Middleby Marshall Oven PS536 Parts List

PS536 Parts Gas & Electric Domestic & Std. Export
Rev. D  V1  4/01
PS536 Gas and Electric Ovens
PARTS MANUAL
for domestic and standard export ovens
© 2001 Middleby Marshall, Inc.
is a registered trademark of Middleby Marshall, Inc. All rights reserved.
Middleby Cooking Systems Group  1400 Toastmaster Drive  Elgin, IL 60120  (847)741-3300  FAX (847)741-4406
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PS536
USA & Std. Export
TABLE OF CONTENTS
Section Page
I. KEY SPARE PARTS KIT ............................................................................................................................... 3
II. INSTALLATION KIT ........................................................................................................................................ 4
III. TOP PANEL, BASE PAD, LEGS, AND STACKING COMPONENTS ............................................................. 6
IV. PANELS, END PLUGS, AND WINDOW ........................................................................................................ 8
V. CONTROL COMPARTMENT FOR ELECTRIC OVENS ................................................................................ 10
VI. CONTROL COMPARTMENT FOR GAS OVENS ......................................................................................... 12
VII. BLOWER ASSEMBLY................................................................................................................................. 14
VIII. GAS TRAIN ASSEMBLY ............................................................................................................................. 16
IX. STANDARD SINGLE-BELT CONVEYORS, TYPE 1 AND TYPE 2 (STD)..................................................... 18
Type 1: Produced through 3/01. 60" (1524mm) long, non-folding after assembly, center tension adjustment Type 2: Produced 4/01-current. 60" (1524mm) long, folding, center tension adjustment
X. STANDARD SPLIT-BELT CONVEYORS, TYPE 1 AND TYPE 2 (STD) ........................................................ 20
Type 1: Produced through 3/01. 60" (1524mm) long, non-folding after assembly, center tension adjustment Type 2: Produced 4/01-current. 60" (1524mm) long, folding, center tension adjustment
XI. CUSTOMER-SPECIFIC SINGLE BELT CONVEYOR, TYPE 3 (OGN) .......................................................... 22
Type 3: Produced 3/01-current. 60" (1524mm) long, folding, center tension adjustment, external bearings
XII. CUSTOMER-SPECIFIC SINGLE BELT CONVEYOR, TYPE 4 (SCH) .......................................................... 24
Type 4: Produced 4/01-current. 60" (1524mm) long, folding, endplate thumbscrew tension adjustment
XIII. CUSTOMER-SPECIFIC SINGLE BELT CONVEYOR, TYPE 5 (MCD) .......................................................... 26
Type 5: Produced 4/01-current. 76" (1930mm) long, non-folding after assembly, endplate thumbscrew tension adjustment
USA & Std. Export
PS536
NOTE: Throughout this Parts Manual, the following abbreviations are used:
A/R = Quantity As Required N/A = Does Not Apply
WARNING
FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property dam­age, injury or death. Read the installation, operating and maintenance instructions thoroughly
before installing or servicing this equipment.
WARNING
DISCONNECT THE OVEN FROM ITS ELECTRICAL POWER SUPPLY BEFORE SERVICING.
NOTICE
Using any parts other than genuine Middleby Marshall factory manufactured parts relieves the manufacturer
of all warranty and liability.
NOTICE
Middleby Marshall (Manufacturer) reserves the right to change specifications at any time.
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I. KEY SPARE PARTS KIT
ITEM QTY. P/N DESCRIPTION
1 1 44783 DIGITAL TEMPERATURE CONTROLLER, ELECTRIC OVENS 1b 1 44823 DIGITAL TEMPERATURE CONTROLLER, GAS OVENS THROUGH 2/01 1c 1 36939 DIGITAL TEMPERATURE CONTROLLER, GAS OVENS 3/01-CURRENT
2 1 44695 CONVEYOR DRIVE MOTOR W/PICKUP ASSY.
3 2 30153 DRIVE MOTOR BRUSHES
4 1 37337 KIT, CONVEYOR SPEED CONTROLLER
5 1 33985 KIT, THERMOCOUPLE
6 1 44687 MOTOR, BLOWER
7 1 44685 BELT, BLOWER
8 1 33983 HIGH LIMIT CONTROL MODULE, 230V
9 1 97525 AXIAL COOLING FAN, 230V 10 1 39530 AIR SWITCH, 230V
ELECTRIC OVENS ONLY:
11 1 44585 RELAY AND HEAT SINK ASSEMBLY 12 3 44701 FUSE, 60A
13a 1 43094 HEATING ELEMENT, 208V 8 kW 13b 1 44800 HEATING ELEMENT, 230V 8 kW
GAS OVENS ONLY:
14 1 44802 PILOT ASSEMBLY 15 1 41647 MODULATING GAS VALVE, 1/2" 16 1 31651 AMPLIFIER BOARD 17 1 44801 COMBINATION GAS CONTROL VALVE
PS536
USA & Std. Export
3
USA & Std. Export
PS536
4
II. INSTALLATION KIT
QTY. QTY. QTY.
