Midea C03 Service Manual

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Service Manual
Washing Machine
Model:C03
Note
Before service the unit, please read this manual first. Contact with your service center if meet problem
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2
1 PRECAUTION ………………….………………..…………………………………………………. 3
1.1 Safety Precautions
1.2 Servicing Precaution
1.3 Cautions For Safety
2 PRODUCT SPECIFICATIONS ……………………………………………………………….. 7
3 USER MANUAL …………………………………………………………………………………. 17
4 WIRING DIAGRAM /PCB LAYOUT ………………………………………………………… 18
5 FACTORY PATT DETECTION …………….…………………………………………………… 20
6 MALFUNCTIONS CODES AND EXPLANATIONS ……………………………………… 24
7 TROUBLESHOOTING …………………………………………………………………………… 27
7.1 Maintenance non-heating malfunction
7.2 Door non-locked & its maintenance
7.3 Door non-locked & its maintenance
7.4 Heating beyond the setting temperature its maintenance
7.5 Maintenance of non-drain or drain exceed the setting time
7.6 Water inlet overflow malfunction maintenance
7.7 Drum non-rotating malfunction maintenance
7.8 Maintenance water inlet and water outlet at the same time
8 CHECK POINT OF CIRCUIT …………………………………………………………………… 37
9 UNPACKING WAYS OF MAIN PARTS ……………………………………………………… 40
9.1. Undo the back cover
9.2. Undo top cover
9.3. Undo the control panel and PCB
9.4. Undo the door assembly
9.5. Undo the front plate
9.6. Undo the detergent box
9.7. Undo the inlet valve
9.8. Undo the pressure switch
9.9. Undo the drain pump
9.10. Undo the pulley and motor
9.11. Undo the absorber pin from the cabinet
9.12.Undo the drum tub assembly
9.13. Undo the absorber pin from the drum
9.14.Undo the heater and NTC
10 SERVICE TOOLS ……..…………………………………………………………………………. 47
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When performing troubleshooting and part replacement during servicing, note the following safety precautions:
1.1 Safety Precautions
1.1.1 Use Genuine Parts The components of the washing machine have safety features such as non-combustibility and voltage with standing. Therefore, always use the same part as suggested by the maker. In particular be sure to use only designated parts in case of major safety parts identified by the marker.
1.1.2 Grounding Connect the grounding wire to the shell plate ,and bury it under at least 25cm of earth: alternatively, connect the ground wire to the appropriate pin on a properly grounded power receptacle. Never connect the wire to a telephone line, lightning rod, or gas pipe.
1.2 Servicing Precautions
1.2.1Observe Warnings Be sure to follow special warning and precautions that are described on part labels and in the owner' manual.
1.2.2 Parts Assembly and Wiring Be sure to use insulation material(such as tube and tape).And be sure to restore all parts and wires to their original position. Take special care to avoid contact with sharp edges.
1.2.3 Perform Safety Checks after Servicing After servicing, check to see that the screws, parts, and wiring are restored to their original positions, and check the insulation between the external metals and the socket plug. In addition, place the washing machine in a level position (less than1 degree)to prevent vibration and noise during operations.
1.2.4 Insulation Checks Pull out the plug from the power receptacle, pour water into the spin tub, and then set the timer. Check to see that the resistance insulation between the terminals of the plug and the externally exposed metal is greater than 1M .
Note :When it is impossible to insulation check with a 500V insulation resistance tester, use other testers for inspection.
1 PRECAUTION
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1.3 CAUTIONS FOR SAFETY
Please observe the following notes for safety.
The symbols indicate as follows.
4
Symbol Meaning
WARNING
Indicates possibility of death or serious injury of a repair technician and a person nearby through the misconducted work , or of a user by a defect of the product after the work performed by the technician.
CAUTION
Indicates possibility of injury or physical damages* of a repair technician and a person nearby through the misconducted work , or of a user by a defect of the product after the work performed by the technician.
Symbol Meaning
ELECTRIC SHOCK
Indicates a caution (including a warning). Specific instruction is followed by a graphic or characters in or near. Symbol left warns an electric shock.
DO NOT DISASSEMBLE
Indicates prohibition (act must not be conducted). Specific instruction is followed by a graphic or characters in or near. DO NOT Symbol left warns not to disassemble.
UNPLUG
Indicates forcing (act must be conducted). Specific instruction is followed by a graphic or characters in or near . Symbol left warns to unplug the power cord.
* Means secondary damages of property, furniture , domestic animal and pet.
Symbol Meaning
OUT OF CHILD
Advise the customer to keep children out of the work place. Children may be injured with a tool or a disassembled part.
