and tightly clamp the connecting cable by the removed clamping plate. See the Figure as below:

Fixing screw

Connecting cable (three core)

5K/7K/9K/12K series

Reassemble the electrical box cover, and close the return air grille.

Electrical box cover

Connecting terminal board

Fixing screw

Clamping plate

Ensure to insert the core wire completely.

Clamping plate

Connecting cable (four core)

18K,21K,24K series

Connecting terminal board

Electrical cover

Ensure to insert the core wire completely.

Page 23

VI. Installation instructions

Installation & Maintenance Manual

Press plate

Power cord

Connecting cable

5K/7K/9K/12K BTU

Warning

1. It is required to adopt specified cable for wiring between indoor/outdoor units, ensuring that the connecting terminals must be securely fixed, free of the direct influence of external forces. if it is improperly connected or fixed, it is possible to cause a fire.

2. Indoor unit's cover of electrical box must be properly fixed. Otherwise, dust or water might cause a fire or electrical shock.

3. The power cable for indoor unit of the air conditioner should be PVC-cased cord (cord 53# in IEC227) at least.

4. The power cable for outdoor unit of the air conditioner should be butadiene rubber cased cord

(cord 57# in IEC245) at least.

Power cord

Connecting cable

18K/21K/24K BTU

Press plate

Page 24

VI. Installation instructions

outdoor unit:

Installation & Maintenance Manual

outdoor connection terminal board

cable connecting indoor and outdoor units

3-6. Arrangement of refrigerant pipe and drain hose of indoor unit

3-6-1. Precautions:

Drain hose must be located below the coolant pipeline;

Do not hunch up or bend the drain hoses;

Do not pull at the drain hose to carry out wrapping operation;

If drain hose must pass through indoors, it must be wrapped

with heat-insulating material available in the market;

Use felt tape to wrap up fitting pipe and drain hose, and place

heat-insulation cushion upon the wall that contacts the aforesaid two.

3-6-2. Direction of fitting pipe :

As shown in the Figure, part 1 of the case should be cut off if

fitting pipe is led out from right side; part 2 of the case should be cut off if fitting pipe is led out from right lower side, part 3 of the case should be cut off if fitting pipe is led out from left side.

3-6-3. Recondition of drain hose:

Drain hose

Liquid pipe

Felt tape

Gas pipe

Heat-insulation cushion

If fitting pipe is led out from right or right lower side, it is

required to condition the drain hose, for fear of water leakage.

Drain plug

Drain hose

Page 25

Installation & Maintenance Manual

VI. Installation instructions

4. Completed connection of indoor and outdoor units and test run

4-1 flared joint

The flared joint is located on the indoor and outdoor sides. Remove the valve cap of outdoor unit, and then connect the pipelines.

As shown in Figure below, coolant pipeline is used to connect indoor unit and

outdoor unit.

Connector

Indoor unit

Refrigerant pipeline

Model

5K/7K/9k

12k

18k

21k

24k

Liquid pipe

Gas pipe

Max length of extended fitting pipe (m)

Outdoor unit

Access door

Max Height

difference (m)

Max number

of bent pipes

10 spots

Outer diameter of fitting pipe:(mm)

Gas pipe

9.52

12.7

15.8

Refrigerant adjustment... If pipeline length is over 7m, auxiliary refrigerant (R22) is required.

(7m pipeline for outdoor unit is filled with refrigerant)

Pipeline length

Pipeline preparation

Maximum length 7m

Longer than 7m

Requiring no refrigerant replenishment

Requiring refrigerant replenishment

50g/m

Liquid pipe

6.35

9.52

Fitting pipes of 3m or 4m are available.

Pipeline specifications listed in table below:

Pipeline

For liquid

Outer diameter

6.35 1/4

9.52 3/8

For gas

12.7 1/2

15.88 5/8

It is required to properly insulate the 2 pcs of refrigerant pipeline so as to avoid condensation. Bending radius of refrigerant pipeline must be greater than 100mm.

Cautiously select the specified insulation thickness. Excessive thickness may disturb the cumulation at back side of indoor unit while insufficient thickness may lead to condensed water dripping.

Inch

Insulation thickness

6mm 6mm

6mm

6mm 6mm

Precautions:

Insulating material

Specific gravity of insulating plastic foam is 0.045

Page 26

Installation & Maintenance Manual

VI. Installation instructions

4-2 Flared pipe processing

Defect in flared pipe processing will be a major cause of gas leak. Please

carry out flared pipe processing properly according to the following method:

Cut off tube

Use pipe cutting machine to cut off copper tubes correctly.

Deburring

Completely remove the burr on cut-off section of the pipe.

To prevent burr from dropping into the pipe, the cut off opening of pipe line should be positioned downwards during deburring operation

Assemble the nut

Remove the conical nut attached to indoor and outdoor unit, and

then fix them inside the pipes free of burr.

(After flared processing of pipe, it is impossible to fix them inside it.)

Flared pipe processing

Copper pipe

Burr

Good

Declined cutoff opening

Reamer-type pipe cutter

Conical nut

Poor

Burr

Copper pipe

Carry flaring process by the tools listed below.

Outer diameter

6.35mm

9.52mm

12.7mm

15.88mm

Check

Compare the flared shape to the right Figure.

If visible defect exists in flaring process, just cut off the processed section, and flare it again.

A( )mm

2.0--2.5

3.0--3.5

3.5--4.0

4.0--4.5

Tools for flaring process

Smooth periphery

Uniform peripheral length

Tongs

Smooth inner side free of scratch

Too much

Inclined

Conical nut

Flared surface

with scratch

Poor sample

Copper pipe

With cracks

York tongs

Uneven

Page 27

Installation & Maintenance Manual

VI. Installation instructions

4-3 Pipeline connection

Pipeline connection for indoor unit

Connect liquid/gas fitting pipes to indoor unit.

Apply a layer of sealing oil on surface of pipe saddle (put it inside installation attachments) . Firstly align it to the center and connect it, and then manually screw down the conical nut for 3-4 turns. Refer to the following moment table; use 2 pcs of spanners to fasten the pipe joints at side of indoor unit.

Pipeline diameter

6.35mm(1/4")

9.52mm(3/8")

12.7mm(1/2")

15.88mm(5/8")

To rq u e (N M)

13.7--17.6

34.3--41.2

49.0--56.4

73.0--78.0

Pipe connection of outdoor unit

As per the same method for indoor unit, connect the fitting pipe to pipe joint. of shutoff valve (2-way and 3-way valves) on outdoor unit.

Use torque -adjustable spanner or wrench to fasten it at same moment as that for indoor unit.

4-4 air purge Leak test

Air purge procedures

Connect the coolant pipeline (liquid and gas pipelines) between indoor unit and outdoor unit.

Remove the access door cover of shutoff valve aside the gas pipeline of outdoor unit. (The shutoff valve reserved in factory-leaving state cannot function, because it is still completely sealed by a cap).

Connect the gauge manifold valve and vacuum pump to the access door of shutoff valve aside the gas pipeline of outdoor unit.

Rotate the vacuum pump (vacuumize it for 15 minutes at least).

Use gauge manifold valve to check the vacuum degree, and close the gauge manifold valve, stop the vacuum pump.

Lay it aside for one two minutes, and then check if the pointer of gauge manifold valve still points to the original position. Check if the pressure is -0.1mega pascal (-76cm mercury column).

Open

Allen wrench Shutoff valve

Gauge manifold valve

Connecting pipeline

Shutoff valve

Liquid pipeline

Allen wrench

Gas pipeline

Cap

Shutoff valve

Access door

Vacuum pump

Page 28

VI. Installation instructions

Quickly remove gauge manifold valve from access door for shutoff valve.

Properly connect and evacuate the refrigerant pipeline, and fully open all shutoff valves aside the gas and liquid pipeline. If it is not operated with fully opened shutoff valves, performance of the unit may be degraded, resulting in troubles.

Installation & Maintenance Manual

Maximum pipeline

length of 7m,

requiring no aeration.

If pipeline length is

longer than 7m,

aerate it with amount of gas.

Screw down the access door cover to get the initial state.

And then screw down the cap.

Screwing-down torque

(N m) (Kgf cm)

Leak test

Access door cover

Valve rod cap of

shutoff valve

13.7 17.7

19.6 29.4

140 180

200 300

4-5 Insulation and bandage wrapping

Cover the fitting pipe sleeve by pipe cap; All fitting pipes and valves of outdoor unit should be heat-insulated; All fitting pipes from the fitting pipe entry of outdoor unit must be wrapped with pipeline bandage;

Fix the ends of pipeline bandage by tapes applied with adhesive; if fitting pipe passes ceiling board, lavatory or other place with high temperature and humidity, the thickness of heat-insulating material should be increased for fear of condensation.

4-6 Arrangement of drain pipeline

For easier drainage through drain pipeline, ensure that the drain pipeline should be positioned in a declined mode (as shown in Figure 1). Do not connect the drain pipeline in the same way as shown in Figure 2 - Figure 5.

Declined

(Figure 1)

Water leak

(Figure 2)

If the length of drain hose assembled on the indoor unit is too short for operation, just connect the drain hose in the attachment box to it for operation.

If the drain hose has to pass the indoor spaces, it must be wrapped with heat-insulating material available in the market.

Upwards

Water leak

Drain retention

Air retention

inside pipeline

(Figure 3)

(Figure 4)

End of drain hose dipping into water

Less than 50mm

above the floor

(Figure 5)

Drain hose

Hose (inner diameter

of 15cm) or hard PVC pipe

Air

Water leak

Page 29

Seal it with putty

VI. Installation instructions

4-7 Wall hole sealing and pipeline fixing

.Seal the wall hole with putty;

.Use straining rope to fix the pipeline at appointed position.

