The ProPlant is an electronic monitoring and control system that can help you achieve maximum yields and operate more
cost-effectively by providing accurate control of seed rates plus the ability to vary seed rates on-the-go, via either VRA or the
console keys - to match field conditions. The ProPlant has been designed for easy installation and op er a tion. How ev er, since
each in stal la tion will vary depending on your equipment, please take time to fa mil iar ize yourself with this manual and the
actual components before beginning. Following the procedures described in this manual will ensure proper per for mance and
help avoid problems or questions once you are in the field.
This manual may be used for either English or Metric mea sure ment. Please read the manual carefully and follow the instructions
as they apply to your usage.
If you do encounter a problem that cannot be corrected by reviewing this manual, consult your dealer or distributor, or contact
a Micro-Trak technician for assistance.
Toll Free in U.S. or Canada: (800) 328-9613 or (507) 257-3600
Micro‐Trak Systems, Inc. (herein “Seller”) warrants to the original purchaser (herein “Buyer”) that, if any product or part of the
product (herein “Parts”) proves to be defective in material or workmanship, upon inspection and examination by Seller, within
three (3) years from the original date‐of‐purchase, and is returned to Seller with dated proof‐of‐purchase, transportation
prepaid, within sixty (60) days after such defect is discovered, Seller will, at their option and sole discretion, either repair or
replace said part, except that the warranty for expendable Parts, including but not limited to, light bulbs and batteries shall
be thirty (30) days from the original date‐of‐purchase; and except that the warranty for Parts manufactured by someone
other than the Seller, including but not limited to, shut‐off valves, control (servo) valves, flowmeters, pressure sensors, pumps,
compressors, tanks and tank accessories, DGPS receivers and related repeater and base stations shall be one (1) year from the
original date‐of‐purchase; and except that the warranty for Parts manufactured by someone other than the Seller, including
but not limited to, memory cards and drives, mapping software, terminals, PC’s, laptops, tablets and other computer devices
shall be thirty (30) days from the original date‐of‐purchase. Any damage or failure to said part resulting from abuse, misuse,
neglect, accidental or improper installation or maintenance, unauthorized modification, use with other parts and/or products,
or attributable to acts of God, as determined solely by the Seller, will invalidate the warranty. Said part will not be considered
defective if it substantially fulfills the performance specification. Buyer shall be responsible for all maintenance services, if
any, all in strict accordance with the procedures outlined in the manual. The warranty does not include labor, installation,
replacement parts or repairs, delivery of replacement parts or repairs or time and travel. Said warranty is non‐transferable.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OF MERCHANTABILITY, FITNESS FOR
PURPOSE AND OF ANY OTHER TYPE, WHETHER EXPRESS OR IMPLIED. THE SELLER’S LIABILITY, WHETHER IN CONTRACT,
IN TORT, UNDER ANY WARRANTY, IN NEGLIGENCE OR OTHERWISE, SHALL NOT EXCEED THE RETURN OF THE AMOUNT
OF THE PURCHASE PRICE PAID, AND UNDER NO CIRCUMSTANCES SHALL THE SELLER BE LIABLE FOR SPECIAL, INDIRECT,
CONSEQUENTIAL, INCIDENTAL OR PUNITIVE DAMAGES. SELLER NEITHER ASSUMES NOR AUTHORIZES ANYONE TO ASSUME
FOR IT ANY OTHER OBLIGATION OR LIABILITY IN CONNECTION WITH SAID PART. NO ACTION, REGARDLESS OF FORM, ARISING
OUT OF THE TRANSACTIONS UNDER THIS AGREEMENT MAY BE BROUGHT MORE THAN ONE (1) YEAR AFTER THE CAUSE OF
ACTION HAS OCCURRED.
Buyer accepts these warranty terms and limitations unless the part is returned to Seller, via proper distribution channels and
approved return authorization, with dated proof‐of‐purchase, transportation prepaid, within sixty (60) days from the date‐of‐
purchase for refund of the purchase price.
At Micro-Trak® Systems, we believe a product that delivers quality and performance at a reasonable cost is what is needed to
help today’s operator and the operator of the future compete in the world mar ket.
It is our goal to provide operators with a line of electronic equipment that will help build and maintain an efficient and
profitable operation that can be passed on to future generations.
We thank you for your purchase and hope that we can be of service to you in the future.
