Midcontinent MD41-1510, MD41-1511, MD41-1512, MD41-1513, MD41-1514 Installation Manual And Operating Instructions

INSTALLATION MANUAL AND

OPERATING INSTRUCTIONS

MD41-151X Series

Annunciation Control Unit

For Garmin GPS Systems

MD41-1510 28vdc Horizontal Mount
MD41-1511 28vdc Vertical Mount
MD41-1512 14vdc Horizontal Mount
MD41-1513 14vdc Vertical Mount
MD41-1514 28vdc Horizontal Mount, 5vdc lighting
MD41-1515 28vdc Vertical Mount, 5vdc lighting

Mid-Continent Instruments and Avionics Manual Number 9017211

th

9400 E. 34

Street N., Wichita, KS 67226 USA REV. B October 28, 2013

Phone [phone] • Fax [phone]

FOREWORD

This manual provides information intended for use by persons who, in accordance with current regulatory
requirements, are qualified to install this equipment. If further information is required, please contact:

Mid-Continent Instruments and Avionics

Attn: Customer Service Dept.

9400 E. 34

th

ST North

Wichita, KS 67226 USA

Phone [phone] Fax [phone]

We welcome your comments concerning this manual. Although every effort has been made to keep it
free of errors, some may occur. When reporting a specific problem, please describe it briefly and include
the manual part number, the paragraph/figure/table number, and the page number. Send your
comments to:

Mid-Continent Instruments and Avionics

Attn: Technical Publications

9400 E. 34

th

ST North

Wichita, KS 67226 USA

Phone [phone], Fax [phone]

[e-mail]

www.mcico.com

 Copyright 2011

Mid-Continent Instruments and Avionics

REV. B October 28, 2013 2 Manual Number 9017211

REVISION DETAIL

ECO

Rev. Date Detail

A 02/21/11 Initial release.

6051 B 10/28/13 Updated Technical Specifications to include compatible Garmin GPS

Systems.

REV. B October 28, 2013 3 Manual Number 9017211

TABLE OF CONTENTS

SECTION 1 GENERAL DESCRIPTION

1.1 INTRODUCTION

1.2 TECHNICAL SPECIFICATIONS

1.2.1 MODELS

1.2.2 PHYSICAL ATTRIBUTES

1.2.3 PERFORMANCE

SECTION 2 INSTALLATION CONSIDERATIONS

2.1 COOLING

2.2 EQUIPMENT LOCATION

2.3 ROUTING OF CABLES

2.4 LIMITATIONS

2.5 TECHNICAL SPECIFICATIONS

SECTION 3 INSTALLATION PROCEDURE

3.1 GENERAL INFORMATION

3.2 UNPACKING AND INSPECTING

3.3 CABLE HARNESS

3.3.1 LIGHTING CONTROLS

3.3.2 SIGNALS AND POWER

3.3.3 HARNESS VERIFICATION

3.4 MOUNTING

SECTION 4 OPERATION

4.1 FRONT PANEL CONTROLS AND ANNUNCIATIONS

4.1.1 CONTROLS

4.1.2 ANNUCIATIONS

SECTION 5 CONFORMANCE

5.1 OPERATING INSTRUCTIONS

5.2 CONTINUED AIRWORTHINESS STATEMENT

5.3 ENVIRONMENTAL QUALIFICATION STATEMENT

NUMBER LIST OF TABLES AND FIGURES

1.1 MODELS TABLE

1.2 PHYSICAL ATTRIBUTES TABLE

1.3 PERFORMANCE TABLE

3.3 CONNECTOR PINOUT FIGURE

3.3 SCHEMATIC PIONOUT TABLE

3.4 OUTLINE DRAWING

3.5 WIRING DIAGRAM

4.1 FRONT PANEL FIGURE

REV. B October 28, 2013 4 Manual Number 9017211

SECTION 1 GENERAL DESCRIPTION

1.1 INTRODUCTION

The MD41-151X series products are compact, self-contained Annunciation and Control Units (ACUs). The
fully integrated control unit provides annunciation and mode selection for Global Positioning System
(GPS) / Satellite-Based Augmentation System (SBAS) navigators. This series of the MD41 product family
is specifically designed to work with the Garmin GTN 6XX/7XX
derivatives with equivalent functionality. It combines the necessary functions and annunciations required
to interface with an approved system and provide regulatory compliance with GPS/SBAS minimum
performance specifications.

