Middleby Marshall PS500 User Manual

PS555E, PS555G, PS570G Gas and Electric (Europe) ENGLISH/German/ French/Spanish
P/N 47008
Rev. B  V1  11/01
page 1
ENGLISH
DEUTSCH
PS500 Series Gas and Electric Ovens
Models:
PS555E Electric  PS555G Gas  PS570G Gas
Combinations:
Single Oven  Double Oven (Two-Stack)  Triple Oven (Three-Stack)  Quad Oven (Four-Stack)
OWNER'S OPERATING AND INSTALLATION MANUAL
Single Oven Double Oven Triple Oven Quad Oven
PS555E/G PS570G PS555E/G PS570G PS555E/G PS570G PS555E/G PS570G
Rated Heat Input 44kW 50kW 2x44kW 2x50kW 3x44kW 3x50kW 4x44kW 4x50kW Gas Ovens
Rated Heat Input 32kW -- 2x32kW -- 3x32kW -- 4x32kW -- Electric Ovens
Heating Zones 1 controlled 2 controlled 3 controlled 4 controlled
heat zone heat zones heat zones heat zones
page 57
FRANÇAIS
página 85
ESPAÑOL
© 2001 Middleby Marshall, Inc.
is a registered trademark of Middleby Marshall, Inc. All rights reserved.
Middleby Cooking Systems Group  1400 Toastmaster Drive  Elgin, IL 60120  USA  (847)741-3300  FAX (847)741-4406
1
NOTICE:
Owner's Operating and Installation Manual should be given to the user. The operator of the oven should
This be familiar with the functions and operation of the oven.
This manual must be kept in a prominent, easily reachable location near the oven.
ENGLISH
Gas ovens are designed for use with EITHER natural gas OR liquid propane gas, as specified on the serial plate. Where permitted by local and national codes, the oven can be converted from natural gas to propane operation, or from propane to natural gas operation. This conversion is described in the Installation section of this Manual. The conversion requires the installation of the appropriate Middleby Marshall Gas Conversion Kit.
It is suggested to obtain a service contract with a Middleby Marshall Authorized Service Agent.
WARNING
POST, IN A PROMINENT LOCATION, THE EMERGENCY TELEPHONE NUMBER OF YOUR LOCAL GAS
SUPPLIER AND INSTRUCTIONS TO BE FOLLOWED IN THE EVENT YOU SMELL GAS.
Instructions to be followed in the event the user smells gas shall be obtained by consulting the local gas
supplier. If the smell of gas is detected, immediately call the emergency phone number of your local Gas
Company. They will have personnel and provisions available to correct the problem.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of
this or any other appliance.
WARNING:
Improper installation, adjustment, alteration, service or maintenance
can cause property damage, injury or death. Read the installation,
operating and maintenance instructions thoroughly before installing
or servicing this equipment.
IMPORTANT
An electrical wiring diagram for the oven is located inside the machinery
compartment.
IMPORTANT
It is the customer's responsibility to report any concealed or non-concealed damage
to the freight company. Retain all shipping materials until it is certain that the
equipment has not suffered concealed shipping damage.
NOTICE: CONTACT YOUR MIDDLEBY MARSHALL AUTHORIZED SERVICE AGENT TO PERFORM MAINTENANCE AND REPAIRS. AN AUTHORIZED SERVICE AGENCY DIRECTORY IS SUPPLIED WITH YOUR OVEN.
NOTICE: Using any parts other than genuine Middleby Marshall factory manufactured parts relieves the manufacturer of all warranty and liability.
NOTICE: Middleby Marshall (Manufacturer) reserves the right to change specifications at any time.
NOTICE: The equipment warranty is not valid unless the oven is installed, started and demonstrated under the supervision
of a factory certified installer.
Retain This Manual For Future Reference
Middleby Cooking Systems Group  1400 Toastmaster Drive  Elgin, IL 60120  USA  (847)741-3300  FAX (847)741-4406
24-Hour Service Hotline: 1-(800)-238-8444
www.middleby.com
2
TABLE OF CONTENTS
page page
SECTION 1 - DESCRIPTION ................................................... 4
I. OVEN USES............................................................. 4
II. OVEN COMPONENTS ............................................. 4
A. Conveyor Drive Motor ....................................... 4
B. Crumb Pans ..................................................... 4
C. Conveyor End Stop ........................................... 4
D. Conveyor Rear Stop ......................................... 4
E. Conveyor ........................................................... 4
F. End Plugs ......................................................... 4
G. Eyebrows .......................................................... 4
H. Window ............................................................. 4
I. Serial Plate ....................................................... 4
J. Machinery Compartment Access Panel .......... 4
K. Control Panel .................................................... 4
L. Gas Burner or Heating Elements .................... 4
M. Blowers ............................................................. 4
N. Air Fingers ........................................................ 4
III. OVEN SPECIFICATIONS ......................................... 4
A. Dimensions ...................................................... 4
B. General Specifications ..................................... 4
C. Electrical Specifications for Electric Ovens ..... 4
D. Electrical Specifications for Gas Ovens .......... 5
E. Gas Orifice and Pressure Specifications ........ 5
SECTION 2 - INSTALLATION .................................................. 5
I. BASE PAD KIT.......................................................... 6
II. INSTALLATION KIT .................................................. 7
III. VENTILATION SYSTEM ........................................... 7
A. Requirements .................................................. 7
B. Recommendations .......................................... 7
C. Other Ventilation Concerns .............................. 7
IV. ASSEMBLY ............................................................... 8
A. Base Pad, Legs, Casters, and Stacking ......... 8
B. Restraint Cable Installation ............................. 8
C. Conveyor Installation ........................................ 8
V. FINAL ASSEMBLY ................................................... 10
VI. ELECTRICAL SUPPLY ........................................... 10
VII. GAS SUPPLY .......................................................... 11
A. Connection ...................................................... 11
B. Preparation for Use with Various Gases ....... 12
C. Replacing the Gas Orifices .............................12
D. Checking the Gas Supply (Inlet) Pressure .... 13
E. Adjusting the Orifice (Manifold) Pressure
and Heat Input ................................................. 13
SECTION 3 - OPERATION ..................................................... 14
I. LOCATION AND DESCRIPTION OF CONTROLS .14
A. "BLOWER" (
B. "HEAT" (
C. "CONVEYOR" (
D. "RESET" (
E. Conveyor Speed Controller .............................14
F. Digital Temperature Controller....................... 14
G. Machinery Cpt. Access Panel Safety Switch .. 14
II. NORMAL OPERATION, STEP-BY-STEP ................15
A. Daily Startup Procedures ................................ 15
B. Daily Shutdown Procedures ........................... 15
III. QUICK REFERENCE: DIGITAL TEMP CONTROL. 16
IV. QUICK REFERENCE: TROUBLESHOOTING .......17
SECTION 4 - MAINTENANCE ................................................. 18
I. MAINTENANCE - DAILY.......................................... 18
II. MAINTENANCE - MONTHLY ..................................19
III. MAINTENANCE - EVERY 3 MONTHS ....................20
IV. MAINTENANCE - EVERY 6 MONTHS ....................21
V. KEY SPARE PARTS KIT ......................................... 22
SECTION 5 - ELECTRICAL WIRING DIAGRAMS ................... 23
I. SCHEMATIC, PS555G OR PS570G GAS
OVEN, 230V, 50 Hz, 1 Ph........................................ 23
II. WIRING DIAGRAM, PS555G OR PS570G
GAS OVEN WITH TYPE 1 GAS VALVE,
230V, 50 Hz, 1 Ph ................................................... 24
III. WIRING DIAGRAM, PS555G OR PS570G
GAS OVEN WITH TYPE 2 GAS VALVE,
230V, 50 Hz, 1 Ph ................................................... 25
IV. SCHEMATIC, PS555E ELECTRIC OVEN,
380V, 50 Hz, 3 Ph ................................................... 26
V. WIRING DIAGRAM, PS555E ELECTRIC
3
OVEN, 380V, 50 Hz, 3 Ph........................................ 27
) Switch ................................... 14
) Switch .........................................14
) Switch ............................ 14
) Switch....................................... 14
ENGLISH
SECTION 1 - DESCRIPTION
I. OVEN USES
PS500 Series Ovens can be used to bake and/or cook a
ENGLISH
wide variety of food products, such as pizza, pizza-type products, cookies, sandwiches and others.
K. Control Panel: Location of the operating controls for the
oven. Refer to Section 3,
Operation, for details.
Not Shown:
L. Gas Burner (gas ovens) or Heating Elements (electric
ovens): Heat air, which is then projected to the air fingers
II. OVEN COMPONENTS - see Figure 1-1.
A. Conveyor Drive Motor: Moves the conveyor. B. Crumb Pans: Catch crumbs and other material that drop
through the conveyor belt. One crumb pan is located at
by the blowers.
M. Blowers: Project hot air from the burner or heating ele-
ments to the air fingers.
N. Air Fingers: Project streams of hot air onto the food product.
each end of the conveyor.
C,D. Conveyor End Stop and Rear Stop: Prevents food products
from falling off the end or rear of the moving conveyor.
E. Conveyor: Moves the food product through the oven.
Figure 1-1 - Oven Components
G
F
F. End Plugs: Allow access to the oven's interior. G. Eyebrows: Can be adjusted to various heights to prevent
heat loss into the environment.
H
H. Window: Allows the user to access food products inside
the baking chamber.
