PS770 Series
Gas
Domestic
ENGLISH
P/N 59026
August 18, 2006
PS770 Series Gas Ovens
Model:
• PS770G Gas
Combinations:
• Single Oven
• Double Oven (Two-Stack)
• Triple Oven (Three-Stack)
OWNER'S OPERATING AND
INSTALLATION MANUAL
for domestic and standard export ovens
©2006 Middleby Marshall Inc.
is a registered trademark of Middleby Marshall, Inc. All rights reserved.
Middleby Cooking Systems Group • 1400 Toastmaster Drive • Elgin, IL 60120 • (847)741-3300 • FAX (847)741-4406
234
Model No.
Modéle No.
Serial No.
Serié No.
Installation Date
Date d'installation
MIDDLEBY MARSHALL
PAPA JOHN’S No Quibble Limited
Warranty
Middleby Marshall will repair the equipment 24
hours a day, 365 days a year
(U.S.A. Only) PS770 WOW Oven
MIDDLEBY MARSHALL, HEREINAFTER REFERRED TO
AS “THE SELLER”, WARRANTS EQUIPMENT MANUFACTURED BY THEM TO BE FREE FROM DEFECTS IN
MATERIAL AND WORKMANSHIP FOR WHICH IT IS RESPONSIBLE. THE SELLER’S OBLIGATION UNDER
THIS WARRANTY SHALL BE LIMITED TO REPLACING
OR REPAIRING, AT SELLER’S OPTION, WITHOUT
CHARGE, ANY PART FOUND TO BE DEFECTIVE AND
ANY LABOR AND MATERIAL EXPENSE INCURRED BY
SELLER IN REPAIRING OR REPLACING SUCH PART.
SUCH WARRANTY SHALL BE LIMITED TO THE ORIGINAL PURCHASER ONLY AND SHALL BE EFFECTIVE
FOR A PERIOD OF THREE YEARS FROM DATE OF
ORIGINAL INSTALLATION OR 42 MONTHS FROM DATE
OF PURCHASE, WHICHEVER IS EARLIER, PROVIDED
THAT TERMS OF PAYMENT HAVE BEEN FULLY MET.
This warranty is valid only if the equipment is installed,
started, and demonstrated under the supervision of a
factory-authorized installer.
Normal maintenance functions, including lubrication,
cleaning, or customer abuse, are not covered by this
quibble warranty.
Seller shall be responsible only for repairs or replacements of defective parts performed by seller’s authorized
service personnel. Authorized service agencies are
located in principal cities throughout the contiguous
United States, Alaska, and Hawaii. This warranty is valid
in the 50 United States and is void elsewhere unless the
product is purchased through Middleby International with
warranty included.
The foregoing warranty is exclusive and in lieu of all other
warranties, expressed or implied. There are no implied
warranties of merchantability or of fitness for a particular
purpose.
The foregoing shall be seller’s sole and exclusive obligation and buyer’s sole and exclusive remedy for any
action, including breach of contract or negligence. In no
event shall seller be liable for a sum in excess of the
purchase price of the item. Seller shall not be liable for
any prospective or lost profits of buyer.
This warranty is effective on Middleby Marshall equipment sold on or after April 1, 2006.
no
MIDDLEBY MARSHALL INC.
OVEN LIMITED WARRANTY
(Non U.S.A.)
The Seller warrants equipment manufactured by it to be free from
defects in material and workmanship for which it is responsible. The
Seller’s obligation under this warranty shall be limited to replacing
or repairing, at Seller’s option, without charge, F.O.B. Seller’s
factory, any part found to be defective and any labor and material
expense incurred by Seller in repairing or replacing such part. Such
warranty is limited to a period of one year from date of original
installation or 15 months from date of shipment from Seller’s factory,
whichever is earlier, provided that terms of payment have been fully
met. All labor shall be performed during regular working hours.
Overtime premium will be charged to the Buyer.
This warranty is not valid unless equipment is installed,
started, and demonstrated under the supervision of a factory-authorized installer.
Normal maintenance functions, including lubrication, adjustment of
airflow, thermostats, door mechanisms, microswitches, burners
and pilot burners, and replacement of light bulbs, fuses and
indicating lights, are not covered by warranty.
Any repairs or replacements of defective parts shall be performed
by Seller’s authorized service personnel. Seller shall not be
responsible for any costs incurred if the work is performed by other
than Seller’s authorized service personnel.
When returning any part under warranty, the part must be intact and
complete, without evidence of misuse or abuse, freight prepaid.