ITEM SINGLE OVEN DOUBLE OVEN TRIPLE OVEN PART NO. DESCRIPTION
1 1 2 3 42882 TOP PANEL
2 2 2 2 220352 SCREW, PAN HEAD #10 X 1" (TOP PANEL - FRONT)
3 2 2 2 3A80A8801 SCREW, PAN HEAD #10 X 2" (TOP PANEL - REAR)
4 -- 1 2 44837 STACKING PANEL
5 -- 1 2 44918 INSULATION, STACKING PANEL, PRE-CUT
6 -- 4 8 4111A8815 SCREW, HEX HEAD #10-32 X 1/2" (STACKING PANELS)
7 1 1 1 42893 BASE PAD
8a 4 4 -- 42890 17-1/2" (445mm) LEG EXTENSION (STD), FOR SINGLE AND DOUBLE OVENS
8b -- -- 4 44799 6" (152mm) LEG EXTENSION (STD), FOR TRIPLE OVENS
8c 4 4 -- 45329 23-1/2" (597mm) LEG EXTENSION (CUSTOMER-SPECIFIC), FOR SINGLE AND
5
8d 4 4 -- 45360 20-1/2" (521mm) LEG EXTENSION (CUSTOMER-SPECIFIC), FOR SINGLE AND
9 2 2 2 22290-0009 CASTER, WITH FLAT PLATE AND BRAKE
DOUBLE OVENS WITH TYPE 3 (SCH) CONVEYOR
DOUBLE OVENS WITH TYPE 4 (OGN) CONVEYOR
10 2 2 2 22290-0010 CASTER, WITH FLAT PLATE (NO BRAKE)
11 1 1 1 21392-0004 EYEBOLT, 3/4"
12 31 31 31 220373 HEX BOLT, 3/8"-16 X 1"
13 32 32 32 21416-0001 FLAT WASHER, 3/8"
14 32 32 32 21422-0001 LOCKWASHER, 3/8"
15 1 1 1 22450-0228 RESTRAINT CABLE ASSEMBLY
1611144727OWNER'S OPERATING AND INSTALLATION MANUAL, PS536 GAS AND ELEC-
TRIC OVENS
17 1 1 1 1002040 MIDDLEBY MARSHALL AUTHORIZED SERVICE AGENCY LISTING
GAS OVENS ONLY:
18 1 2 3 22361-0001 GAS HOSE
PS536
USA & Std. Export
MCSG 12/99
6
USA & Std. Export
PS536
III. TOP PANEL, BASE PAD, LEGS, AND STACKING COMPONENTS
ITEM QTY. P/N DESCRIPTION
1 1 42882 TOP PANEL
2 2 220352 SCREW, PAN HEAD #10 X 1"
3 2 3A80A8801 SCREW, PAN HEAD #10 X 2"
4 1 42882 TOP PANEL
5 1 44837 STACKING PANEL
6 A/R -- INSULATION, 1-1/2" THICK
7 1 42893 BASE PAD
8a 4 42890 17-1/2" (445mm) LEG EXTENSION (STD), FOR
SINGLE AND DOUBLE OVENS
8b 4 44799 6" (152mm) (STD) LEG EXTENSION, FOR
TRIPLE OVENS
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8c 4 45329 23-1/2" (597mm) LEG EXTENSION (CUS-
TOMER-SPECIFIC), FOR SINGLE AND DOUBLE OVENS WITH TYPE 3 (SCH) CON­VEYOR
8d 4 45360 20-1/2" (521mm) LEG EXTENSION (CUS-
TOMER-SPECIFIC), FOR SINGLE AND DOUBLE OVENS WITH TYPE 4 (OGN) CON­VEYOR
9a 2 22290-0009 CASTER, WITH MOUNTING PLATE AND BRAKE
9b 2 22290-0010 CASTER, WITH MOUNTING PLATE (NO BRAKE)
10 1 21392-0004 EYE BOLT, 3/4"
11 31 220373 HEX BOLT, 3/8"-16 X 1"
12 32 21416-0001 FLAT WASHER, 3/8"
13 32 21422-0001 LOCKWASHER, 3/8"
PS536
USA & Std. Export
MCSG 12/99
8
USA & Std. Export
PS536
IV. PANELS, END PLUGS, AND WINDOW
ITEM QTY. P/N DESCRIPTION
1 1 43255 ASSEMBLY, FRONT PANEL WITHOUT WIN-
DOW (INC. ITEM 2)
2 1 22500-0021 NAMEPLATE, "MIDDLEBY MARSHALL"
3 1 44803 ASSEMBLY, FRONT PANEL WITH WINDOW
(INC. ITEMS 4-10)
4 1 49400-0120 ASSEMBLY, WINDOW AND LATCH (INC.
ITEMS 5-10)
5 1 37900-0103 WINDOW MOUNTING FRAME
6 1 30286 WINDOW FRAME TOP
7 1 22140-0017 GLASS, PRE-CUT
8 1 30287 WINDOW FRAME
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9 1 33300-0273 HINGE TUBE
10 2 34121-0003 THUMBSCREW, PIVOT
11 1 42400-0087 ASSEMBLY, LATCH
12 1 42779 REAR PANEL
13 1 See pp. 18-27 CHAIN COVER
14 4 43252 END PLUG
15 2 42771 EYEBROW
16 8 36452 WING NUT, PLASTIC
17 8 45449 BRACKET, END PLUG MOUNTING
PS536
USA & Std. Export
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