UNPLUG POWER
Unplug power cord for the work such as disassembling which is not
unnecessary to power on . Do not hold the plug by a wet hand.
Failing to unplug may cause an electric shock.
USE REPAIR PARTS
Use the specified repair parts when repairing the product. Otherwise , amalfunction or a defect may occur. Also , a short circuit , ignition or other danger to the customer may occur.
1 PRECAUTION
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WARNING
CHECK INSULATION
RESISTANCE
After repair, measure insulation resistance between the charging part(power cord plug) and the non-charging metallic part (ground) with an insulation resistance meter (500V).The resistance shall be 10M or more. Failing to check the insulation resistance may cause a short circuit, electric shock or other diseases to the customer.
DO NOT MODIF
Do not modify the product. An electric shock or ignition may occur.
DO NOT MODIFY
Only a repair technician can disassemble and repair. An electric shock, ignition or malfunction may cause injury.
USE EXCLUSIVE
SOCKET
Use an exclusive 110 VAC/15 A socket for the washing machine. Use an exclusive 220VAC/17A socket for the washing machine. Otherwise , an electric shock or ignition may cause. Sharing the same socket with other instrument causes heating of a branch socket and result in a fire.
CONNECT
GROUNDING WIRE
Connect the grounding wire. Failing to do so may cause an electric shock when a short circuit occurs. Consult an electric work shop or a sales shop.
DO NOT USE WET
PLACE
Do not install in a bath room or a place exposed to wind or rain. An electric shock or a short circuit may cause a fire.
DO NOT SPLASH
WATER
Do not pour or immerse electrical parts into water or liquid solution. An electric shock or ignition may occur.
REMOVE DUST
Wipe off dust adhered to the plug of power cord. Dust may cause a fire.
AVOID
INFLAMMABLE
Do not put inflammable into the washing tub. Do not put cloths stained with kerosene, gasoline, benzene, thinner, alcohol, etc. lt may cause a fire or explosion.
1 PRECAUTION
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WARNING
DO NOT TOUCH
Do not touch the laundry before the spin basket stops completely. The laundry entangles your hand causing an injury even if the basket rotates slowly. Pay special attention to children.
INSTALL
CAREFULLY
Ask an electric work shop to install the product. Install the product securely and safely according to the electrical equipment technical standard and the wiring standard. Incorrect work causes an electric shock and a fire.
DO NOT PULL
Do not pull the power cord when unplugging. Hold the power plug to unplug. An electric shock or short circuit may cause a fire.
DANGER HAND
Do not insert your hand under the washing machine during operation. There is a rotary part under the machine which may cause an injury.
WATER LEAKAGE
Before starting washing, open the faucet and check water supply hose joint which shall not be loosened for no water leaks. The loose screw or hose joint may cause water leakage resulting in an unexpected damage.
1 PRECAUTION
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Product Specifications
Model Series
C03
Model Name
EU(A3)-FC80-S12/C1903E EU(A3)-FC80-S14/C1903E IR(A3)-FC80-S14S/C1903E
Color
White
Features
Washing Capacity
8kg
Rated Spinning Capacity
8kg
Power Supply
220-240 V
Rated Frequency
50Hz
Rated Power
2000W
Rated Current
10A
Max. Spin Speed
1200RPM/1400RPM/1400RPM
Display Type
LED
Motor
Universal Motor
Energy Rating
Energy Efficiency Class
A+++
Washing Performance Class
A
Spin-drying Efficiency Class
B
Annual energy consumption (AEC)
196Kwh/annum
Weighted annual water consumption (AWC)
11000L/annum
Specifications
Net Dimensions (W×D×H)
595 × 565 × 850mm
Net Weight
70Kg
Gross Weight
75Kg
2 PRODUCT SPECIFICATIONS
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Product Specifications
Model Series
C03
Model Name
MFC80-S1403/C14E-AE(5)
Color
White
Features
Washing Capacity
8kg
Rated Spinning Capacity
8kg
Power Supply
220-240 V
Rated Frequency
50Hz
Rated Power
2000W
Rated Current
10A
Max. Spin Speed
1400RPM
Display Type
LED
Motor
Universal Motor
Energy Rating