I. Machinery Compartment Access Panel: Allows access
to the oven's interior and control components. No user­servicable parts are located in the machinery compart­ment.
I
J
B
J. Serial Plate: Provides specifications for the oven that affect
installation and operation. Refer to Section 2, for details.
Installation,
K
A
III. OVEN SPECIFICATIONS
Table 1-1: Dimensions PS555E/G PS570G PS555E/G PS570G PS555E/G PS570G PS555E/G PS570G
Overall Height (inc. top and legs, as appropriate)
Overall Depth (inc. rear shrouds) 1.61m 1.61m 1.61m 1.61m Overall Length 2.31m 2.69m 2.31m 2.69m 2.31m 2.69m 2.31m 2.69m Conveyor Width 0.81m 0.81m 0.81m 0.81m
Recommended Minimum Clearances
Rear of Oven (inc. rear shrouds) to Wall Conveyor Extension to Wall (both ends)
Single Oven Double Oven Triple Oven Quad Oven
1.17m 1.53m 1.59m 1.98m
or 2x0.38m or 2x0.38m or 2x0.38m or 2x0.38m
0 mm 0 mm 0 mm 0 mm 0 mm 0 mm 0 mm 0 mm
D
C
E
Table 1-2: General Specifications (per oven cavity) PS555E/G PS570G
Weight 533kg 590kg Shipping Weight 568kg 624kg Shipping Cube 4.53m Rated Heat Input - Gas Ovens 44 kW, 37,800 kcal 50 kW, 42,840 kcal Rated Heat Input - Electric Ovens 32kW -­Maximum Operating Temperature < - - - - - - - - - - - - 288°C - - - - - - - - - - - - > Air Blowers Two blowers at 39.6m3/min. at 2050 RPM, 10mm Water Static Pressure Average Air Jet Velocity < - - - - - - - 13.20m/sec. average - - - - - - - > Warmup Time < - - - - - - - - - - - - 15 min. - - - - - - - - - - - - >
3
4.53m
3
Table 1-3: Electrical specifications for PS555E electric ovens (per oven cavity)
Main Blower Control Circuit Phase Freq Current draw (avg.) * Poles Wires
Voltage Voltage L1 L2 L3 N
380V
120V conveyor speed controller
(w/transformer);
all other control circuits 230V
3 Ph 50Hz 48.6A 48.6A 57.8A 9.2A 4 Pole 5 Wire
(3 hot, 1 neutral,
1 ground)
* CAUTION: The current draw shown in the chart above is an average value for normal operation. The initial amperage draw
on oven startup may exceed the listed value.
4
Table 1-4: Electrical specifications for PS555G and PS570G gas ovens (per oven cavity)
Main Blower Control Circuit Phase Freq Electrical system Current draw (avg.) * Poles Wires
Voltage Voltage kW rating
230V
120V conveyor speed controller
(w/transformer);
all other control circuits 230V
1 Ph 50Hz 2.3kW 10A * 2 Pole 3 Wire
(2 hot, 1 gnd)
* CAUTION: The current draw shown in the chart above is an average value for normal operation. The initial amperage draw
on oven startup may exceed the listed value.
Table 1-5: Gas orifice and pressure specifications (per oven cavity)
Supply (inlet) Pressure (mbar)
Main Pilot
Orifice Orifice
Gas Type dia. dia. II
PS555G Natural, G20 5.79mm 0.635mm 20 20 -- 20-25 20 9.0 mbar 44kw
Natural, G25 5.79mm 0.635mm -- 20 25 - - - - 12.0 mbar 44kw Natural, G20, G25 5.79mm 0.635mm 20 20 25 20-25 20 9.0 mbar 44kw Liquid, G30 3.33mm 0.381mm 29-37 - - 28-30 29-37 50 23.9 mbar 44kw Liquid, G30, G31 3.33mm 0.381mm -- 50 30 - - 50 23.9 mbar 44kw
PS570G Natural, G20 6.35mm 0.635mm 20 20 -- 20-25 20 9.0 mbar 50kw
Natural, G25 6.35mm 0.635mm -- 20 25 - - - - 12.0 mbar 50kw Natural, G20, G25 6.35mm 0.635mm 20 20 25 20-25 20 9.0 mbar 50kw Liquid, G30 3.53mm 0.381mm 29-37 - - 28-30 29-37 50 23.9 mbar 50kw Liquid, G30, G31 3.53mm 0.381mm -- 50 30 - - 50 23.9 mbar 50kw
IE,IT,PT, AT,CH,DK,
ES,GB DE NL BE,FR FI,SE
2H3+
II
2ELL3B/P
II
2L3B/P
II
2E+3+
II
2H3B/P
Orifice Rated
(manifold) Heat
pressure Input
ENGLISH
SECTION 2 - INSTALLATION
WARNING - After any conversions, readjustments, or service work on the oven:
Perform a gas leak test.  Test for correct air supply, particularly to the burner blower.  Test for proper combustion and gas supply.  Check that the ventilation system is in operation.
WARNING
Keep the appliance area free and clear of combustibles.
WARNING
The oven must be installed on an even (level) non-flammable flooring and any adjacent walls must be non-
flammable. Recommended minimum clearances are specified in the Description section of this Manual.
WARNING
Do not obstruct the flow of combustion and ventilation air to and from your oven. There must be no
obstructions around or underneath the oven. Constructional changes to the area where the oven is
installed shall not affect the air supply to the oven.
NOTE
There must be adequate clearance between the oven and combustible construction. Clearance
must also be provided for servicing and for proper operation.
NOTE
An electrical wiring diagram for the oven is located inside the machinery compartment.
NOTE
All aspects of the oven installation, including placement, utility connections, and ventilation requirements,
must conform with any applicable local, national, or international codes. These codes supercede the require-
ments and guidelines provided in this manual.
5
SECTION 2 - INSTALLATION
ENGLISH
Fig. 2-1 - Base Pad Kit
1
8
2
7
6
4a
11
3
4b
10
13
12
9
5b
5a
4c
I. BASE PAD KIT - see Figure 2-1
NOTE: One Base Pad Kit is required for each Single, Double, Triple, or Quad Oven installation.
Quantity
Single oven Double oven Double oven Triple oven Triple oven Quad oven
Item extensions extensions extensions extensions extensions outriggers Part No. Description
1a 4 -- -- -- -- -- 37210-0060 Leg extension, 0.48m 1b -- 4 -- -- -- -- 37210-0082 Leg extension, 0.25m 1c -- -- 4 -- -- -- 37210-0057 Leg extension, 0.38m 1d -- -- -- 4 -- -- 39684 Leg extension, 0.10m
4a 4 4 4 4 4 -- 37115-0102 Caster, swivel (with stud) 4b -- -- -- -- -- 2 45357 Caster, swivel (with flat plate) 4c -- -- -- -- -- 2 45664 Caster, swivel (with flat plate and brake) 5a 4 4 4 4 4 -- 22450-0028 Adjustable foot, standard 5b -- -- -- -- -- 4 45206 Adjustable foot, quad ovens
with 0.48m with 0.25m with 0.38m with 0.10m without leg with
2 -- -- -- -- -- 4 45209 Outrigger 3 -- -- -- -- -- 4 45205 Spacer, caster - for use with outrigger only
611111122450-0253 Restraint cable, 1.5m 711111121392-0005 Eye bolt/lag screw 8111111 41643 Base pad
-- 2 2 2 2 2 2 41582 Top cover (right or left)
-- 8 8 8 8 8 8 21256-0069 Screw, sl trus hd #10-32 X 1-1/4
-- 16 16 16 16 -- 8 21216-0018 Bolt, hex cap 1/2"-13 X 1-1/4
-- 16 16 16 16 -- 8 21416-0003 Flat washer, 1/2
-- 16 16 16 16 -- 8 21426-0004 Lock washer, 1/2
-- -- -- -- -- -- 16 A27727 Bolt, hex cap 3/8"-16 X 1
-- -- -- -- -- -- 32 A21924 Flat washer, 3/8
-- -- -- -- -- -- 16 21172-0004 Lock nut, hex, 3/8"-16
ADDITIONAL COMPONENTS FOR GAS OVENS:
911111133120-0056 Gas pipe, 1-1/4 dia. X 54 (1.4m) L 1022222227271-0004 Pipe clamp, 1-1/2 1122222233120-0055 Pipe nipple, 1-14 dia. X 3 (76mm) L, NPT 1222222223122-0007 Elbow, 90°, 1-1/4 dia. 1311111122361-0003 Gas hose, 1-1/4 dia. X 72 (1.8m) L
--22222221292-0001 Screw, hex wshr hd #10-16 X 3/4
6
II. INSTALLATION KIT - see Figure 2-2
NOTE: One Installation Kit is required for each oven cavity.
SECTION 2 - INSTALLATION
Fig. 2-2 - Installation Kit
15
2
Item Qty. Part No. Description
1 1 35900-0148 Conveyor Rear Stop 2 1 35000-1103 Conveyor End Stop 3 1 47008 Owner's Operating & Installation Manual 4 1 1002040 Authorized Service Agency Listing
ADDITIONAL COMPONENTS FOR PS555G AND PS570G GAS OVENS:
5 1 33120-0053 Gas Pipe Nipple
III. VENTILATION SYSTEM
CODES SUPERSEDE THE RECOMMENDATIONS SHOWN IN THIS MANUAL.
IMPORTANT
Where national or local codes require the
installation of fire suppression equipment or
other supplementary equipment, DO NOT mount
the equipment directly to the oven.
