Middleby Marshall Oven PS314SBI Installation Manual

PS314SBI Gas and Electric (AGA/UL) ENGLISH/French/Spanish
P/N 42447
Rev. B  V1  2/00
page 1page 21página 41
ENGLISHFRANÇAISESPAÑOL
Model PS314SBI Gas and Electric Ovens
Models:
PS314SBI
Combinations:
Single Lower Oven
OWNER'S OPERATING
& INSTALLATION
MANUAL
© 2000 Middleby Marshall, Inc.
Middleby Cooking Systems Group  1400 Toastmaster Drive  Elgin, IL 60120  (847)741-3300  FAX (847)741-4406
1
NOTICE:
This Owner's Operating and Installation Manual should be given to the user. The operator of the oven should be familiar with the functions and operation of the oven.
This manual must be kept in a prominent, easily reachable location near the oven.
ENGLISH
Gas ovens are designed for use with EITHER natural gas OR liquid propane gas, as specified on the serial plate. Where permitted by local and national codes, the oven can be converted from natural gas to propane operation, or from propane to natural gas operation. This conversion requires the installation of the appropriate Middleby Marshall Gas Conversion Kit by an Authorized Service Agent.
It is suggested to obtain a service contract with a Middleby Marshall Authorized Service Agent.
WARNING
POST, IN A PROMINENT LOCATION, THE EMERGENCY TELEPHONE NUMBER OF YOUR LOCAL GAS
SUPPLIER AND INSTRUCTIONS TO BE FOLLOWED IN THE EVENT YOU SMELL GAS.
Instructions to be followed in the event the user smells gas shall be obtained by consulting the local gas
supplier. If the smell of gas is detected, immediately call the emergency phone number of your local Gas
Company. They will have personnel and provisions available to correct the problem.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of
this or any other appliance.
WARNING:
Improper installation, adjustment, alteration, service or maintenance
can cause property damage, injury or death. Read the installation,
operating and maintenance instructions thoroughly before installing
or servicing this equipment.
IMPORTANT
An electrical wiring diagram for the oven is located inside the machinery
compartment.
IMPORTANT
It is the customer's responsibility to report any concealed or non-concealed damage
to the freight company. Retain all shipping materials until it is certain that the
equipment has not suffered concealed shipping damage.
NOTICE: CONTACT YOUR MIDDLEBY MARSHALL AUTHORIZED SERVICE AGENT TO PERFORM MAINTENANCE AND REPAIRS. AN AUTHORIZED SERVICE AGENCY DIRECTORY IS SUPPLIED WITH YOUR OVEN.
NOTICE: Using any parts other than genuine Middleby Marshall factory manufactured parts relieves the manufacturer of all warranty and liability.
NOTICE: Middleby Marshall (Manufacturer) reserves the right to change specifications at any time.
NOTICE: The equipment warranty is not valid unless the oven is installed, started and demonstrated under the supervision
of a factory certified installer.
Retain This Manual For Future Reference
Middleby Cooking Systems Group  1400 Toastmaster Drive  Elgin, IL 60120  USA  (847)741-3300  FAX (847)741-4406
24-Hour Service Hotline: 1-(800)-238-8444
www.middleby.com
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TABLE OF CONTENTS
page page
SECTION 1 - DESCRIPTION .................................................... 4
IV. THERMOCOUPLE INSTALLATION .......................... 8
I. OVEN USES ............................................................. 4
II. OVEN COMPONENTS ............................................. 4
A. Conveyor Drive Motor ........................................ 4
B. End Trays .......................................................... 4
C. Conveyor ........................................................... 4
D. End Plugs ......................................................... 4
E. Cool Rear Panels ............................................. 4
F. Cool Front Panel ............................................... 4
G. Machinery Compartment Access Panel ........... 4
H. Control Compartment Access Panel ............... 4
I. Control Panel .................................................... 4
J. Serial Plate ........................................................ 4
K. Crumb Pans ..................................................... 4
L. Gas Burner ........................................................ 4
M. Blowers ............................................................. 4
N. Air Fingers ......................................................... 4
III. OVEN SPECIFICATIONS ......................................... 4
V. CONVEYOR INSTALLATION .................................... 8
VI. FINAL ASSEMBLY ................................................... 1 0
VII. ELECTRICAL SUPPLY ........................................... 11
A. Electric Ovens ..................................................11
B. Gas Ovens .......................................................11
C. Ovens with External Transformers .................. 11
