Middleby Cooking Systems Group PS540G User Manual

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Page 1

PS540G SERIES GAS FIRED:

A MIDDLEBY COMPANY

Parts Manual

with Wiring Diagrams for domestic and standard export ovens

SPL100505-PF-BD

October 5, 2005

Serial # Code First 4 digits - order of production Fifth digit - model specific Sixth and Seventh digit - month of production Eighth and Ninth digit - year of production

Starting Serial # 000160104 & after

Serial Tag Location

PS540G-DoubleShown with “New Style” Front Window Assembly.

1-847-741-3300 fax 1-847-741-4406 (Parts Department)

Table of Contents: Page 2

www.middleby.com

email: techsupport@middleby.com

Page 2

Spec Sheet .............................................................................................................................................. 3

Oven and Electrical Specifications .......................................................................................................... 6

Key Parts ................................................................................................................................................. 7

View of Oven Panels, Window and Legs (Earlier Production) .................................................................8

Parts for Oven Panels, Window and Legs (Earlier Production ................................................................ 9

View of Oven Panels, Window and Legs (Later Production) ................................................................. 10

Parts for Oven Panels, Window and Legs (Later Production ................................................................ 11

View of Right-hand Control Compartment .............................................................................................. 12

Parts for Right-hand Control Compartment ............................................................................................ 13

View of Blower Area ............................................................................................................................... 14

Parts for Blower Area ............................................................................................................................. 15

View of Blower/Motor Compartment ....................................................................................................... 16

Parts for Blower/Motor Compartment ..................................................................................................... 17

View of Gas Burner & Piping ................................................................................................................. 18

Parts for Gas Burner & Piping ............................................................................................................... 19

View of “Single” Belt Conveyor .............................................................................................................. 20

Parts for “Single” Belt Conveyor ............................................................................................................ 21

View of “Split” Belt Conveyor ................................................................................................................. 22

Parts for “Split” Belt Conveyor ............................................................................................................... 23

PS540G OVEN INSTALLATION KIT ....................................................................................................24

PS540G Single Oven Option Base Kit ................................................................................................... 25

PS540G Double Oven Option Base Kit ................................................................................................. 26

PS540G Triple Oven Option Base Kit (Outriggers) ............................................................................... 27

Standard Finger Configuration ............................................................................................................... 28

Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 50141 Rev. F2 US/UK/CANADA ...................... 29

Ladder Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 50141 Rev. F1 US/UK/CANADA .......... 30

Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52059 Rev. D DN .............................................. 31

Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52065 Rev. D DUT ............................................ 32

Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52053 Rev. D FR ............................................... 33

Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52055 Rev. D GM .............................................. 34

Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52067 Rev. D GK .............................................. 35

Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52061 Rev. D IT................................................. 36

Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52057 Rev. D SP ............................................... 37

Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52063 Rev. D SW .............................................. 38

Page 3

Page 4

GAS INLET

ELECTRICAL JUNCTION BOX

RECOMMENDED MINIMUM CLEARANCES: Rear of Oven to Wall - 6″ (150mm) Non-control End of Oven to Wall - 0″ Control End of Oven to Wall - 0″

MODEL PS540 SINGLE OVEN DIMENSIONS

GAS INLET

ELECTRICAL JUNCTION BOX

RECOMMENDED MINIMUM CLEARANCES:

Rear of Oven to Wall - 6″ (150mm) Non-control End of Oven to Wall - 0″ Control End of Oven to Wall - 0″

MODEL PS540 DOUBLE OVEN DIMENSIONS

Page 5

GAS INLET

ELECTRICAL JUNCTION BOX

RECOMMENDED MINIMUM CLEARANCES:

Rear of Oven to Wall - 6″ (150mm) Non-control End of Oven to Wall - 0″ Control End of Oven to Wall - 0″

MODEL PS540 TRIPLE OVEN DIMENSIONS

Page 6

PS540 SERIES OVEN SPECIFICATIONS

Conveyor Belt Width 32″ (813mm)

Heating Zone Length 40-1/2″ (1028mm)

Baking Area Square Feet 9 sq. ft. (0.84 sq. m.)