Energy Efficiency Class
UAE ★★★★★
Washing Performance Class
-
Spin-drying Efficiency Class
-
Annual energy consumption (UAE)
187Kwh/year
Weighted annual water consumption (UAE)
14300L/year
Specifications
Net Dimensions (W×D×H)
595 × 565 × 850mm
Net Weight
70Kg
Gross Weight
75Kg
2 PRODUCT SPECIFICATIONS
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Product Specifications
Model Series
C03
Model Name
SA(4)-FC75-S12/C1903E MFC75-S1403/C14E-SA(4)
Color
White
Features
Washing Capacity
7.5kg
Rated Spinning Capacity
7.5kg
Power Supply
220-230 V
Rated Frequency
60Hz
Rated Power
2000W
Rated Current
10A
Max. Spin Speed
1200RPM/1400RPM
Display Type
LED
Motor
Universal Motor
Energy Rating
Energy Efficiency Class
SA ★★★★
Washing Performance Class
-
Spin-drying Efficiency Class
-
Annual energy consumption (SA)
665Kwh/year
Weighted annual water consumption (SA)
55L/cycle 54L/cycle
Specifications
Net Dimensions (W×D×H)
595 × 565 × 850mm
Net Weight
70Kg
Gross Weight
75Kg
2 PRODUCT SPECIFICATIONS
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Product Specifications
Model Series
C03
Model Name
EU(A3)-FC70-S12/C1903E EU(A3)-FC70-S14/C1903E IR(A3)-FC70-S14S/C1903E
Color
White
Features
Washing Capacity
7kg
Rated Spinning Capacity
7kg
Power Supply
220-240 V
Rated Frequency
50Hz
Rated Power
2050W
Rated Current
10A
Max. Spin Speed
1200RPM/1400RPM/1400RPM
Display Type
LED
Motor
Universal Motor
Energy Rating
Energy Efficiency Class
A+++
Washing Performance Class
A
Spin-drying Efficiency Class
B
Annual energy consumption (AEC)
175Kwh/annum
Weighted annual water consumption (AWC)
10000L/annum
Specifications
Net Dimensions (W×D×H)
595 × 495 × 850mm
Net Weight
61Kg
Gross Weight
65Kg
2 PRODUCT SPECIFICATIONS
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Product Specifications
Model Series
C03
Model Name
MFC70-S1203/C14E-AE(5) AE(5)-FC70-S12/C1903E
Color
White
Features
Washing Capacity
7kg
Rated Spinning Capacity
7kg
Power Supply
220-240 V
Rated Frequency
50Hz
Rated Power
2050W
Rated Current
10A
Max. Spin Speed
1200RPM
Display Type
LED
Motor
Universal Motor
Energy Rating
Energy Efficiency Class
UAE ★★★★★
Washing Performance Class
-
Spin-drying Efficiency Class
-
Annual energy consumption (UAE)
163Kwh/year
Weighted annual water consumption (UAE)
13650L/year
Specifications
Net Dimensions (W×D×H)
595 × 495 × 850mm
Net Weight
61Kg
Gross Weight
65Kg
2 PRODUCT SPECIFICATIONS
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Product Specifications
Model Series
C03
Model Name
MFC60-S1203/C14E-SA(4)
Color
White
Features
Washing Capacity
6kg
Rated Spinning Capacity
6kg
Power Supply
220-230 V
Rated Frequency
60Hz
Rated Power
2000W
Rated Current
10A
Max. Spin Speed
1200RPM
Display Type
LED
Motor
Universal Motor
Energy Rating
Energy Efficiency Class
SA ★★★★
Washing Performance Class
-
Spin-drying Efficiency Class
-
Annual energy consumption (SA)
535Kwh/year
Weighted annual water consumption (SA)
42L/cycle
Specifications
Net Dimensions (W×D×H)
595 × 495 × 850mm
Net Weight
61Kg
Gross Weight
65Kg
2 PRODUCT SPECIFICATIONS
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Product Specifications
Model Series
C03
Model Name
MFC60-ES1001/C1457E MFC60-ES1201/C1457E MFC60-ES1401/C1457E
Color
White
Features
Washing Capacity
6kg
Rated Spinning Capacity
6kg
Power Supply
220-240 V
Rated Frequency
50Hz
Rated Power
2000W
Rated Current
10A
Max. Spin Speed
1000RPM/1200RPM/1400RPM
Display Type
LED
Motor
Universal Motor
Energy Rating
Energy Efficiency Class
A+++
Washing Performance Class
A
Spin-drying Efficiency Class
C/B/B
Annual energy consumption (AEC)
153Kwh/annum
Weighted annual water consumption (AWC)
9240/annum
Specifications
Net Dimensions (W×D×H)
595 × 470 × 850mm
Net Weight
54Kg
Gross Weight
58Kg
2 PRODUCT SPECIFICATIONS
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Product Specifications
Model Series
C03
Model Name
MFC60-S1203/C14E-AE(5)
Color
White
Features
Washing Capacity
6kg
Rated Spinning Capacity
6kg
Power Supply
220-240 V
Rated Frequency
50Hz
Rated Power
2000W
Rated Current
10A
Max. Spin Speed
1200RPM
Display Type
LED
Motor
Universal Motor
Energy Rating
Energy Efficiency Class
UAE ★★★★★