Table of Contents ...................................................................................................................................................................... 4
Component Parts and Assembly Hardware (single and multiple drive) .....................................................................5-6
Component Parts - Hydraulic Planter Drive Kit ................................................................................................................... 7
ProPlant Single Drive Mounted System Layout .................................................................................................................. 8
ProPlant Single Drive Mounted Wiring Diagram ................................................................................................................ 9
ProPlant Single Drive Drawn System Layout..................................................................................................................... 10
ProPlant Single Drive Drawn Wiring Diagram................................................................................................................... 11
ProPlant Multi Drive Mounted System Layout .................................................................................................................. 12
ProPlant Multi Drive Mounted Wiring Diagram ................................................................................................................ 13
ProPlant Multi Drive Drawn System Layout ...................................................................................................................... 14
ProPlant Multi Drive Drawn Wiring Diagram .................................................................................................................... 15
Standard Remote Run/Hold Sensor and Connection ................................................................................................................ 19
Care and Maintenance of your ProPlant .........................................................................................................................................19
Calculating Planter Drive Ratio ..........................................................................................................................................................20
Calculating your Flow Cal .....................................................................................................................................................................20
Calculating your Hydraulic Oil Needs .....................................................................................................................................22
Connecting Planter Drive Assembly to the Hydraulic System .......................................................................................22
Single Drive Closed Center Configuration ..................................................................................................................................... 23
Single Drive Open Center Configuration........................................................................................................................................24
Dual Drive Closed Center Configuration ........................................................................................................................................ 25
Dual Drive Open Center Configuration ...........................................................................................................................................26
Multi Drive Closed Center Configuration ....................................................................................................................................... 27
Multi Drive Open Center Configuration ..........................................................................................................................................28
General ........................................................................................................................................................................................................ 34
Resetting System Counters ..................................................................................................................................................................36
General ........................................................................................................................................................................................................ 38
Appendix A: Fine Tuning Speed/Distance Calibration Value ................................................................................................ 42
Appendix D: Replacement Parts List ............................................................................................................................................... 45
Component Parts and Assembly Hardware - For a drawn single drive kit
R
ef eR e nc e Man ua l
ProP
lant
TM
If you received a mounted kit, the extension cables are included.
Before beginning installation, check the carton contents for the following items:
Console Mount Kit
P/N 13774
20’ Flow, Servo, Run/Hold, Branch
Harness (one section)
P/N 17359
3’ 3-pin M/P Speed
Adapter Cable
P/N 14324
ProPlant Console
P/N 17289
Reference Manual
P/N 17329
25’ 10-Pin M/P Extension Cable (1) P/N
13224
14” Nylon Cable Ties
P/N 12910
20’ Section Harness (one section)
P/N 17358
15’ Power/Section Console Harness
P/N 17339
Terminal Kit w/ Fuse Holder
P/N 13270
15’ Flow, Servo
Run/Hold Console Harness
P/N 17360
25’ 5-pin M/P Extension Cable
P/N 14486
5
R
ef eR e nc e Man ua l
ProP
lant
TM
Component Parts and Assembly Hardware - For a drawn MULTIPLE drive kit
If you received a mounted kit, the extension cables are included.
Before beginning installation, check the carton contents for the following items:
Section Branch Harness
Console Mount Kit
P/N 13774
ProPlant Console
P/N 17289
Reference Manual
P/N 17329
(Sections 1-3)
P/N 17307
20’ Flow, Servo, Run/Hold Branch
Harness (Sections 1-3)
P/N 17308
3’ 3-pin M/P Speed
Adapter Cable
P/N 14324
15’ Power/Section Console Harness
P/N 17339
25’ 10-Pin M/P Extension Cable (1)
P/N 13224
14” Nylon Cable Ties
P/N 12910
Terminal Kit w/ Fuse Holder
P/N 13270
15’ Flow, Servo
Run/Hold Console Harness
P/N 17360
25’ 5-pin M/P Extension Cable
P/N 14486
6
Component Parts
Hydraulic Planter Drive Kit
Tool Bar Bracket
P/N 17320
Bolt Fastener Kit
P/N 17395
U-Bolt
P/N 17351
4.9 CID Motor with Motor
Bracket and Sprockets
P/N 21497
Sprocket 32 Tooth Split
P/N 17388
#40 Chain Kit
P/N 17396
Gear Tooth Sensor Kit
P/N 17397
Primary Drive Fitting Kit
P/N 17399
7
Secondary Drive Fitting Kit
P/N 17398
ProPlant Single-Drive Mounted System Layout
SECTION BYPASS VALVE
BRN TIES
RPM
CONTROL VALVE
P/N 17358 - 20’
P/N 17359 - 20’
P/N 17339 - 15’
GND (BLK)
PWR (WHT)
P/N 17360 - 15’
RUN/HOLD w/DUST COVER
GRY TIE
SPEED
P/N 14324 - 3’
8
ProPlant Single-Drive Mounted Wiring Diagram
ABC
3-PIN
M/P 150
RUN/HOLD SIGNAL
RUN/HOLD POWER
3-PIN
M/P 150
ABC
18 GA. RED
18 GA. WHT
GRY TIE
60 IN.
SECTION BYPASS VALVE +12 VDC
SECTION BYPASS VALVE GROUND
2-PIN M/P
150 TOWER
A
B
18 GA. RED
18 GA. BLK
P/N 17358
RPM SIGNAL
RPM POWER
3-PIN
M/P150
ABC
18 GA. RED
18 GA. WHT
240 IN.
BRN TIE (2X)
P/N 17359
RPM GROUND
TOWER
18 GA. BLK
CONTROL VALVE -
CONTROL VALVE +
3-PIN
W/P 150
ABC
18 GA. RED
240 IN.
SHROUD
18 GA. BLK
SHROUD
DUST COVER
(P/N 13107)