Overall Dimension Standard Single Oven w/Legs 80″ (2032mm) L ×

Overall Dimension Double Oven 80″ (2032mm) L ×

Overall Dimension Triple Oven 80″ (2032mm) L x

Weight of Single Oven 925 lb (419kg)

Shipping Weight 1,100 lb (498.3kg)

Shipping Cube Approx. 132 ft3 (3.74 m3)

Operating Range 110,000 BTU/hr

Maximum Operating Temperature 550°F (287°C)

Warm-up Time 10 min.

Gas Oven Inlet Line Size 3/4″ (19mm) ID for each oven

Minimum Gas Meter Rating 450 cu.ft./hr. (12.74m3h) for 1 to 2 ovens

Add 180 cu.ft./hr (5.1m3h) for each additional oven

Minimum Gas Pipe Size Natural (must be dedicated line) 2″ (51mm) ID for 1, 2, or 3 ovens Propane (must be dedicated line) 2″ (51mm) ID for 1, 2, or 3 ovens

Gas Pressure Natural 6″ to 12″ Water Column (13.8 to 29.9 mbar) Propane 11.5″ to 12″ Water Column (28.7 to 29.9 mbar)

Gas Valve 0.75″ (19mm) ID full-flow, gas, shutoff valve installed in oven inlet gas line.

A separate connection and valve must be provided for each oven.

Recirculating Air Fan One fan at 2300 RPM

Air Velocity 3000 fpm (1524 cm/sec) (Average)

Bake Time 3 min. 0 sec. Bake Time minimum

61-5/16″ (1557mm) W ×

47-5/16″ (1202mm) H ×

61-5/16″ (1557mm) W ×

60-15/16″ (1548mm) H x

61-5/16″ (1557mm) W ×

77-1/2″ (1969mm) H ×

(116.0 mJ/h)

(27,720 kcal)

(32.2 kW/hr)

30 min. 0 sec. Bake Time maximum

SERIES PS540 ELECTRICAL SPECIFICATIONS

Main Blower & Control Circuit Phase Frequency Amperage Poles Wires

Elements Voltage Voltage Draw

208-240V 208-240V 1 Ph 50/60 Hz 4.1 Amp 3 Pole 3 Wire

(2 hot, 1 grd)

Page 7

KEY PARTS

PS540-SERIES GAS OVEN KEY PARTS

ITEM PART NO. ENGLISH DESCRIPTION QUANTITY

1 58504 Temperature Controller 1

2 44687 Blower/Fan Motor 1

3 47797 Conveyor Drive Motor, Standard Speed 1 or 2

3A 47799 Conveyor Drive Motor, High Speed 1 or 2

3B 45017 Kit, Brushes, Springs & Caps 1

3C 50265 Pickup, Sensor 1

4 58323 Conveyor Speed Control 1

5 33812-3 Thermocouple 3

6 41647 Modulating Gas Valve 1

7 50275 Burner & Motor Assembly 1

8 50239 Ignition Control Module (kit) 1

9 See RPM Kit Blower Belt, page 17 1

10 33983 High Limit Control Module 1

11 36451 Cooling Fan 2

12 50610 Air Switch 2

13 50274 Control Valve, Gas, 1/2" 1

14 31651 Signal Amplifier

Page 8

View of OVEN PANELS, WINDOW (EARLIER PRODUCTION) AND LEGS

Page 9

Parts for OVEN PANELS, WINDOW (EARLIER PRODUCTION) AND LEGS

1 2 49947 UPPER END PLUG ASSEMBLY, INCLUDES ITEM 7

2 2 49946 LOWER END PLUG ASSEMBLY

3 8 36452 WING NUT, PLASTIC 1/4-20

4 8 45449 END PLUG MOUNTING PLATE ASSEMBLY

5 16 21296-0005 SCREW, HEX WSHHD12-14 × 3/4″, SS BSD

6 1 51094 CONVEYOR CHAIN COVER

7 2 50637 EYEBROW, ADJUSTABLE

8 1 35900-0011 COVER, TOP

9 4 21256-0008 SCREW, 10-32 × 3/8″ 18-8 SL TRUS S

10 1 37900-0103 WINDOW MOUNTING FRAME WELDMENT (EARLIER MODELS)