MOUNTING SUCH EQUIPMENT ON THE OVEN MAY:
VOID AGENCY CERTIFICATIONS  RESTRICT SERVICE ACCESS  LEAD TO INCREASED SERVICE EXPENSES
FOR THE OWNER
The rate of air flow exhausted through the ventilation system may vary depending on the oven configuration and hood design. Consult the hood manufacturer or ventilation engineer for these specifications.
To avoid a negative pressure condition in the kitchen area, return air must be brought back to replenish the air that was exhausted. A negative pressure in the kitchen can cause heat­related problems to the oven components as if there were no ventilation at all. The best method of supplying return air is through the heating, ventilation and air conditioning (HVAC) system. Through the HVAC system, the air can be temperature­controlled for summer and winter. Return air can also be
A. Requirements
CAUTION
Gas oven installations
REQUIRE a mechanically driven
ventilation system with electrical exhaust air sensing control. A mechanically driven ventilation system is
STRONGLY
RECOMMENDED for electric oven installations.
PROPER VENTILATION OF THE OVEN IS THE RESPONSIBILITY OF THE OWNER.
brought in directly from outside the building, but detrimental effects can result from extreme seasonal hot and cold temperatures from the outdoors.
NOTE: Return air from the mechanically driven system blow at the opening of the baking chamber. Poor oven baking performance will result.
C. Other ventilation concerns
Special locations, conditions, or problems may require the
B. Recommendations
NOTE THAT THE HOOD DIMENSIONS SHOWN IN FIGURE 2­3 ARE
RECOMMENDATIONS ONLY. LOCAL, NATIONAL, AND
Inadequate ventilation can inhibit oven performance.
It is recommended that the ventilation system and duct INTERNATIONAL CODES MUST BE FOLLOWED WHEN INSTALLING THE VENTILATION SYSTEM. ANY APPLICABLE
43
ENGLISH
must not
services of a ventilation engineer or specialist.
work be checked at prevailing intervals as specified by the hood manufacturer and/or HVAC engineer or specialist.
458mm minimum
(Typical - both ends of oven)
Fig. 2-3 - Ventilation System
51mm
minimum
7
203mm
minimum
76mm
minimum
SECTION 2 - INSTALLATION
IV. ASSEMBLY
A. Base Pad, Legs, Casters, and Stacking NOTE: Optional Stacking Lift Kit (P/N 30580)
The Stacking Lift Kit, P/N 30580, is available separately. This Kit provides a complete lift adapter set, specifically designed for
ENGLISH
stacking PS500 Series oven cavities. The Kit includes an instructional videotape.
1. Install the top panels in place on the top oven cavity. Follow the instructions provided with the top panels.
2a. Legs/Casters Installation (Standard) - Single Ovens, Double
Ovens, and Triple Ovens with Leg Extensions
Install one leg extension to each corner of the base pad
using the supplied 1/2"-13x1-1/4" bolts, 1/2" flat washers, and 1/2" lockwashers. See Figure 2-4.
Install one adjustable foot and one caster into the
holes on the bottom of the leg extension. The adjustable foot should be installed into the OUTSIDE hole (closest to the front or rear face of the oven). The caster should be installed into the INSIDE hole.
2b. Legs/Casters Installation - Triple Ovens Without Leg
Extensions
Install one adjustable foot and one caster into the 3/4" holes on the bottom of the base pad. The adjustable foot should be installed into the OUTSIDE hole (closest to the front or rear face of the oven). The caster should be installed into the INSIDE hole. See Figure 2-5.
2c. Legs/Casters Installation - Quad Ovens
Install one outrigger to each corner of the base pad
using the supplied 1/2"-13x1-1/4" bolts, 1/2" flat washers, and 1/2" lockwashers. See Figure 2-6.
Install the spacer plates and casters onto the outriggers
using the 3/8"-16x1" screws, 3/8" flat washers, and 3/8"-16 hex nuts supplied in the Installation Kit. The two locking casters should be installed on the front side of the oven.
Install the adjustable feet into the holes on the
underside of the outrigger assembly.
3. Install the base pad onto the lower oven cavity. Check that the eyebolt welded onto the pad faces the rear of the oven.
4. Stack the oven cavities. If necessary, refer to the instructional videotape provided with the Stacking Lift Kit (P/N 30580).
B. Restraint Cable Installation
Because the oven is equipped with casters, a restraint cable assembly must be installed to limit the movement of the appliance without depending on the connector and the quick disconnect device or its associated piping. One end of the cable is anchored to the eyebolt on the rear surface of the oven's base pad, while the other is anchored to the wall. See Figure 2-7.
After connecting the restraint cable, move the oven to its final location. Adjust the bottom (hex) sections of the feet so that the casters are off the floor. For quad ovens, lock the two front casters.
C. Conveyor Installation NOTE
Split belt conveyors can only be installed from the end of the
with the drive motor.
oven Single-belt conveyor assemblies may be inserted into either
end of the oven. If it is to be installed from the end of the oven without the drive motor, the drive sprocket assembly must be removed.
Front or Rear
of oven
1/2"
flat washer
1/2" lock
washer
1/2"-13 x 1-1/4"
hex screw
Front or Rear
of oven
Front or Rear
of oven
Locking casters:
FRONT of oven
Non-locking
casters:
REAR of oven
1/2"-13 x 1-1/4"
8
Figure 2-4 - Legs and Casters - Standard
Left or Right Side
Caster
Foot uses OUTSIDE hole (closest to front
or rear of oven)
uses
INSIDE
hole
Figure 2-5 - Legs and Casters for Triple Oven
Without Leg Extensions
Left or Right Side
Foot uses OUTSIDE
hole (closest to front
or rear of oven)
Caster
uses
INSIDE
hole
Figure 2-6 - Legs and Casters for Quad Oven
Left or Right Side
3/8"-16 x 1"
Outrigger
Spacer
1/2" flat
washer
1/2" lock
washer
hex screw
Adjustable
foot
plate
Locking
3/8" flat
washer
3/8"-16
hex lock nut
of oven
of oven
of oven
hex screw
3/8" flat
washer
caster shown
To remove the drive sprocket (if necessary), loosen the set screw on the conveyor collar as shown in Figure 2-8. Then, pull the sprocket assembly straight out.
1. Lift the conveyor and position it in the oven as shown in Figure 2-9.
2. Continue moving the conveyor into the oven until the frame protrudes equally from each end of the oven (about 0.46m).
3. Check that the retainers located on the underside of the conveyor frame rest firmly against the lower end plugs, as shown in Figure 2-9.
4. When the conveyor is positioned properly, check for free­dom of movement of the conveyor belt by pulling it for about
0.75-1.00m with your fingers. The conveyor
must move
freely.
5. If the drive sprocket was removed when installing the conveyor, replace it at this time.
6. Install the drive chain between the conveyor drive sprocket and the motor sprocket. To install the chain, it will be necessary to lift the drive end of the conveyor slightly.
7. Install the conveyor drive motor cover.
8. Check the tension of the conveyor belt as shown in Figure 2-10. The belt should lift between 75-100mm. DO NOT OVERTIGHTEN THE CONVEYOR BELT.
NOTE:
If necessary, the belt tension can be adjusted by turning the conveyor adjustment screws, located at the idler (right) end of the conveyor. See Figure 2-10.
9. If necessary, links can be added to or removed from the conveyor belt to achieve the correct deflection of 75-100mm. If links must be removed from the belt, it can be reattached to the conveyor as follows:
a. The conveyor belt links must be oriented as shown in
Figure 2-11. b. The smooth side of the conveyor belt must face UP. c. Connect the inside master links. Check that the links
are oriented as shown in Figure 2-11. d. Connect the outside master links. Note that the
outside master links have right and left sides. The
right-side master link has an open hook facing you, as
shown in Figure 2-11. e. Check for freedom of movement of the conveyor belt by
pulling it for about 0.75-1.00m with your fingers. The
conveyor
must move freely.
f. Return to Step 8, above, to re-check the belt tension.
SECTION 2 - INSTALLATION
Figure 2-7 - Installing the Restraint Cable
Restraint cable
3/4 (19mm)
assembly
eyebolt
Wall of
structure
Eyebolt in
base pad
Rear surface of oven base
pad
Figure 2-8 - Removing the Conveyor Drive Sprocket
Loosen conveyor collar
set screw, then pull
sprocket straight out
Figure 2-9 - Inserting the Conveyor
1
2
4
Retainer
3
End plug
ENGLISH
Figure 2-10 - Checking the conveyor tension
75-100mm vertical
deflection
Conveyor
tension
adjustment
screws (idler
end only)
Figure 2-11 - Conveyor and Master Link Orientation
Direction of travel
Outside master link
orientation
9
CORRECT master link
position
Incorrect
master link
position
Inside master link
orientation
SECTION 2 - INSTALLATION
V. FINAL ASSEMBLY
1. Install the crumb trays underneath the conveyor as shown in Figure 2-12. First, place the inside edge of the tray onto the retainer (shown in Figure 2-9). Then, swing the outside edge of the tray up and into place.
ENGLISH
2. Press the conveyor end stop and rear stop down over the edge of the conveyor frame. See Figure 1-1 (in Section 1, Description).
VI. ELECTRICAL SUPPLY
Swing outside
edge of tray
up and into
place
Figure 2-12 - Crumb trays
Place inside edge of tray on retainer bracket
WARNING
Authorized supplier personnel normally accomplish
the connections for the ventilation system, electric supply, and gas supply, as arranged by the customer. Following these connections, the factory-authorized installer can perform the initial startup of the oven.