Installation & Maintenance Manual

Cut off the surplus section

Fix it by

straining rope

Indoor unit

Masonry nail

Straining rope

4-8 Test run

Note:

1. Before test run, it is required to check once again if there is any incorrect wire connection, and check if any leak occurs in the pipe joint (by soap water).

2. It is possible to start up the unit by pressing emergency operation switch. Once the emergency operation switch is pressed, the unit will begin continuous test run in cooling mode for 30 minutes. Within the 30 minutes, the preset temperature does not work; after the 30 minutes, the unit will begin emergency operation in cooling mode at a certain preset temperature (24 ).

Test run procedures:

1. Press the emergency operation switch for the first time, the air conditioner begins emergency cooling operation; press the switch for the second time, the air conditioner stops all operations.

2. Press the ON/OFF button on the remote controller, and check if the indoor unit gives out a sound toot ; if yes, it indicates that the remote controller can function, and the emergency operation is released. After that, press every button on the remote controller, and check if operation modes of the unit vary respectively.

(Emergency operating mode of air conditioner can be displayed in the

operation indicator.)

Cooling

Shutdown

Mode

Power indicator

(On)

4-9 Explanations to the customers

In accordance with the operation instructions, show the customers relevant methods for temperature adjustment, disassembling method for air filter, cleaning methods, installating and disassembling method for remote controller, and precautions during operation.

Urge and demand the customers to read the operation instructions.

5. Displacing installation and maintenance after initial installation

5-1 How to fix the face plate

Before installation of front panel, please set vertical

vane at the position as shown on Figure 1.

Close the front panel and match the panel with the unit.

Gently press emergency switch on the front panel and see if the emergency button is properly matched with inside emergency switch

Fix screw and fix the front panel on the air-conditioner and replace the screw cover.

Air guide downward slightly

Figure 1

Page 30

Installation & Maintenance Manual

VI. Installation instructions

5-2 Disassembly of indoor unit

Release the bottom edge of indoor unit from the mounting plate.

Use Allen wrench

As shown in Figure below, use Allen wrench to pull downward the bottom edge of indoor unit, and then pull out the unit slight so as to release the bottom buckles;.

Insert the Allen wrench, and hook the end.

Allen wrench (4cm)

In case the method in left column cannot be taken

If the method cannot be taken, just remove the face plate. As shown in Figure below, insert the allen wrench into the left and right square openings; and then push the allen wrench upward so as to descend the indoor unit,

Square opening

Push

5-3 Refrigerant replenishment

If connecting pipe length is over 7m, refrigerant replenishment is required. Refrigerant replenishing volume for cooling/heating unit are listed as follow: A = 15g/m * (L-7) . (A in the formula indicates the refrigerant replenishing volume in g; L indicates connecting pipe length in m)

Pipe length (m)

Refrigerant replenishing volume for unit(g)

Downward

Note: maximum length of connecting pipe for models 25 Series must not be longer than 10m, and the maximum length of connecting pipe for models 35/50/70 Series must not be longer than 15m.

Detailed operation steps are listed as follow:

Align and connect the gas bomb onto access door of gas valve; Carry out the air purge for pipeline (or hose) from gas bomb of refrigerant; Replenish refrigerant of specified volume for normal operation of the air conditioner.

Indoor unit

Operation valve of

gas bomb for coolant

Charging bottle

of coolant

Connecting pipe

Liquid pipe

Gas pipe

Charging hose

Shutoff valve

Outdoor unit

Access door

Note:

1. During charing operation, do not turn over the gas bomb for refrigerant replenishing for fear of any

Spring balance

(R-22 liquid ) charging

problem;

2. To keep the high pressure in the gas bomb, please heat it by warm water (40 ) in cold seasons. Do not put it on fire, or heat it by hot steam.

Page 31

installation & Maintenance Manual

VII. Troubleshooting

1. Precautions for malfunction repair:

(1) Before repairing, check the power supply to see if it is normal, also check the

connection of indoor and outdoor units to see if there is any error in connection.

(2) Play attention to the following items during repair:

Before disassembling the front panel, unit box, top plate and control panel,

disconnect the power supply.

When moving the control panel, please hold its edges, don't press any components.

When disassembling and installing connecting cable, please hold the plug instead

of pulling the cable.

cable

Pay attention to the following items during fault handling

Check the operation pilot lamp on the indoor unit to see if it's flashing, and

confirm the fault indication by 2 or 3 times.

If the fault is in the control panel, check its components to see if components burnout or turned colors, and check the connection terminal to see if the connection is correct.

When a fault occurs, make check and repair according to "Troubleshooting Flow Chart" and "Table for Fault Handling and Repairing".

Replace batteries for remote controller Old batteries will affect normal operation, old batteries must be replaced. After replacing, press the "reset" button on the back of the remote controller.

cable plug

reset button

Special attention: Indoor unit may not receive signals from remote controller in room with florescent light because periodically-connected high-voltage manostat or blocking oscillator (electric rectifier) are used.

Page 32

VII. Troubleshooting

2.Troubleshooting Flow Chart

installation & Maintenance Manual

start

indoor unit operates but outdoor unit doesn`t operates

outdoor unit is in test running mode.

check room temperature thermistor

Outdoor unit is not in test running mode

see page 34 for "inspection on outdoor unit"

indoor unit cannot receive signal from remote control

see page 33 for " inspection on receiver circuit board"

Reasons: indoor unit flash twice- faults of room temperature thermistor and pipe temperature thermistor Flash thrice- faults of indoor fan motor

check room temperature thermistor, see page 32 for "check point and its voltage"

indoor unit operation pilot lamp flashes (see the fault problem self-check table)

see page 32 for "inspection of indoor fan motor"

indoor unit cannot receive signal from remote controller, operation pilot lamp doesn`t flash when pressing emergency switch

See page 34 for "inspection on electric control board

check pipe temperature thermistor, see page 32 for "check point and its voltage"

Page 33

Installation & Maintenacne Manual

Maintenance

Check if thermistor is

out of work

the plug

Reconnect the plug

Check the indoor

circuit board

unplug the plug CN211,

verify if signal is over 1.5V

measure the section

between Cn121 , and

Check the indoor fan mot or

Check the indoor electrical

control board

Replug

ork

Check if the thermistor is

out of w

Reconnect the plug

Check the indoor circuit

board

Check to see whether

thermistor is ineffective.

Reconnect socket.

Check indoor circuit

board.

Verifying method

Symptom

Double 8 of LED display

Trouble display

During operation,

shortcircuit and open

circuit the indoor room

temperature thermistor

Outdoor unit

fails to run

or 5

During operation,

for 2 seconds respectively.

When the indoor fan motor

runs for the 12 seconds, it is

impossible to emit feedback

signal of rotation speed.

Indoor fan motor

runs for 12

seconds and

stops for 3

minutes. Motor

is damaged,and

fan fails to run.

thermistor for 2 seconds

the indoor pipe-temperature

shortcircuit and open circuit

Outdoor unitfails

to run

After compressor is

started, defrost

Outdoor unit

doesn't

thermistor is connected

or disconnected.

operate

Trouble source

9K/12K/18K

Before troubleshooting, ensure that the symptom reoccurs for precise judgement.

VII.Troubleshooting

3. Trouble selfchecking table

NO,

Flickers twice and ON f

seconds repeatedly

Room

temperature

thermistor

Flickers thrice and ON for

5 seconds repeatedly.

Indoor fan

motor

Flickers for four times and ON

for 5 seconds repeatedly.

Pipe-

temperature

thermistor

sting

Outdoor

defro

thermistor

Page 34

installation & Maintenance Manual

VII.Troubleshooting

4. Fault standards of main components

Name of component

Room temperature thermistor and pipe temperature thermistor

commpressor

indoor fan motor

Test methods and standards

use instruments to measure the resistor (at 10-30 )

Normal

8K ~20K

short circuit or open circuit

Abnormal

use instruments to measure the resistor (winding temperature at 20

Normal

CSU-09HHAA CSU-12HHAA CSU-21HHAA CSU-24HHAB

3.528

2.510

use instruments to measure the resistor between connecting terminals (winding temperature at 10-30 )

2.0

4.61

1.04

2.860

0.885

1.773

Normal

12K 18K-21K

267 ~

295 ~

218 ~

24K

~138

87 ~107

whiteblack

black-

Power cable

red

5K-9K

267 ~

295 ~

Connect power, test voltage of cable

brown-yellow

yellow-gray

signal cable

Normal

fan turns once 0V 5V 0V

Abnormal

keep 0V or 5V

Abnormal

short circuit or open circuit

Abnormal

short circuit or open circuit

Schematic diagram

WHI

compressor

5K-21K:

WHI

RED

BLU

fan motor

YLW

GRAY

BRN

24K:

WHT

BLK

BLU

YLW

RED

ORG

BLURED

Use instruments to measure the resistor between connecting terminals (winding resistance at 10-40 )

outdoor fan motor

5K-9K

315 ~385

(red-blue)

~308

(yellow- )blue

use instruments to measure the resistor (when at 10-30

stepper motor

Normal

short circuit or open circuit

Normal

12K

18K-21K

76 ~93

24K

33 ~40

(red-blue) (red-blue) (red-blue)

81 ~

58 ~70

(yellow- )blue (yellow- )blue (yellow- )blue

Abnormal

Normal

350 ~400

Abnormal

short circuit or open circuit

Abnormal

short circuit or open circuit

red

yellow

fan motor

blue

Page 35

installation & Maintenance Manual

VII.Troubleshooting

A.Inspection of indoor fan motor (apply only to 9K/12K)

Trun off power, check socket CN211

connect wire

is the wire connected well

yes

Are the weld point all reght

yes

Re-weld

Pull out the wire from socket CN211 of indoor circuit board, measure DCresistor value between wire - and -

Resistance is 0V (short circuit) or (open circuit)

yes 0 or

Replace indoor electric board

Replace indoor fan motor

B. Inspection on the receiver circuit board

Indoor unit is able to operate when the emergency switch is pressed, but unable to operate with remote controller.

check the model of remote controller

is the LCD clear

yes

Take batteries out

and re-insert,

does the remote

controller work?

yes

Is there any counter-phase fast

-start fluorescent lamp within 1 meter ?