ITEM QTY. P/N DESCRIPTION

11 1 30285 GLASS DOOR ASSEMBLY (EARLIER MODELS)

11A 1 22140-0017 GLASS, 23-1/8″ × 4-1/4″

11B 1 17130-0006 SEALANT

11C 1 3 028 6 TOP FRAME

11D 1 30287 FRAME WITH HANDLE

11E 1 33300-0273 TUBE, HINGE

12 1 42400-0087 WINDOW LATCH ASSEMBLY (EARLIER MODELS)

13 1 54606 COMPLETE BASE WELDMENT

14 4 37900-0024 LEG/TOP PLATE WELDMENT, 15″ TALL

15 4 37900-0102 LEG 6″ H/TOP PLATE WELDMENT, 6″ TALL

16 2 22290-0009 CASTER, SWVL W/BRAKE FLAT PLATE

17 2 22290-0010 CASTER SWVL FLAT PLATE

18 A/R 220373 SCREW, HEX HEAD, 3/8″ - 16 × 1″ SST

19 A/R 21422-0001 WASHER, LOCK SPLIT 3/8″

20 A/R 21416-0001 FLAT WASHER, 3/8″ ZP

21 1 45739 NAME PLATE, MIDDLEBY

28 4 45205 QUAD CASTER SPACER

29 4 45209 QUAD OUTRIGGER WELDMENT

30 4 45206 QUAD ADJUSTMENT FOOT INSERT

31A 1 49975 CORD & PLUG, 6-20P, 6' LONG, U.S.

32 1 58705 UNDERSHELF (OPTIONAL)

31B 1 49976 CORD & PLUG, OVERSEAS, CE

33 2 34121-0003 SCREW, THUMB PIVOT

Page 10

View of WINDOW–Later Production (Front Window Change Used After March, 2004)

Page 11

1 1 51054 ASSEMBLY ,WINDOW, w/HANDLE, ITEMS 1-10

2 1 51081 ASSEMBLY, HANDLE, ITEMS 3-6

3 1 M10092 HANDLE, OUTER

4 1 M10127 HANDLE, INNER THREADED

5 1 M1115 HANDLE, BRACKET (LEFT)

6 1 M1116 HANDLE, BRACKET (RIGHT)

7 1 51087 FRAME AND WINDOW, ITEMS 8-9

8 1 M10198 GLASS, 4.1″ X 15.150″

9 1 M1965 ADHESIVE (NOT SHOWN)

10 2 M1118 SCREW–ATTACHES HANDLE

11 2 30927 BUMPER

12 1 51210 BRACKET, WINDOW HINGE (LEFT)

ITEM QTY. P/N DESCRIPTION

13 1 51211 BRACKET, WINDOW HINGE (RIGHT)

Parts for WINDOW–Later Production (Front Window Change Used After March, 2004)

Page 12

View of RIGHT-HAND CONTROL COMPARTMENT

Page 13

Parts for RIGHT-HAND CONTROL COMPARTMENT

1 1 58504 TEMPERATURE CONTROL

2 2 33812-3 THERMOCOUPLE, TYPE J SHIELDED 9.50 × 60″

3 1 28041-0011 CONTACTOR, 208/240V

4 3 46521 KIT, BLOWER SWITCH CONTAINS ((1) 44697, (1) 44696)

