Middleby Marshall Oven PS200-R68 Installation Manual

SECTION 2

INSTALLATION

SECTION 2

INSTALLATION

NOTE: For U.S. installations the installation must conform with local codes or in absence of local codes, with

ANSI Z223.1-latest edition and electrical code ANSI/NFPA No. 70-latest edition.

NOTE: For Canadian Installations - The installation should be done in accordance with the CAN 1-B149.1 or .2

installation code and/or local code and the Canadian electrical code, Part 1, CGA C22.1 for the electrical features.

I. UNLOADING

Your Middleby Marshall Series PS200-R68 Oven(s) is shipped partially assembled and it will arrive in a carton.

Carton size for all Series 200-R68 Ovens is:

84"(2134mm) Long x 58" (1473mm) Wide x 44" (1118mm) High.

A Pre-installation Procedures Manual (MM P/N 88910-0009) is attached to the exterior wall of the carton. This manual contains detailed instructions on unpacking and moving the oven(s) into your facility. When your common carrier or truck line notifies you of delivery, you must have a forklift at the facility to unload the carton(s).

Instructions for stacking the ovens are contained in a separate manual issued to Middleby Marshall Certified Installers.

If you have a door wider than the carton simply move the carton into your facility and set up an appointment with your Certified Middleby Marshall Installer.

If your door is narrower than the carton, then the oven will have to be uncrated. Follow directions shown in the Pre-Installation Procedures Manual.

Each crate must be examined before signing the Bill of Lading. Report any visible damage caused by the trucker in transit, and check for the proper number of crates. If apparent damage is found, arrangements should be made to file a claim against the carrier. Interstate Commerce Regulations require that the claim must be initiated by the consignee within 10 days from the date it is received.

NOTE

There Must Be Adequate Clearance Between

Oven And Combustible Construction. Clearance Must Also Be Provided For

Servicing And For Operation.

CAUTION: It is required that the oven be placed under a ventila-

tion hood for adequate air supply and ventilation.

CAUTION: A minimum clearance of 0" from non-drive end of

oven to wall, 18" from drive end of oven to wall and 6" from rear wall to air openings at rear of unit must be maintained. For servicing and cleaning a minimum of 18" clearance from all walls and combustible materials is recommended.

CAUTION: Do not obstruct the flow of combustion and ventila-

tion air to and from your oven. Do not obstruct the ventilation holes in the control panel, as these provide the combustion air for the burner.

SECTION 2 INSTALLATION

PS200-R68 OVEN INSTALLATION

REQUIRED KITS AND EQUIPMENT

KITS AND EQUIPMENT

PS200-R68 PS200-R68 PS200-R68 PS200-R68

TYPE OF INSTALLATION

PS200-R68 Single Gas Oven 1 1 PS200-R68 Single Electric Oven 1 1 PS200-R68 Double Gas Oven 2 1 PS200-R68 Double Electric Oven 2 1

PS220-R68 Single Gas Oven 1 1 PS220-R68 Single Electric Oven 1 1 PS220-R68 Double Gas Oven 2 1 PS220-R68 Double Electric Oven 2 1

Gas Oven Electric Oven Single Oven Double Oven

Installation Installation Option Kit P/N Option Kit P/N

Kit P/N Kit P/N 49025-0007 31361

31350 31514

PS220-R68 OVEN INSTALLATION

REQUIRED KITS AND EQUIPMENT

KITS AND EQUIPMENT

PS220-R68 PS220-R68 PS220-R68 PS220-R68

Gas Oven Electric Oven Single Oven Double Oven

Installation Installation Option Kit P/N Option Kit P/N

Kit P/N Kit P/N 30752 31363

31352 31517

PS224-R68 OVEN INSTALLATION

REQUIRED KITS AND EQUIPMENT

KITS AND EQUIPMENT

PS224-R68 PS224-R68 PS224-R68 PS224-R68

Gas Oven Electric Oven Single Oven Double Oven

Installation Installation Option Kit P/N Option Kit P/N

Kit P/N Kit P/N 49025-0016 31362

31351 31516

PS224-R68 Single Gas Oven 1 1 PS224-R68 Single Electric Oven 1 1 PS224-R68 Double Gas Oven 2 1 PS224-R68 Double Electric Oven 2 1

SECTION 2

INSTALLATION

PARTS LIST FOR SERIES PS200-R68 GAS OVEN

INSTALLATION KIT PS200-R68, P/N 31350 PS220-R68, P/N 31352 PS224-R68, P/N 31351

ITEM QTY PS200-R68 PS220-R68 PS224-R68 DESCRIPTION

NO. PART NO. PART NO. PART NO.