Washing Performance Class
-
Spin-drying Efficiency Class
-
Annual energy consumption (UAE)
140Kwh/year
Weighted annual water consumption (UAE)
13000L/year
Specifications
Net Dimensions (W×D×H)
595 × 470 × 850mm
Net Weight
54Kg
Gross Weight
58Kg
2 PRODUCT SPECIFICATIONS
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Product Specifications
Model Series
C03
Model Name
EU(A31)-FC90-S14D/C1903E
Color
White
Features
Washing Capacity
9kg
Rated Spinning Capacity
9kg
Power Supply
220-240 V
Rated Frequency
50Hz
Rated Power
2000W
Rated Current
10A
Max. Spin Speed
1400RPM
Display Type
LED
Motor
Inverter Motor
Energy Rating
Energy Efficiency Class
A+++
Washing Performance Class
A
Spin-drying Efficiency Class
B
Annual energy consumption (AEC)
196Kwh/annum
Weighted annual water consumption (AWC)
11800L/annum
Specifications
Net Dimensions (W×D×H)
595 × 565 × 850mm
Net Weight
71Kg
Gross Weight
76Kg
2 PRODUCT SPECIFICATIONS
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Product Specifications
Model Series
C03
Model Name
EU(A33)-FC100-U16B/C1903E EU(A33)-FC120-U14B/C1903E
Color
White
Features
Washing Capacity
10kg/12kg
Rated Spinning Capacity
10kg/12kg
Power Supply
220-240 V
Rated Frequency
50Hz
Rated Power
1950W/2000W
Rated Current
10A
Max. Spin Speed
1600RPM/1400RPM
Display Type
LED
Motor
Inverter Motor
Energy Rating
Energy Efficiency Class
A+++
Washing Performance Class
A
Spin-drying Efficiency Class
A/B
Annual energy consumption (AEC)
167Kwh/annum 197Kwh/annum
Weighted annual water consumption (AWC)
13000L/annum 14000L/annum
Specifications
Net Dimensions (W×D×H)
595 × 565 × 850mm(10KG) 595 × 585 × 850mm(12KG)
Net Weight
72Kg/73kg
Gross Weight
76Kg/78kg
2 PRODUCT SPECIFICATIONS
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3 USER MANUAL
NOTE: Please check the user manual about the installation,operation,and spec etc.
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4 WIRING DIAGRAM/PCB LAYOUT
4.1 During the failure diagnosing and changing components, please do it as
following:
1)There is some static harm to the electrical parts from colophony in the
washing machine or humans. So it is better to eliminate the potential static by
grounding the humans or touching the plugs.
2)The rated voltage of the SCR in PCB is 220-240V, so it's possible to be electrical
shock. Please take care while strong and weak electricity is alternative. 3)The
design of PCB is out of failure, so prohibit to change the PCB panel according to
its alarm. Please do it according to the failure diagnose program.
4.2 The circuit program(Universal Motor)
4.3 The circuit program(Inverter Motor)
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4.3 PCB Layout(Universal Motor )
1 Moto 2 Inlet Valve & Drain Pump & Door Lock 3 Moto Tacho 4 Temp Sensor & Water Sensor 5 Noise Filter & Heater 6 Noise Filter & Drain Pump & Door Lock
1
2
3
4
5
6
4.4 PCB Layout(Inverter Motor)
1 Inverter Motor communications 2 Inverter Motor 3 Inlet Valve & Drain Pump & Door Lock 4 Temp Sensor & Water Sensor 5 Noise Filter & Heater 6 Noise Filter & Drain Pump & Door Lock
1
2
3
4
5
6
4 WIRING DIAGRAM/PCB LAYOUT
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5 FACTORY PATTEN DETECTION
20
5.1 Service mode
Before entering into service mode, make sure no water remains in the inner drum, if not, select drain only program to drain them out. Turn on the machine and take turns [K3] [K5] [K3] [K5] buttons in 10s. Press [K1] or [K2] to select test program. Press [K8] to confirm your selection and start the selected test. If you want to go back to test selection interface, press the [K8] to cancel previous selection.
LED
Display
Check Target
Check Method Check Item
t01
Version switchover
1. Press [K8] button
2. Press [K2] to confirm switchover
3. Press [K3] to change version
4. Press [K2] button continuously for 3s to confirm your change
LED displays“0xx”
x means current version
t02
Error code checking
1. Press [K8] button
2. Press [K1] to show the last code and press
[K2] to show the next code
3. Press [K2] and [K3] button at the same
time continuously for 3s, after hearing the beep, all the error codes records deleted, LED displays E00.