Seller shall not be liable for consequential damages of any kind
which occur during the course of installation of equipment, or which
result from the use or misuse by Buyer, its employees or others of
the equipment supplied hereunder, and Buyer’s sole and exclusive
remedy against Seller for any breach of the foregoing warranty or
otherwise shall be for the repair or replacement of the equipment
or parts thereof affected by such breach.
The foregoing warranty shall be valid and binding upon Seller if and
only if Buyer loads, operates and maintains the equipment supplied
hereunder in accordance with the instruction manual provided to
Buyer. Seller does not guarantee the process of manufacture by
Buyer or the quality of product to be produced by the equipment
supplied hereunder and Seller shall not be liable for any prospective
or lost profits of Buyer.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF
ALL OTHER EXPRESS AND IMPLIED WARRANTIES WHATSOEVER. SPECIFICALLY THERE ARE NO IMPLIED WARRANTIES
OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR
PURPOSE.
The foregoing shall be Seller’s sole and exclusive obligation and
Buyer’s sole and exclusive remedy for any action, whether in
breach of contract or negligence. In no event shall seller be liable
for a sum in excess of the purchase price of the item.
© 2003 - Middleby Marshall, A Middleby Company.
The Middleby Marshall logo is a registered trademark of Middleby Marshall, A Middleby Company.
Middleby Marshall Inc. • 1400 Toastmaster Drive • Elgin, Illinois 60120-9272 U.S.A. • (847) 741-3300 • FAX: (847) 741 4406
Table of Contents
Page
SECTION 1
DESCRIPTION .................................................................... 6
I. OVEN USES .................................................................... 6
II. OVEN COMPONENTS .................................................... 6
A. Conveyor Motor Drive .............................................. 6
B. Crumb Pans ............................................................... 6
C. Conveyor End Stop and Rear Stop .......................... 6
D. Conveyor End Stop and Rear Stop .......................... 6
E. Conveyor .................................................................... 6
F. End Plugs .................................................................... 6
G. Eyebrows ................................................................... 6
H. Window ....................................................................... 6
I. Machinery Compartment Access Panel ................... 6
J. Serial Plate ................................................................. 6
K. Control Panel ............................................................. 6
L. Gas Burner ................................................................. 6
M. Blowers ...................................................................... 6
N. Air Fingers ................................................................. 6
III. OVEN SPECIFICATIONS ................................................. 6
A. Dimensions ................................................................ 6
B. General Specifications ............................................. 6
C. Electrical Specifications for PS770 Gas Ovens ..... 7
D. Gas Orifice and Pressure Specifications
for PS770 Gas Ovens .............................................. 7
SECTION 2
INSTALLATION .................................................................. 7
I. BASE PAD KIT ............................................................... 8
II. INSTALLATION KIT ........................................................ 9
III.VENTILATION SYSTEM ................................................. 9
A. Requirements ............................................................ 9
B. Recommendations .................................................... 9
C. Other Ventilation Concerns ...................................... 9
Page
IV. ASSEMBLY .................................................................... 10
A. Base Pad, Legs, Casters, and Stacking ................ 10
B. Restraint Cable Installation .................................... 10
C. Conveyor Installation .............................................. 10
D. Standoff Installation ............................................... 11
V. FINAL ASSEMBLY ....................................................... 12
VI. ELECTRICAL SUPPLY ............................................... 12
Connection .................................................................. 1 3
VII. GAS SUPPLY ............................................................. 1 3
A. Gas Utility Rough-In Recommendations ............... 13
B. Connection ............................................................... 1 4
C. Gas Conversion ....................................................... 14
D. Propane Conversion ............................................... 14
SECTION 3
OPERATION ........................................................................ 15
I. LOCATION AND DESCRIPTION OF CONTROLS ....... 15
II. NORMAL OPERATION, STEP-BY-STEP ..................... 16
A. Daily Startup Procedure ......................................... 16
B. Daily Shutdown Procedure ..................................... 16
III. ENERGY MODE ........................................................... 17
IV. SCREEN ALERTS ....................................................... 17
SECTION 4
MAINTENANCE .................................................................. 18
I. MAINTENANCE - DAILY .............................................. 1 8
II. MAINTENANCE - MONTHLY ....................................... 19
III. MAINTENANCE - EVERY 3 MONTHS ........................ 20
IV. MAINTENANCE - EVERY 6 MONTHS ....................... 21
V. KEY SPARE PARTS KIT ............................................. 22
SECTION 5
ELECTRICAL WIRING DIAGRAM ...................................... 23
I. WIRING DIAGRAM, 770 GAS OVEN, 208/240V,
50/60 Hz, 1 Ph ............................................................... 23
5
678
14
ITEM QTY P/N DESCRIPTION
1 1 55028 STOP,BACK SIDE CONV EXT
2 1 55027 STOP,SIDE END CONV EXT
3 1 59026
4 1 42612 KIT,SUPPLEMENT SVC AGENCY LIST
5 1 33120-0056 PIPE,BLK 1-1/4" X 54"
6 1 22450-0130 BAG,POLY4MIL 9" X 12"W/MINI-GRIP
7 1 59155 BUSHING,HEYCO SB 1500-18
8 1 59099 Reflector
9 1 59098 Bracket, Reflector
10 1 59226 WLDMT, Bracket Reflector
11 2 48522 Spacer, 1.5" Dia X 1.125" H
12 2 19A15144 SCR, MS HH 10-32 X 1-1/4 18-8
OWNER'S OPERATING &
INSTALLATION MANUAL
9
10
D. STANDOFF INSTALLATION
1 Place screw, P/N 19A15144, through counter-bored hole in
standoff, P/N 48522, and screw into weld nut on rear shroud.