NOTE: All aspects of the electrical supply connection must comply with current IEC/CEE requirements and with all applicable local, national, and international codes.
Check the oven serial plate before making any electric supply connections. Electric supply connections must agree with data on the oven serial plate. The location of the serial plate is shown in Figure 1-1 (in Section 1,
Description).
A fused disconnect switch or a main circuit breaker (customer furnished)
MUST be installed in the electric supply line for each oven cavity. The circuit breaker/disconnect must have 3mm contact gaps breaking all poles of the supply. It is recommended that this circuit breaker/disconnect have lockout/tagout capability.
The supply conductors are to be 90°C-rated copper wiring. Additional wiring information is shown on the wiring diagrams in Section 5,
Electrical Wiring Diagrams and inside the machin-
ery compartment of the oven.
The oven requires a ground connection to the oven ground screw located in the electrical junction box. (The box is shown in Figures 2-13 and 2-14.) The ground connection must comply with current IEC/CEE requirements and with all applicable local, national, and international codes. If necessary, have the electrician supply the ground wire. Do NOT use the wiring
conduit or other piping for ground connections!
A. Additional Information - Gas Ovens
All electric supply connections are made via the electrical junction box on the rear of the oven, shown in Figure 2-13. The power lines then connect to the oven circuits through safety switches located inside the machinery compartment and each blower motor compartment. These switches interrupt electric power to the oven when the Machinery Compartment Access Panel is opened, OR when either of the blower or rear shrouds is removed.
B. Additional Information - Electric Ovens
A 51mm dia. cutout in the back wall of the machinery compartment provides access to the electrical supply connections. See Figure 2-14. The actual wiring connections are made at the terminal block located inside the side compartment of the oven.
Using flexible cables for the electric power supply conductors requires a 51mm strain-relief fitting (not furnished with the oven) to enable safe access to the terminal block.
Figure 2-13 - Utility Connection Locations for Gas Ovens
Electrical
Junction Box
One per oven cavity
Equipotential
ground lug
Gas Inlet
One per Single, Double,
Triple, or Quad Oven
Figure 2-14 - Utility Connection Locations for Electric
Ovens
Equipotential
ground lug
51mm cutout for
electrical supply
C. Connection
Refer to the wiring diagram inside the machinery compartment, or in Section 5 of this Manual, to determine the correct connections for the electrical supply lines. Connect the supply as indicated on the wiring diagram.
If required by national or local codes, connect an equipotential ground wire to the lug next to the
symbol (shown in Figures 2-13 and 2-14). The equipotential ground connection must meet all applicable national and local code requirements.
10
VII. GAS SUPPLY
SECTION 2 - INSTALLATION
CAUTION
DURING PRESSURE TESTING NOTE ONE OF THE FOLLOWING:
1. The oven and its individual shutoff valve must be discon­nected from the gas supply piping system during any pressure testing of that system at test pressure in excess of 3.45 kPa.
2. The oven must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 3.45 kPa.
A. Connection
WARNING
Some procedures in this section may require conver­sions, readjustments, or service on the oven's gas system. Before performing these procedures, check that the main gas supply valve and the circuit breaker/fused disconnect are in the OFF ("O") position. After completing these proce­dures, perform a gas leak test before operating the oven.
CAUTION
The terms of the oven's warranty require all start-ups, conver­sions and service work to be performed by a Middleby Marshall Authorized Service Agent. The installation, start-up and changes required when changing from one gas type to another can be performed ONLY by a certified professional.
NOTE: The gas supply connection should be according to applicable ISO 228-1 or ISO 7-1 recommendations. All aspects of the gas supply connection must comply with current IEC/CEE requirements and with all applicable local, national, and inter­national codes.
Check the ovens gas supply requirements before making the gas utility connection. Gas supply requirements are listed on
3. If incoming pressure is over 50mbar, a separate regula­tor MUST be installed in the line BEFORE the individual shutoff valve for the oven.
WARNING: To prevent damage to the control valve regula­tor during initial turn- on of gas, it is the manual shutoff valve
very slowly.
very important to open
After the initial gas turn-on, the manual shutoff valve must remain open except during pressure testing as outlined in the above steps or when necessary during service main­tenance.
the ovens serial plate and in Table 1-5, Gas Orifice and Pressure Specifications (in Section 1, Description).
Check the serial plate to determine the type of gas to be used with the oven. Check that the gas type indicated matches the local supply at the installation. If the gas type on the serial plate does NOT match the local supply, directions for converting the oven for use with other gases are described in Part B,
Preparation
for Use with Various Gases, in this section. One 90° elbow equals a 2.13m length of pipe. The recommended
pipe sizes are larger than usually required to eliminate any operation problems. It is much less expensive to make the initial installment large enough to do the job rather than redoing the job later.
Refer to the instructions in the gas hose package (included in the Installation Kit) before connecting the gas line. One gas line connection method is shown in Figure 2-15; however, compliance with the applicable standards and regulations is mandatory.
ENGLISH
Full-Flow
Gas
Shutoff
Valve
Figure 2-15 - Flexible Gas Hose Installation
To Gas
Supply Pipe
90°
Elbow
90°
Elbow
Flexible
Gas Hose
Union OR quick-
disconnect device
11
SECTION 2 - INSTALLATION
Figure 2-16 - Gas Burner
and Piping Assembly
ENGLISH
Nipple, 1-1/4"
dia. X 3"
(76mm) L, NPT
Gas line for
other oven
cavities
Cap for
top oven
cavity
Manual
shutoff
valve
1/2" union
Gas Control
Type 1 Gas Control Valve Type 2 Gas Control Valve
Supply (inlet) pressure tap
Governor disabled for liquid propane operation
Gas Burner
Valve
(see inset)
Manifold pressure
adjustment
Modulating
gas valve
Manifold pressure adjustment (under
cap screw)
Orifice (manifold)
pressure tap
Governor
enabled for
natural gas
operation
Burner Blower
Elbow, 90°,
1-1/4 dia.
Gas
pressure
switch
Pilot
pressure
tap
B. Preparation for Use with Various Gases
Before proceeding to set up the oven for a specific gas, check that the main gas supply valve and the circuit breaker/fused disconnect are in the OFF ("O") position.
The main and pilot orifices must match the sizes shown in Table 1-5. If necessary, replace the orifices. Refer to Part C,
Replacing
the Gas Orifices. The orifice (manifold) pressure should be adjusted to the value
shown in Table 1-5 (in the
Description section) for the specific
gas type and location.
1. For Use with Natural Gas The actual heat input to the oven must match the rated heat
input. The input to the burner can be determined using the orifice (manifold) pressure data or by the volume supplied using the gas meter. Both of these procedures are described in Part E,
Checking the Heat Input.
If the measured input does not correspond with the rated input (shown in Table 1-5 in the
Description section of this Manual), check first that the correct orifices are installed. If the orifices are correct, check and correct the supply and orifice pressures to obtain the correct input based on the gas meter reading.
2. For Use with Liquid Propane (LP) Gas When using liquid gas with an oven equipped with a Type
2 gas control valve (see Figure 2-16), the converter in the multifunction gas valve must be removed, and then replaced INVERTED from its former position. Inverting the converter will disable the governor. This step is only required if the supply pressure is below 50mbar.
C. Replacing the Gas Orifices (if so required)
1. Replacing the Main Orifice a. Check that the main gas supply valve and the circuit
breaker/fused disconnect are in the OFF ("O") position.
b. Open the 1/2" union in the gas supply line. The union
is located between the oven's manual shutoff valve and the multifunction gas valve. See Figure 2-16.
c. Refer to Figure 2-17. Unscrew the four hex screws that
hold the venturi mounting plate to the front of the burner. Remove the gas train/venturi assembly from the oven.
d. Remove the two 1/2" nuts that secure the gas train to
the venturi mounting plate. e. Remove the main orifice using an 11/16" wrench. f. Install the new orifice by following the above procedure
in reverse order.
Figure 2-17 - Replacing the Main and Pilot Orifices
Ignition
sensor
Venturi
assembly
Pilot
orifice
Compression
nut
Pilot tube
12
wire
Venturi
mounting
plate
Main
orifice
Main orifice
holder (attached
to gas train)
1/2" hex nuts
2. Replacing the Pilot Orifice
NOTE: All natural gases use the same size pilot orifice (0.635mm), as do all liquid propane (LP) gases (0.381mm). Because of this, it is not normally necessary to replace the pilot orifice unless converting the oven from natural to propane, or from propane to natural, operation.
a. Follow Steps a-d in Replacing the Main Orifice, above. b. Refer to Figure 2-17. Unscrew the pilot tube
compression nut and slide it out of the way. Pull the
tube from the fitting to expose the pilot orifice. c. Remove the pilot orifice. d. Slip the new pilot orifice into the pilot tube. e. Push the pilot tube back into place until it bottoms, and
hold it in place. Slide the compression nut back into
place and engage the threads. Tighten the nut to a
snug fit with your fingers. f. Gently tighten the nut one complete turn with a wrench.
DO NOT OVERTIGHTEN THE COMPRESSION NUT. g. Replace the gas train and venturi by following Steps a-
Replacing the Main Orifice, above, in reverse order.
d in
WARNING
After completing these procedures, perform a gas leak test before operating the oven.