LED displays “Err”
t03
Version information checking
1. Press [K8] button Enter into service mode,
LED displays “cod”.
2. Press [K8], LED displays project number.
3. Press [K1] button, LED displays version
number
LED displays version
number
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5.1 Service mode
LED
Display
Check Target
Check Method Check Item
t04
UI Checking Press [K8] button
The whole LED display flashes
t05
Drain-pump checking
Press [K8] button to drain out all the remaining water. If all water drained out, LED displays “EP”,and 6 minutes later ,if there is still water remains in it, LED displays “FP”
LED displays “PPt
t06
Pressure switch checking
1. Press [K8] button to activate inlet valve.
LED displays level frequency once water lever get the main wash level.
LED displays LL
t07
Water temperature sensor and heater checking
Press [K8] button to activate the main inlet valve and get the water lever to heating level then turn on the heater and 5 mins
later turned
off automatically
LED displays the current temperature
t08
Inlet valve checking
1. Press [K8] button, LED displays “uu”and
switch on the main wash inlet valve for 10 min.
2. Press [K1] button, LED displays “u1” and
switch on prewash valve for 5s.
3. Press [K1] button, LED displays “u2” and
switch on the main wash inlet valve for 5s.
4. Press [K1] button to switch on main wash
and prewash valve and get the water lever to setting level, then drain out the water.
LED displays “UU”
5 FACTORY PATTEN DETECTION
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5.1 Service mode
LED
Display
Check Target
Check Method Check Item
t09
Rotating checking
Press [K8] button, inner drum rotates in
45r/m clockwise for 15s and stop for 10s then
rotates counterclockwise for 15s, over and over
again.
LED displays “tUB”
t10
Spin speed checking
Press [K8] button , the number on the display goes up in the same pace with the real speed and when it reach 400rpm, you need to press [K1] button to get the machine to reach its target speed
LED displays “spn
5 FACTORY PATTEN DETECTION
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- Turn on the machine , to take turns 【K3】【K5】【K3】【K5】,the door locked, enter the test mode, display the T01, press the 【K1】or 【K2】 to show “T15”.
- Press [K8] button, put into the function test mode, display TST, then press again, display version number and project number;
- Press 【K1】or 3 seconds later again, display the temperature of NTC;
- Press 【K1】or 3 seconds later again, display water level frequency;
- Press 【K1】or 3 seconds later again, display “U2”,main wash valve is open;
- Press 【K1】or 3 seconds later again, display “U1”,main wash valve is close ,pre­wash valve is open;
- Press 【K1】or 3 seconds later again, display “PuP”, pre-wash valve is close, drain pump is open;
- Press 【K1】or 3 seconds later again, display “HEA”, drain pump is close , HTC is open;
- Press 【K1】or 3 seconds later again, the heater is close ,the motor rotates forward 3 seconds, stop 2 seconds, display the motor speed, accelerate to 1000 rpm;
- Press [K8], display the “T15”, back to the function test mode. Exit need to close the power.
5.3 Marketing-show (no-water testing)
The sales display mode can not be used in this PCB.
5.2 Self-check
5 FACTORY PATTEN DETECTION
Page 24
6. MALFUNCTION CODES AND EXPLANATIONS
24
Malfunction
code
Reason Possible cause Solution
E10
In 3 minutes, the water level doesn’t change with valves open
The water level doesn’t changed in 3 minutes during filling the water.
If the washer fills very slowly, the water pressure from the house might be too low. If the water inlet valve isn't leaking and there are no other symptoms this problem does not need to be corrected.
Water inlet hose
Make sure that water faucet is turned on and that the screens on the hoses are not restricted.
Water inlet valve (The voltage on the water inlet valve is normal)
If the water pressure is good, try cleaning the screens inside the water inlet valve hose connection ports. If those are clean replace the water inlet valve.
Water level sensor or control switch (No voltage on the water inlet valve)
A water lever control switch controls how much water enters the washing machine by PCB. If the water level control switch is defective, or more commonly, if the small air pipe attached to the air bell restricted, The switch will not be able to close the electrical contacts to the washer fill valve. CHECK THE AIR PIPE CHECK THE WATER LEVERL SENSOR CHECK THE PCB and the inner wire between PCB and the sensor
E12
The water level in drum exceed a certain level for alarm
Restart
Sometimes just restart the unit can solve the problem.
Water inlet valve (The voltage on the water inlet valve is normal)
If the washer is overflowing, the water inlet valve has failed. Replace it.