RUN/HOLD GROUND
TOWER
18 GA. BLK
P/N 17339
HEAT SHRINK
240 IN.
18 GA. RED
N/C
N/C
18 GA. BLK
ABCDE
ABCDE
18 GA. BRN
18 GA. RED
18 GA. GRN
18 GA. BLU
180 IN.
18 GA.
N/C
5-PIN M/P 150 SHROUD
5-PIN M/P 150 TOWER
+ 12VDC
GND
18 GA.BLK
GRY TIE
HEAT SHRINK
18 GA.
BLK
BLU
BLK TIE
240 IN.
12 GA. WHT
12 GA. BLK
18 GA. RED
18 GA. WHT
18 GA. BLK
18 GA. RED
18 GA. BLK
18 GA. BLK
18 GA. WHT
18 GA. RED
N/C
N/C
ABCDEFGHJ
ABCDEFGHJ
20 GA. BRN
20 GA. RED
20 GA. ORG
20 GA. YEL
20 GA. GRN
20 GA. BLU
20 GA. VIO
20 GA. GRY
K
10-PIN M/P 150 TOWER
10-PIN M/P 150 SHROUD
K
20 GA. WHT
20 GA. BLK
HEAT SHRINK
P/N 17360
SPEED
ABC
150 TOWER
3-PIN MI/P
150 SHROUD
3-PIN MI/P
180 IN.
ABC
20 GA. GRY
20 GA. VIO
20 GA. BLU
6 IN.
3-PIN
M/P 150
TOWER
ABC
P/N 14324
36 IN.
YELLOW TIE
18 GA. BRN
18 GA. RED
18 GA. GRN
N/C
ABCDEFG
ABCDEFG
12 GA. WHT
N/C
12 GA. BLU
7-PIN MIXED TOWER
SPLICE/HEAT
7-PIN MIXED SHROUD
SHRINK
20 GA. BRN
20 GA. RED
ABCDEFGHJ
TOKEN READER
ABCDEFGHJ
9
20 GA. ORG
20 GA. YEL
20 GA. GRN
20 GA. BLK
20 GA. WHT
20 GA. RED
20 GA. WHT
10-PIN M/P 150 TOWER
10-PIN M/P 150 SHROUD
ProPlant Console
20 GA. BLK
K
K
18 GA. RED
18 GA. WHT
ABC
ABC
18 GA. BLK
150 TOWER
3-PIN MI/P
150 SHROUD
3-PIN MI/P
ProPlant Single-Drive Drawn System Layout
SECTION BYPASS VALVE
RPM
CONTROL VALVE
BRN TIES
P/N 17358 - 20’
P/N 17359 - 20’
P/N 17339 - 15’
GND (BLK)
PWR (WHT)
RUN/HOLD w/DUST COVER
GRY TIE
P/N 17360 - 15’
SPEED
P/N 14324 - 3’
10
ProPlant Single-Drive Drawn Wiring Diagram
ABC
3-PIN
M/P 150
SHROUD
RUN/HOLD SIGNAL
RUN/HOLD POWER
CONTROL VALV E +
RPM SIGNAL
RPM POWER
RPM GROUND
3-PIN
M/P150
TOWER
ABC
18 GA. RED
18 GA. WHT
18 GA. BLK
240 IN.
BRN TIE (2X)
P/N 17359
SECTION BYPASS VALV E +12 VDC
SECTION BYPASS VALV E GROUND
2-PIN M/P
150 TOWER
A
B
CONTROL VALV E -
3-PIN
W/P 150
SHROUD
ABC
18 GA. RED
18 GA. BLK
240 IN.
18 GA. RED
18 GA. WHT
18 GA. BLK
18 GA. RED
18 GA. BLK
18 GA. BLK
18 GA. WHT
ABCDEFGHJ
ABCDEFGHJ
RUN/HOLD GROUND
3-PIN
M/P 150
TOWER
ABC
18 GA. RED
18 GA. WHT
18 GA. BLK
GRY TIE
60 IN.
18 GA. RED
N/C
N/C
K
10-PIN M/P 150 TOWER
10-PIN M/P 150 SHROUD
K
DUST COVER
(P/N 13107)