2. Repeat procedure for both sides.
11
ATTACHING THE POINT OF SALE CABLE
Remove the cable (P/N 59198) from the Kit. Attach the 90
degree plug to the rear of the touchscreen display and route
the serial connector out the grommetted bottom hole and
along the gas pipe. Connect the serial connector with the
cable supplied by the customer.
Mount the new reflector bracket to the provided holes on the
front right-hand side of the oven. The reflector should be
positioned just above the conveyor belt.
Using an assistant, hold both back cover switches in the
closed position. This will allow power to the photo-eye, and
it will provide a red beam for aiming. Loosen one of the screws
holding the photo detector gimbal tight, allowing it to be
reaimed at the reflector. The beam should hit exactly in the
center of the reflector, then tighten the screw back down.
Note: This is MUCH easier in reduced light.
Replace all covers.
CONVEYOR BELT REVERSAL
Conveyor belt reversal consists of three steps:
1. Physically reversing the conveyor belt
2. Resetting direction jumper on the conveyor control board.
3. Switching the photo detector.
REVERSING THE CONVEYOR BELT
Remove the conveyor from the oven and find the master link
location. Remove master links and remove the belt from the
conveyor frame. Reassemble the belt back onto the frame (in
the reverse direction) and reinstall the master links. Replace
the conveyor assembly in the oven.
RESETTING DIRECTION JUMPER
Locate Jumper P1 on the conveyor control board. Move jumper
from terminals 1 and 2, and replace onto terminals 2 and 3.
SWITCHING PHOTO DETECTOR
Remove both rear fan belt covers, then remove the motor cover
assembly from both sides of the oven. The photo eye is located
on the front side of the left motor bracket. Disconnect the three
connecting wires, noting which color wires assemble to the
associated wires on the photo-detector. Remove the entire
photo detector bracket. Replace the assembly to the righthand side of the unit, mirroring the way it was assembled on
the left. Reconnect the detector wiring in the same order it was
on the left.
Incoming electrical power lines are fed through the strainrelief fitting, shown in Figure 2-12. The electrical supply
connections are made inside the electrical junction box. The
power lines then connect to the oven circuits through safety
switches located inside the machinery compartment and
each blower motor compartment. These switches interrupt
electrical power to the oven when the Machinery Compartment Access Panel is opened, OR when either of the blower
or rear shrouds is removed.
12
Connection
Refer to the wiring diagram inside the machinery compartment of the oven to determine the correct connections for the
electrical supply lines. Connect the supply as indicated on the
wiring diagram.
CAUTION
The terms of the oven's warranty require all start-ups, conversions and service work to be performed by a Middleby Marshall
Authorized Service Agent.
13
Certain safety code requirements exist for the installation of
gas ovens; refer to the beginning of Section 2 for a list of the
installation standards. In addition, because a the oven is
equipped with casters, the gas line connection shall be made
with a connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 (in U.S.A.), as
well as a quick-disconnect device that complies with the
Standard for Quick-Disconnect Devices for Use With Gas Fuel,
ANSI Z21.41 (in U.S.A.).
D. PS770 Propane conversion
Four items have to be changed, to change the oven to LP:
1. Adjust internal burner air shutters.
2. Replace main Orifices
3. Replace (and adjust) the spring in the main valve (see LP kit)
4. Adjust modulating valve bypass settings.
Disconnect the manifold unions closest to the main burner,
and remove the manifold assemblies (four screws each).