5 3 44697 CONTACT BLOCK

6 3 44696 SELECTOR SWITCH

8 1 31504 TRANSFORMER, 230V (P)/120V (S) 200VA

9 2 45036 CIRCUIT BREAKER, 240V 3A

10 1 45644 CIRCUIT BREAKER, 240V 1A

11 2 46831 CIRCUIT BREAKER, 240V 8A

12 2 50610 AIR SWITCH, 0.16″ WC

13 1 28021-0047 INTERLOCK SWITCH, 10A NO2P

ITEM QTY. P/N DESCRIPTION

14 A/R 47797 MOTOR, GEAR 1/50HP 1350:1, STANDARD

14A A/R 47799 MOTOR, HIGH SPEED OPTION 311:1

14B A/R 50265 SENSOR, PICKUP

15 1 35145 SWITCH, PB MOLVENO 250V, RESET, 1/30 HP, 311:1

14C A/R 45017 KIT, BRUSHES, SPRINGS AND CAPS

16 1 33983 ELECTRIC HI-LIMIT CONTROL, 240V

17 1 36451 COOLING FAN, 230V AC

18 1 41872 TRANSFORMER, 240V (P)/24V (S) 25VA

19 1 31651 SIGNAL AMPLIFIER, 4-20VDC

20 1 33813 RFI FILTER, TYPE F1780DD20

21 1 32108 TRANSFORMER, 240V (P)/24V (S) 65VA

22 1 50239 SPARK IGNITION MODULE, 24VAC 50/60Hz

23 1(2) 58323 CONVEYOR SPEED CONTROL W/DIGITAL SPEED DISPLAY

24 1 44390 TERMINAL BLOCK, MAIN POWER, 3-POLE, 50A, 600V

23A 1(2) 37503 DIGITAL SPEED CONTROL (DISPLAY ONLY)

25 1 39258 TERMINAL BLOCK, MAIN POWER, 5-POLE, 50A, 600V

26 1 50794 RELAY, 24V, GAS TRAIN

27 1 31497 FINGER GUARD

Page 14

View of BLOWER AREA

3A (NOT SHOWN)

NEVER SEIZE LUBRICANT

Page 15

APPLIED TO THREADS BEFORE REINSTALLING

Parts for BLOWER AREA

1 1 51157 PULLEY, 1GRV 3.0PD AK32H, 3.25″ DIA.