Replace batteries

Turn on a radio and switch to AM, press remote controller button

Is there any noise in the radio

yes

Replace remote controller

yes

Keep indoor unit far away from fluorescent lamp Apply a filter on its receiving section

switch on the power, press on/off button on remote controller,

measure the voltage between NO.1 and NO.2 of the connector CN100(9K/12K) : on the control board; (18K) : measure the voltage between NO.1 and NO.2 of the connector LD101T on the control board; (24K): measure the voltage between NO.3 and NO.5 of the connector CN70 on the control board;

is the voltage close to 4V DC

no 5V or 0V

Replace receiver

yes

Replace indoor electric control board

Page 36

installation & Maintenance Manual

VII.Troubleshooting

C.inspection on indoor electric control board

indoor remoter controller doesn`t work, at the same time, the operation pilot lamp is not lit when the emergency switch is pressed button

Replace fuse

Fault of electric control board

Is the voltage close to 220V

Carefully check the components side and the circuit of electric control board on indoor unit

YES

Is fuse F11 Fuse melt down

Is varistor NR11 burn out

1.switch on the power

2.measure voltage between TAB2 and optional pole of protector tube for 9K/12K / LN of the terminal board

for 18K/24K)

YES

Replace varistor

D. Inspection of outdoor unit

Compressor and outdoor fan don't operate (only indoor fan operates)

start

press emergency switch: (at this moment,3 minute delay mode starts, test running time is 30 minutes)

measure voltage between 2 and N of outdoor unit terminals bed to see if it is 220V

measure voltage between 2 and N of indoor terminals to see if it is 220V

YES

check outdoor fan motor and compressor

check indoor and outdoor connection wires to see if they are normal

Power fault

replace indoor electric control board

Page 37

installation & Maintenance Manual

HL25GVX002A

BUZ

R21

RT1

RT2

R20

CN112(PT)

R47

SW1

C33

C26

C27

J18

CN111(RT)

R31

R48

CN121

R23

IEC127fuseT5AL250V

UL-fuse 5A 250V

CN151

5 1

C32A

RB3

RA3

TR16

JPH

J17

RU3

RU4

JPM

R32

CN100

R14

R12

R44

R11

IC6

J16

R53

TR13

RU2

R54

R55

RU1

R52

JF1

JF2

C25

C24

CST

IC2

C14

R49

RB1

CLK

C31

J14

J15

A/B

J13

R13

RB2

RB4

R22

IC1

R51

R50

J10

TR10

DATE:2003-10-16

9012

TR15

TR14

+5V

J12

TR17

RA2

RA4

RA1

IC3

IEC127fuseT5AL250V

CAUTION: HIGH VOLTAGE !

X64

LD62(YLW)

X63

LD63(RED)

X62

UL-fuse 5A 250V

R62

R63

TAB2(BLU)

FUSE

NR11

CN211

LD65(BLU)

R61

R40

52C/X10

TR11

R25

LD64(BRN)

TR12

R46

C32

R24

C13

C28

C30

R43

R30

R45

L102

J19

IC8

TRAN

D10

C22

J11

R42

C23

R41

GND

C12

C21

IC5

C11

C10

C20

IC4

R60

IC7

R145

VII.Troubleshooting

E. Location of detecting points and their voltage

1.5K/7K/9K/12K series

DATE:2003-10-16

CN100

C27

C26

Pipe-temperature thermistor

TR17

RA3

JPM

JPH

RU4

JF2

RU2

BUZ

RT2

RT1

J17

Emergency switch

HL25GVX002A

TR14

RU1

RB2

CST

IEC127fuseT5AL250V

C32A

Room temperature thermistor

Indoor electrical control board

LD64(BRN)

LD62(YLW)

LD63(RED)

52C/X10

CAUTION: HIGH VOLTAGE !

NR11

LD65(BLU)

FUSE

IEC127fuseT5AL250V

UL-fuse 5A 250V

TAB2(BLU)

Characteristics of resistors RT11 and RT12

CN211

R60

Resistance value

Temperature

Page 38

installation & Maintenance Manual

DC12V

DC5V

VII.Troubleshooting

E. Location of detecting points and their voltage

3.18K/21K/24K series

DC12V

Stepping motor

Emergency switch

Indoor electrical control board

Room temperature thermistor

Pipe-temperature thermistor

Remove frost thermistor

Fuse AC250V/5A

Resistance value

Input power supply AC220V/240V

Characteristics of resistors RT11 and RT12

Temperature

Page 39

VIII.Parts list

indoor unit

Installation & Maintenance Manual

No.

indoor unit

Name Quantity Code Remark

Display board

Box for display board

Front panel

Air filter

Air filtert

Panel frame

Optional

Page 40

VIII.Parts list

Installation & Maintenance Manual

Number

8 9 10 11 12 13 14 15

16 17

18 19

20 21 22 23 24 25

Designation

Evaporator Bearing holderl Cross flow fan ,assy Air out frame Drain hose Chassis Installation plate Louver motor

Horizontal louverr

Fan motor Fixing part for motor Indoor temp. Sensor Evaporator temp. Sensor

Wired controller

E- part box cover

Main control board Tranformer

E-parts box

Qty Code

Remark

26 27

Wire clamp for power cord Wire joint

Page 41

VIII.Parts list

18K/21K/24K indoor unit

Installation & Maintenance Manual

No.

11 12 13 14 15

Name Quantity Code Remark

Display board

Box for display board

Front panel

Air filter

Air filtert

Panel frame

Evaporator

Bearing holderl

Cross flow fan ,assy

Air out frame

Drain hose Chassis Installation plate Louver motor

Horizontal louverr

Optional

16 17

18 19

20 21 22 23 24 25

26 27

Fan motor

Fixing part for motor

Indoor temp. Sensor Evaporator temp. Sensor

Wired controller

E- part box cover

Main control board Tranformer

E-parts box

Wire clamp for power cord Wire joint

Page 42

VIII.Parts list

5K,7K,9K, series outdoor unit

Installation & Maintenance Manual

Page 43

VIII.Parts list

5K/7K/9K series outdoor unit

Installation & Maintenance Manual

Number

Designation

Top plate

Right side plate

Heat exchanger

Motor mounting

Fan motor

Capacity of fan

Capacity of compressor

Terminal block

Return air pipe

Shutoff valve (liquid)

Shutoff valve (gas)

Rubber shock absorber of compressor

Qty

Code Note

YDK-20AF-6

1.5 F/450V

30 F/450V

1/4F

3/8F

Compressor

Base

Maintenance panel

Foreplate

Outdoor grille

Axial flow fan

Capillary

44R212AE-FJS

Page 44

VIII.Parts list

12K,18K series outdoor unit

Installation & Maintenance Manual

Page 45

VIII.Parts list

12K;18K series outdoor unit

Installation & Maintenance Manual

No.

Name Quantity Code Remark

Toppanel

Roar plate

Fan capacitor

Compressor capacitor

Terminal board

Process pipe

Stop valve (liquid)

Stop valve (gas)

Upper cover of sound-proof pad

Compressor anti-vibration pad

Compressor

Base support

1/2F

44R332AK-5ES

Heat exchanger

Motor support

Fan motor

Axial flow fan

Front panel

Outdoor grid

Handle

Capillary

YDK-45M-6

See (page 9) cooling loop for detailed specification

Page 46

VIII.Parts list

21K,24K series outdoor unit

Installation & Maintenance Manual

No.

Name Quantity Code Remark

Front panel

Outdoor grid

Maintenance board

Outdoor heat exchanger

Motor support

Compressor

Base support

Outdoor fan motor

Axial flow fan

Compressor capacitor

Outdoor fan capacitor

Terminal board

Capillary

Compressor rubber pad

Stop valve (liquid)

Stop valve (gas)

Rear plate

48R502AQ+51S

YDK-50AB-6

40 F

4.0 F

1/4F

1/2F

Page 47

VIII.Parts list

Remote control and others

Installation & Maintenance Manual

No.