Remove the addition four screws holding the burner cores and
slide out each burner core (leaving the ignition and sense
wires connected). Adjust the internal air shutters fully open,
and replace the cores.
Replace the main orifices on the manifold assemblies with the
LP units, and replace the manifold assemblies. Reconnect the
unions. Replace the valve spring with the LP spring, and adjust
the downstream pressure to get 7″ WC.
Adjust the bypass screws in the side of each modulating valve
to approximately 1/6 turn from fully closed. If this setting is too low,
the burners will shut off when trying to modulate. If it is too open,
the unit will tend to gradually raise up in temperature at standby.
Figure 2-14 - Gas Burner/Blower Motor and Piping Assembly
Gas Burner
14
Burner/Blower Motor
SECTION 3 - OPERATION
E. Energy Level
Indicators
C. Temperature Control/Display
B. Conveyor Time Setting
D. Message Bar
E. Energy Level
Indicators
A. Main On/Off Button
I. LOCATION AND DESCRIPTION OF CONTROLS
A. Main On/Off Button
Turns all oven functions on or off. If the oven is below the set
point, it will rise to the set point and turn the conveyor on.
If it is turned off and the oven is above 200° F, the blowers
will remain on until the oven drops below 200° F.
B. Conveyor Time Setting
Adjusts and displays the conveyor bake time. Dual belt
ovens have two displays, single units have one.
C. Temperature Control/Display
Displays the average set point of both right and left sides
of the oven. Pressing on the display allows individual
temperature displays and adjustments.
D. Message Bar
Displays messages during oven operation.
E. Energy Level Indicators
Displays energy usage on left and right sides of the oven.
15
II. NORMAL OPERATION - STEP-BY-STEP-
A. Daily Startup Procedure
1. Check that the circuit breaker/fused disconnect is in
the On position. Check that the window is closed. The
touch panel display should be lit.
2. Adjust the conveyor to the desired bake time.
3. Press the temperature button to display right and left
hand oven settings. Set temperatures as desired.
4. Press the ON button to activate the oven. The conveyor
will not run, until the oven temperature has reached the
set points.
B. Daily Shutdown Procedure
1. Make certain there are no products left on the conveyor
in the oven.
2. Press the ON square to turn the oven off.
3. Open the window to allow the oven to cool faster.
4. After the oven has cooled and the blowers have turned off,
the circuit breaker/fused disconnect may be turned off.
Quick Reference – Touch Screen Controller
A. Main Screen
1. On/Off button - Used to turn oven On and Off.
2. Conveyor speed - Pressing on either the minutes or
seconds allows a new value to be input for the conveyor
speed. Split belt ovens have two inputs (front and rear
belts).
3. Oven temperature - Pressing on the set temperature
shifts the user to the oven temperature set point/
indicator screen.
4. Energy level indicators - Indicators to either side of the
screen indicate the energy input to that side of the
oven.
5. Message bar - Indicates various messages pertaining
to current oven conditions.
B. Oven Temperature/Set Point/Indicator Screen
1. Right actual temperature - Indicates current average
temperature of the right side of the oven.
2. Left actual temperature - Indicates current average
temperature of the left side of the oven.
NOTE: Right to Left temperature settings should not
exceed a differential of 20 °F.
3. Right Set point temperature - Pressing on this value
allows the user to adjust the set point for the right side
of the oven.
4. Left Set point temperature - Pressing on this value
allows the user to adjust the set point for the left side
of the oven.
5. Exit - Returns to the main screen.
C. Energy Modes
Energy Mode One - This mode is automatic, and starts
(bake time +1 minute) after the last product has entered the
oven. In this mode, the main oven blowers will lower to 1500
RPM, while the oven maintains temperature and belt
speed.
Energy Mode Two - The oven lowers its set point by 100°
F, and stops the belt. Anytime that the oven is more than
10 degrees over its set point, the burners will completely
shut off, allowing the oven to cool and the burners are on
minimum flow. The main blowers will continue to run at
1500 RPM in this mode. Placing any article on the input
belt will cause normal operation of the oven to resume, and
bring the set point back to its original level. The belt will
resume operation once both sides of the oven are within
5° F of the set point.
Energy Mode Three - The oven will turn off completely and
shut off the circulation blowers once the oven temperature
has dropped below 200° F. Placing any article on the input
belt will cause normal operation of the oven to resume, and
bring the set point back to its original level. The belt will
resume operation once both sides of the over are within
5° F of the set point.