Water level sensor or control switch (No voltage on the water inlet valve)
A water lever control switch controls how much water enters the washing machine by PCB. If the water level control switch is defective, or more commonly, if the small air pipe attached to the air bell restricted, The switch will not be able to close the electrical contacts to the washer fill valve. CHECK THE AIR PIPE CHECK THE WATER LEVERL SENSOR CHECK THE PCB and the inner wire between PCB and the sensor
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E21
In 3 minutes, the water level doesn’t change with pump started
Drain hose
If the washer won't drain water check the drain hose. Be sure the hose did not get kinked behind the washer. Also, remove the hose from the pump and check it for obstructions.
pump
If the washer won't drain water the drain pump might be defective. It's also common for a small sock or other article of clothing to get caught in the drain pump or in the drain hose. Check both for an obstruction before replacing the pump.
PCB Check the PCB
E30
Door can’t be unlocked with over 3 time’s fail.
Door lock
Check the door hook and the door lock to get correct location.
PCB
If the washer door won't unlock the problem might be the main The PCB. This is not common. Check the inner wire between the PCB and the door lock.
E33
The PCB can not detect the signal of the water level sensor.
Water level sensor
Check the water level sensor Check the PCB the inner wire between PCB and the sensor
E34
Temperature sensor fail
The temperature sensor(NTC) get broken
Check the NTC
E60
The motor don’t drive
The motor don’t drive for 5 times
1.Check the PCB and the motor
2.Check the motor communicate wire
6. MALFUNCTION CODES AND EXPLANATIONS
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26
E61
The speed don’t transmit signal
The PCB can’t get speed transmit signal when the motor drive
1.Check the speed transmit line of the motor to prevent fall of
2.Check the PCB and the motor
3.Check the motor communicate wire
E62
The speed don’t transmit signal abnormality
Triac get broken
1.Check the speed transmit line of the motor to prevent fall of
2.Check the PCB and the motor
3.Check the motor communicate wire
6. MALFUNCTION CODES AND EXPLANATIONS
Page 27
7 TROUBLE SHOOTING
27
Fault tree
1. Maintenance non-heating malfunction
Change the PCB
Whether the
connection is
correct
Reliable connection
Whether NTC is
short or open
circuit
Change NTC
Non-heating
Change the heater
Whether the
heater is well
Y
Y
N
Y
N
N
Y
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2. Door non-locked & its maintenance
Whether the inner
wire between the
PCB and the door
lock is correct
Connect the PCB and
door lock correctly
Whether the door
is closed correctly
Close the door
correctly
Door non-locked
Check the door
lock is well,or
not
N
Y
Y
N
Change the door lock
N
Y
Change the PCB
Y
7 TROUBLE SHOOTING
Page 29
3. No water inlet or water inlet overtime No water inlet or
water inlet
overtime
Y
Whether the water
pressure is between
0.05MPa~1MPa
Wait the water
pressure meet the
standard
Whether the tap is open
Open the tap
Whether the Drain
Hose is hung up
beyond the height
of 100cm
N
N
Hang up the drain
hose
N
Y
Whether the inlet
filter net is blocked
Clean it with brush
Whether the inner
wire connection is
correct
Y
Y
Reliable the
connection
N
whether the inlet
valve is well
N
Change the inlet valve
N
Y
29
Change the PCB
Y
Y
7 TROUBLE SHOOTING
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30
4. Over heating
circuit open
circuit
Change the NTC
Over heating
N
Y
Y
Whether NTC is well
Change the PCB
7 TROUBLE SHOOTING
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5. Maintenance of non-drain or drain exceed the setting time
Whether the
pump is blocked
Non-drain or
overtime drain
Change the PCB
Clean the filter
N
Y
Y
Change the
drain pump
N
Whether the pump is well
N
Whether the Drain
Hose is hung up
beyond the height
of 100cm
Hang up the drain
hose
N
Y
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6. Water inlet overflow malfunction maintenance
whether the inlet
valve is well
Change the PCB
Whether the
pressure switch is
well
Change pressure
switch
Water inlet overflow
Change the inlet valve
Y
Y
Y
N
N
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Whether the inner
wire connection is
correct
Change the PCB
Whether the belt is
installed correctly
Drum non-rotating
Installed the belt
correctly
The drum is blocked
Reliable the connection
N
Shut down the power,
open the door and
Rotate the drum .
check the drum rotate
flexibly or not.
N
N
Y
Y
Y
Y
7. Drum non-rotating malfunction maintenance
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8. Maintenance water inflow and drain off water at the same time
Whether the
washer is
disposing the
foam in the drum
Change the PCB
Normal phenomenon
Hang the hose well
Water inflow and drain
off water at the same
time
Whether the drain
hose is hung up
too low
N
N
Y
Y
Y
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Description Solution
The washing machine does not work
Close the washing machine's door.
