Midco G58B Installation Manual

INSTALLATION AND OPERATION MANUAL
GAS CONVECTION OVEN
RANGE
G54 G56 G58
For use in GB, IE & DK
230105-16
MANUFACTURED BY
Moffat Limited
Rolleston 7675 New Zealand
INTERNATIONAL CONTACTS
AUSTRALIA
Moffat Pty Limited Web: www.moffat.com.au E.Mail: vsales@moffat.com.au Main Office: (tel) +61 (03) 9518 3888
(fax) +61 (03) 9518 3838
Service: (tel): 1800 622 216 Spares: (tel): 1800 337 963 Customer Service: (tel): 1800 335 315 (fax): 1800 350 281
CANADA
Serve Canada Web: www.servecanada.com E.Mail: info@servecanada.com Sales: (tel): 800 551 8795 (Toll Free) Service: (tel): 800 263 1455 (Toll Free)
NEW ZEALAND
Moffat Limited Web: www.moffat.co.nz E.Mail: sales@moffat.co.nz Main Office: (tel): 0800 663328
UNITED KINGDOM
Blue Seal Web: www.blue-seal.co.uk E.Mail: sales@blue-seal.co.uk Sales: (tel): +44 121 327 5575
(fax): +44 121 327 9711 Spares: (tel): +44 121 322 6640 (fax): +44 121 327 9201 Service: (tel): +44 121 322 6644 (fax): +44 121 327 6257
UNITED STATES
Moffat Web: www.moffat.com Sales: (tel): 800 551 8795 (Toll Free)
(tel): +1 336 661 1556 (fax): +1 336 661 9546 Service: (tel): 800 858 4477 (Toll Free) (tel): +1 336 661 1556 (fax): +1 336 661 1660
REST OF WORLD
Moffat Limited Web: www.moffat.co.nz E.Mail: export@moffat.co.nz
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and design without prior notice.
© Copyright Moffat Ltd. December 2014.
Contents List
Blue Seal Gas Range Convection Oven
G54 Gas Convection Oven Range - 750mm wide. G56 Gas Convection Oven Range - 900mm wide. G58 Gas Convection Oven Range - 1200mm wide.
Introduction ............................................................................................... 2
Specification ............................................................................................... 3
Model Numbers Covered in this Specification General Gas Supply Requirements Gas Connection Electrical Supply Requirements
Dimensions ................................................................................................. 6
Installation ................................................................................................. 9
Installation Requirements Unpacking Location Clearances Assembly Gas Connection Electrical Connection Commissioning
Operation ................................................................................................ 12
Operation Guide Description of Controls Open Burners Griddles Oven Pilot Ignition Oven - Main Burner / Thermostat Oven Fan Turning the Oven to ‘Stand-By’ (Pilot ‘ON’ Only) Oven ‘Shut Down’
Cleaning and Maintenance ...................................................................... 16
Before Commencing Cleaning Open Burner Cleaning Griddle Plate Cleaning Oven Interior Cleaning Stainless Steel Surfaces
Fault Finding ........................................................................................... 19
Wiring Schematic .................................................................................... 20
Gas Conversion and Specifications ......................................................... 21
Conversion Procedure Gas Specifications
Replacement Parts List ........................................................................... 27
Introduction
We are confident that you will be delighted with your BLUE SEAL Gas Range Convection Oven , , and it will become a most valued appliance in your commercial kitchen.
To ensure you receive the utmost benefit from your new Blue Seal appliance, there are two important things you can do.
Firstly:
Please read the instruction book carefully and follow directions given. The time taken will be well spent.
Secondly:
If you are unsure of any aspect of the installation, instructions or performance of your appliance, contact your BLUE SEAL dealer promptly. In many cases a phone call could answer your questi on.
CE Only:
These instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the supplier of this appliance to obtain the technical instructions for adapting the appliance to the conditions for use in that country.
Warning
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY
DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.
INSTRUCTIONS LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT
Warning
Warning
GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF
FIRE.
 T  I
 DO NOT

HE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.
T IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO
ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.
STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.

This appliance is for professional use and is only to be used by qualified persons.

Only authorised service persons are to carry out installation, servicing or gas conversion operations.

Components having adjustments protected (e.g. paint sealed) by the manufacturer should not be adjusted by the user / operator.