1 1 22361-0005 22361-0005 22361-0005 FLEXIBLE GAS HOSE, 72" 2 1 23115-0010 23115-0010 23115-0010 3/4" GAS SHUTOFF VALVE 3 1 31006 30849 30851 CONVEYOR END STOP 4 1 30830 30830 30830 CONVEYOR LEFT REAR STOP 5 1 30796 30796 30796 CONVEYOR RIGHT REAR STOP 6 1 88910-0008 88910-0008 88910-0008 SERIES PS200-R68 OWNER/OPERATOR MANUAL 7 1 1002040 1002040 1002040 SERVICE STATION DIRECTORY 8 1 33900-0032 33900-0081 33900-0035 CONVEYOR WIRE BELT

9 1 42400-0089 49400-0090 49400-0197 MASTER LINK KIT 10 1 23125-0002 23125-0002 23125-0002 ELBOW 90° BLK REDUCER 1/2" X 3/4" 11 1 23153-0005 23153-0005 23153-0005 NIPPLE BLK 3/4 CLOSE 12 1 31315 31315 31315 PIPE, 31", UPPER OVEN 13 1 31238 31238 31238 NIPPLE BLK 1/2" X 4"

PARTS LIST FOR SERIES PS200-R68 ELECTRIC OVEN

ITEM QTY PS200-R68 PS220-R68 PS224-R68 DESCRIPTION

NO. PART NO. PART NO. PART NO.

3 1 31006 30849 30851 CONVEYOR END STOP

4 1 30830 30830 30830 CONVEYOR LEFT REAR STOP

5 1 30796 30796 30796 CONVEYOR RIGHT REAR STOP

6 1 88910-0008 88910-0008 88910-0008 SERIES PS200-R68 OWNER/OPERATOR MANUAL

7 1 1002040 1002040 1002040 SERVICE STATION DIRECTORY

8 1 33900-0032 33900-0081 33900-0035 CONVEYOR WIRE BELT

9 1 42400-0089 49400-0090 49400-0197 MASTER LINK KIT

(Two required for double oven)

INSTALLATION KIT PS200-R68, P/N 31514 PS220-R68, P/N 31517 PS224-R68, P/N 31516

(Two required for double oven)

Owners

Operating

Manu al

Figure 2-1.

Series PS200-R68 Gas & Electric Oven

Installation Kits

SECTION 2 INSTALLATION

ITEM QTY PS200-R68 PS220-R68 PS224-R68 DESCRIPTION

NO. PART NO. PART NO. PART NO.

1 1 35900-0055 37900-0184 35900-0411 BASE PAD 2 4 37900-0102 37900-0102 37900-0102 LEGS 3 2 22290-0009 22290-0009 22290-0009 SWIVEL CASTER W/LOCKING BRAKE 4 2 22290-0010 22290-0010 22290-0010 SWIVEL CASTER 5 32 A11039 A11039 A11039 3/8" LOCKWASHER 6 32 21416-0001 21416-0001 21416-0001 3/8" FLAT WASHER 7 32 220373 220373 220373 3/8 - 16 SCREW HEX HD SS 8 4 21256-0008 21256-0008 21256-0008 SCREWS FOR TOP 10-32 X 3/8" RH

9 32 21296-0005 21296-0005 21296-0005 10-32 X 3/4" SCREW HEX WASHER HD SS 10 1 22450-0228 22450-0228 22450-0228 RESTRAINT CABLE ASSEMBLY 13 1 31319 31319 31319 LABEL, UPPER 14 1 31320 31320 31320 LABEL, LOWER 15 1 32116 32116 32116 WIREWAY ASSEMBLY 16 2 21516-0001 21516-0001 21516-0001 POP RIVETS 17 1 32227 32227 32227 INSTRUCTION, CONTROL BOX INSTALLATION

Not shown 1 32023 31261 30878 OVEN TOP

ITEM QTY PS200-R68 PS220-R68 PS224-R68 DESCRIPTION

NO. PART NO. PART NO. PART NO.