Water leakage Correctly connect the inlet water pipe.
The speed of the clothes is abnormal
Reload and distribute the laundry evenly in the drum.
There is the peculiar smell in the washing machine
Run a Self clean(Drum clean) cycle without any clothes.
No water is visible in the drum
No fault-water is under the visible area.
There is the remaining water in the softener's box
No fault- the effect of the softener will not be affected.
The remaining detergent is left on the clothes
The water-fast component of the non-phosphorus.
detergent will be left on the clothes to form the line scale.
Please select 【rinse】 or【 spin 】programme or brush away the fleck with the brush when the clothes is dried.
The washing machine does not fill
Open the water tap. Check the selection of the procedure. Check the water. Pressure to see if the water pressure is insufficient. Put through the feed-water. Close the washing machine's door. To check it the inlet water pipe is bent or blocked.
The washing machine fills and empties at the same time.
Make sure the end of the drainage pipe to be higher. Check if the drainage pipe and sewage have been sealed, if they have been, there will be the poor ventilation to cause the sip hon age effect.
No drainage of the washing machine
Check if the drainage pump is blocked. Check if the drainage pipe is bent or blocked. Check the height of the drainage nozzle, make sure it is0.6-1 meter from the bottom of the washing machine.
Malfunction and solution
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Vibration of the washing machine
Level the washing machine. Level the washing machine. Fasten the footing. To check if the internal packing for the transportation have all been removed.
The bubble spills from the detergent
Check if the detergent is excessive, if it is the specialized detergent for the cylinder washing machine. Dip one scoop of the softener mixed with 1/2 liter of water to the detergent box II. Reduce the usage amount of the detergent in the next time's wash.
The machine stops when the procedure has not been finished
Power failure or water cut.
The drainage pump has noise during the operation when the water has just been drained
The inner barrel water of the washing machine has been drained but there is still a small amount of water in the drainage pump and pipe. The drainage pump continuously operates and takes in the air, and at this time there is the noise, which is normal situation.
To stop for some time during the wash procedure
The washing machine adds water automatically. Because there is too much bubble in the tube, the washing machine is cleaning the bubble.
If you cannot solve the above abnormal situations, would you please:
1. To turn the procedure knob to 【OFF】, pull out the attachment plug;
2. To close the water tap, and contact the nearest service center.
7 TROUBLE SHOOTING
Page 37
Before repairing, use multimeter to judge circuit stand of fail (Universal Motor)
8 CHECK POINT OF CIRCUIT
37
No Parts Picture Test Description
Parameter Remarks
1
Water Level Switch
1.Measuring two straight line terminals
2.Measuring two vertical terminals
Break over after blow­PASS
2
Door lock
Electrify the resistance
2 seconds after the power supply can automatically locked 1-2 mins after the power off can automatically locked­PASS
3
Water valve
measuring resistance
Resistance value range 3-6KΩ-PASS
4 Pump
Measure the resistance of the toroids
Resistance value range 150-250Ω-PASS
5 Heater
measuring resistance
Resistance value range 20-35Ω-PASS
6 NTC
measuring resistance
Resistance value range
4.8kΩ±8%@25℃0­PASS
6 Motor
Measure the resistance of the toroids
Resistance value range PIN5~PIN10
1.3±10%Ω-PASS
Page 38
Before repairing, use multimeter to judge circuit stand of fail (Inverter Motor-9KG)
38
No Parts Picture Test Description
Parameter Remarks
1
Water Level Switch
1.Measuring two straight line terminals
2.Measuring two vertical terminals
Break over after blow­PASS
2
Door lock
Electrify the resistance
2 seconds after the power supply can automatically locked 1-2 mins after the power off can automatically locked­PASS
3
Water valve
measuring resistance
Resistance value range 3-6KΩ-PASS
4 Pump
Measure the resistance of the toroids
Resistance value range 150-250Ω-PASS
5 Heater
measuring resistance
Resistance value range 20-35Ω-PASS
6 NTC
measuring resistance
Resistance value range
4.8kΩ±8%@25℃0­PASS
6 Motor
Measure the resistance of the toroids
Resistance value range PIN5~PIN10
1.3±10%Ω-PASS
8 CHECK POINT OF CIRCUIT
Page 39
Before repairing, use multimeter to judge circuit stand of fail (Inverter Motor-10/12KG)
39
No Parts Picture Test Description
Parameter Remarks
1
Water Level Switch
1.Measuring two straight line terminals
2.Measuring two vertical terminals
Break over after blow-
PASS
2
Door lock
Electrify the resistance
2 seconds after the power supply can automatically locked 1-2 mins after the power off can automatically locked-
PASS
3
Water valve
measuring resistance
Resistance value range 3-6KΩ-PASS
4 Pump
Measure the resistance of the toroids
Resistance value range 150-250Ω-PASS
5 Heater
measuring resistance
Resistance value range 20-35Ω-PASS
6 NTC
measuring resistance
Resistance value range
4.8kΩ±8%@25℃0-
PASS
6 Motor
Measure the resistance of the toroids
Resistance value range PIN5~PIN10
1.3±10%Ω-PASS
8 CHECK POINT OF CIRCUIT
Page 40
UNPACKING WAYS OF MAIN PARTS
1. Undo the back cover
2. Undo top cover
3. Undo the control panel and PCB
4. Undo the door assembly
5. Undo the front plate
6. Undo the detergent box
7. Undo the inlet valve
8. Undo the pressure switch
9. Undo the drain pump
10. Undo the pulley and motor
11. Undo the absorber pin from the cabinet
12.Undo the drum tub assembly
13. Undo the absorber pin from the drum
14.Undo the heater and NTC
9 UNPACKING WAYS OF MAIN PARTS
40
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Operation Picture
1. Undo the back cover
Undo four screws fit between back plate and cabinet, and then pull out.