HEAT SHRINK
P/N 17358
P/N 17339
HEAT SHRINK
18 GA. RED
18 GA. BLK
240 IN.
18 GA. RED
N/C
N/C
18 GA. BLK
ABCDE
ABCDE
18 GA. BRN
18 GA. RED
18 GA. GRN
18 GA. BLU
180 IN.
18 GA.
18 GA.
N/C
5-PIN M/P 150 SHROUD
5-PIN M/P 150 TOWER
+ 12VDC
GND
18 GA.BLK
GRY TIE
HEAT SHRINK
BLK TIE
240 IN.
BLK
12 GA. WHT
12 GA. BLK
BLU
P/N 17360
ABC
ABC
20 GA. GRY
6 IN.
20 GA. BRN
20 GA. RED
20 GA. ORG
20 GA. YEL
20 GA. GRN
300 IN.
20 GA. BRN
20 GA. RED
20 GA. ORG
20 GA. YEL
20 GA. GRN
ABCDEFGHJ
ABCDEFGHJ
20 GA. BRN
20 GA. RED
20 GA. ORG
20 GA. YEL
20 GA. GRN
150 TOWER
3-PIN MI/P
150 SHROUD
180 IN.
3-PIN MI/P
20 GA. BLU
20 GA. VIO
20 GA. GRY
20 GA. WHT
20 GA. BLK
20 GA. BLU
20 GA. VIO
20 GA. GRY
20 GA. WHT
20 GA. BLK
20 GA. BLU
20 GA. VIO
10-PIN M/P 150 TOWER
10-PIN M/P 150 SHROUD
K
20 GA. GRY
20 GA. WHT
20 GA. BLK
20 GA. BLU
20 GA. VIO
K
P/N 14324
SPEED
3-PIN
M/P 150
ABC
36 IN.
TOWER
YELLOW TIE
18 GA. BRN
ABCDEFG
ABCDEFG
18 GA. RED
18 GA. GRN
N/C
12 GA. WHT
N/C
12 GA. BLU
7-PIN MIXED TOWER
SPLICE/HEAT
7-PIN MIXED SHROUD
SHRINK
20 GA. BRN
ABCDEFGHJ
TOKEN READER
ABCDEFGHJ
11
20 GA. RED
20 GA. ORG
20 GA. YEL
20 GA. GRN
20 GA. BLK
20 GA. WHT
20 GA. RED
ProPlant Console
18 GA. RED
18 GA. WHT
20 GA. WHT
20 GA. BLK
K
10-PIN M/P 150 TOWER
10-PIN M/P 150 SHROUD
K
18 GA. BLK
ABC
ABC
150 TOWER
3-PIN MI/P
150 SHROUD
3-PIN MI/P
ProPlant Multi-Drive Mounted System Layout
LEFT SECTION BYPASS VALVE
BRN TIE
RIGHT SECTION BYPASS VALVE
CENTER SECTION BYPASS VALVE
RED TIE
BRN TIES
ORG TIES
LEFT RPM
RIGHT RPM
CENTER RPM
RED TIES
CONTROL VALVE
RUN/HOLD w/DUST COVER
P/N 17307 - 20’
ORG TIE
GRY TIE
P/N 17308 - 15’
P/N 17339 - 15’
GND (BLK)
PWR (WHT)
P/N 17360 - 15’
SPEED
P/N 14324 - 3’
12
ProPlant Multi-Drive Mounted Wiring Diagram
RIGHT RPM SIGNAL
RIGHT RPM POWER
RIGHT RPM GROUND
ABC
DUST
COVER
3-PIN M/P
150 TOWER
ABC
18 GA. RED
18 GA. WHT
18 GA. BLK
CONTROL VALVE -
3-PIN W/P
ABC
18 GA. RED
LEFT SECTION BYPASS VALVE +12 VDC
LEFT SECTION BYPASS VALVE GROUND
2-PIN M/P
150 TOWER
A
B
CENTER SECTION BYPASS VALVE +12 VDC
CENTER SECTION BYPASS VALVE GROUND
2-PIN M/P
150 TOWER
A
B
RIGHT SECTION BYPASS VALVE +12 VDC
RIGHT SECTION BYPASS VALVE GROUND
A
B
DUST
COVER
2-PIN M/P
150 TOWER
A
B
LEFT RPM SIGNAL
LEFT RPM POWER
LEFT RPM GROUND
3-PIN M/P
150 TOWER
ABC
18 GA. RED
18 GA. WHT
18 GA. BLK
CENTER RPM SIGNAL
CENTER RPM POWER
CENTER RPM GROUND
3-PIN M/P
150 TOWER
ABC
18 GA. RED
18 GA. WHT
18 GA. BLK
CONTROL VALVE +
SHROUD
18 GA. BLK
RUN/HOLD SIGNAL
RUN/HOLD POWER
RUN/HOLD GROUND
ABC
DUST
COVER
3-PIN M/P
150 TOWER
ABC
18 GA. RED
18 GA. WHT
18 GA. BLK
GRY TIE
18 GA. RED
18 GA. BLK
P/N 17307
BRN TIE
240 IN.
HEAT SHRINK
P/N 17339
HEAT SHRINK
18 GA. RED
18 GA. BLK
RED TIE
120 IN.
18 GA. RED
18 GA. RED
18 GA. RED
18 GA. BLK
ABCDE
ABCDE
18 GA. BRN
18 GA. RED
18 GA. GRN
18 GA. BLU
180 IN.
BRN TIE (2X)
18 GA. RED
18 GA. BLK
ORG TIE
240 IN.
18 GA. BLK
5-PIN M/P 150 SHROUD
5-PIN M/P 150 TOWER
+ 12VDC
18 GA. BLK
HEAT SHRINK
240 IN.
RED TIE (2X)
240 IN.
GND
GRY TIE
BLK TIE
ORG TIE (2X)