D. Checking the Gas Supply (Inlet) Pressure
1. Attach a manometer to record the supply (inlet) pressure. For a Type 1 gas control valve (see Figure 2-16), you will need to check the supply pressure at the gas connection to the oven. For a Type 2 gas control valve, remove the supply (inlet) pressure cap screw and attach a manometer to the stud.
2. Depress the two machinery compartment safety switches to allow the oven to operate.
3. Open the main gas supply valve. Switch the circuit breaker/ fused disconnect to the ON ("I") position.
4. Start the oven according the directions in the
Operation section of this Manual. Adjust the temperature controller to the maximum setting (288°C).
5. Measure the supply (inlet) pressure.
6. Switch the oven off. Close the main gas supply valve, and switch the circuit breaker/fused disconnect to the OFF ("O") position. Remove the manometer. For a Type 2 gas control valve, replace the cap screw.
7. Compare the measured supply (inlet) pressure to the nominal pressures shown in Table 1-5 (in the Description section of this Manual).
If the supply pressure is lower or higher than the nominal pressure, the reason should be investigated and the gas supplier contacted.
For natural gas ovens, if the measured supply pressure is lower than 17mbar, or higher than 25mbar, contact the gas supplier. DO NOT OPERATE THE OVEN or adjust the oven controls.
E. Adjusting the Orifice (Manifold) Pressure and Heat Input
To use the orifice pressure method, you must know the specific gas type and quality used. If using the orifice pressure method, you should double-check the input using the volumetric method.
To use the volumetric method, you must know the heat value (HuB) of the gas used. This information is available from your gas supplier.
During these measurements, do not operate any other appliances that use the same gas meter as the oven.
SECTION 2 - INSTALLATION
1. Orifice (Manifold) Pressure Method a. Check that the main gas supply valve and the circuit
breaker/fused disconnect are in the OFF ("O") position.
b. Attach a manometer to record the regulated (manifold)
pressure. For a Type 1 gas control valve, you will need to remove the cap from the open end of the gas line tee as the line enters the burner. For a Type 2 valve, you can connect the manometer to this location, or to the stud on the valve, shown in Figure 2-16 (underneath the cap screw).
c. For a Type 2 gas control valve, remove the cap screw
from the pressure adjustment screw (governor). The Type 1 valve does not have a cap screw.
d. Depress the two machinery compartment safety
switches to allow the oven to operate.
e. Open the main gas supply valve. Switch the circuit
breaker/fused disconnect to the ON ("I") position.
f. Start the oven according the directions in the
section of this Manual. Adjust the temperature controller to the maximum setting (288°C).
g. Adjust the pressure adjustment screw as necessary
to match the correct pressure for the oven's specific gas type. Refer to Table 1-5 in the
Description section of this Manual. Turning the adjustment screw clockwise increases the flow, while turning it counterclockwise reduces the flow.
h. Switch the oven off. Close the main gas supply valve,
and switch the circuit breaker/fused disconnect to the OFF ("O") position. Remove the manometer, and replace all cap screws and gas line caps.
2. Volumetric Method a. Determine the time of 0.1m
3
(100 liters) of gas usage
as follows.
Consumption (m
3
/hr.) =
NB (Rated input in kW)
HuB (Heat [Calorific] value
of gas in kW/m3)
Time (in minutes) of
0.1m3 of gas usage
=
6
Consumption
b. Check that the main gas supply valve and the circuit
breaker/fused disconnect are in the OFF ("O") position.
c. For a Type 2 gas control valve, remove the cap screw
from the pressure adjustment screw (governor). The Type 1 valve does not have a cap screw.
d. Depress the two machinery compartment safety
switches to allow the oven to operate.
e. Open the main gas supply valve. Switch the circuit
breaker/fused disconnect to the ON ("I") position.
f. Start the oven according the directions in the
section of this Manual. Adjust the temperature controller to the maximum setting (288°C).
g. Adjust the pressure adjustment screw as necessary
to match the calculated volume using the time (in minutes) of 0.1m
3
of gas usage. Turning the adjustment screw clockwise increases the flow, while turning it counterclockwise reduces the flow.
h. Record the reading obtained from the gas meter and
calculate the obtained gas flow. Compare this value to the information in Table 1-4 in the section of this Manual.
i. Switch the oven off. Close the main gas supply valve,
and switch the circuit breaker/fused disconnect to the OFF ("O") position. For a Type 2 gas valve, replace the
13
cap screw.
ENGLISH
Operation
Operation
Description
SECTION 3 - OPERATION
I. LOCATION AND DESCRIPTION OF CONTROLS
ENGLISH
Fig. 3-1 - Control Panel
F.
Digital Temperature
) controller
(
A.
"BLOWER"
) switch
(
(
B.
"HEAT"
) switch
C.
"CONVEYOR"
) switch
(
D.
"RESET"
) switch
(
GAS OVENS
ONLY
E.
Conveyor Speed
(
) controller(s)
A.
"BLOWER" Switch: Turns the blowers and
cooling fans on and off. The HEAT Switch has no effect unless the BLOWER Switch is in the ON position.
E.
Conveyor Speed Controller: Adjusts and dis-
plays the bake time. Single-belt ovens have one controller. Split belt ovens have one controller for each conveyor belt, labeled "FRONT" and "BACK."
B.
"HEAT" Switch: Allows the burner or heating
elements, as appropriate for the oven model, to activate. Activation is determined by the set­tings on the Digital Temperature Controller.
F.
Digital Temperature Controller: Continuously
monitors the oven temperature. Settings on the Digital Temperture Controller control the acti­vation of the burner or heating elements.
C.
"CONVEYOR" Switch: Turns the conveyor drive
motor on and off.
NOT SHOWN:
D.
"RESET" Switch: Gas ovens only. Illuminates
if the gas burner does not light. The switch can be pressed repeatedly to attempt to light the burner. If the burner does not light within 15 minutes, the "RESET" (
) switch is locked out.
G. Machinery Compartment Access Panel Safety Switches:
Disconnect electrical power to the controls and the blowers when the machinery compartment access panel is opened. The panel should only be opened by authorized service personnel.
14
II. NORMAL OPERATION - STEP-BY-STEP
A. DAILY STARTUP PROCEDURE
1. Check that the circuit breaker/fused disconnect is in the on position. Check that the window is closed.
2. Turn the "BLOWER" ( ) switch to the ON ("I") position.
3. Turn the "CONVEYOR"
) switch to the ON
( ("I") position.
SECTION 3 - OPERATION
7. (Gas ovens only) If the "RE­SET" ( nates, the gas burner did not light. Press the "RE­SET" ( edly if necessary) to at­tempt to light the burner.
NOTE: If the burner does not light within 15 minutes, the oven enters a safety lockout mode that disables the "RE­SET" ( "BLOWER" ( "OFF" ("O") position. Then, repeat the Daily Startup procedure.
8. Wait for the oven to heat to the setpoint temperature. Higher setpoint temperatures will require a longer wait. The oven can reach a temperature of 232°C in approximately 5 minutes.
) switch illumi-
) switch (repeat-
) switch. If this occurs, turn the "HEAT" ( ),
), and "CONVEYOR" ( ) switches to the
Wait for AT LEAST FIVE MINUTES.
ENGLISH
4. If necessary, adjust the conveyor speed setting by pressing the pushbuttons on the con­veyor speed controller to change the displayed bake time.
5. Adjust the temperature controller to a desired set temperature, if neces­sary.
Press the Set Point
and Unlock keys at the same time. Wait for the "SET PT" light to turn on.
Press the Up Arrow
and Down Arrow Keys as necessary to adjust the set­point.
or
+
or
or
wait
for
9. (Optional) Press the Tem­perature (
the Actual Temperature in the display, and wait for the "ACTUAL TEMP" light to turn on. This al­lows you to monitor the oven temperature as it rises to the setpoint.
10. Allow the oven to preheat for 10 minutes after it has reached the set point temperature.
B. DAILY SHUTDOWN PROCEDURE
1. Turn the "HEAT" ( "BLOWER" ( ches to the "OFF" ("O")
position. Note that the blowers will remain in op­eration until the oven has cooled to below 93°C.
2. Make certain that there are no products left on the conveyor inside the oven. Turn the "CON­VEYOR" ( the "OFF" ("O") position.
) key to show
wait
for
) and
) swit-
+
) switch to
6. Turn the "HEAT" ( switch to the "ON" ("I") position, and wait for the "HEAT ON" light to turn on.
3. Open the window to allow the oven to cool faster.
)
4. After the oven has cooled and the blowers have turned off, switch the circuit breaker/fused disconnect to the off posi­tion.
CAUTION
In case of power failure, turn all switches to the OFF ("O") position, open the oven window, and remove the product.
wait
for
After the power has been restored, perform the normal startup procedure.
On gas ovens, the burner will not operate and gas will not flow through the burner without electric power. No attempt should be made to operate the oven during a power failure.
15
SECTION 3 - OPERATION
III. QUICK REFERENCE: DIGITAL TEMPERATURE CONTROLLER
ENGLISH
"SP LOCK" Light
Lights when the set point is locked out from changes. This setting can only be changed by service personnel.
OVERTEMP Light
Lights when the oven temperature is greater than 343°C. Refer to Quick Reference: Troubleshooting in this section.
Temperature Key
Press this key once to view the Actual Tem­perature in the Dis­play.
Display
Shows the Set Point or the Actual Tempera­ture in degrees Fahr­enheit (F) or Celsius (C).