1 1 35900-0055 37900-0184 35900-0411 BASE PAD

2 4 37900-0102 37900-0102 37900-0102 LEGS

3 2 22290-0009 22290-0009 22290-0009 SWIVEL CASTER W/LOCKING BRAKE

4 2 22290-0010 22290-0010 22290-0010 SWIVEL CASTER

5 32 A11039 A11039 A11039 3/8" LOCKWASHER

6 32 21416-0001 21416-0001 21416-0001 3/8" FLAT WASHER

7 32 220373 220373 220373 3/8 - 16 SCREW HEX HD SS

8 4 21256-0008 21256-0008 21256-0008 SCREWS FOR TOP 10-32 X 3/8" RH

9 32 21296-0005 21296-0005 21296-0005 10-32 X 3/4" SCREW HEX WASHER HD SS 10 1 22450-0228 22450-0228 22450-0228 RESTRAINT CABLE ASSEMBLY 11 1 30042 30042 30042 VENT EXTENSION 12 1 30039 30039 30039 OFFSET CROSSOVER VENT 13 1 31319 31319 31319 LABEL, UPPER 14 1 31320 31320 31320 LABEL, LOWER 15 1 32116 32116 32116 WIREWAY ASSEMBLY 16 2 21516-0001 21516-0001 21516-0001 POP RIVETS 17 1 32227 32227 32227 INSTRUCTION, CONTROL BOX INSTALLATION

Not Shown 1 32023 31261 30878 OVEN TOP

PARTS LIST FOR SERIES PS200-R68 SINGLE OVEN OPTION KIT

PS200-R68, P/N 31360 PS220-R68, P/N 30752

PS224-R68, P/N 49025-0016

PARTS LIST FOR SERIES PS200-R68 DOUBLE OVEN OPTION KIT

PS200-R68, P/N 31361 PS220-R68, P/N 31363 PS224-R68, P/N 31362

5,6,7,8,9,13,

14,16,17

Middleby Marshall

Figure 2-2. Series PS200-R68 Single and Double Oven Option Kits

38-1/2" 978mm

50-1/2"

1283mm

NOTE: The Model PS200-R68 Series ovens are

manufactured with the conveyor drive at either the right or

left end of the oven.

20"

813mm

Cooking

Zone

32"

813mm

Cooking

Zone

1”

25mm

44-3/4”

1137mm

1”

25mm

56-3/4”

1441mm

36-1/2" 927mm

10"

254mm

48-1/2"

1232mm

76mm

PS220-R68

Top View

PS200-R68

Top View

Model

40-1/2"

1028mm

68"

1727mm

Model

17-1/2"

445mm

45-3/4”

1162mm

42-1/2"

1080mm

57-3/4”

1467mm

40-1/2"

1029mm

10"

254mm

76mm

Model

PS224-R68

Top View

40-1/2"

1028mm

68"

1727mm

17-1/2" 445mm

INSTALLATION

GAS OVEN: Gas Inlet

ELECTRIC OVEN: Conduit for

GAS OVEN: Electrical Junction Box

RECOMMENDED MINIMUM

CLEARANCES:

Rear of Oven to Wall - 3" (76mm) Non-Drive End of Oven to Wall - 0" Drive End of Oven to Wall - 18" (457mm)

OVEN VENT - GAS OVEN ONLY

2" x 3" (50mm x 75mm)

25mm

48-3/4”

1238mm

24"

813mm

Cooking

Zone

Electrical Connection

1”

49-3/4”

1264mm

SECTION 2

69-1/2"

1765mm

11372mm

10"

254mm

54"

27-1/2" 699mm

7-1/4"

184mm

12-1/2" 318mm

40-1/2"

1028mm

68"

1727mm

Front

View

17-1/2" 445mm

End

6-1/2"

165mm

View

Figure 2-3. Series PS200-R68 Oven Dimensions

47"

1194mm

20"

508mm

178mm 127mm

19-3/4"

9-3/4"

248mm

14-1/2"

368mm

Rear View

7” 5"

502mm

3-1/8" 79mm

+ 11 hidden pages