120 IN.
18 GA. RED
ABCDEFGHJ
ABCDEFGHJ
20 GA. BRN
P/N 17360
ABC
150 TOWER
3-PIN M/P
150 SHROUD
3-PIN M/P
ABC
240 IN.
18 GA. WHT
18 GA. BLK
18 GA. RED
18 GA. BLK
20 GA. RED
20 GA. ORG
20 GA. YEL
20 GA. GRN
18 GA. BLK
18 GA. WHT
18 GA. RED
18 GA. RED
18 GA. RED
K
10-PIN M/P 150 TOWER
10-PIN M/P 150 SHROUD
K
20 GA. BLU
20 GA. VIO
20 GA. GRY
20 GA. WHT
20 GA. BLK
180 IN.
240 IN.
3-PIN
ABC
P/N 14324
60 IN.
SPEED
M/P 150
TOWER
P/N 17308
HEAT SHRINK
18 GA. BRN
18 GA. RED
18 GA. GRN
N/C
ABCDEFG
ABCDEFG
18 GA.
BLK
12 GA. WHT
18 GA.
BLU
12 GA. WHT
N/C
12 GA. BLK
12 GA. BLU
SHRINK
7-PIN MIXED TOWER
SPLICE/HEAT
7-PIN MIXED SHROUD
6 IN.
20 GA. GRY
20 GA. VIO
20 GA. BLU
20 GA. BRN
20 GA. RED
ABCDEFGHJ
TOKEN READER
ABCDEFGHJ
13
20 GA. ORG
20 GA. YEL
20 GA. GRN
20 GA. BLK
ProPlant Console
20 GA. WHT
20 GA. RED
20 GA. WHT
20 GA. BLK
K
10-PIN M/P 150 TOWER
10-PIN M/P 150 SHROUD
K
18 GA. RED
ABC
ABC
36 IN.
18 GA. WHT
18 GA. BLK
YELLOW TIE
150 TOWER
3-PIN M/P
150 SHROUD
3-PIN M/P
ProPlant Multiple-Drive Drawn System Diagram
RED TIE
BRN TIES
P/N 14486 - 25’
BRN TIE
P/N 17307 - 20’
ORG TIE
P/N 17308 - 20’
RPM
RED TIES
ORG TIES
GRY TIE
P/N 13224 - 25’
GND (BLK)
P/N 17339 - 15’
P/N 17360 - 15’
PWR (WHT)
P/N 14324 - 3’
14
ProPlant Multiple-Drive Drawn Wiring Diagram
CONTROL VALVE -
CONTROL VALVE +
SHROUD
18 GA. RED
18 GA. BLK
240 IN.
RUN/HOLD SIGNAL
ABC
DUST
ABC
18 GA. RED
GRY TIE
LEFT SECTION BYPASS VALVE +12 VDC
LEFT SECTION BYPASS VALVE GROUND
2-PIN M/P
150 TOWER
A
B
18 GA. RED
18 GA. BLK
CENTER SECTION BYPASS VALVE +12 VDC
CENTER SECTION BYPASS VALVE GROUND
2-PIN M/P
150 TOWER
A
B
18 GA. RED
18 GA. BLK
LEFT RPM SIGNAL
ABC
RIGHT SECTION BYPASS VALVE +12 VDC
RIGHT SECTION BYPASS VALVE GROUND
A
B
18 GA. RED
DUST
COVER
2-PIN M/P
150 TOWER
A
B
BRN TIE (2X)
18 GA. RED
18 GA. BLK
LEFT RPM POWER
LEFT RPM GROUND
3-PIN M/P
150 TOWER
18 GA. WHT
18 GA. BLK
240 IN.
CENTER RPM SIGNAL
CENTER RPM POWER
3-PIN M/P
150 TOWER
ABC
18 GA. RED
18 GA. WHT
RED TIE (2X)
120 IN.
RIGHT RPM SIGNAL
RIGHT RPM POWER
ABC
DUST
CENTER RPM GROUND
3-PIN M/P
ABC
18 GA. RED
18 GA. WHT
18 GA. BLK
ORG TIE (2X)