"HEAT ON" Light
Lights when the burner or heating ele­ments, as appropriate for the oven model, are in operation.
"SET PT" (setpoint) Light
Lights when the set point is shown in the display.
"ACTUAL TEMP" Light
Lights when the Actual Tempera­ture is shown in the display.
Service Key
For use by ser­vice personnel only.
Unlock Key
Press this key together with the Set Point Key to allow the Set Point to be changed. Changes can only be made for 60 seconds.
Up Arrow and Down Arrow Keys
Press these keys to adjust the Set Point up or down. If the Set Point will not change, refer to Key and Unlock Key in this section.
Set Point
16
Set Point Key
Press this key together with the Unlock Key to allow the Set Point to be changed. Changes can only be made for 60 seconds.
IV. QUICK REFERENCE: TROUBLESHOOTING
SYMPTOM PROBLEM SOLUTION
SECTION 3 - OPERATION
light is lit, food product is
undercooked
Oven will not
turn on at all
"RESET" (
illuminated, oven will not
(gas ovens only)
appears in display, oven is not heating
) switch is
heat
The oven temperature ex­ceeded 343°C, and the burner or heating elements were automatically shut down.
Electrical power may not be reaching the oven, or the controls may be set incor­rectly.
The gas burner did not light within 90 seconds of turn­ing the "HEAT" ( to the ON ("I") position.
The oven did not reach 93°C within 15 minutes of startup, and the oven has stopped heating.
) Switch
Follow the procedures under
this section to shut down the oven. Contact your Middleby Marshall Authorized Service Agent to determine and correct the cause of the condition to prevent damage to the oven.
Check that the circuit breaker/fused disconnect is turned on.  Check that the "BLOWER"
position. The burner cannot engage until the blowers are in operation.
Press the "RESET" (
attempt to light the burner.
If the burner does not light within 15 minutes, the oven will enter
a safety lockout mode that disables the "RESET" ( If this occurs, turn the "HEAT" ( "CONVEYOR" ( for AT LEAST FIVE MINUTES before restarting the oven. Then, repeat the Daily Startup procedure.
Turn the "HEAT" (
)switches to the "OFF" ("O") position.
(  Wait for AT LEAST FIVE MINUTES before restarting the oven.  Repeat the Daily Startup procedure.
)switches to the "OFF" ("O") position. Wait
), "BLOWER" ( ), and "CONVEYOR"
Daily Shutdown Procedures in
( ) Switch is in the ON ("I")
) switch (repeatedly if necessary) to
) switch.
), "BLOWER" ( ), and
ENGLISH
Oven will not heat
Oven is operating, but
little or no air is blowing
from air fingers
Conveyor moves with a
jerky motion, or will not
move at all
Food products are
overcooked or
undercooked.
Controls may be set incor­rectly.
Air fingers may have been reassembled incorrectly after cleaning.
Conveyor may be jammed on an object in the oven, or conveyor belt or drive chain tension may be incorrect.
Controls may be set incor­rectly.
Check that the Set Point is correctly set.  Check that both the "BLOWER"
are in the ON ("I") position.  If the oven still will not heat,turn the "HEAT" (
( ), and "CONVEYOR" ( )switches to the "OFF" ("O")
position.  Wait for AT LEAST FIVE MINUTES before restarting the oven.  Repeat the Daily Startup procedure. Check that the Set Point
is above 93°C.
Turn the oven off, and allow it to cool. Disconnect electrical
power to the oven.  Refer to Section 4,
bling the air fingers.
Turn the oven off, and allow it to cool. Disconnect electrical
power to the oven.  Check if the conveyor is blocked by an object inside the oven.  Refer to Section 4,
the conveyor and drive chain tension.
Check that the set temperature and bake time settings are
correct.
Maintenance, for instructions on reassem-
Maintenance, for instructions on checking
( ) and "HEAT" ( ) Switches
), "BLOWER"
IF THESE STEPS FAIL TO RESOLVE THE PROBLEM, CONTACT YOUR LOCAL MIDDLEBY MARSHALL AUTHORIZED SERVICE AGENT. A SERVICE AGENCY DIRECTORY IS SUPPLIED WITH YOUR OVEN.
17
Before ANY cleaning or servicing of the oven, perform the following procedure:
ENGLISH
1. Switch off the oven and allow it to cool. Do NOT service the oven while it is warm.
2. Turn off the electric supply circuit breaker(s)
3. If it is necessary to move a gas oven for cleaning or servicing, disconnect the gas supply connection before moving the oven.
SECTION 4 - MAINTENANCE
WARNING
and disconnect the electric supply to the oven.
When all cleaning and servicing is complete:
1. If the oven was moved for servicing, return the oven to its original location. Adjust the legs so that they are seated properly on the floor.
2. For gas ovens, reconnect the gas supply.
4. For gas ovens, turn on the full-flow gas safety valve. Test the gas line connections for leaks using approved leak test substances or thick soap suds.
5. Turn on the electric supply circuit breaker(s).
6. Perform the normal startup procedure.
3. Reconnect the electrical supply.
WARNING
Possibility of injury from moving parts and electrical shock exists in this oven. Switch off and lockout/tagout the electric supply BEFORE beginning to disassemble, clean, or service any oven. Never disassemble or clean an oven with the BLOWER switch or any other circuit of the oven switched on.
CAUTION
NEVER use a water hose, water jet, or pressurized steam-cleaning equipment when cleaning this oven. DO NOT use excessive amounts of water, to avoid saturating the oven insulation. DO NOT use a caustic oven cleaner, which can damage the aluminized bake chamber surfaces.
NOTE
ANY replacement parts that require access to the interior of the oven may ONLY be replaced by a Middleby Marshall Authorized Service Agent. It is also strongly recommended that the 3-Month Maintenance and 6-Month Maintenance procedures in this section be performed ONLY by a Middleby Marshall Authorized Service Agent.
I. MAINTENANCE - DAILY
A. Check that the oven is cool and the power is disconnected,
as described in the warning at the beginning of this Section.
B. Clean the outside of the oven with a soft cloth and mild
detergent.
C. Clean the front cooling fans, as follows:
 Snap off the protective grille, and wipe it clean with a cloth.
See Figure 4-1.
 Remove the foam filter and inspect it. If it is dusty, shake
it briskly. If dirt or grease is present on the filter, wash it in warm, soapy water. Rinse the filter, squeeze it to remove as much of the water as possible, and then set it aside to dry thoroughly before reinstallation.
 Once the filter is dry, reinstall the filter and grille.
D. Clean the motor shroud and rear grills using a stiff nylon
brush. Refer to Figure 4-2 for the locations of the grills.
E. Check that ALL cooling fans are operating properly.
CAUTION
If a cooling fan is not operating correctly, it must be replaced IMMEDIATELY. Operating the oven without adequate cooling can damage the oven's internal components.
F. Clean the conveyor belts with a stiff nylon brush. This is
more easily accomplished by allowing the conveyor to run while you stand at the exit end of the conveyor. Then, brush the crumbs off the conveyor as it moves.
G. Remove and clean the crumb trays. When reinstalling the
trays, refer to Figure 2-12 (in Section 2,
Installation).
H. Clean the window in place.
Figure 4-2 - Rear Grills and Motor Shroud Grill
Grills on top
and bottom
of rear
shrouds (4)
18
Figure 4-1 - Front Cooling Fans
Foam filter
Protective grill
Grills on inside
face of rear
shrouds (2 - gas
ovens only)
Grills on rear of rear shrouds (2)
Grill on top of
conveyor motor
shroud
Grills on end
shrouds (4)
( )
II. MAINTENANCE - MONTHLY
NOTE
When removing the conveyor, refer to Figure 2-9 (in Section 2, Installation).
A. Check that the oven is cool and the power is disconnected,
as described in the warning at the beginning of this Section.
B. Remove the crumb trays and drive motor shroud from the
oven.
C. Lift the drive end of the conveyor slightly, and push it forward
into the oven. This removes the tension from the drive chain. Then, remove the drive chain from the conveyor sprocket.
D. Slide the conveyor out of the oven, folding it as it is removed.
NOTE
Split belt conveyors can only be removed from the end of the oven
Single-belt conveyor assemblies may be removed from either end of the oven. If it is to be removed from the end of the oven without the drive motor, remove the drive motor sprocket as described in the tions (in Section 2,
E. Remove the end plugs from the oven. The end plugs are
shown in Figure 1-1 (in Section 1,
F. Slide the air fingers and blank plates out of the oven, as
shown in Figure 4-3. AS EACH FINGER OR PLATE IS REMOVED, WRITE A "LOCATION CODE" ON IT WITH A MARKER to make sure that it can be reinstalled correctly.
Example of markings: (Top Row) T1 T2 T3 T4 T5 T6 (Bottom Row) B1 B2 B3 B4 B5 B6
G. Disassemble the air fingers as shown in Figure 4-4. AS
EACH FINGER IS DISASSEMBLED, WRITE THE "LOCA­TION CODE" FOR THE FINGER ON ALL THREE OF ITS PIECES. This will help you in correctly reassembling the air fingers.
CAUTION
Incorrect reassembly of the air fingers will change the baking properties of the oven.
H. Clean the air finger components and the interior of the
baking chamber using a vacuum cleaner and a damp cloth. Refer to the boxed warnings at the beginning of this Section for cleaning precautions.
I. Reassemble the air fingers. Then, replace them in the
oven, using the "location code" as a guide.