2 1 48855 WELDMENT, BRG BRACKET PS540G

ITEM QTY. P/N DESCRIPTION

3 22 220373 SCREW, HH 3/8″ - 16 × 1″ SS T

4 A/R A11039 SPLIT LOCK WASHER 3/8″ ZP

3A A/R 17110-0017 NEVER SEIZE LUBRICANT - USED ON ITEMS 3 & 7

5 A/R 21416-0001 FLAT WASHER 3/8″ SS

6 2 22072-0025 BEARING, PILLOW BLOCK 5/8″

7 8 21326-0002 SCREW, HX HD GRS 3/8″ - 16 × 5-1/2″

8 6 2000203 SCREW ,HX W/HD 10 - 32 × 3/8″ ZC

9 1 48872 BACK WALL SHROUD

10 1 48803 AIR INLET RING

11 8 35900-0108 FAN ORIFICE STAND OFF TUBE

12 1 50643 FAN DRIVE SHAFT

13 1 21651-0010 KEY, SQ 3/16″ × 3/16″ × 1.00″ STL

14 1 48862 AXIAL FAN, 14″ DIAMETER

15 1 51110 INR/OTR BACK WELDMENT

16 1 50222 SPECIAL BUSHING, 5/8″ ID - 3/16″ × 3/32″ KEY

17 2 35323 COUPLING, COLLAR SPLIT 5/8″ DIAMETER

18 4 50271 ROLL PIN, PLN 5/32″ × 7/16″

Page 16

View of BLOWER/MOTOR COMPARTMENT

Page 17

Parts for BLOWER/MOTOR COMPARTMENT

1 1 28021-0047 INTERLOCK SWITCH 10A NO2P

2 1 28021-0061 MOMENTARY SWITCH - 10A NO 2 POLE

3 1 44687 MOTOR 1/2 HP

ITEM QTY. P/N DESCRIPTION

4 1 49953 MOTOR MOUNTING BRACKET WELDMENT

5 1 50449 MOTOR SUPPORT BRACKET

6 8 1513D8805 SCREW, HEX HD 3/8″-16 × 3/4″ - N P

7 8 21422-0001 LOCK WASHER, SPLIT 3/8″ ZP

H 5/8 SPLIT BUSHING 50222

8 8 21416-0001 FLAT WASHER SS 3/8″

9 4 A3896 MACHINE SCREW, HEX HD 5/16″-18 × 1″ 18-8

10 4 3023A8807 FLAT WASHER 5/16″ SAE NP

11 4 21126-0004 HEX NUT SS 5/16-18

12 4 21421-0004 LOCK WASHER 5/16″

13 1 36451 COOLING FAN 230V AC

14 1 31497 FINGER COOLING FAN GUARD

15 1 33812-3 THERMOCOUPLE, TYPE “J” SHIELDED 9.50 × 60″ (TEMP CONTROL)

16 1 21651-0010 KEY - MOTOR, 3/16″ X 3/16″ X 1 ″

17 1 SEE CHART MOTOR, PULLEY

18 1 SEE CHART BUSHING, SPLIT

19 1 SEE CHART BELT, GRIP NOTCH

P/N W/SPLIT BUSHING SPLIT BUSH P/N DESCRIPTION P/N FAN

50545 50 AK51H PULLEY, 4.95″ 51161 AX63 34259 2300

51079 50 AK46H PULLEY, 4.45″ 51160 AX62 50584 2040

50544 60 AK44H PULLEY, 4.25″ 51159 AX61 50450 2300

RPM KIT HERTZ MOTOR PULLEY MTR PULLEY P/N BELT SIZE BELT RPM OF

STANDARD H 5/8 SPLIT BUSHING 50222

51077 60 AK39H PULLEY, 3.75″ 51158 AX61 50450 2050

OPTIONAL H 5/8 SPLIT BUSHING 50222

SLOW BRAKE

H 5/8 SPLIT BUSHING 50222

51403 50 AK56H PULLEY, 5.45″ 51404 AX62 50584 2485

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5 KIT, NATURAL TO LP - NOT SHOWN

View of GAS BURNER AND PIPING ASSEMBLY

NOT SHOWN

23 IGNITOR SENSOR -

Page 19

(INCLUDES ITEMS 1A, 6 AND 9)

Parts for GAS BURNER AND PIPING ASSEMBLY

1 1 50274 1/2″ GAS CONTROL VALVE (Conversion Required for Propane)

1A 1 28092-0018 VALVE KIT CONVERT FROM NATURAL GAS TO PROPANE

ITEM QTY. P/N DESCRIPTION

1B 1 28092-0019 VALVE KIT CONVERT FROM PROPANE TO NATURAL GAS

2 5 23153-0004 1/2″ CLOSE NIPPLE - BLK

3 1 23151-0032 1/2″ × 3″ NIPPLE - BLK

4 1 23051-0003 1/2″ PIPE UNION

5 1 50543 NATURAL TO PROPANE CONVERION KIT, PS540 (NOT SHOWN)

6 1 22174-0006 ORIFICE #53 DRILL BY-PASS - PROPANE (.059)

7 1 50273 ORIFICE #40 DRILL BY-PASS - NATURAL (.098)

8 1 50640 ORIFICE #43 DRILL, MAIN BURNER - NATURAL (.1935″) PS540

9 1 50641 ORIFICE #30 DRILL, MAIN BURNER - PROPANE (.120″) PS540

10 1 23015-0004 1/2″ COUPLING NPT

11 1 50268 1/4″ TUBE, BY-PASS

12 1 50275 GAS BURNER ASSEMBLY

13 1 41647 VALVE, MODULATING, 1/2″

14 1 22550-0006 FLANGE, BURNER

15 1 23115-0009 VALVE, GAS SHUTOFF 1/2″ × 1/ 2″

16 1 30002 PLUG, 1/8 NPT

17 1 36937 GASKET

18 1 37000-0781 ASSY, PIPE CLAMP

19 2 44888 FITTING, COMPRESSION

20 1 45667 TEE, PIPE 1/2″ × 1/2″ × 1/2″

21 3 48742 BUSHING, REDUCER

22 1 50266 CROSS, PIPE 1/2″ × 1/2″

23 1 55091 IGNITOR (SENSOR)