240 IN.
RIGHT RPM GROUND
COVER
150 TOWER
18 GA. BLK
3-PIN W/P
ABC
RUN/HOLD POWER
RUN/HOLD GROUND
COVER
3-PIN M/P
150 TOWER
18 GA. WHT
18 GA. BLK
60 IN.
P/N 17308
P/N 17307
BRN TIE
240 IN.
HEAT SHRINK
P/N 14486
P/N 17339
HEAT SHRINK
RED TIE
120 IN.
18 GA. RED
18 GA. RED
18 GA. RED
18 GA. BLK
ABCDE
ABCDE
18 GA. GRN
18 GA. BRN
18 GA. WHT
18 GA. RED
300 IN.
18 GA. GRN
18 GA. BRN
18 GA. WHT
18 GA. RED
ABCDE
ABCDE
18 GA. BRN
18 GA. RED
18 GA. GRN
180 IN.
18 GA. BLU
18 GA.
18 GA.
ORG TIE
240 IN.
18 GA. BLK
5-PIN M/P 150 SHROUD
5-PIN M/P 150 TOWER
18 GA. BLK
18 GA. BLK
5-PIN M/P 150 SHROUD
5-PIN M/P 150 TOWER
+ 12VDC
GND
18 GA. BLK
GRY TIE
HEAT SHRINK
BLK TIE
240 IN.
BLK
6 IN.
12 GA. WHT
12 GA. BLK
BLU
18 GA. RED
ABCDEFGHJ
ABCDEFGHJ
20 GA. BRN
20 GA. BRN
ABCDEFGHJ
ABCDEFGHJ
20 GA. BRN
P/N 14324
ABC
150 TOWER
3-PIN M/P
150 SHROUD
3-PIN M/P
ABC
20 GA. GRY
20 GA. VIO
20 GA. BLU
18 GA. WHT
18 GA. BLK
18 GA. RED
18 GA. BLK
20 GA. RED
20 GA. ORG
20 GA. YEL
20 GA. GRN
300 IN.
20 GA. RED
20 GA. ORG
20 GA. YEL
20 GA. GRN
20 GA. RED
20 GA. ORG
20 GA. YEL
20 GA. GRN
180 IN.
18 GA. BLK
18 GA. WHT
18 GA. RED
18 GA. RED
18 GA. RED
K
10-PIN M/P 150 TOWER
10-PIN M/P 150 SHROUD
K
20 GA. BLU
20 GA. VIO
20 GA. GRY
20 GA. WHT
20 GA. BLK
20 GA. BLU
20 GA. VIO
20 GA. GRY
20 GA. WHT
20 GA. BLK
K
10-PIN M/P 150 TOWER
10-PIN M/P 150 SHROUD
K
20 GA. BLU
20 GA. VIO
20 GA. GRY
20 GA. WHT
20 GA. BLK
SPEED
3-PIN
M/P 150
TOWER
ABC
P/N 14324
36 IN.
HEAT SHRINK
YELLOW TIE
18 GA. BRN
ABCDEFG
ABCDEFG
18 GA. RED
18 GA. GRN
N/C
12 GA. WHT
N/C
12 GA. BLU
SHRINK
7-PIN MIXED TOWER
SPLICE/HEAT
7-PIN MIXED SHROUD
20 GA. BRN
ABCDEFGHJ
TOKEN READER
ABCDEFGHJ
15
20 GA. RED
20 GA. ORG
20 GA. YEL
20 GA. GRN
20 GA. BLK
20 GA. WHT
20 GA. RED
20 GA. WHT
20 GA. BLK
K
10-PIN M/P 150 TOWER
10-PIN M/P 150 SHROUD
K
ProPlant Console
18 GA. RED
18 GA. WHT
18 GA. BLK
ABC
ABC
150 TOWER
3-PIN M/P
150 SHROUD
3-PIN M/P
Installation
Mounting the Display Console
Select a mounting location which seems most workable, and
that best fits your needs. It should be con ve nient to reach
and high ly vis i ble to the op er a tor. DO NOT IN STALL IN A
PO SI TION THAT OB STRUCTS THE VIEW OF THE ROAD
OR WORK AREA. Whenever pos si ble, avoid lo ca tions that
expose the con sole to direct sun light, high tem per a ture,
strong chemicals or rain.
Place the mounting bracket in the selected lo ca tion, mark
holes, drill 1/4” (7mm) holes and mount bracket with bolts,
lock wash ers and nuts pro vid ed. (If bolts are not practical, use
self-tapping screws.) See Illustration 1.
Insert the console in the “U” bracket and install the console
knobs through the bracket, placing a rubber washer over the
threaded stud. Position console to proper viewing angle and
tighten the knobs securely.
Electrical Installation
The ProPlant must be connected to a 12-volt DC elec tri cal
system. Power is connected directly to the battery. The
ProPlant has an ON/OFF switch on the console to turn the
power off when the system is not being used.
Locate the power cable harness and connect to the mating
connector on the console. Connect the blue chassis ground
wire to a good frame ground. See Il lus tra tion 2. Make sure
there is good metal-to-metal contact. Route the power cable
from the console to the battery. Cut off excess length. In
routing cable to battery, avoid ar eas where the ca ble may
be subjected to abra sion or ex ces sive heat. Install the in-line
fuse provided with the kit on the white wire, as illustrated, to
protect the circuit. Connect the ORANGE wire (hot) from the
fuse holder to the positive battery terminal. At tach the BLACK
wire (ground) to a screw or bolt on the equipment frame. See Il lus tra tion 2. Be sure there is good metal-to-metal con tact.
Your ProPlant is equipped with a non-volatile elec tronic
mem o ry which does not re quire a con stant supply of
pow er to re tain daily totals or calibration val ues. The
advantage with this type of memory is that it conserves
battery power and will not dis charge the vehicle’s battery
when equipment is not in use.
Tools Needed to Install ProPlant
• Screwdrivers • Pliers
• Set of Wrenches • Wire Cutter
• Electric Drill and Bits • Hammer
• Center Punch • 12-Volt Test Light
Hot
(ORANGE)
NOTE: For negative ground systems only.
Ground
20-Amp In-line
Fuse Required
Ground
(Black)
Illustration 1
Illustration 2
White
16
Installation(cont)
Sensor assembly must not
Test magnet
S
Magnetic Speed Sensor Installation
Please Note: If you have purchased an Astro 5 GPS Speed
Sensor or a Vansco radar speed sensor, disregard the
following section on magnetic speed sensors and install the
speed sensor as described in the instructions included with
the unit.
Locations where the sensor may be installed:
1. Non-driven wheel on vehicle. This is less susceptible to
errors resulting from wheel slip.
2. Vehicle drive shaft. This type of mounting is recommended
for trucks, four-wheel drive tractors or other equipment
that has poor or no access to a non-driven wheel.