J. Replace the end plugs on the oven. K. Reassemble the conveyor into the oven. If the drive sprocket
was removed when installing the conveyor, replace it at this time.
L. Reattach the drive chain.
M. Check the tension of the conveyor belt as shown in Figure
2-10 (in Section 2, 75-100mm. DO NOT OVERTIGHTEN THE CONVEYOR BELT. If necessary, the belt tension can be adjusted by turning the conveyor adjustment screws, located at the idler (right) end of the conveyor.
N. Replace the crumb trays and drive motor shroud.
with the drive motor.
Conveyor Installation instruc-
Installation).
Description).
Installation). The belt should lift between
19
SECTION 4 - MAINTENANCE
Figure 4-3 - Removing Air Fingers and Plates
Figure 4-4 - Disassembling the Air Fingers
Manifold
Inner plate
Outer Plate
2
Pull outer plate
straight up
and off
Swing ends of inner plate and
3
manifold apart
4
Pull inner plate
upwards, and
then away from
manifold
1
Step on lip of manifold
ENGLISH
SECTION 4 - MAINTENANCE
III. MAINTENANCE - EVERY 3 MONTHS
A. Check that the oven is cool and the power is disconnected,
as described in the warning at the beginning of this Section.
B. Vacuum both of the blower motors, and their surrounding
ENGLISH
compartments, using a shop vacuum.
C. Tighten all electrical control terminal screws.
D. Split Belt Disassembly and Cleaning
For split belt ovens ONLY, disassemble, clean and lubri­cate the conveyor shaft components as described below.
1. Remove the motor shroud, conveyor extensions, and conveyor as described in Part II,
Monthly Maintenance.
2. Remove the master links from each conveyor belt. Then, roll the belts up along the length of the conveyor to remove them from the frame.
3. Remove the two conveyor adjustment screws from the idler end of the conveyor frame, as shown in Figure 4-
5.
4. Remove the idler shaft assembly from the conveyor.
5. Pull apart the two sections of the idler shaft. Clean the shafts thoroughly using a rag. Then, lubricate both the extended shaft and the interior of the hollow shaft using a light food-grade lubricant.
CAUTION
DO NOT lubricate the shafts using WD40 or a similar product. This can cause the shafts to wear rapidly.
6. Before reassembling the shafts into the conveyor frame, check that they are oriented properly. Remem­ber that unequal-width split belt ovens should AL­WAYS have the narrower belt at the front of the oven.
7. Reassemble the idler shaft into the conveyor. sure that the bronze washer is in place between the two sections of the shaft. See Figure 4-7.
8. Replace the conveyor adjustment screws as shown in Figure 4-5. To allow the conveyor belt to be reinstalled later, do not tighten the screws at this time.
9. Loosen the set screw on both of the conveyor drive sprockets. Then, remove the sprockets from the shaft.
10. Loosen the locking collar set screw, as shown in Figure 4-6.
11. Push the drive shaft to the right, then lift it free of the conveyor frame. Then, disassemble and lubricate the two sections of the drive shaft as described in Step 5.
12. Before reassembling the shafts into the conveyor frame, check that they are oriented properly. Remem­ber that unequal-width split belt ovens should AL­WAYS have the narrower belt at the front of the oven.
13. Reassemble the drive shaft into the conveyor. that the nylon spacer is in place, as shown in Figure 4-
7. Also,
check that the bronze washer is in place
between the two sections of the shaft.
14. Replace the drive sprockets. Reassemble the belts and master links onto the conveyor, and replace the conveyor in the oven.
15. Reassemble the motor shroud and conveyor exten­sions onto the oven.
Make
Check
16 Check the tension of the conveyor belt as shown in
Figure 2-10 (in Section 2,
Installation). The belt should lift between 75-100mm. If necessary, adjust the belt tension by turning the conveyor adjustment screws.
Figure 4-5 - Split Belt Idler Shaft
Conveyor
adjustment
screw
Figure 4-6 - Split Belt Drive Shaft
Locking collar
Figure 4-7 - Washer and Spacer
Bronze washer on
BOTH idler and
drive shafts
Nylon spacer
on drive shaft
ONLY
20
E. Blower Belts
1. To gain access to each blower belt compartment, remove the screws shown in Figure 4-8. Then, lift the rear shroud off its hangers.
If access to the blower motors is required, remove the three mounting screws (two on the front of each shroud, one on the rear). Then, lift the end shroud straight up and off its hangers. The end shrouds can only be removed AFTER the rear shrouds have been removed.
SECTION 4 - MAINTENANCE
Figure 4-8 - Rear Shrouds and Guard Plates
End shroud screws
(3 per shroud - 1
rear, 2 front)
2. Check each blower belt for at least 1" (25mm) deflec­tion at the center, and for cracking or excessive wear. See Figure 4-9. Overtightening the belt will cause premature bearing failure and possible vibrations.
3. If necessary, adjust the tension of the belt by loosening the four motor mounting bolts. Reposition the motor as necessary until the correct deflection is reached, then tighten the motor mounting bolts.
F. Lubricating the Blower Fan Bearings
1. Use a grease gun to lubricate the main blower fan shaft bearings, as shown in Figure 4-10.
When lubricating the bearings:  Use a high-quality NLGI #2, lithium soap grease
with petroleum oil, such as Middleby P/N 17110-
0015.
Add the grease slowly until a small bead of grease
is present at the seals.
AVOID OVERGREASING. Excessive greasing may cause harm to the bearing.
2. Manually turn the blower shaft by pulling on the belt to purge the grease.
3. Wipe off any excess grease on and around the bear­ings.
Rear shroud screws
(4 per shroud for gas
ovens, 5 per shroud
for electric ovens)
Figure 4-9 - Fan Belt Tension
Rear shroud -
remove FIRST.
Access to bearing
and fan belt
At least 1" (25mm)
deflection
ENGLISH
End shroud -
remove SECOND (if
necessary).
Access to blower
motor
4. Replace the shrouds onto the oven.
NOTE
The oven will not operate unless ALL of the motor and rear shrouds are in place.
IV. MAINTENANCE - EVERY 6 MONTHS
A. Check that the oven is cool and the power is disconnected,
as described in the warning at the beginning of this Section.
B. Check for excessive wear on the conveyor drive motor
brushes. The brushes should be replaced if they have worn to less than 6mm in length. Be sure to replace the brushes in exactly the same position.
C. For gas ovens, clean and inspect the burner nozzle and
electrode assembly.
D. Check (and clean, if necessary) the oven venting system.
E. Check the conveyor drive shaft bushings and spacers.
Replace the components if they are worn.
Fan not shown -
see above
To adjust belt
tension, loosen 4
bolts and
reposition motor
Figure 4-10 - Lubricating the Bearings
Grease fittings
(1 per bearing, 4
total)
21
SECTION 4 - MAINTENANCE
V. KEY SPARE PARTS KIT - Available separately. See Figure 4-11.
A. Gas Ovens B. Electric Ovens
ItemQty. Part No. Description ItemQty. Part No. Description
ENGLISH
1 1 36939 Kit, Digital Temperature Controller 2 1 27384-0008 Motor, Conveyor Drive 3 2 22450-0052 Brushes, Drive Motor 4 1 37337 Kit, Conveyor Speed Controller 5 1 27170-0263 Assembly, Pickup, Conveyor Drive 6 1 33984 Kit, Thermocouple 7 1 97525 Fan, Cooling 8 1 27381-0069 Motor, Blower, 1 HP
9 1 39530 Air Switch 10 1 35825 Kit, Ignition Module 11 1 38811 Assembly, Burner Blower/Motor 12 1 41647 Valve, Modulating Gas, 1/2" 13 1 31651 Amplifier, Modulating Valve 14 1 33983 High limit control module, 240V
1 1 36939 Kit, Digital Temperature Controller 2 1 27384-0008 Motor, Conveyor Drive 3 2 22450-0052 Brushes, Drive Motor 4 1 37337 Kit, Conveyor Speed Controller 5 1 27170-0263 Assembly, Pickup, Conveyor Drive 6 1 33984 Kit, Thermocouple 7 1 97525 Fan, Cooling
8 1 27381-0069 Motor, Blower, 1 HP 14 1 33983 High limit control module, 240V 15 1 44526 Heating element, 380V 16 1 28041-0008 Contactor 17 1 44549 Contactor 18 1 35018 Circuit breaker block, 3-pole, 50A 19 1 44568 Controller
1
Fig. 4-11 - Key Spare Parts Kit
5
2
6
7
3
4
9
10
8
11
12
13
14
15
16
17
18
19
22
SECTION 5 - ELECTRICAL WIRING DIAGRAMS
SECTION 5 - ELECTRICAL WIRING DIAGRAMS
IGNITION RESET SWITCH
BURNER BLOWER MOTOR
IGNITION RESET LAMP
GAS
VALVE
CONTROL
GAS VALVE
MODULATING
SIGNAL
AMPLIFIER
TEMP CONTROL
CONTACT
COOLING FAN
COOLING FAN
MODULE
IGNITION
25 VA
24V SEC.
240V PRI.
TRANSFORMER
BURNER BLOWER AIR
PRESSURE SWITCH
TEMP
HEAT
GAS
PRESSURE
CONTROL
SWITCH
AIR SWITCH
RIGHT REAR
LEFT REAR
AIR SWITCH
SWITCH
CONTACT
ENGLISH
Fig. 5-1
Schematic, PS555G or PS570G Gas Oven, 230V, 50 Hz, 1 Ph
SECOND CONVEYOR
BELT APPLICATIONS ONLY
CONTROL FOR USE IN SPLIT
LAMP
RESET
HIGH LIMIT
RESET
SWITCH
HIGH LIMIT
CONTACTOR
DOOR SWITCH
DOOR SWITCH
DOOR SWITCH
RESET
BLOWER
CONVEYOR
MOTORS
CONTACT
TEMP CONTROL
SWITCH
230V PRI.