D. Connection.......................................................11
VIII. GAS SUPPLY .......................................................... 12
A. Connection ....................................................... 1 2
B. Gas Conversion ............................................... 12
SECTION 3 - OPERATION ...................................................... 1 3
I. LOCATION AND DESCRIPTION OF CONTROLS .. 13
A. BLOWER ( ) Switch ...................................... 13
B. HEAT ( ) Switch ............................................ 13
C. CONVEYOR ( ) Switch ............................... 13
D. Conveyor Speed Controller ............................. 13
ENGLISH
A. Dimensions ...................................................... 4
B. General Specifications ..................................... 4
C. Gas Orifice and Pressure Specifications ......... 4
D. Electrical Specifications - Gas Ovens .............. 4
E. Electrical Specifications - Electric Ovens ......... 5
SECTION 2 - INSTALLATION .................................................. 5
I. INSTALLATION KIT .................................................. 6
A. Components ..................................................... 6
B. Additional Components - Gas Ovens .............. 6
II. VENTILATION SYSTEM ............................................ 6
A. Requirements ................................................... 6
B. Recommendations ........................................... 6
C. Other Ventilation Concerns .............................. 7
III. ASSEMBLY ............................................................... 7
A. Legs/Casters Installation ................................. 7
B. Restraint Cable Installation .............................. 7
E. Digital Temperature Controller ........................ 13
F. Machinery Cpt. Access Panel Safety Switch .... 13
II. NORMAL OPERATION, STEP-BY-STEP ................. 1 4
A. Daily Startup Procedures ................................. 14
B. Daily Shutdown Procedures ............................ 14
III. QUICK REFERENCE: DIGITAL TEMP CONTROL . 15
IV. QUICK REFERENCE: TROUBLESHOOTING ........ 16
SECTION 4 - MAINTENANCE .. ............................................... 17
I. MAINTENANCE - DAILY .......................................... 1 8
II. MAINTENANCE - MONTHLY ................................... 1 8
III. MAINTENANCE - EVERY 3 MONTHS ..................... 1 9
IV. MAINTENANCE - EVERY 6 MONTHS ..................... 19
V. MAINTENANCE - EVERY 12 MONTHS ................... 19
V. KEY SPARE PARTS KIT .......................................... 2 0
A. Components .................................................... 2 0
B. Additional Components - Gas Ovens ............. 20
3
SECTION 1 - DESCRIPTION
I. OVEN USES
The PS314SBI oven is optimized to melt cheese for use on
ENGLISH
sandwiches and other food products.
II. OVEN COMPONENTS - see Figure 1-1.
A. Conveyor Drive Motor: Moves the conveyor. B. End Trays: Catch the food product as it exits the conveyor.
End trays are available in single and double versions for the PS314SBI oven.
C. Conveyor: Moves the food product through the oven. D. End Plugs: Allow access to the oven's interior.
E,F.
Cool Front and Rear Panels: Reduce direct user contact
with the body of the oven.
G. Machinery Compartment Access Panel: Allows access
to the oven's interior components. No user-servicable parts are located in the machinery compartment.
H. Control Compartment Access Panel: Allows access to
the control components. No user-servicable parts are located in the control compartment.
I. Control Panel: Location of the operating controls for the
oven. Refer to Section 3, Operation, for details.
J. Serial Plate: Provides specifications for the oven that affect
installation and operation. Refer to Section 2, Installation.
Not Shown:
K. Crumb Pans: Catch crumbs and other material that drop
through the conveyor belt. One crumb pan is located underneath each end of the conveyor.
L. Gas Burner: Gas ovens only. Heats air, which is then
projected to the air fingers by the blowers.
M. Blowers: Project hot air to the air fingers. N. Air Fingers: Project streams of hot air onto the food product.
Fig. 1-1 - PS314SBI Oven Components
D
E
F
C
B
A
H,I
III. OVEN SPECIFICATIONS
A. Dimensions
Overall Height - inc. top and 9"/229mm legs 54" (1372mm)
Overall Depth - inc. front and rear shrouds
with single exit tray 38-1/2" (978mm)
with double exit trays 39-3/4" (1010mm)
Overall Length - inc. exit tray(s) 83-1/4" (2115mm)
Conveyor Width 24" (610mm)
Recommended Minimum Clearances
Rear of oven (inc. rear shrouds) to wall 1" (25mm)
Conveyor extension (right) or end tray(s) (left) to wall
B. General specifications
Weight 1080 lbs. (497kg)
Shipping Weight 1370 lbs. (630kg)
Shipping Carton Vol. 105 ft.3/2.98m
Rated Heat Input
Gas 135,000 BTU (34,020kcal,40kw/hr)
Electric 26kw/hr.