Locate the following parts:
• Speed sensor cable (Green body)
• Mounting “L” bracket
• Magnets
• Cable ties
The magnets are attached to a wheel hub or drive shaft and
the speed sensor is mounted directly over the magnet. When
the wheel or drive shaft begins turning, a speed impulse is
sent to the ProPlant console every time a magnet passes by
the tip of the speed sensor. For the speed sensor to operate
properly, the spacing between the magnets and the tip of
the sensor must always remain constant. Before permanently
mounting any parts, be sure that the location you have
selected will meet the requirements shown in Illustration 3.
NOTE: Observe magnet polarities (See Magnet Installation
Section).
Illustration 3
be mounted more than
45° from perpendicular
Bracket must
be rigidly
mounted
45° max
3/8” nuts
Sensor
(Green body)
¼” to ½” air gap
Magnet
Magnet Installation
Please read the following information about magnet spacing
and polarity.
The number of magnets that must be used depends on the
size of your tire and where you mount the sensor. On ATV,
tractor or implement wheels the general rule of thumb is one
magnet for each wheel bolt (minimum of two, and always an
even number). For drive shafts or small wheels, two magnets
are usually adequate.
To determine the number of magnets required, measure the
distance traveled of one revolution of the sensor equipped
wheel in inches (centimeters).
Refer to the tables to determine the minimum number of
magnets required for the measured distance.
English or Turf (inches)
Wheel Circumference4080120 160200
Number of Magnets246810
Metric (cm)
Wheel Circumference100 200 300 400500
Number of Magnets246810
Illustration 4C
NOTE: Magnets may be
attached mechanically or
adhered with epoxy or other
high quality adhesive. When
using adhesive, thoroughly
clean the area of dirt and oil.
1” Minimum
Always use an even number of magnets, and always alternate
the polarities of the magnets as you go around the wheel
hub or drive shaft.
The magnets provided by Micro-Trak are marked with a
dashed line on the SOUTH pole side of the magnet.
See Illustration 4A.
To install, mount the first magnet with the SOUTH pole side
(dashed line) facing toward the hub or shaft. Mount the
second magnet with the NORTH pole side facing toward the
hub or shaft. See Illustration 4B.
For proper operation, the magnets must be evenly spaced
around the wheel or drive shaft. The magnets must be at
least 1” apart. See Illustration 4C.
Illustration 4A
N
Illustration 4B
should alternately
attract and repel.
North
17
North
South
5
North
South
6
4
1
2
3
South
Installation (cont)
Magnetic Speed Sensor Installation (cont)
Connecting the Speed Sensor Cable
The speed sensor cable has a GREEN sensor body and mates
with the 3-pin connector which is marked with a YELLOW
cable tie. See ProPlant Wiring Diagram on pages 9, 11, 13,
or 15.
The optional RPM sensor uses the same type of connector
as the speed sensor. The RPM sensor body is black and
connects to the main harness 3-pin connector with a red tie.
See ProPlant Wiring Diagram on pages 9, 11, 13, or 15.
Speed Sensor Options
The ProPlant may be interfaced with a va ri ety of speed
sensing equipment. Several options are listed below.
Astro Series or other GPS Speed Sensor Interfaces
The ProPlant may also be used with most GPS speed sensors
that output a pulsed signal, such as the Micro-Trak Astro
II and 5, SkyTrak or Dickey-John GPS speed sensors. An
adapter cable may be required.
VanscoTM Radar Speed Sensor
The Vansco radar speed sensor uses a microwave (radar)
signal to deliver a reliable, accurate speed signal for electronic
equipment. It features state-of-the-art electronic design/
manufacturing, rugged housing and complete testing and
certification.
Radar Interface
SENSOR IDENTIFICATION CHART
SENSORSENSOR BODY COLORCONNECTOR TIE COLOR
SpeedGreenYellow
RPMBlackBrown
Run/HoldBlackGray
Astro 5 GPS Speed Sensor
Contact a Micro-Trak sales
representative for de tails
on any of these products,
or call Mi cro-Trak Systems,
Inc. at 1-800-328-9613.
The ProPlant may also be interfaced with most popular
radar ground speed sensors. An adapter cable is re quired for
proper interface.
SEE APPENDIX FOR LIST OF ADAPTER CABLES FOR RADAR.
Vansco Radar
Speed Sensor
18
Run
Hold
Installation (cont)
Standard Run/Hold Sensor and Connection
Remote Run/Hold
The run/hold sensor cable has a BLACK body and mates with
the main har ness ca ble having a GRAY cable tie near the 3-pin
M/P con nec tor. Make certain that you install the correct sensor cable and connect it to the correct connector on the main
harness.
• The basic idea is to attach a magnet to a lever or some
part of the equipment that moves when the im ple ment
is raised and lowered. The Hall-effect Run/Hold sensor is
sensitive only to the south pole of the magnet. Install
the magnet with the dashed line facing the sensor.
When the mag net is away from the sen sor, the con sole
will be in HOLD and the area and distance counting
functions will be disabled. NOTE: The run/hold kit
includes a 5’ sensor cable and 10’ extension. You may
re quire additional extension cables which are avail able
in 5 ft. (1.5 m), 10 ft. (3 m), 15 ft. (4.5 m), 20 ft. (6 m) and
25 ft. (7.6 m) lengths.
• You may also use a toggle or other type switch. Sim ply
cut the black jumper wire in the dust cover and splice on
an appropriate length of wire to reach your switch. Do
not connect to a switch with power.