DO NOT operate the appliance without the legs supplied fitted.
Caution
2
Model Numbers Covered in this Specification
G54D[1] 4 Open Burners + Turbofan Convection Oven. G54C[1] 2 Open Burners + 300mm Griddle + Turbofan Convection Oven.
G56D[1] 6 Open Burners + Turbofan Convection Oven. G56C[1] 4 Open Burners + 300mm Griddle + Turbofan Convection Oven. G56B[1] 2 Open Burners + 600mm Griddle + Turbofan Convection Oven. G56A 900 mm Griddle + Turbofan Convection Oven.
G58D[1] 8 Open Burners + Turbofan Convection Oven. G58C[1] 6 Open Burners + 300mm Griddle + Turbofan Convection Oven. G58B[1] 4 Open Burners + 600mm Griddle + Turbofan Convection Oven. G58A 2 Open Burners + 900mm Griddle + Turbofan Convection Oven.
[1] - Open Burner Options;
F - With Flame Failure Protection. PF - With Pilot and Flame Failure Protection.
General
Specifications
A heavy duty, general purpose gas range created for compact modular kitchens. It has a high option Cook Top / Griddle arrangement and is available on industrial adjustable feet or on robust rollers.
Open Burners are available in either 'PF' (Pilot and Flame Failure) or 'F' (Flame Failure Only) options. Open Burner and Griddle options are fitted with individual flame failure for each open burner.
Griddles are fitted with pilot, flame failure and piezo ignition as standard.
Range is fitted with a turbofan convection oven which has pilot and flame failure with piezo ignition. Easy clean stainless external finish.
3
Specifications
Gas Supply Requirements
- Australia:
Input Rate (N.H.G.C.)
- each Open Burner
Natural Gas LP Gas (Propane)
28 MJ/hr
28 MJ/hr
- each 300mm Griddle Section 21 MJ/hr 21 MJ/hr
- Oven 30 MJ/hr 30 MJ/hr
Supply Pressure 1.13 - 3.40 kPa 2.75 - 4.50 kPa Burner Operating Pressure (*) 0.95 kPa 2.6 kPa Gas Connection
3
/4” B.S.P. Male
- New Zealand:
Input Rate (N.H.G.C.)
- each Open Burner
Natural Gas LP Gas
28 MJ/hr
28 MJ/hr
- each 300mm Griddle Section 21 MJ/hr 21 MJ/hr
- Oven 30 MJ/hr 30 MJ/hr
Supply Pressure 1.13 - 3.40 kPa 2.75 - 4.50 kPa Burner Operating Pressure (*) 0.95 kPa 2.6 kPa Gas Connection
3
/4” B.S.P. Male
- UK Only:
Category: II
2H3P
(20, 37).
Flue Type: A1.
Natural Gas (G20) Propan e (G3 1)
Heat Input (nett)
Gas Rate (nett)
Supply Pressure Burner Operating
Pressure (*) Gas Connection
Nominal 6.5 kW 5.5 kW 7.8 kW 6.5 kW 5.5 kW 7.8 kW Reduced 1.75 kW 1.85 kW --- 1.75 kW 1.95 kW --- Nominal 0.69 m3/hr 0.58 m3/hr 0.83 m3/hr 0.51 kg/hr 0.43 kg/hr 0.61 kg/hr Reduced 0.19 m3/hr 0.20 m3/hr --- 0.14 kg/hr 0.15 kg/hr ---
Open Burner
(each)
Griddle
(each 300mm section)
Oven Open Burner
(each)
(each 300mm section)
20 mbar 37 mbar
9.5 mbar 26 mbar
3
/4” B.S.P. Male
Griddle
Oven
* Measure burner operating pressure at manifold test point with two burners operating at full
setting. Operating pressure is ex-factory set through the appliance regulator and is not to be adjusted, apart from when carrying out gas conversion, if required. (Refer to ‘Gas Conversion’ section for details).
4
- All Other Markets:
Specifications
Input Rate (N.H.G.C.)
- each Open Burner
- each 300mm Griddle Section 21MJ/hr 21MJ/hr
- Oven 30 MJ/hr 30 MJ/hr
Supply Pressure 1.13 - 3.40kPa 0.75 - 1.50kPa Burner Operating Pressure (*) 0.95kPa 0.63 Pa Gas Connection See ‘Gas Connection’ information overleaf
Input Rate (N.H.G.C.)
- each Open Burner
- each 300mm Griddle Section 21MJ/hr 21MJ/hr
- Oven 30 MJ/hr 30 MJ/hr
Supply Pressure 2.75 - 4.50kPa 2.75 - 4.50kPa Burner Operating Pressure (*) 2.6kPa 2.6kPa
Natural Gas Town Gas (**)
28MJ/hr 28MJ/hr
LP Gas (Propane) Butane
28MJ/hr 28MJ/hr
Gas Connection See ‘Gas Connection’ information overleaf
NOTE:
 (*) Measure Burner operating pressure at manifold test point with 2 burners operating at
'High Flame' setting.
 NAT, LPG & Butane Only - Operating pressure is ex-factory set and is not to be adjusted,
unless when converting between gases, if required.
 (**) TOWN GAS Only - Adjust burner operating pressure using adjustable gas regulator
supplied.
 Refer to ‘Gas Conversion and Specifications' section in this manual for further details.
Gas Connection
Gas supply connection point is located at rear of appliance, approximately 130mm from right hand side, 32mm from rear and 655mm from floor and is reached from beneath appliance. (Refer to ‘Dimensions’ section).
Connection is ¾" BSP male thread.
Electrical Supply Requirements
230-240 V a.c, 50 Hz, 1.6A, 1P+N+E.
0.4kW. Oven Fan Motor - 100W.
5
Dimensions
Dimensions G54
Cook Top Options G54D
Cook Top Options G54C
6
Dimensions G56D, G56C, G56B & G56A Models
Dimensions
Cook Top Options G56D
Cook Top Options G56B
Cook Top Options G56C
Cook Top Options G56A
7
Dimensions
Dimensions G58D, G58C, G58B & G58A Models
Cook Top Options G58D
Cook Top Options G58B
Cook Top Options G58C
Cook Top Options G58A
8
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