Highlighted features include long-life LEDs used for all lighting, internally backlit selection switches, dead­front inactive annunciations, and the installation option for manual or automatic dimming. An external
annunciation dimming adjustment is provided for balancing low-level light conditions.

1.2 TECHNICAL SPECIFICATIONS

1.2.1 MODELS

Unit Configurations

MD41-1510 MD41-1512 MD41-1514

Orientation Horizontal Horizontal Horizontal

Power Input 28VDC 14VDC 28VDC

Lighting Input 28VDC 14VDC 5VDC

MD41-1511 MD41-1513 MD41-1515

Orientation Vertical Vertical Vertical

Power Input 28VDC 14VDC 28VDC

Lighting Input 28VDC 14VDC 5VDC

Table 1.1

1.2.2 PHYSICAL ATTRIBUTES

Characteristics:

Weight: 0.26 pounds
Dimensions:
(not including connector or mate)

Mating Connector: Positronic RD25S10JVL0 or equivalent (MCI P/N 7014517)
Instrument Panel Mounting: Rear mount

1.2.3 PERFORMANCE

Specifications:

Qualification: FAA TSO-C129
Environmental Qualification: RTCA DO-160D Environmental Category

Power Requirement: 0.20 A max

3.2 inches long

3.25 inches wide

0.8 inches high

Table 1.2

F2CAB(SM/UG)XXXXXXZBABA(TT)M[A3C3]XXA*
* Sections 16, 20, 21, and 22 comply with DO-160C, Section 8
(UG) complies with DO-160F

series WAAS navigator systems and

REV. B October 28, 2013 5 Manual Number 9017211

Table 1.3

SECTION 2 PRE-INSTALLATION CONSIDERATIONS

2.1 COOLING

No direct cooling is required. As with any electronic equipment, overall reliability may be increased if the
unit is not located near a high heat source or crowded next to other equipment. Means of providing some
airflow would be considered beneficial.

2.2 EQUIPMENT LOCATION

The MD41-151X series ACU must be mounted as close to the pilot’s field of view as possible. Please
reference the GPS/SBAS installation manual for approved locations. The unit depth, with connector
attached, must also be taken into consideration when selecting an appropriate location. Allow at least 3
inches of space behind the unit for connector attachment and removal.

2.3 ROUTING OF CABLES

Care must be taken not to bundle the MD41 series ACU logic and low level signal lines with any high
energy sources. Examples of these sources include 400 HZ AC, Comm, DME, HF and transponder
transmitter coaxial cables. Always use shielded wire when shown on the installation print.

Avoid sharp bends in cabling and routing near aircraft control cables. Also avoid proximity and contact
with aircraft structures, avionics equipment, or other obstructions that could chafe wires during flight and
cause undesirable effects.

2.4 LIMITATIONS

The conditions and tests for TSO approval of this article are minimum performance standards. Those
installing this article, on or in a specific type or class of aircraft, must determine that the aircraft
installation conditions are within the TSO standards. TSO articles must have separate approval for
installation in an aircraft. The article may be installed only according to 14 CFR part 43 or the applicable
airworthiness requirements.

Note that this product is part of an incomplete system. It is designed to be installed with other applicable
equipment to provide functionality for global positioning /satellite-based augmentation systems.