5K/7K/9K/12K/18K/21K/24K Series

Name Quantity Code Remark

Remote controller

Battery cover

Wrapping tape

Screws

Page 48

2005.12.20

Page 49

Page 50

第 2 页共 59 页

Contents

1、Summary…………………………………………………………………………………………………………3

2、Model explaining…………………………………………………………………………………………….4

3、Installation…………………………………………………………………………………………………………5

4、Exploded view and part list……………………………………………………………………… 20

5、Operation principle……………………………………………………………………………………… 22 6、Parameter…………………………………………………………………………………………………………42

7、PCB function…………………………………………………………………………......47

8、Troubleshooting……………………………………………………………………………58

Page 51

第 3 页共 59 页

1. Summary

1.1 indoor unit

Model 77

1.2 outdoor unit

CS-23H3-V77AY1A CS-25H3-V**AY1A CS-32H3-V**AH4

KFR-51GW/Bc

CS-66H3-N**AS

CS-88H3-Q**AT

Page 52

第 4 页共 59 页

model

CS-23H3-V77AY1A CS-25H3-V**AY1A CS-32H3-V**AH4 KFR-51GW/Bc

indoor unit 746*245*196 746*245*196 746*245*196 940*270*180

Net Dimension

outdoor unit

700*225*500 700*225*500 795*255*540 795*255*540

model

CS-66H3-N**AS CS-88H3-Q**AT

indoor unit 1000*320*200 1225*330*245

Net Dimension

outdoor unit

870*310*700 900*330*835

2、Model explaining

Improve an ordinal number

Divide the body outdoors box a body code

External appearance characteristic code

Separately the body indoor machine(or whole type) style code

Code of refrigerant type：no code - R22；C-R407c、A-R410a

Power type：1:115v/60Hz 2:220V/60Hz；3:220-240V/ 50Hz；4:240V/50Hz；

Main function code: c-Cold breeze type;H-Hot pump type;A-Hot pump the type take assistance electricity to heat;E-The electricity heat

Capacity code: x1000W

Separately the body pit code inside the indoor machine(or whole type)

Structure form code

Special craft code:Q-Deal with contact quickly;S-Soft start;dOutside tube in addition to frost

The weather type code(T1 type code abridge)

"C" CHIGO brand

Model ：CS-25C3A-V85AY1

T1 climate type,wall split type air conditioner, cooling capacity is 2500W，power is 220V～ /50Hz/1PH，refrigeration is R410A,the kernel of indoor unit is fresh 98，the pattern no . is 85，first time design, outdoor unit is 1HP of 2003 year。

Indoor unit modle is：

CS-25C3A-V85A，outdoor unit model is：CS-25C3A-Y1。

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3. Attention of installation

3.1 Safety Precaution

■To prevent injury to the user or other people and property damage, the following instructions must be followed.

■

Incorrect operation due to ignoring instruction will cause harm or damage.

■Before service unit, be sure to read this service manual at first.

3.2 Warning

﹥Installation<

■Do not use a defective or underrated circuit breaker. Use this appliance on a dedicated circuit.

There is risk of fire or electric shock.

■For electrical work, contact the dealer, seller, a qualified electrician, or an Authorized service center.

Do not disassemble or repair the product, there is risk of fire or electric shock.

■Always ground the product.

There is risk of fire or electric shock.

■Install the panel and the cover of control box securely.

There is risk of fire of electric shock.

■Always install a dedicated circuit and breaker.

Improper wiring or installation may cause fore or electric shock.

■ Use the correctly rated breaker of fuse.

There is risk of fire or electric shock.

■Do not modify or extend the power cable.

There is risk of fire or electric shock.

■Do not install, remove, or reinstall the unit by yourself (customer).

There is risk of fire, electric shock, explosion, or injury.

■ Be caution when unpacking and installing the product.

Sharp edges could cause injury, be especially careful of the case edges and the fins on the condenser and evaporator.

■ For installation, always contact the dealer or an Authorized service center.

There is risk of fire, electric shock, explosion, or injury.

■Do not install the product on a defective installation stand.

It may cause injury, accident, or damage to the product.

■Be sure the installation area does not deteriorate with age.

If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury.

■Do not let the air cond itioner run for a long time when th e humidit y is very h igh and a door or a windows is

left open.

Moisture may condense and wet or damage furniture.

■Take care to ensure that power cable could not be pulled out or damaged during operation.

There is risk of fire or electric shock.

■ Do not place anything on the power cable.

There is risk of fire or electric shock.

■Do not plug or unplug the power supply plug during operation.

There is risk of fire or electric shock.

■Do not touch (operation) the product with wet hands.

There is risk of fire or electric shock.

■Do not place a heater or other appliance near the power cable.

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There is risk of fire and electric shock.

■Do not allow water to run into electric parts.

It may cause fire, failure of the product, or electric shock.

■Do not store or use flammable gas or combustible near the product.

There is risk of fire or failure of product.

■ Do not use the product in a tightly closed space for a long time.

Oxygen deficiency could occur.

■When flammable gas leaks, turn off the gas and open a window for ventilation before turn the product on.

Do not use the telephone or turn switches on or off. There is risk of explosion or fire.

■If strange sounds, or small or smoke comes from product. Turn the breaker off or disconnect the power

supply cable.

There is risk of electric shock or fire.

■Stop operation and close the window in storm or hurricane. If possible, remove the product from the window

before the hurricane arrives.

There is risk of property damage, failure of product, or electric shock.

■Do not open the inlet grill of the product during operation. (Do not touch the electrostatic filter, if the unit is so

equipped.) There is risk of physical injury, electric shock, or product failure.

■When the product is soaked (flooded or submerged), contact an Authorized service center.

There is risk of fire or electric shock.

■Be caution that water could not enter the product.

There is risk of fire, electric shock, or product damage.

■ Ventilate the product from time to time when operating it together with a stove, etc.

There is risk of fire or electric shock.

■Turn the main power off when cleaning or maintaining the product.

There is risk of electric shock.

■When the product is not be used for a long time, disconnect the power supply plug or turn off the breaker.

There is risk of product damage or failure, or unintended operation.

■Take care to ensure that nobody could step on or fall onto the outdoor unit.

This could result in personal injury and product damage.

﹥CAUTION<

■Always check for gas (refrigerant) leakage after installation or repair of

product.

Low refrigerant levels may cause failure of product.

■Install the drain hose to ensure that water is drained away properly.

A bad connection may cause water leakage.

■ Keep level even when installing the product.

To avoid water leakage from vibration。

■Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods.

It may cause a problem for your neighbors.

■ Use two or more people to lift and transport the product.

Avoid personal injury.

■Do not install the product where it will be exposed to sea wind (salt spray) directly.

It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation.

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Operation <

■Do not expose the skin directly to cool air for long periods of time. (Do not sit in

the draft).

This could harm to your health.

■ Do not use the product for special purposes, such as preserving foods, works of art, etc. It is a consumer air

conditioner, not a precision refrigerant system.

There is risk of damage or loss of property.

■ Do not block the inlet or outlet of air flow.

It may cause product failure.

■ Use a soft cloth to clean. Do not use harsh detergents, solvents, etc.

There is risk of fire, electric shock, or damage to the plastic parts of the product.

■ Do not touch the metal parts of the product when removing the air filter. They are very sharp.

There is risk of personal injury.

■ Do not step on pr put anything on the product. (outdoor units)

There is risk of personal injury and failure of product.

■Always insert the filter securely. Clean the filter every two weeks or more often if necessary.

A dirty filter reduces the efficiency of the air conditioner and could cause product malfunction or damage.

■Do not insert hands or other object through air inlet or outlet while the product is operated.

There are sharp and moving parts that could cause personal injury.

■ Do not drink the water drained from the product.

It is not sanitary could cause serious health issues.

■ Use a firm stool or ladder when cleaning or maintaining the product.

Be careful and avoid personal injury.

■ Replace the all batteries in the remote control with new ones of the same type. Do not mix old and mew batteries

or different types of batteries.

There is risk of fire or explosion.

■ Do not recharge or disassemble the batteries. Do not dispose of batteries in a fire.

They may burn of explode.

■ If the liquid from the batteries gets onto your skin or clothes, wash it well with clean water. Do not use the

remote of the batteries have leaked. The chemical in batteries could cause burns or other health hazards.

3.3 Installation details

■ Wrench torque sheet for installation

Outside diameter Torque

mm inch Kg.m

φ6.35 1/4 1.8 φ9.52 3/8 4.2

φ12.7 1/2 5.5 φ15.88 5/8 6.6 φ19.05 3/4 6.6

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■Connecting the cables

The power cord of connect should be selected according to the following specifications sheet.

Grade

Unit 7K 9K 12K 18K 24K 28K

mm2 1.0 1.0 1.5 2.5 2.5

2.5

■ Pipe length and the elevation Standard

length

Max. Max.

Addition

al Capaci

Pipe size

(m) Elevation Elevation

refrigera

nt Btu/h GAS LIQUID B (m) A (m) (g/m) 9K-12K 3/8’’

(φ9.52)

1/4’’ (φ6.35)

3.5 5 10 30

18K-2 2K

1/2’’ (φ12.7)

1/4’’ (φ6.35)

4 10 15 30

24K-2 8K

5/8’’ (φ15.88)

3/8’’ (φ9.52)

5 15 20 65

Caution: Capacity is base on standard length and maximum allowance length is base

of reliability .Oil trap should be installed per 5-7 meters.

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Selection of installation positions for outdoor unit

z To install the outdoor unit at the places which can stand the load of the machine weight and will

not cause big vibrations and noises;

z To install the unit at the places not to be exposed to rain or direct sunshine, and the places with

good ventilation;

z The noises generated from the unit will not affect the neighboring places; z Do not install the unit on non-metal frame; z Not to install the unit at the places where there might occur the generation, inflow, stay or

leakage of inflammable gases;

z Pay attention to the drainage of the condensed water from the base plate during operations; z To avoid the air outlet being directly against the wind.