Energy Mode Four - This is a complete oven shut down.
Placing anything on the belt will NOT return the oven to
Operation. The ON button on the main screen has to be
pressed to restart the oven.
16
III. QUICK REFERENCE: TROUBLESHOOTING
SYMPTOM PROBLEM SOLUTION
Oven will not
turn On.
Oven will not
heat.
Oven is operating, but
little or no air is coming
from the fingers.
Conveyor will not move.
No electrical power • Check that the circuit breaker/fused disconnect is on. Make
sure the emergenct stop button is on.
No gas pressure
Burner did not light
Air fingers may be assembled incorrectly after
cleaning.
Oven is not up to operating
temperature.
Conveyor may be jammed.
• Make sure main gas is on.
• Turn oven off, and restart. If it still does not light, call for
service.
• Turn oven off, and allow to cool. Reassemble fingers
correctly.
• Allow oven to preheat.
• Turn oven off, and allow to cool. Check conveyor for blockage.
SCREEN ALERTS
SYMPTOM PROBLEM SOLUTION
lower right hand corner
The internal battery needs
to be replaced to retain
energy mode timings.
• A qualified service technician should accomplish this.Battery Symbol in the
High Control Compart-
ment Temperature
Combustion Blower
problem.
Control Over Temp Front filters are clogged • Clean or replace filters.
Front belt jammed Front belt has stopped • Remove obstruction, and restart oven.
Rear Belt jammed Rear belt has stopped • Remove obstruction, and restart oven.
High Temp Error Thermocouple or • Call service
Belt off-Oven not Normal operation until
in temperature Oven reaches operating
Energy Saving Mode 1 Normal operation
Energy saving mode 2 Normal Operation
Clean and replace the
front fan filters.
The computer has
detected a problem with
either the main, or burner
blowers.
PLC malfunction
temperature
• Failure to do this will eventually shut down the oven due to
excessive temperature.
• This should be corrected by a qualified service technician.Main Blower problem or
• If no obstruction, call service.
• If no obstruction, call service.
Energy saving Mode 3 Normal operation
17
181920
E. Blower Belts
1. To gain access to each blower belt compartment remove
the four screws shown in Figure 4-8. Then, lift the rear
shroud off its hangers.
If access to the blower motors is required, remove the
three mounting screws (two on the front of each shroud
and one on the rear). Then, lift the end shroud straight up
and off its hangers.
2. Check each blower belt for cracking or excessive wear.
3. Check for amount of belt deflection in the center of the belt,
1/2″ deflection is acceptable, see Figure 4-9.
4. If necessary, replace belt.
IV. MAINTENANCE - EVERY 6 MONTHS
A. Check that the oven is cool and the power is disconnected
as described in the warning at the beginning of this Section.
B. For gas ovens, clean and inspect the burner nozzel and
electrode assembly.
C. Check (and clean, if necessary) the oven venting system.
D. Check the conveyor drive shaft bushings and spacers.
Replace the components if they are worn.
Figure 4-9 - Belt Deflection
21
ITEM QTY. P/N DESCRIPTION
1 1 59080 DIGITAL DISPLAY, PROGRAMMED
2 1 58678 MOTOR, CONVEYOR DRIVE
3 1 58679 CONVEYOR CONTROL BOARD
4 2 59169 INVERTER, PROGRAMMED
5 1 M9608 POWER SUPPLY
6 1 59047 KIT, THERMOCOUPLE (5 THERMOCOUPLES)
7 2 M9616 FAN, COOLING
8 2 57288 MOTOR, BLOWER
9A 1 57141 AIR SWITCH BURNER/BLOWER MOTOR
9B 2 50610 AIR SWITCH MAIN BLOWER
10 1 54727 IGNITION MODULE
11 1 M9887 ASSEMBLY, BURNER BLOWER/MOTOR
12 2 41647 VALVE, MODULATING GAS, 1/2"
13 2 31651 AMPLIFIER, MODULATING VALVE
14 1 33983 HIGH LIMIT CONTROL MODULE, 240V
15 2 32108 TRANSFORMER, 240Vp:24Vs
16 1 59082 PLC MODULE, PROGRAMMED
17 1 58668 THERMOCOUPLE MODULE
18 1 58669 CURRENT MODULE
19 1 59112 PHOTOCELL
12 345
10
15
16, 17, 18
22
19
Wiring Diagrams (electrical schematics)
54745 Rev. I
23
Middleby-Marshall Model Number G208-240 volt 50/60 Hz, 1 Phase
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