2.5 TECHNICAL SPECIFICATIONS
Mid-Continent Instruments Co., Inc. certifies that the model MD41-( ) series, Annunciation Control Uni t

has been tested to and meets or exceeds the functional and environmental requir ements of the following
FAA Technical Standard Order (TSO):

• FAA/TSO-C151a: TERRAIN AWARENESS AND WARNING SYSTEM
We also certify we meet the requirements of Part 21, Subpart 0 of the Code of Federal Regulations.
The MD41-( ) series, Annunciation Control Unit conforms to all pertinent documented design and internal

manufacturing standards. This includes, but is not limited to: component drawings, specifications, testing
criteria, inspection requirements, quality processes, manufacturing instructions, and handling procedures.

REV. B October 28, 2013 6 Manual Number 9017211

It shall be manufactured in accordance with Mid-Continent Instruments FAA-approved Production
Approval Holder-Quality System Manual, Revision M, dated April 14, 2011 or later.
The MD41-151X series complies with the manufacturers’ specifications and has been verified and
approved for use with the following systems:

Mid-Continent Instruments and Avionics
Model Number(s):

MD41-1510
MD41-1511
MD41-1512
MD41-1513
MD41-1514
MD41-1515

Designed for use with
GPS System:

Manufacturer: Garmin
Model(s): 650/750
CDI/HIS Annunciators

REV. B October 28, 2013 7 Manual Number 9017211

SECTION 3 INSTALLATION PROCEDURES

3.1 GENERAL INFORMATION

This section contains interconnect diagrams, mounting dimensions and other information pertaining to
the installation of the MD41 series ACU. After installation of cabling and before installation of the
equipment, ensure that power is applied only to the pins specified in the interconnect diagram.

3.2 UNPACKING AND INSPECTING EQUIPMENT

When unpacking this equipment, make a visual inspection for evidence of any damage that may have
incurred during shipment. The following parts should be included:

a. GPS ACU – MCI P/N MD41-151X series
b. J1 Connector Kit (25 pin) – MCI P/N 7014517
c. Installation Manual – MCI P/N 9017211

3.3 CABLE HARNESS

The MD41 cable harness should be made using 24 AWG wire or larger for all connections. Construct the
cable harness with regards to the instructions below and using the Connector Pinout of Figure 3.3,
Schematic Pinout of Table 3.3, and Wiring Diagram of Figure 3.5.

Refer to Section 2: Pre-Installation Considerations in regards to routing precautions.

3.3.1 LIGHTING CONTROL

Button backlighting (pin 5) is powered (5vdc, 14vdc, or 28vdc) from the aircraft’s panel
lighting bus. This will allow manual dimming control of the button brightness using the
aircraft’s panel lighting control dimmer.

There are three options for annunciation brightness control. The annunciations options can
be configured in the following ways:

• Full bright when active
o connect aircraft power (same as pin 13 input) to pin 6

• Manual control using the aircraft’s panel lighting control

o connect the aircraft lighting bus power output (same as pin 5 input) to pin 6
o (not available for aircraft with 5V lighting bus)

• Automatically dimming using the internal photocell of the unit

o connect pin 23 (“Annun Bright/Dim Output”) to pin 6

3.3.2 POWER AND SIGNALS

Wire aircraft power and aircraft ground according to the associated ACU pins in the Pinout
Diagram. Annunciation signals should be wired from the appropriate system inputs and
outputs to the associated ACU pins in the Pinout Diagram.

3.3.3 HARNESS VERIFICATION

With the MD41 ACU disconnected, turn on the avionics master switch and use an ohm-meter
to verify that aircraft power and panel lighting bus power is on the appropriate pin(s) with
appropriate voltage. Also verify that aircraft ground is applied to the appropriate pins.

REV. B October 28, 2013 8 Manual Number 9017211

3.4 MOUNTING

Refer to Section 2: Pre-Installation Considerations in regards to equipment location.
The MD41 ACU is designed for rear panel mounting only. A cutout should be made in the panel in

accordance with Figure 3.4 for the unit bezel and two mounting holes. A cutout template is available from
Mid-Continent Instruments and Avionics (reference p/n 8014458) upon request.