Detailed space requirements around the outdoor unit

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*Installation Guide*

4、

Indoor unit and outdoor unit explosion diagram and spare parts list

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CS-23H3-V77AY1A CS-25H3-V**AY1A CS-32H3-V**AH4 INDOOR UNIT

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CS-51H3-H**AH1 INDOOR UNIT

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CS-66H3-N**AS INDOOR UNIT

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CS-88H3-Q**AT INDOOR UNIT

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KFR-23GW/AC CS-25H3-V**AY1A OUTDOOR UNIT

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CS-32H3-V**AH4 OUTDOOR UNIT

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CS-51H3-H**AH1 OUTDOOR UNIT

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CS-66H3-N**AS OUTDOOR UNIT

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CS-88H3-Q**AT OUTDOOR UNIT

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PART LIST (INDOOR UNIT)

序号

(Serial Number)

名称

(Part Name)

CS-23H3-V77AY1A

1 导风条 Louver 391190065 2 轴套 Guide Bearing 100420008 3 导风叶片连杆 Connecting Lever 391200128 4 导风叶片 Swing louver 391200136 5 步进电机 Step motor 320273027 6 摆风摇臂 Rocker 391200129 7 出风主体 Outlet part 391200127 8 压线扣 Wire Clip 391110017

9 底座 Base 391250015 10 导水板 Guide Water Board 391990110 11 贯流风轮 Cross flow fan 100010019 12 轴承座 Bearing 110010605 13 蒸发器 Evaporator assembly 371100071 14 蒸发器左端板 Evaporator left plate 391990239 15 螺钉盖 Screw cover 391260014 16 GV 中框 GV middle frame 391260038 17 附扣 Clip 391260009 18 GV 左过滤网 GV left air Filter 391120070 19 面板 Front Panel assembly 391220192 20 显示灯板 Display lamp panel —— 21 显示盒 Display box 391130022 22 GV 右过滤网 GV right air Filter 391120070 23 中框盖板 Middle frame coverplate 391990273 24 室温探头架 Room temp. Sensor Holder 100280105 25 探头弹簧片 Sensor insert Block 079990240 26 探头铜管 Copper pipe of sensor 079990030 27 右端板 I Right plate I 311050040 28 右端板 II Right plate II 311050039 29 右端板 III Right plate III 029993981 30 电机盖 Motor platen 100130024 31 电机 Motor 030020115 32 底座镶块 Base accessory 391990253 33 电器盒盖 Electric box cover 100100039 34 室温探头 Room Temp. Sensor 35 管温探头 Tube Temp. Sensor 36 电控板 Electric control plate

973311290

37 变压器 Transformer 030180061 38 连接线 Connecting Wire ——

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39 电器盒 Electric Box 100100010 40 压线扣 Wire Clip 391110017 41 端子台 Terminal Board 030090005 42 电源线 Power Cord 050010026 43 室内外连接电缆 Connecting Cable 342100030 44 压管板 Pipe Clamp 100430027 45 挂墙板 wall-mounting frame 020100009 46 步进电机 Step motor 320273012 47 排水嘴防水环 391990202 48 保温水管 Thermal insulation pipe 099990080 49 遥控器 Remote controller 336815018

序号

(Serial

Number)

名称

(Part Name)

CS-25H3-V77AY1A CS-32H3-V77AH4

1 导风条 Louver 391190065 391190065 2 轴套 Guide Bearing 100420008 100420008

3 导风叶片连杆 Connecting Lever 391200128 391200128 4 导风叶片 Swing louver 391200136 391200136 5 步进电机 Step motor 320273027 320273027 6 摆风摇臂 Rocker 391200129 391200129 7 出风主体 Outlet part 391200127 391200127 8 压线扣 Wire Clip 391110017 391110018

9 底座 Base 391250015 391250015 10 导水板 Guide Water Board 391990169 391990169 11 贯流风轮 Cross flow fan 100010019 100010019 12 轴承座 Bearing 401000009 401000009 13 蒸发器 Evaporator assembly 371100071 371100085 14 蒸发器左端板 Evaporator left plate 391990239 109990089 15 螺钉盖 Screw cover 391260014 391260014 16 GV 中框 GV middle frame 391260038 391260038 17 附扣 Clip 391260009 391260009 18 GV 左过滤网 GV left air Filter 391120070 391120070 19 面板 Front Panel assembly 391220192 391220192 20 显示灯板 Display lamp panel —— —— 21 显示盒 Display box 391130022 391130022 22 GV 右过滤网 GV right air Filter 391120070 391120070 23 中框盖板 Middle frame coverplate 391990273 391990238 24 室温探头架 Room temp. Sensor Holder 100280105 100280105 25 探头弹簧片 Sensor insert Block 079990240 079990240 26 探头铜管 Copper pipe of sensor 079990030 079990030 27 右端板 I Right plate I 311050040 311050040

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28 右端板 II Right plate II 311050039 311050039 29 右端板 III Right plate III 029993981 029993981 30 电机盖 Motor platen 100130024 100130024 31 电机 Motor 030020115 030020115 32 底座镶块 Base accessory 391990253 391990253 33 电器盒盖 Electric box cover 100100039 100100039 34 室温探头 Room Temp. Sensor 338000155 338000155 35 管温探头 Tube Temp. Sensor 338000076 338000076 36 电控板 Electric control plate 331300361 331300309 37 变压器 Transformer 030180061 030180061 38 连接线 Connecting Wire —— —— 39 电器盒 Electric Box 100100010 100100010 40 压线扣 Wire Clip 391110017 391110018 41 端子台 Terminal Board 030090005 030090005

42 电源线 Power Cord 050010026 050010027 43 室内外连接电缆 Connecting Cable 342100030 342100030

44 压管板 Pipe Clamp 100430027 100430027 45 挂墙板 wall-mounting frame 020100009 020100009 46 步进电机 Step motor 320273012 320273012 47 排水嘴防水环 391990202 391990202 48 保温水管 Thermal insulation pipe 099990080 099990080 49 遥控器 Remote controller 336815018 336815018

序号

(Serial Number)

名称

(Part Name)

KFR-51GW/Bc

1 下导风条 Down louver 100420087 2 上导风条 Up Louver 100420088 3 导风叶片 Swing louver 100420007 4 导风叶片连杆 Swing louver connecting lever 100420048 5 导风条轴套 Guide Louver Bearing 100420008 6 出风主体 Outlet part 391200003 7 底座左角板 Left angle plate 100360002 8 底座 Base 391060003

9 贯流风轮 Cross flow fan 391050015 10 贯流风轮轴承 Ring of cross flow fan bearing 11 贯流风轮轴承胶圈 Ring of cross flow fan bearing

110010655

12 蒸发器组件 Evaporator assembly 371100032 13 蒸发器左固定板 Evaporator left fixed plate 029993988 14 电加热器 Electric heater —— 15 螺钉盖 Screw cover 109995908 16 中框 Middle frame 391070003 17 中框前扣 Front Clip 100080032

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18 过滤网 Air Filter 100190139 19 冷触媒 Cold Catalyst —— 20 显示盒盖 Display box cover 391140019 22 显示盒 Display box 391130022 21 面板 Front Panel 391022252 23 中框盖板 Middle frame coverplate 391990286 24 室温探头架 Room temp. Sensor Holder 100280105 25 弹簧片 Insert Block 079990240 26 探头铜管 Copper pipe of sensor 079990030 27 压管板 Pipe Clamp 029991901 28 蒸发器右固定板 Evaporator right fixed plate 109990109 29 电机压板 Motor platen 100130003 30 电机 Motor plat en 030020173 31 电器盒盖 Electric box cover 100100041 32 显示板 Display lamp panel 331800149 33 管温探头 Tube Temp. Sensor 34 室温探头 Room Temp. Sensor 35 电控板 Electric control plate

973300954

36 连接线 Connecting Wire —— 37 变压器 Transformer 030180061 38 电器盒 Electric Box 100100035 39 压线扣 Wire Clip 391110018 40 室内外连接电缆线 Connecting Cable 342200038 41 端子台 Terminal Board 030090005 42 电源线 Power Cord 050010027 43 底座右角板 Right angle plate 100300026 44 挂墙板 wall-mounting frame 020100011 45 螺钉 Screw 150010071 46 步进电机 Step motor 320273001 47 电机固定板 Motor fixed plate 100420002 48 曲柄连杆 Crank connecting rod 49 上曲柄 Upper crank 50 下曲柄 Lower crank

100420082

51 保温水管 Thermal insulation pipe 099990080 52 遥控器 Remote controller 336815011

序号

(Serial Number)

名称

(Part Name)

CS-66H3-N77AS

1 导风叶片 Swing Louver

100420012

100420041 2 连杆 Connecting rod 100420061 3 导风条轴套 A Guide Louver Bearing A 109990468 4 导风条轴套ＢGuide Louver Bearing B 109990472

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5 出风主体 Outlet part 391200047 6 导风条 Louver 100390005 7 底座 Base 391060015 8 风轮左端固定板 Fan Left fixed plate 109990310 9 贯流风轮 Cross flow fan 100010003