24 1 58827 IGNITION CABLE

25 1 58828 TARGET AND VENTURE

26 2 Contact Factory PRESSURE TAP

27 1 38811 BURNER/BLOWER MOTOR

Page 20

View of “Single” Belt Conveyor

39 (NOT SHOWN)

HEYCO PLIERS

Page 21

W/SCREW

INCLUDES ITEMS 27 & 28

WELDMENT - DRIVE

INCLUDES ITEMS 19, 21, 29, 30, 31 & 32

INCLUDES ITEMS 24 & 33

STANDARD

STANDARD MOTOR

HIGH SPEED

RELIEF ON PICK-UP, GEAR MOTOR

24 12 22229-0003 CONVEYOR DRIVE SPROCKET 2.0″ OD

25 1 35000-1011 IDLER SHAFT - CONVEYOR

ITEM QTY. P/N DESCRIPTION

26 1 54961 CONVEYOR FRAME ASSEMBLY - DRIVE

27 1 54960 COMPLETE CONVEYOR FRAME

29 1 22011-0013 SHAFT COLLAR W/SCREW

28 1 54948 DRIVE SIDE ASSEMBLY - CONVEYOR

30 1 35000-1013 DRIVE SHAFT ADAPTER

Parts for “Single” Belt Conveyor

1/2P 32″ × 204″ 2.84/11 S

CONTAINS ((1) 33900-0016,

(4) 33900-0017, (1) 33900-0018)

KIT(NOT SHOWN)

LINK

32 1 49400-0012 DRIVE SHAFT ASSEMBLY

31 2 35000-1080 NYLON SPACER 3/4″ ID 1-1/4″ OD

33 1 35000-1012 DRIVE SHAFT - CONVEYOR

34 1 55027 STOP, SIDE END CONVEYOR EXT

35 1 55028 STOP, BACK SIDE CONVEYOR EXT

INCLUDES ITEMS 17 & 18

36 2 35900-0255 CRUMB PAN W/SLOTS - CONVEYOR -

37 2 35900-0305 CRUMB PAN - CONVEYOR - SOLID

38 1 OR 2 47797 MOTOR, GEAR 1/50HP 1350:1,

38A 1 OR 2 47799 MOTOR, GEAR 1/30HP 311:1,

WELDMENT - IDLER

INCLUDES ITEMS 19, 20, 21, 22 & 23

39 1 50795 HEYCO PLIERS, REMOVES STRAIN

38B 1 OR 2 45017 KIT, BRUSHES, SPRINGS, AND CAPS

INCLUDES ITEMS 24 & 25

2 1 22450-0225 CONVEYOR BELT,

ITEM QTY. P/N DESCRIPTION

3 A/R 33900-0032 CONVEYOR CHAIN, SS WIRE1 FT

4 1 51380 KIT, MASTER LINK,

8 4 2001371 NUT, KEPS 10-32, ZP

9 1 50265 CONVEYOR CONTROL PICKUP

10 1 49400-0050 ROLLER CHAIN ASSEMBLY, W/MASTER

10A 1 22273-0002 MASTER LINK

11 1 22151-0002 SPROCKET, #35-10T-5/8″− SHAFT

12 1 22151-0003 SPROCKET, #35-15T-1/2″−MOTOR

14 2 35900-0398 PIVOT PLATE - CONVEYOR FRAME

15 4 21176-0002 LOCKNUT, HEX SS 3/8″-16

16 1 54975 CONVEYOR FRAME ASSEMBLY - IDLER

17 1 54974 COMPLETE CONVEYOR FRAME

19 4 22034-0003 BUSHING, FLANGE 3/4″ OD, × 5/8″ ID N/D

18 1 54970 IDLER SIDE ASSEMBLY - CONVEYOR

20 2 35000-1008 SCREW, ADJ - CONVEYOR IDLER

21 4 54947 CONVEYOR SHAFT SUPPORT BRACKET

22 2 37000-0413 IDLER SHAFT SUPPORT BRACKET

23 1 49400-0014 IDLER SHAFT ASSEMBLY

Page 22

View of “Split” Belt Conveyor

42 (NOT SHOWN)