Prior to completing the mounting of the unit in the aircraft, make sure to set the Annunciator Dim
Adjustment if automatic dimming is configured for the annunciations. Ideally this procedure is best
performed in a dark cockpit to simulate low-light/night time conditions. Connect the unit to the cable
harness and turn on master power to the instrument panel and lighting bus. Use a small flat-bladed
screwdriver to access the adjustment screw inside the hole on the bottom of the unit. Adjust the screw to
increase or decrease the annunciator lighting brightness to a level appropriate with the rest of the panel
instrument lighting.

Secure the indicator to the panel with two #4-40 x 3/8 flat head phillips screws.

FIGURE 3.3

REAR VIEW OF 25-PIN D-SUB CONNECTOR (J1)

Connector Pinout

Pin # Pin #

1 Annun. GPS input 14 Reserved
2 Annun. VLOC input 15 Reserved
3 Annun. TERM input 16 Reserved
4CDI Switch output 17Reserved
5 Br igh t/Dim Button Ba ckligh t in pu t 18 Reser ved
6 Annun. Bright/D i m i nput 19 Reserved
7 Light Test 20 Annun. LOI input
8 Annun. WPT input 21 Reserved

9 Annun. APR input 22 Reserved
10 Annun. MSG input 23 Annun. Bright /D i m o utput
11 OBS in p u t 24 Annu n . SUSP in pu t
12 OBS/SUSP Switch ou tpu t 25 Gro un d
13 Air cra ft P ower (+14V/+28V)

TABLE 3.3

SCHEMATIC PINOUT

REV. B October 28, 2013 9 Manual Number 9017211

3.20 MAX

0.156 typ

0.125

MD41-1510
MD41-1512
MD41-1514

Note: Use two 4-40 X 3/8” Flat Head Phillips Screws for Mounting

REV. B October 28, 2013 10 Manual Number 9017211

2.73

3.00

3.25

0.80

FIGURE 3.4

OUTLINE DRAWING

MD41-1511
MD41-1513
MD41-1515

MD41-151X Series ACU

J1

5
13
25
24
14

12

9

3

8
10

2

1

4
20

11
17

7
22
19
18
23
15

6
16
21

5,14 or 28VDC
14 OR 28VDC AIRCRAFT PWR

POWER GND
SUSP ANNUN

RESERVED
OBS/SUSP MODE SELECT

APR ANNUN

TERM ANNUN
WPT ANNUN
MSG ANNUN
VLOC ANNUN
GPS ANNUN
CDI SOURCE SELECT
LOI ANNUN
OBS ANNUN
RESERVED
LAMP TEST

RESERVED
RESERVED
RESERVED

AUTOMATIC INTERNAL DIMMING ONLY
RESERVED
ANNUN BRIGHT/DIM (3 OPTIONS)
SPARE
SPARE

2A

TEST

FROM LIGHTING BUS (for pushbutton lighting, see note 4)
USE 2A CIRCUIT BREAKER

P1002

3

P1001

16
55
34
33
54
52
15
39

53
14

(note 3)

INTERNAL DIMMING
EXTERNAL DIMMING; (EXCEPT -1514/1515) FROM LIGHTING BUS

FULL BRIGHT; FROM MD41-ACU CIRUIT BREAKER (14 OR 28VDC)

GTN 6XX/7XX

NOTES:

1) REFER TO GARMIN GTN 6XX/7XX INSTALLATION MANUAL FOR ACTUAL INSTALLATION.

2) ALL WIRING SHALL BE 24 AWG UNLESS OTHERWISE NOTED.

3) MOMENTARY SWITCH FOR TEST. (optional connection)

4) 5 VOLT FOR MD41-1514/1515, 14 VOLT FOR MD41-1512/15 13, AND 28 VOLT FOR MD41-1510/1511.

REV. B October 28, 2013 11 Manual Number 9017211

FIGURE 3.5

WIRING DIAGRAM

SECTION 4 OPERATION

4.1 FRONT PANEL CONTROLS AND ANNUNCIATIONS

4.1.1 CONTROLS

CDI Momentary Switch, when pressed, will select VLOC, or GPS presentation on

HSI/CDI

OBS/SUSP Momentary switch, when pressed, will select OBS, or SUSP.
In OBS MODE, this will enable OBS selection input from a remote HSI/CDI

indicator. In SUSP mode, this will suspend automatic waypoint sequencing in
the active flight plan.