10 贯流风轮轴承 Fan Bearing 11 贯流风轮轴承胶圈 Ring of Bearing

110010202

12 蒸发器组件 Evaporator assembly 080020004 13 电加热器 Electric heater —— 14 螺钉盖 Screw cover 109990079 15 中框 Middle frame 391070030 16 冷触媒 Cold Catalyst —— 17 过滤网 Air Filter 100190118 18 显示盒盖 Display box cover 391140016 19 显示盒 Display box 391130019 20 面板 Front Panel 391220130 21 室温探头架 Room temp. Sensor Holder 100280105 22 弹簧片 Insert Block 079990240 23 探头铜管 Copper pipe of sensor 079990030 24 挡水板 Water-resistant board —— 25 电机压板 Motor platen 100130026 26 电机右固定板 Motor fixed-board 100130004 27 电机 Motor 320202015 28 安全盖 Safety cover 020160029 29 电器盒盖 Electric box cover 020160016 30 压线板 Wire Clamp 100430022 31 连接线 Connecting Wire —— 32 电器盒内件 1 Electric box Panel 1 100430014 33 电器盒 Electrical box 020150034 34 电器盒内件 2 Electric box Panel 2 100430015 35 电器盒内件 3 Electric box Panel 3 100430016 36 显示板 Display lamp panel 331800144 37 管温探头 Tube Temp. Sensor 38 电控板 Electric control plate 39 室温探头 Room Temp. Sensor

331300322

40 电源线 Power Cord 341220004 41 端子台 Terminal Board 030090007 42 室内外连接电缆线 Connecting Cable 342300006 43 螺钉 Screw 150010018 44 步进电机 Step motor 320273006 45 保温水管 Thermal insulation pipe 099990080 46 压管板 Pipe Clamp 100430026 47 挂墙板 Wall-mounting frame 020100003 48 遥控器 Remote controller 336815011

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序号

(Serial Number)

名称

(Part Name)

CS-88H3-Q77AT

1 挂墙板 Wall-mounting frame 311010010 2 底座 Base 391060109 3 贯流风轮 Cross flow fan 100010018 4 贯流风轮轴承 Fan Bearing —— 5 贯流风轮轴承胶圈 Ring of Bearing —— 6 室温探头架 Room temp. Sensor Holder 100280105 7 蒸发器组件 Evaporator Assy 080020092 8 蒸发器左端板 Evaporator left plate 391990164R

9 电加热器 Electric heater —— 10 出风主体 Outlet part 391800030 11 上导风条 Up Louver 391190050 12 下导风条 Down louver 391190051 13 左大连杆 A Left Connecting rod A 391200088 14 轴套 D Guide Louver Bearing D 391200096 15 步进电进左支架 Step motor left support 391200081 16 导风叶片(小)Swing louver 391200095

导风叶片右支架 Swing louver right support

391200094

导风叶片中支架 Swing louver middle support

391200093

19 导风叶片左支架 Swing louver left support 391200092 20 风口护网 Air outlet protect net —— 21 中框 Middle frame 391220062 22 螺钉盖 Screw cover 391990157 23 冷触媒 Cold Catalyst 119990011 24 左过滤网 Left Air filter 391120045 25 右过滤网 Right Air filter 391120046 26 面板 Front Panel 391220140 27 底座右镶块 Right angle plate 391990159 28 电机固定座 Motor holder 391990160 29 电机 Motor 320202014 30 电机护盖 Motor cover 391990161 31 电器盒 Electrical box 020150086 32 过线扣 Hook for the wire 391110013 33 压线板 Wire Clamp 391110013 34 电器盒内件 1 Electric box Panel 1 100430080 35 电器盒内件 2 Electric box Panel 2 100430081 36 指示灯架 display lamp frame 391110014 37 室温探头 Room Temp. Sensor 38 管温探头 Tube Temp. Sensor

331300306

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39 电控板 Electric control plate 40 电源线 Power cord 050010076 41 端子台 Terminal Board 030090035

42 室外连接电缆线 Connecting cable

050020082

342300078 43 保温水管 Thermal insulation pipe 099990080 44 导风条轴套 391200085 45 左中连杆 Left middle Connecting rod 391200086 46 左大连杆 B Left Connecting rod B 391200090 47 右中连杆 Right middle Connecting rod 391200087 48 右大连杆 B Right Connecting rod B 391200091 49 右大连杆 A Right Connecting rod A 391200089 50 轴套连杆 391200084 51 步进电机右支架 Step motor right support 391200098 52 外风门步进电机 Step motor 320273013 53 轴套 A Guide Louver Bearing A 391200082 54 轴套 B Bearing B 391200083 55 压线扣 Wire Clip 391110015 56 挡水板 Water-resistant board 391990162 57 电器盒盖 Electric box cover 311020006 58 轴套 C bearing C 391200097 59 立体风左步进电机 320273015 60 立体风右步进电机 320273014 61 显示盒 Display box 391130019 62 显示灯板 Display lamp panel —— 63 遥控器 Remote controller 336815011

PART LIST (OUTDOOR UNIT)

序号

(Serial Number)

名称

(Part Name)

CS-23H3-V77AY1A CS-25H3-V77AY1A

1 前网罩 Front Grill 020120002 020120002R 2 前网扣 Grill Clip 109990256 109990256R 3 面板 Front Panel 020070001 020070001R 4 小抽手 Small handle 100050001 100050001R 5 螺母 Nut 150020019 150020019 6 垫片 Gasket 150030016 150030016 7 轴流风轮 Axial flow fan 100030013 100030013 8 电机 Motor 030020201 030020201 9 电机支架 Motor support 313040004 020040029

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10 PE 保棉温 PE Sponge 382100010 —— 11 底盘 Base 313221043 313221043 12 压缩机减震胶脚 Anti-vibration pad for the compressor 305146005 010011455 13 压缩机 Compressor 960114043 301114032 14 螺母 Nut 150020003 150020003 15 垫片 Gasket 150030010 150030010 16 螺母 Nut 150020003 150020003 17 顶盖板 Top panel 029994516 029994516 18 中隔板密封条 PU Sponge 090020226 090020226 19 中隔板 Partition Board 020030001 020030001 20 电器安装板 Electric installation board 313120027 313120027 21 压缩机电容 Compressor Capacitor 030010016 030010016 22 电容夹 Capacitor Clamp 020140006 020140006 23 风机电容 Fan Capacitor 030010005 030010005 24 端子台 Terminal Board 030090025 030090025 25 压线扣 Wire Clip 321100011 321100011 26 冷凝器上密封条 PU Sponge —— —— 27 冷凝器 Condenser 372100045 372100045 28 背网 Rear Grill 020110001 020110001 29 毛细管组件 Capillary Assy 960800234 971900443 30 阻尼胶 Damping rubber 110030017 110030017 31 冷凝器出液管 Drainpipe for the condensor 070040097 070040097 32 冷凝器进气管 Intake pipe for the condensor 360440120 360440065R 33 四通阀 4-way Valve 030130006 030130006 34 排气管 Discharge pipe 360220139 360220139 35 减震块 Damping block 110020005 110020005 36 阻尼胶 Damping rubber 110030020 110030020 37 吸气管 Suction pipe 360120139 360120139 38 高压阀 High-pressure valve 060020092 060020092 39 螺钉 Screw 150010048 150010048 40 低压阀 Low-pressure valve 060020095 060020095 41 阀座板 Valve installation plate 020020001 020020001 42 大抽手 Large handle 100040001 100040001 43 右侧板 Right panel 020060004 020060004 44 连接线 Connecting Wire 050030002 050030002

序号

(Serial Number)

名称

(Part Name)

CS-32H3-V77AH4

1 网罩 Front Grill 020120015R 2 网罩卡 Grill Clip 393990022R 3 面板 Front Panel 313070029R 4 左护网 Left protect net 313990044R 5 螺母 Nut 150020003R 6 垫片 Gasket 150030021R

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7 轴流风叶 Axial flow fan 393010001 8 电机 Motor 320222005

9 电机支架 Motor support 313040002 10 PE 保温棉（电机支架顶部垫棉）PE Sponge 382100010R 11 底盘 Base 313221034 12 立柱 Pillar 313990027R

压缩机减震胶脚 Anti-vibration pad for the compressor

305146004

14 压缩机 Compressor 301114013 15 垫片 Gasket 150030010R 16 螺母 Nut 150020003 17 顶盖板 Top panel 020080002R 18 小抽手 Small handle 100050018R 19 中隔板 Partition board 20030004 20 中隔板密封条 PU Sponge 090020027R 21 电器板 Electric installation board 313120028 22 压缩机电容 Compressor Capacitor 030010017 23 电容夹 Capacitor Clamp 020140006 24 端子台 Terminal Board 030090025 25 风机电容 Fan Capacitor 030010005 26 压线扣 Wire Clip 321100011 27 冷凝器上密封条 PU Sponge —— 28 背网 Rear Grill 020110002R 29 跨管 Span Pipe —— 30 跨管 Span Pipe —— 31 三通管 3-way Pipe 070130023 32 冷凝器 Condenser 372100004R 33 四通阀组件 4-way Valve assy 372100002 34 冷凝器进气管 Intake pipe for the condenser 360440142 35 毛细管组件 Capillary Assy 971900441 36 毛细管阻尼胶 Damping rubber 110030017 37 过滤器 Filter 070190038 38 右侧板 Right panel 313060030 39 大抽手 Large handle 100040001R 40 阀座板 Valve installation plate 020020002R 41 高压阀 High-pressure valve 060020092 42 低压阀 Low-pressure valve 060020107 43 螺钉 Screw 150010048 44 冷凝器出液管 Drainpipe for the condensor 070040002 45 排气管 Discharge pipe 360220190 46 减震块 Damping block 110020005 47 吸气管 Suction pipe 360120174 48 阻尼胶 Damping rubber 110030023R 49 连接线 Connecting Wire 050030002

Page 86

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序号

(Serial Number)

名称

(Part Name)

KFR-51GW/Bc

1 前网罩 Front Grill 020120015 2 前网扣 Grill Clip 109990256 3 面板 Front Panel 020070056 4 小抽手 Small handle 100050021 5 螺母 Nut 150020009 6 垫片 Gasket 453000010 7 轴流风轮 Axial flow fan 393010015 8 电机 Motor 320222014