120V SEC.
TRANSFORMER
DOOR
SWITCH
SWITCH
BLOWER
IMPORTANT
200 VA
HIGH LIMIT
THERMOSTAT
An electrical wiring diagram for the oven is also located inside the machinery compartment.
CIRCUIT
BREAKERS
CIRCUIT
BREAKERS
RFI
FILTER
23
SECTION 5 - ELECTRICAL WIRING DIAGRAMS
ENGLISH
SWITCH
SAFETY
SWITCH
SAFETY
RIGHT REAR
LEFT REAR
ground
HIGH LIMIT
HIGH LIMIT
RESET LAMP
CIRCUIT
BREAKER #5
MODULE
CONTROL
CIRCUIT
BREAKERS
CIRCUIT
#1-#4
BREAKER #6
SWITCH
SAFETY
white
RIGHT FRONT
red
HIGH LIMIT
200 VA
240Vp : 120Vs
TRANSFORMER
RESET
SWITCH
CONTACTOR
CIRCUIT
BREAKER
#7
RIGHT
AIR SWITCH 1
FAN
COOLING
RIGHT REAR
25 VA
240Vp : 24Vs
TRANSFORMER
VALVE
GAS CONTROL
4-20V DC OUTPUT
MODULATING
BURNER
BLOWER
VALVE
MOTOR
FLOOR
FRONT
PILOT
IGNITOR
GROUND
SENSOR
MODULE
IGNITION CONTROL
AMPLIFIER BOARD
0-20mA
INPUT
Fig. 5-2
Wiring Diagram, PS555G or PS570G Gas Oven with Type 1 Gas Valve, 230V, 50 Hz, 1 Ph
HIGH LIMIT
THERMOCOUPLE
1-2
TEMPERATURE
THERMOCOUPLES
(IF PRESENT)
TEMPERATURE
THERMOCOUPLE 3
BLOCK
TERMINAL
wht
red
gnd
wht
red
BLOCK
TERMINAL
white
red
RFI
ground
FILTER
(black)
START
blue
brown
red/blk
BLOCK
TERMINAL
TERMINAL
red
white
ground
red
white
ASSY
PICKUP
black
APPLICATIONS ONLY
FOR USE IN SPLIT BELT
blue
brn
CONV
MOTOR
BLOCK
brown
MOTOR
BLOWER
MOTOR
BLOWER
(black)
START
purple
red/blk
purple
blue
CONTROLLER
CONVEYOR SPEED
RUN (silver)
RUN (silver)
ASSY
PICKUP
CONV
MOTOR
AIR SWITCH 2
SWITCH
SAFETY
red
white
black
blue
brn
LEFT REAR
LEFT FRONT
CONTROLLER
CONVEYOR SPEED
SWITCH
GAS PRESSURE
HEAT
BLOWER
AIR SWITCH 3
RIGHT FRONT
CONVEYOR
SWITCH
SWITCH
CONTROLLER
TEMPERATURE
red
white
SWITCH
LAMP
RESET
RESET
SWITCH
ground
thermocouple
GROUND
REAR PANEL
CONNECTIONS
24
FAN
LEFT COOLING
SWITCH
SAFETY
SWITCH
SAFETY
RIGHT REAR
LEFT REAR
ground
HIGH LIMIT
HIGH LIMIT
RESET LAMP
CIRCUIT
BREAKER #5
MODULE
CONTROL
CIRCUIT
BREAKERS
CIRCUIT
#1-#4
BREAKER #6
SWITCH
SAFETY
white
RIGHT FRONT
red
HIGH LIMIT
200 VA
240Vp : 120Vs
TRANSFORMER
RESET
SWITCH
CONTACTOR
CIRCUIT
BREAKER
#7
RIGHT
COOLING
AIR SWITCH 1
RIGHT REAR
FAN
240Vp : 24Vs
TRANSFORMER
VALVE
GAS CONTROL
4-20V DC OUTPUT
25 VA
MODULATING
BURNER
BLOWER
VALVE
MOTOR
FRONT
PILOT
FLOOR
GROUND
IGNITOR
SENSOR
IGNITION CONTROL
AMPLIFIER BOARD
0-20mA
INPUT
MODULE
ENGLISH
Fig. 5-3
Wiring Diagram, PS555G or PS570G Gas Oven with Type 2 Gas Valve, 230V, 50 Hz, 1 Ph
HIGH LIMIT
THERMOCOUPLE
1-2
TEMPERATURE
THERMOCOUPLES
(IF PRESENT)
TEMPERATURE
THERMOCOUPLE 3
BLOCK
TERMINAL
wht
red
gnd
wht
red
BLOCK
TERMINAL
white
red
RFI
ground
FILTER
(black)
START
blue
brown
red/blk
BLOCK
TERMINAL
TERMINAL
red
white
ground
red
white
ASSY
PICKUP
black
APPLICATIONS ONLY
FOR USE IN SPLIT BELT
blue
brn
CONV
MOTOR
BLOCK
brown
MOTOR
BLOWER
MOTOR
BLOWER
(black)
START
blue
purple
red/blk
purple
CONVEYOR SPEED
RUN (silver)
RUN (silver)
CONTROLLER
ASSY
PICKUP
CONV
MOTOR
AIR SWITCH 2
SWITCH
SAFETY
red
white
black
blue
brn
LEFT REAR
LEFT FRONT
SWITCH
GAS PRESSURE
CONTROLLER
CONVEYOR SPEED
AIR SWITCH 3
RIGHT FRONT
HEAT
SWITCH
SWITCH
BLOWER
CONTROLLER
TEMPERATURE
red
SWITCH
CONVEYOR
white
LAMP
RESET
RESET
SWITCH
ground
thermocouple
GROUND
REAR PANEL
CONNECTIONS
25
FAN
LEFT COOLING
SECTION 5 - ELECTRICAL WIRING DIAGRAMS
ENGLISH
TEMP (T2)
RESET
SWITCH
SECOND CONVEYOR CONTROL
LIGHT
SSR COOLING FAN
SSR COOLING FAN
COOLING FAN
COOLING FAN
HALL
EFFECT
SENSORS
APPLICATIONS ONLY
FOR USE IN SPLIT BELT
0.2 KVA
230V PRI.
120V SEC.
TRANSFORMER
DOOR SWITCH
DOOR SWITCH
DOOR SWITCH
CONTROLLER
TEMPERATURE
CONTROL
CONVEYOR
SWITCH
CONVEYOR
HEAT
CONTACT
SWITCH
COOLDOWN
HEAT
SWITCH
DOOR
SWITCH
SWITCH
BLOWER
SWITCH
MAIN BLOWER
AIR PRESSURE
Fig. 5-4
Schematic, PS555E Electric Oven, 380V, 50 Hz, 3 Ph
TEMP (T2)
TEMP (T2)
HIGH
LIMIT
RESET
SWITCH
RESET
RFI
HIGH LIMIT
THERMOSTAT
CONTACT (T2)
IMPORTANT
RFI
HEATER
HEATER
HEATER
HEATER
An electrical wiring diagram for the oven is also located inside the machinery compartment.
FILTER 3
HEATER
HEATER
FILTER 2
26
SECTION 5 - ELECTRICAL WIRING DIAGRAMS
FOR USE IN SPLIT BELT
APPLICATIONS ONLY
PICKUP
DRIVE
MOTOR
CONTROLLER
CONVEYOR SPEED
HIGH LIMIT
LAMP
PICKUP
DRIVE
MOTOR
SWITCH
SAFETY
CONTROL MODULE
SWITCH
SAFETY
COUPLE
THERMO-
RESET
SWITCH
CONTROLLER
CONVEYOR SPEED
SWITCH
SAFETY
SWITCH
CONVEYOR
TEMPERATURE
AIR
RIGHT
SWITCH
SWITCH
BLOWER
CONTROLLER
RED
WHT
AIR
LEFT
SWITCH
HEAT
SWITCH
COOLING
FAN LEFT
THERMOCOUPLES
COOLING
FAN RIGHT
PANEL
FRONT
GROUND
SWITCH
SAFETY
ENGLISH
Fig. 5-5
Wiring Diagram, PS555E Electric Oven, 380V, 50 Hz, 3 Ph
BLOCK
TERMINAL
BLOWER
MOTORS
RUN
CAPACITOR
RFI
BLK
RED/
PURPLE
FILTER
BLU
START
BRN
CAPACITOR
BLOCK
CIRCUIT
BREAKER
BLOCKS
TERMINAL
TOR
CONTAC-
CONTACTOR
FAN
COOLING
CIRCUIT
BREAKERS
SOLID
STATE
RELAY
BLOCK
TERMINAL
27
380V 8kW
HEATING ELEMENTS
ENGLISH
page 1
DEUTSCH
seite 29
FRANÇAIS
page 57
ESPAÑOL
página 85
Middleby Cooking Systems Group  1400 Toastmaster Drive  Elgin, IL 60120  USA  (847)741-3300  FAX (847)741-4406
24-Hour Service Hotline: 1-(800)-238-8444
www.middleby.com
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