All button/switch controls are white backlit. Refer to the operation manual of the GPS/SBAS
System equipment manufacturer for additional operational and functional interface details.

4.1.2 ANNUNCIATIONS

LOI (AMBER) Loss of Integrity: WAAS/GPS detects a position error or unable to

calculate integrity of position

TERM (GREEN) Terminal: Indicates aircraft is navigating within 30 miles of the

departure or arrival airport
APR (GREEN) Approach: Indicates the approach is active
MSG (WHITE) Message: Indicates message(s) is active
VLOC (GREEN) VOR/Localizer: NAV/ILS information presented on the HSI or CDI
GPS (WHITE) GPS information presented on the HSI or CDI
WPT (WHITE) Waypoint: Indicates reaching the arrival waypoint
AUTO (WHITE) Automatic sequencing of waypoints is active
SUSP (WHITE) Suspended: Automatic sequencing of waypoints has been suspended

4.2 LIGHTING BEHAVIOR

Lighting behavior can be controlled in multiple ways. Button lighting is controlled manually using the
aircraft’s panel lighting bus controller. Annunciations can be configured to automatically dim using the
internal photocell, configured to be on full bright, or controlled manually with external dimming
(excluding -1514, -1515) using the aircraft’s panel lighting bus controller when activated.

If using the internal dimming feature for the annunciations, the Annunciator Dim Adjust on the outside of
the unit can be used to set the brightness at their dimmest level for best night-time viewing.

REV. B October 28, 2013 12 Manual Number 9017211

FIGURE 4.1 FRONT PANEL

SECTION 5 CONFORMANCE

5.1 CONTINUED AIRWORTHINESS STATEMENT

No periodic scheduled maintenance or calibration is necessary for continued airworthiness of the MD41
series ACU. If the unit fails to perform to specifications, the unit must be removed and serviced by Mid­Continent Instruments and Avionics or their authorized designee.

5.2 ENVIRONMENTAL QUALIFICATION STATEMENT
NOMENCLATURE: GPS Annunciator Control Unit (ACU)

MODEL NUMBER: MD41-151X series TSO NUMBER: C129
MANUFACTURERS SPECIFICATIONS:

Minimum Performance Specifications: Test Specification (TS) 187, Test Data Sheet (TDS) 444
QUALIFICATION STANDARD: RTCA DO-160D (* denotes qualification to RTCA DO-160C)
(** denotes qualification to RTCA DO-160F)

CONDITIONS SECTION DESCRIPTION OF TEST

Temperature and Altitude
Low Temperature
High Temperature
Decompression
Overpressure

4

4.5.1

4.5.2

4.6.2

4.6.3

Temperature Variation 5 Category B
Humidity 6 Category A
Operational Shock and

7 Category B
Crash Safety
Vibration 8 Category S, Curve M

Explosion 9 Category X
Waterproofness 10 Category X
Fluids 11 Category X
Sand and Dust 12 Category X
Fungus 13 Category X
Salt Spray 14 Category X
Magnetic Effect 15 Category Z
Power Input* 16 Category B
Voltage Spike 17 Category A
Audio Frequency Conducted

18 Category B
Susceptibility
Induced Signal Susceptibility 19 Category A
Radio Frequency Susceptibility* 20

Emission of Radio Freq Energy* 21 M
Lightning Induced Transient

22 Category A3 (pin injection)
Susceptibility*

Lightning Direct Effects 23 Category X
Icing 24 Category X
ESD 25 Category A

REV. B October 28, 2013 13 Manual Number 9017211

Category F2

Operating Low Temp = -55C

Operating High Temp = +70C

Altitude = 55K

-15,000 ft

Category U, Curve G**

(SM/UG)

Category T (conducted)

Category T (radiated)

[TT]

Category C3 (cable bundle)

[A3C3]