HEYCO PLIERS

Page 23

INCLUDES ITEMS 25, 26 & 27

23 2 37000-0413 IDLER WELDMENT

ITEM QTY. P/N DESCRIPTION

24 1 35525 IDLER SHAFT ASSEMBLY, SPB

25 2 21415-0001 FLAT WASHER, BRONZE

26 1 35000-1535 REAR CONVEYOR IDLER SHAFT, 16-3/8″

ASSEMBLY, 33″

27 1 42400-0354 FRONT CONVEYOR IDLER SHAFT

INCLUDES ITEMS 12, 17, 20, 22, 29, 30,

28 1 54986 CONVEYOR FRAME-DRIVE ASSY, SPB

Parts for “Split” Belt Conveyor

31, 32, 35 & 36

29 1 22011-0014 SPLIT-SHAFT COLLAR

30 2 35000-1080 NYLON SPACER 3/4″ ID 1-1/4″ OD

INCLUDES ITEMS 33 & 34

31 1 35000-1531 NYLON SPACER

32 1 35524 DRIVE SHAFT ASSEMBLY, SPB

DRIVE WELDMENT

33 1 35900-0022 REAR CONVEYOR DRIVE SHAFT, 17.62″

34 1 49400-0018 FRONT CONVEYOR DRIVE SHAFT, 35″

35 1 35900-0023 BUSHING, SPROCKET-FRONT DRIVE

36 1 54960 COMPLETE CONVEYOR FRAME-

37 1 55027 STOP, SIDE END CONVEYOR EXT

38 1 55028 STOP, BACK SIDE CONVEYOR EXT

39 2 35900-0255 CRUMB PAN W/SLOTS - CONVEYOR

40 2 35900-0305 CRUMB PAN - CONVEYOR

41 2 47797 MOTOR, GEAR 1/50HP 1350:1 (STD SPEED

41A 2 47799 MOTOR, GEAR 1/30HP 311:1 (HIGH SPEED)

41B 2 45017 KIT, BRUSHES, SPRINGS, AND CAPS

RELIEF ON PICK-UP, GEAR MOTOR

42 1 50795 HEYCO PLIERS, REMOVES STRAIN

15″ × 146″ 2.86/5 SP

2 2 22450-0226 CONVEYOR BELT, 1/2P

ITEM QTY. P/N DESCRIPTION

3 A/R 33900-0037 CONVEYOR CHAIN, SS WIRE1 FT

CONTAINS ((1) 33900-0016,

(1) 33900-0017, (1) 33900-0018)

4 2 51382 KIT, MASTER LINK,

8 8 2001371 NUT, KEPS 10-32, ZP

KIT(NOT SHOWN)

9 2 50265 CONVEYOR CONTROL PICKUP

2.0″ OD W/SCREW

INCLUDES ITEMS 17, 19, 20, 21, 22, 23 & 24

WELDMENT - IDLER

17 16 22229-0003 CONVEYOR DRIVE SPROCKET

10 1 49400-0070 ROLLER CHAIN ASSEMBLY, SPB 15″

10A 1 22273-0003 MASTER LINK

11 1 49400-0051 ROLLER CHAIN ASSEMBLY, SPB 26-1/2″

11A 1 22273-0003 MASTER LINK

12 2 22159-0003 SPROCKET, #25-20T-5/8″ − SHAFT

13 2 22159-0004 SPROCKET, #25-30T-1/2″ − MOTOR

15 2 35900-0398 PIVOT PLATE - CONVEYOR FRAME

16 4 21176-0002 LOCKNUT, HEX SS 3/8″-16

18 1 54987 CONVEYOR FRAME ASSEMBLY - IDLER

19 1 54974 COMPLETE CONVEYOR FRAME

20 4 22034-0003 BUSHING, FLANGE 3/4″ OD, × 5/8″ ID N/D

21 2 35000-1008 SCREW, ADJ - CONVEYOR IDLER

22 4 54947 CONVEYOR SHAFT SUPPORT BRACKET

Page 24

PS540 OVEN INSTALLATION

REQUIRED KITS AND EQUIPMENT

TYPE PS540 PS540 Single PS540 Double PS540 Triple OF Gas Oven Oven Option Oven Option Oven Option INSTALLATION Installation Base w/15″