9 电机支架 Motor support 020040039 10 PE 保温棉 PE Sponge —— 11 底盘 Base 313221017

压缩机减震脚 Anti-vibration pad for the compressor

010010980

13 压缩机 Compressor 301109007 14 垫片 Gasket 150030013 15 螺母 Nut 150020003 16 顶盖板 Top panel 020080002 17 中隔板 Partition board 020030004 18 中隔板密封条 PU Sponge 090020027 19 电器安装板 Electric installation board 020130006 20 压缩机电容 Compressor Capacitor 030010020 21 电容夹 Capacitor Clamp 020140010 22 端子台 Terminal Board 030090025 23 风机电容 Fan Capacitor 030010007 24 压线扣 Wire Clip 321100003 25 冷凝器上密封条 PU Sponge —— 26 背网 Rear Grill 020110002 27 跨管 Span Pipe —— 28 跨管 Span Pipe —— 29 三通管 3-way Pipe 070130108 30 冷凝器 Condenser 372100070 31 四通阀组件 4-way Valve assy 030130007 32 冷凝器进气管 Intake pipe for the condenser 960600016 33 毛细管组件 Capillary Assy 960800182 34 阻尼胶 Damping rubber 110030017 35 过滤器 Filter 070190034 36 右侧板 Right panel 020060009 37 大抽手 Large handle 100040002 38 阀座板 Valve installation plate 020020002

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39 高压阀 High-pressure valve 060020092 40 低压阀 Low-pressure valve 060020088 41 螺钉 Screw 150010048 42 冷凝器出液管 Drainpipe for the condensor —— 43 排气管 Discharge pipe 360230092 44 减震块 Damping block 110020011 45 吸气管 Suction pipe 360130126 46 阻尼胶 Damping rubber 110030023 47 连接线 Connecting Wire 345100010

序号

(Serial Number)

名称

(Part Name)

CS-66H3-N77AS

1 前网罩 Front Clip 020120001 2 前网扣 Grill Clip 109990256 3 面板 Front Plate 020070004 4 螺母 Nut 150020031 5 垫片 Gasket 150030217 6 轴流风叶 Axial flow fan 100030008 7 电机 Motor 320222018 8 电机支架 Motor support 313040007

9 小抽手 Small handle 100050003 10 左侧板 Left panel 020050003 11 电容夹 Cpacitor clamp 020140010 12 中隔板 Partition board 020030007 13 中隔板密封棉 PU Sponge 090010033 14 压缩机电容 Compressor Capacitor 030010020 15 顶盖板 Top panel 020080035 16 电器安装板 Electric installation board 020130003 17 风机电容 Fan Capacitor 030010010 18 冷凝器上密封条 PU Sponge —— 19 冷凝器 Condenser 0800102C1 20 端子台 Terminal Board 030090137 21 压线扣 Wire Clip 321100004 22 背网 Rear Grill 020110003 23 阻尼胶 Damping rubber for capillary tube 110030017 24 毛细管组件 Capillary Assy 971900309 25 过滤器 Filter 070190021 26 冷凝器出液管 Drainpipe for the condensor —— 27 冷凝器进气管 Intake pipe for the condensor 972200785 28 四通阀 four-way valve 355100019 29 排气管 Discharge pipe 070010018 30 吸气管 Suction pipe 070020030

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31 减震块 Anti-vibration pad 110020008 32 阻尼胶 Da mping rubber 110030023 33 右侧板 Right panel 020060011 34 大抽手 Large handle 100040004 35 阀座板 Valve installation plate 020020007 36 低压阀 Low-pressure valve 060020108 37 高压阀 High-pressure valve 060020102 38 维修板 Maintenance plate 020090001 39 连接线 Connecting Wire 050040058

压缩机减震胶脚 Anti-vibration pad for the compressor

305146007

41 压缩机 Compressor 301114021 42 螺母 Nut 150020031 43 垫片 Gasket 150030017 44 底盘 Base 313222010

序号

(Serial Number)

名称

(Part Name)

CS-88H3-Q77AT

1 前网罩 Front Grill 020120001 2 前网扣 Grill Clip 109990256 3 面板 Front Plate 020070036 4 螺母 Nut 150020003 5 垫片 Gasket 150030011 6 轴流风轮 Axial flow fan 100030008 7 电机 Motor 320222018 8 电机支架 Motor support 020040013

9 左护网 Left protect net 313990018 10 立柱 Pillar 029995101 11 中隔板 Partition board 020030017 12 中隔板密封条 PU Sponge 090020310 13 顶盖板 Top panel 020080032 14 小抽手 Small handle 100050018 15 压缩机电容 Fan Capacitor 030010022 16 电器安装板 Electric installation board 313120003 17 电容夹 Cpacitor clamp 020140035 18 风机电容 Fan Capacitor 030010010 19 端子台 Terminal Board 030090038 20 压线扣 Wire Clip 321100006 21 冷凝器上密封条 PU Sponge 090020311 22 冷凝器 Condenser 372100012 23 背网 Rear Grill 313100003 24 四通阀组件 4-way valve Assy 030130007 25 毛细管组件 Capillary Assy 960800349

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26 右侧板 Right panel 020060025 27 大抽手 Large handle 100040004 28 排气管 Discharge pipe 960200018 29 减震块 Anti-vibration pad 100310004 30 吸气管 Suction pipe 360160053 31 低压阀 Low-pressure valve 060020145 32 高压阀 High-pressure valve 060020102 33 阀座板 Valve installation plate 020020007 34 连接线 Compressor power cord 050040022

压缩机减震胶脚 Anti-vibration pad for the compressor

306091001

36 压缩机 Compressor 301109012 37 压缩机保护器盖 Compressor terminal cover 306092001 38 螺母 Nut 150020019 39 垫片 Gasket 150030010 40 底盘 Base 020010458 41 维修板 Maintenance plate 020090008

5. Refrigerant cycle diagram

5.1 Cooling only

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5.2 Heat pump mode

6. Model Parameter.

Note: Net/Gross weight（ the weight will change according to technology, configuration and customer

requirements. so the data is only for reference. The actual weight comes from the product nameplate）.

Model

CS-23H3-V77AY1A

CS-25H3-V**AY1A CS-32H3-V**AH4

Remote control

ZH/JT-03 ZH/JT-03 ZH/JT-03

Panel

NO.

77 77

Rated volt and frequency Ph-V-Hz 220-240/50 220-240/50 220-240/50

Cooling capacity (nominal data)

W 2300 2500 3200

Rated cooling power input

W 840 900 1150

Rated cooling current input

A 3.7 4 5.1

Cooling

EER w/w 2.74 2.78 2.78 Heating capacity (nominal data)

W 2400 2700 3400

Heating

Rated heating power input

W 790 820 1200

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Rated heating current input

A 3.4 3.6 5.4

COP w/w 3.04 3.29 2.83

Max. input consumption W 1080 1300 1500

Max. current A 4.7 6.7 7.6

Indoor Noise Level dB dB(A) 30-39 29-38 32-40

Dimension (L*W*H) mm

746*245*196 746*245*196 746*245*196

Packing (L*W*H) mm 835*330*278 835*330*278 835*330*278

INDOOR

UNIT

Net/Gross weight Kg 9/11 9/11 9/11

Outdoor Noise Level dB dB(A) 50 50 54

Dimension (L*W*H) mm 700*225*500 700*225*500 795*255*540

Packing (L*W*H) mm 825*320*550 825*320*550 920*335*595

Net/Gross weight Kg 30/32 25/29 32/36

Refrigerant type/weight g R22/640 R22/660 R22/780

OUTDOOR

UNIT

Design pressure (Hi/Low) MPa 2.7-0.7 2.45-0.7 2.45-0.7

Model

KFR-51GW/Bc

CS-66H3-N**AS CS-88H3-Q**AT

Remote control

ZH/JT-03 ZH/JT-03 ZH/JT-03

Panel

NO.

77 77

Rated volt and frequency Ph-V-Hz 220-240/50 220-240/50 220-240/50

Cooling capacity (nominal data)

W 5100 6600 8800

Rated cooling power input

W 1895 2300 3000

Rated cooling current input

A 8.9 10 13.6

Cooling

EER w/w 2.69 2.87 2.93 Heating capacity (nominal data)

W 5610 7200 9200

Rated heating power input

W 2030 2400 3190

Rated heating current input

A 9.5 10.5 13

Heating

COP w/w 2.76 3 2.88

Max. input consumption W 2500 3000 3450

Max. current A 13.4 15 17.5

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Indoor Noise Level dB (High/Low) (actual/label)

dB(A) 36~45 43~47 43~49

Dimension (L*W*H) mm 940*270*180 1000*320*200

1225*330*245

Packing (L*W*H) mm 1007*340*275 1190*380*300 1445*410*320

INDOOR

UNIT

Net/Gross weight Kg 12/14 15/18 19/23

Outdoor Noise Level dB (High/Low) (actual/label)

dB(A) 54 56 59

Dimension (L*W*H) mm 795*255*540 870*310*700 900*330*835

Packing (L*W*H) mm 920*335*595 990*410*780 1030*440*960

Net/Gross weight Kg 38/42 58/62 65/80

Refrigerant type/weight g R22/1300g R22/1900 R22/2400

OUTDOOR

UNIT

Design pressure (Hi/Low) MPa 2.7/0.7 2.7/0.7 2.7/0.7

7. PCB function:

NOTE: Ts is the set temperature, Tr is indoor room temperature, TP1 is indoor coil pipe temperature, TP2 is outdoor coil pipe temperature.