Max. Op. Temp. 550°F/288°C
Air Blowers
Air Jet Velocity (avg.) 2600 ft./min. (1320cm/sec.)
Warmup Time 15 minutes
2 blowers at 1550 ft.3 (43.9m3)/min. at 1700
RPM, 0.88" (2.2cm) water static pressure
0" (0mm)
3
G
J
C. Gas orifice and pressure specifications - for gas-fired
ovens
Main Pilot Bypass Supply (inlet) Manifold
orifice I.D. orifice I.D. orifice I.D. pressure pressure
Natural Gas
0.219 0.028 0.065/#53 drill 6-12" W.C. 3-1/2" W.C.
5.56mm 0.71mm 1.65mm 14.9-29.9mbar 8.7mbar
Propane
0.134" 0.018" 0.034"/#62 drill 11-14" W.C. 10" W.C.
3.40mm 0.46mm 0.86mm 27.4-34.9mbar 24.9mbar
D. Electrical specifications - for gas-fired ovens
Main Blower Control Circuit Current
Voltage Voltage Phase Freq. Draw Poles Wires
208-240V 120V 1 P h 60Hz 10A 3 Pole 4 Wire (2 hot,
208-240V 120V 1 P h 50/60Hz 10A 2 Pole 3 Wire
(export) (transformer) (2 hot, 1 gnd)
200-220V 120V 1 P h 50/60Hz 10A 2 Pole 3 Wire
(export) (transformer) (2 hot, 1 gnd)
1 neut, 1 gnd)
4
SECTION 1 - DESCRIPTION
E. Electrical specifications - for electrically-heated ovens
Main Blower Control Current kW
Voltage Circuit Voltage Phase Freq. Draw Rating Poles Wires
208-240V 120V 3 P h 60 Hz 67.3A at 208V 26.0 kW at 208V 4 Pole 5 Wire (3 hot, 1 neut, 1 gnd)
(with 3 Ph blower motors) 58.4A at 240V 26.0 kW at 240V
208-240V 120V 3 P h 60 Hz 67.3A at 208V 26.0 kW at 208V 4 Pole 5 Wire (3 hot, 1 neut, 1 gnd)
(with 1 Ph blower motors) 58.4A at 240V 26.0 kW at 240V
200-220V (export) 120V (transfomer) 3 P h 50/60 Hz 67.3A at 208V 24.3 kW at 208V 3 Pole 4 Wire (3 hot, 1 gnd)
240V (export) 120V (transformer) 3 Ph 50/60 Hz 58.4A 26.0 kW 3 Pole 4 Wire (3 hot, 1 gnd)
380V (export) 120V (transformer) 3 Ph 50/60 Hz 36.8A 24.3 kW 3 Pole 4 Wire (3 hot, 1 gnd)
400-416V (export) 120V (transfomer) 3 P h 50/60 Hz 33.8A 24.3 kW 3 Pole 4 Wire (3 hot, 1 gnd)
480V 120V (transformer) 3 Ph 60 Hz 29.2A 26.0 kW 3 Pole 4 Wire (3 hot, 1 gnd)
IMPORTANT: Additional electrical information is provided on the oven's serial plate, and on the wiring diagram inside the machinery compartment.
53.5A at 220V 20.4 kW at 220V
SECTION 2 - INSTALLATION
WARNING
Keep the appliance area free and clear of combustibles.
WARNING
Do not obstruct the flow of combustion and ventilation air to and from your oven. There must be no
obstructions around or underneath the oven.
ENGLISH
CAUTION
For additional installation information, refer to the following documents:
PS360 Pre-Installation Procedures Manual (Middleby Marshall P/N 88210-0024)
PS360 Installation Manual (Middleby Marshall P/N 88210-0025)
Or, contact your local Authorized Service Agent.
NOTE
There must be adequate clearance between the oven and combustible construction. Clearance
must also be provided for servicing and for proper operation.
NOTE
An electrical wiring diagram for the oven is located inside the machinery compartment.