Kit P/N Casters & Top Casters & Top & Top

51100 Kit P/N Kit P/N Kit P/N

PS540 Single Gas Oven 1 1

PS540 Double Gas Oven 2 1

PS540 Triple Gas Oven 3 1

Legs, Base w/6″

34832 34833 51139

Legs, Base w/Casters

PARTS LIST FOR SERIES PS540 GAS OVEN

INSTALLATION KIT

P/N 51100

(Two required for double oven)

(Three required for triple oven)

ITEM

NO. QTY PART NO. DESCRIPTION

1 1 22361-0001 FLEXIBLE GAS HOSE, 3/4″ X 48″

2 1 55027 CONVEYOR END STOP

3 1 55028 CONVEYOR LEFT REAR STOP

4 1 50664 SERIES PS540 OWNER/OPERATOR MANUAL

PS540-Series Gas Oven Installation Parts

Page 25

Model PS540 Single Oven

Option Base with Legs and Top

PARTS LIST FOR PS540 SERIES SINGLE OVEN OPTION - BASE w/15

″″

″ LEGS & TOP

″″

P/N 34832

ITEM

NO. QTY PART NO. DESCRIPTION

1 1 54606 COMPLETE BASE WELDMENT 2 4 37900-0024 TOP PLATE, LEG WELDMENT, 15″ TALL 3 2 22290-0009 SWIVEL CASTER W/BRAKE FLAT PLATE 4 2 22290-0010 SWIVEL CASTER FLAT PLATE 5 32 220373 3/8″-16 × 1″ HEX SCREW,SST 6 32 21416-0001 3/8″ FLAT WASHER, SS 7 32 21422-0001 3/8″ SPLIT LOCK WASHER, ZP 8 4 21256-0008 SCREWS FOR TOP 10-32 × 3/8″ 18-8, SL TRUS S 9 1 22450-0228 RESTRAINT CABLE ASSEMBLY

10 1 35900-0011 TOP COVER

Page 26

Model PS540 Double Oven

Option Base with Legs and Top

PARTS LIST FOR PS540 SERIES DOUBLE OVEN OPTION - BASE w/6

″″

″ LEGS, CASTERS & TOP

″″

P/N 34833

ITEM

NO. QTY PART NO. DESCRIPTION

1 1 54606 COMPLETE BASE WELDMENT 2 4 37900-0102 TOP PLATE, LEG WELDMENT, 6″ TALL 3 2 22290-0009 SWIVEL CASTER W/BRAKE FLAT PLATE 4 2 22290-0010 SWIVEL CASTER FLAT PLATE 5 32 220373 3/8″-16 × 1″ HEX SCREW,SST 6 32 21416-0001 3/8″ FLAT WASHER, SS 7 32 A11039 3/8″ SPLIT LOCK WASHER, ZP 8 4 21256-0008 SCREWS FOR TOP 10-32 × 3/8″ 18-8, SL TRUS S 9 1 22450-0228 RESTRAINT CABLE ASSEMBLY

10 1 35900-0011 TOP COVER

Page 27

Model PS540 Triple Oven

Option Base with Outriggers and Top

PARTS LIST FOR PS540 SERIES TRIPLE OVEN OPTION - BASE w/CASTERS & TOP

P/N 51139

ITEM

NO. QTY PART NO. DESCRIPTION

1 1 54606 COMPLETE BASE WELDMENT 2 4 45209 QUAD OUTRIGGER WELDMENT 3 2 22290-0009 SWIVEL CASTER, W/BRAKE FLAT PLATE 4 2 22290-0010 SWIVEL CASTER, FLAT PLATE 5 4 45206 INSERT,QUAD ADJUSTMENT FOOT 6 4 45205 SPACER,QUAD CASTER