Display panel

Cooling

● Start up the compressor: when the room temperature is more than Ts+1℃, compressor → start-up

● Shut down the compressor: when the room temperature is less than or equal to the set temperature Ts-1℃,

compressor → shutdown

● When the temperature of coil pipe of the indoor units is less than or equal to 1℃ for one minute and the

compressor has continuous run for more than ten minutes, the compressor and outdoor blower fan shut down through the electric control board and the indoor blower fan is running at low speed.

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第 45 页共 59 页

● When the temperature of coil pipe of the indoor units is more than or equal to 7℃ and the compressor has

shutdown for more than three minutes, the compressor and outdoor blower fan start to run and the indoor blower fan is running at set speed.

● When the temperature of coil pipe of the indoor units is equal to or less than －10℃ for three minutes in

the compressor has continuous run for three minutes, the compressor, indoor and outdoor blower fans and swinging wind shut down. Restart up six minutes later; if the above situations appear again within six minutes, all the outputs are shut down through the electric control board and display failure.

● When you press turbo button of remote, the air conditioner enter turbo running, compressor and outdoor

blower fan turn on all along, indoor blower fan run at high speed, turbo indication is light.

● After the compressor runs five minutes, the lamp flashes 4 times per six seconds or display E4 if the

temperature of indoor coil pips is more than 25℃ in the continuous 20 minutes. The controller will automatically shut down if the temperature of indoor coil pips is more than 25℃ in another continuous 20 minutes, that is the abnormality protection of outdoor units and the indicator lamp keeps its former state of flashing. If the temperature of indoor coil pips is less than 25℃ in the second 20 minutes or the compressor shuts down, the electric control board will store to the normal display and the time is restarted when starting up the compressor next time.

1° C

7° C

-10° C

compresso

outdoor blower fan

door

blower fan

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compresso

door

blower fan

Heating (only applicable to heat pump units)

● Start up the compressor: when the room temperature is less than Ts-1℃, compressor → start-up

● Shut down the compressor: when the room temperature is more than or equal to the set temperature Ts+3℃,

compressor → shutdown

● The electric heating start-up in the heating mode shall meet the following conditions: ① start up the

compressor and indoor blower fan ② none defrost ③ TP1< 49℃ ④Tr ≤20℃.

● The electric heating shutdown in the heating mode shall meet one of the following conditions: ①

shutdown indoor blower fan ② Tr ≥ 23℃ ③ TP1≥50℃.

● In the heating mode, the indoor flower fan can be set as high/ medium/ low /automatic running mode by

remote control however the anti cool air function is prior. In the heating mode, the anti cool air control function is to control shutdown of the indoor blower fan by detecting the temperature of coil pipe of evaporator so as to attain the purpose of preventing cold air from blowing.

● For the waste heat emission function in the heating mode, in principle, the indoor blower fan shall be on for

fifteen seconds after the electric heating is closed.

● When the temperature of coil pipe of indoor units is more than or equal to 56℃, the outdoor blower fan

shuts down and it enters the overload protection; when the temperature of coil pipe of indoor units is less than or equal to 52℃, the outdoor blower fan starts up and it exit the overload protection.

● When the temperature of coil pipe of indoor units rises to 63℃, the compressor and outdoor blower fan are

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closed and two minutes later, the change valve is closed. The indoor blower fan is running at the set speed. Restart up six minutes later; if the above situations appear again within ten minutes, all the outputs are shut down through the electric control board and display failure.

● When you press turbo button of remote, the air conditioner enter turbo running, compressor ,outdoor blower

fan and four-way valve turn on all along, indoor blower fan run at high speed and it must meet start condition, turbo indication is light.

● After the compressor runs five minutes, the lamp flashes 4 times per six seconds or display E4 if the

temperature of indoor coil pips is less than 30℃ (heating) in the continuous 20 minutes. The controller will automatically shut down if the temperature of indoor coil pips is less than 30℃ in another continuous 20 minutes, that is the abnormality protection of outdoor units and the indicator lamp keeps its former state of flashing.

COMPRESSOR

start-up

outdoor blower fan

start-up start-up

start-up

blower fa

lower speed

low speed

lower speed

low speed

start-up

2 MIN

start-up

over 6 MIN

four-way valve

compresso

door

blower fan

Page 96

第 48 页共 59 页

Defrost (only applicable to the heating mode)

1. the intelligent defrost

In the heating mode, the electric control board checks and compares the temperature of indoor room and indoor coil pipe after the compressor works for a while; judge whether the outdoor heat exchanger part is frosted or not according to conditions such as the change of indoor coil pipe temperature; if it is judged as frosted, it automatically enters defrosting process. When defrosting, close the indoor and outdoor blower fan and four-way valve.

2. Outdoor PCB for defrost.

In the heating mode, the unit defrost by outdoor control board：

unit start defrost shall① all meet the following conditions： a、compressor continuous running over 7 minutes； b、defrost relay shut off；（-5℃） c、compressor cumulate running time over 50 minutes.； first defrost interval time is 50 minutes, later defrost interval time decided by last defrost time.②

Defrost time(minute)

Next defrost interval

time(minute) 15 30 10--15 40 7--10 60 3--7 70 ≤3 80

（2）end defrost condition(meet one of follows) a、defrost time have fifteen minutes. b、defrost relay turn on；（＞8℃） c、press ON/OFF key in defrost process.

3. Outdoor sensor for defrost unit start defrost shall meet one of the following conditions： compressor cumulate running time over 30 minutes and it continuous running over 3 minutes, the temperature of coil pipe of the outdoor units is equal to or less than －15 for one minutes (Tp2≤℃ -15 ).℃ compressor cumulate running time over 40 minutes and it continuous running over 3 minutes, the temperature of coil pipe of the outdoor units is equal to or less than －5 for one minutes (Tp2≤℃ -15 ).℃ Air conditioner first power on or it wait over 30 minutes ,the temperature of coil pipe of the outdoor units is equal to or less than －2 (Tp2≤℃ -15 )℃ end defrost condition② (meet one of follows) The temperature of coil pipe of the outdoor units is more than 15 (Tp2≥℃ -15 ).℃ Defrost time has fifteen minutes.

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compresso

outdoor blower fan

door

blower fan

TP2

compresso

outdoor

blower fan

door

blower fan

TP2

Page 98

第 50 页共 59 页

compresso

outdoor blower fan

door

blower fan

TP2

outdoor blower fan

door

blower fan

TP2

defrost time over 15 MIN or TP2 >15° C

compresso

■ Sequence chart in defrosting mode

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第 51 页共 59 页

end defrost

start-up

shutdown

start-up

shutdown

start-up

shutdown

defrost

our-way

valve

door

blower fa

start-up

shutdown

outdoor blower fan

compressor

start defrost

Dehumidification

Dehumidification running is to eliminate the water vapor in the air by using the cool circulating capacity, but the dehumidification will not decrease the indoor temperature in great deal. The air conditioner automatically repeats on and off circulation according the room temperature, which is shown in the following figure.

indoor blower fan

°C

door

blower fa

shutdown

shutdown shutdown shutdown shutdown

shutdown

shutdownshutdownshutdownshutdown

low speed

Tr≤10℃

shutdown

start-up

start-up start-up

start-up

forbid dehumidify

● In the dehumidification mode, the indoor fan is running at the low speed for twenty seconds at first, then it

selects working mode.

Ventilation working mode

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In the ventilation mode .When ventilating, the compressor, outdoor blower fan, four-way valve and electric heating are all closed and the indoor blower fan is running at the set speed.

Automatic mode

● Conditions for entering the automatic running mode are: After power-up for the first time, start up and select

the automatic operating mode of remote or press emergency key, the working mode depends on Tr and if the working mode had set , it doesn’t change by Tr and the default set temperature is 25 ℃.

Time on and time off

When the time on or time off is used, the clock of remote controller shall be corresponding to the current clock and the timing times is less than or equal to 24 hours, when the timing time is reached, unit will start-up or shutdown.

Sleep function

When the sleep key is press, air conditioner enter sleep state, indoor blower fan running at low speed, only sleep

indication display.

Emergency key function

There is a forcible execution key on the panel of indoor units and the air conditioner can run by pressing the key

when the remote control is out of work or missing.

When pressing down the forcible execution key, then power up and enter the self-check program.

Failure display

LED lamp display

code explain code explain

failure The reason of fault and solution

display at

on state

flicker 1/1

SEC

defrost

indication

Normal, the defrost state is removed, it will return to normal condition automatically

display at

off state

flicker 1/3

SEC

anti cold wind

1、 Normal (during heating mode ) 2、It will be removed when the coil pipe

temperature sensor reaches certain temperature.

display at

off state

flicker 1/1

SEC

display

at on/off

state

room temp.

sensor fault

1、Check whether the resistance of the

sensor is normal (the resistance is 5КΩ in the normal temperature 25℃), when it is abnormal the sensor should be replaced.

2、Check whether there is short circuit or

open circuit in the wire of the sensor, and whether the plug is connected well, whether there is welding off or rosin joint on the electric control board, if there is any, it should be repaired.

3、When the 1 and 2 are both normal, then

the components or integrated circuit is damaged, the electric control board should be replaced.

display at

off state

flicker 3/5

SEC

display

at on/off

coil temp.

sensor fault

1 、 Check whether the resistance of the

sensor is normal (the resistance is 5КΩ in