NOTE
All aspects of the oven installation, including placement, utility connections, and ventilation requirements, must
conform with any applicable local and national codes. These codes supercede the requirements and guide-
lines provided in this manual.
NOTE
In U.S.A., the oven installation must conform with local codes, or in the absence of local codes, with the
National Fuel Gas Code, ANSI Z223.1. The oven, when installed, must be electrically grounded in accordance
with local codes, or in the absence of local codes, with the National Electrical Code (NEC), or ANSI/NFPA70.
NOTE
In Canada, the oven installation must conform with local codes, or in the absence of local codes, with the
Natural Gas Installation Code, CAN/CGA-B149.1, or the Propane Gas Installation Code, CAN/CGA-B149.2, as
applicable. The oven, when installed, must be electrically grounded in accordance with local codes, or in the
absence of local codes, with the Canadian Electrical Code CSA, C22.2, as applicable.
NOTE
For Australian installation, the oven installation must conform with AGA Code, AG601, and with any require-
ments of the appropriate statutory authority.
5
SECTION 2 - INSTALLATION
I. INSTALLATION KIT
1
ENGLISH
Fig. 2-1 - Installation Kit
14
18
7
15
19
8
2
4
9
10
6
3
5
16 17
A.Installation kit components
Item Description Part Number Qty.
1 Legs, adjustable 22450-0028 4
2 Caster (Rear), Swivel 22290-0010 2
3 Caster (Front), Swivel, with brake 22290-0009 2
4 Screw, hex, 3/8-16 x 1" 220373 16
5 Lockwasher, 3/8" 21422-0001 16
6 Flat washer, 3/8" 21416-0001 16
7 Leg, 9" (229mm) 34684 4
8 Screw, hex, 3/4-10 x 2" 21321-0016 7
9 Lockwasher, 3/4" 21421-0003 8
10 Flat washer, 3/4" 21411-0019 8
11 Shoulder eyebolt, 3/4"-10 x 2" 42440 1
12 Restraint Cable Assembly 22450-0228 1
11
13
20
21
12
Item Description Part Number Qty.
13 Thermocouple 33812-1 1
14 Cable Clamp 27276-0001 1
15 Screw, #10-32 x 3/8" 21256-0008 1
16 Model PS314SBI Owner's Operating 42447 1
and Installation Manual
17 Authorized Service Agency Listing 1002040 1
B. Additional installation kit components for gas ovens
18 Gas hose, flexible 22361-0001 1
19 Flue vent, 14" (356mm) 30773 1
20 Screw, hex, #2PT 10-16 x 3/4" HWH 21292-0001 2
21 Screw, #10-32 x 3/8" 21256-0008 1
II. VENTILATION SYSTEM
IMPORTANT
Where national or local codes require the installation of fire suppression equipment or other supplementary equipment, DO NOT mount the equipment directly to the oven.
MOUNTING SUCH EQUIPMENT ON THE OVEN MAY:  VOID AGENCY CERTIFICATIONS
 RESTRICT SERVICE ACCESS  LEAD TO INCREASED SERVICE EXPENSES FOR THE
OWNER
A. Requirements
CAUTION
 A mechanically driven ventilation system is RE-
QUIRED for gas oven installations.
 A mechanically driven ventilation system is
STRONGLY RECOMMENDED for electric oven installations.
PROPER VENTILATION OF THE OVEN IS THE RE­SPONSIBILITY OF THE OWNER.
B. Recommendations
NOTE THAT THE HOOD DIMENSIONS SHOWN IN FIGURE 2-2 ARE RECOMMENDATIONS ONLY. LO­CAL AND NATIONAL CODES MUST BE FOLLOWED WHEN INSTALLING THE VENTILATION SYSTEM.
18"
458mm
ANY APPLICABLE LOCAL AND NATIONAL CODES SUPER­SEDE THE RECOMMENDATIONS SHOWN IN THIS MANUAL.
The rate of air flow exhausted through the ventilation system may vary depending on the oven configuration and hood design. Consult the hood manufacturer or ventilation engineer for these specifications.
To avoid a negative pressure condition in the kitchen area, return air must be brought back to replenish the air that was exhausted. A negative pressure in the kitchen can cause heat­related problems to the oven components as if there were no
Fig. 2-2 - Ventilation System
2"/51mm minimum
6
18"
458mm
12"
305mm
3"
76mm
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