2. Undo the top cover
I.Undo 2 screws fit back Cabinet. II.Push back the top cover 15mm until it leaves away from the control panel, and then take it down.
3. Undo the control panel and PCB
I.Departing the top cover II.Draw out the detergent drawer. III.Loosen two screws fit on the control panel . IV.Loosen two screws fit on the control panel. V.Take out the control Panel inclined from the panel . VI. Extract the cycle select knob VII.Pull out the wire and press the buckle to take out the PCB.
9 UNPACKING WAYS OF MAIN PARTS
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4.Undo the door assembly
Undo the door
I.Open the door of
washing machine. II.Take the outer gasket III.Remove two screws on
the door and take down
the door .
Undo the door gasket
I.Remove the outer gasket clamp between the door seal and the front plate. Loosen the inner gasket clamp between the door seal and the front of the outer tub.
Undo the door lock
I.Remove two screws on the door lock, and take down the door lock. II.Take out the door lock and draw out the plug.
5. Undo the front plate
I.Remove the lower cover. II.Undo five screws in front plate III.Put the front plate up to the clasp of the front plate away from the loading holder, and then take off the front plate.
9 UNPACKING WAYS OF MAIN PARTS
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6. Undo the detergent box
I.Release the hose clamp
and pull out the inlet hose. II.Release the hose clamp and pull out the detergent box hose, and then take out the detergent box. 1.
7. Undo the inlet valve
I.Remove the top cover II.Undo 2 screws between cabinet and inlet valve. III.Release the clamp fixing the inlet valve and the inlet hose, and then pull out the inlet hose.
8. Undo the pressure switch
I. Pull out the plugs on the pressure switch. II.Undo a screws between cabinet and pressure switch III.Take out the pressure switch.
9 UNPACKING WAYS OF MAIN PARTS
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9. Undo the drain pump
I.Pull out the terminal behind the drain pump. II.Nip out clamp between drain hose and the drain pump, and then pull out the drain hose. III.Loosen the screws fitted on the drain pump, and then pull out the drain pump.
10.Undo the pulley and motor
Undo the pulley
Rotate the pulley and at
the same time pull out the belt.
Undo the motor
I.Let the machine lie down on the back and then pull out the motor wire and grounding wire. II.Use spanner to remove the motor screw, and lift up the motor with the other hand in case of falling to the drain pump
9 UNPACKING WAYS OF MAIN PARTS
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11. Undo the absorber pin
from the cabinet
Use pliers to pinch the absorber pin’s protuberance, and knock the absorber pin out from back lightly; in the same way, remove the other one
12.Undo the drum tub assembly
Undo the upper and façade
counterweight I.Remove 3 screws fit on the upper counterweight and then pull out it. II.Remove 6 screws pull
out the facade counterweight.
Undo the panel support
Remove two screws fixing the panel support, and then remove it.
9 UNPACKING WAYS OF MAIN PARTS
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Undo the drum tub
Remove the screws fixing the pulley, and th V.Remove the screws fixing the front and rear tub, and then remove the tub. VI.Remove the inner drum kit.
13. Undo the absorber from the drum
I.Lift out the outer tub kit.
II.Undo the absorber pin
between absorber and rear tub, remove the absorber.
14.Undo the heater and NTC
I.Pull out the heater plug. II.Pull out the NTC .
9 UNPACKING WAYS OF MAIN PARTS
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47
10 SERVICE TOOLS
Page 48
The end!
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