When switch is open, console is in RUN. When the switch is
closed, the console is in HOLD.
Lift Wheel Mounting
Magnet
Hydraulic Cylinder Mounting
Remote Run sensor on hydraulic cylinder. Magnet and sensor
are in line when equipment is lowered and operating.
South
North
Sensor (Black body)
Position
1/8” to 3/8”
(6 mm to 13 mm)
when wheels are up
Magnet
Position
North
South
Sensor
(Black body)
TM
Care & Maintenance of your ProPlant
• Store the console in a cool dry location if it will not be used for an extended period of time, such as during the off-season.
• As with any electronic equipment, use care in cleaning so that water or other liquids do not enter the case.
Console
19
FIRST STAGE DRIVEN
THIRD STAGE DRIVE
Installation (cont)
Calculating Planter Drive Ratio
The value for Driven or Drive Sprocket refers to the number
of teeth on the sprocket.
To calculate Ratio for a single stage chain drive, use the
following equation:
(Driven Sprocket ÷ Drive Sprocket)
EXAMPLE: 32 ÷ 16 = 2.000
This means the Drive Sprocket will need to make 2 complete
revolutions in order for the Driven Sprocket to make 1
revolution.
To calculate Ratio for a two stage chain drive, use the
following equation:
(First Stage Driven Sprocket ÷ First Stage Drive Sprocket)
x (Second Stage Driven Sprocket ÷ Second Stage Drive
Sprocket)
EXAMPLE: (32÷ 16) x (28 ÷ 16) = 3.500
In the above example, the First Stage Drive Sprocket will
need to make 3.5 complete revolutions in order for the
Second Stage Driven Sprocket to make 1 revolution.
To calculate Ratio for a three stage chain drive; use the
following equation:
(First Stage Driven Sprocket ÷ First Stage Drive Sprocket)
x (Second Stage Driven Sprocket ÷ Second Stage Drive
Sprocket) x (Third Stage Driven Sprocket ÷ Third Stage Drive
Sprocket)
EXAMPLE: (32 ÷ 16) x (28 ÷ 16) x (24 ÷ 18) = 4.666
In the above example, the First Stage Drive Sprocket will
need to make 4.666 complete revolutions in order for the
Third Stage Driven Sprocket to make 1 revolution.
Calculating your Flow Cal for a Planter Drive
1. Rows equals the number of rows the drive is running.
ROWS = ______
2. How many seeds are dispensed per revolution of your
Seed Meter Disc?
SMD = ______
3. What is the Ratio of hydraulic motor revolutions to seed
meter revolutions?
RATIO = ______ to 1
4. How many teeth are there on your Motor Sensor
Sprocket?
MSS = _____
1000 Seeds ÷ ROWS = Seeds per Row
Seeds per Row ÷ SMD = Seed Meter Revolutions
Seed Meter Revolutions x RATIO = Motor Revolution
Motor Revolution x MSS = Pulses per 1000 Seeds (Flow Cal)
EXAMPLE:
ROWS = 12
SMD = 30
RATIO = 4.0
MSS = 16
1000 Seeds ÷ 12 = 83.333
83.333 ÷ 30 = 2.777
2.777 x Ratio = 11.111
11.111 x 16 = 177.8
177.8 = Flow Cal or Pulses per 1000 Seeds.
Enter your calculated Ratio in the Ratio setting of “Special
Cal”.
THIRD STAGE DRIVEN
20
FIRST STAGE DRIVE
SECOND STAGE DRIVE
SECOND STAGE DRIVEN
Installation (cont)
Installing the Planter Drive
1. Choose a location between row units for the tool bar
mount bracket approximately five inches to the left
of a hex shaft hanger bearing to the center of the tool
bar mount bracket. Mount the bracket to the tool bar
using the supplied 1/2” U-bolt making sure the bracket
is square with the tool bar. It is important to mount the
drive assembly as close as possible to a hex shaft hanger
bearing.
2. Mount the motor bracket assembly to the tool bar
bracket using the four 3/8” by 1 1/4” flange bolts. Slide
the motor bracket towards the tool bar as far as it will go
and tighten the flange bolts.
NOTE: Skip step 3 if you are installing a secondary
drive assembly.
3. Mount the hydraulic flow control valve to the motor
bracket using the two 5/16” by 2 3/4” bolts and 5/16”
flange nuts. Be sure the output of the control valve is
pointed away from the tool bar.
4. Install the split sprocket on the hex shaft. Align the
hex shaft sprocket with the outside idler sprocket and
tighten.
5. Cut a piece of chain to 23 1/2” and install on inside
motor sprocket and idler sprocket using one of the
supplied connector links. Tighten chain by loosening
idler sprocket and sliding down and retighten.
6. The length of chain required between the outside
idler sprocket and hex shaft sprocket varies by planter
manufacturer and model, so you will need to measure
to determine the length. Cut to length and install using
the supplied connector link.
7. Loosen the four 3/8” flange bolts installed in step 2.
8. Locate the full threaded 1/2” by 3” bolt, 1/2” jam nut
and 1/2” flat washer. Install the flat washer on the bolt
and insert through the tab on the back of the tool bar
bracket, thread the jam nut on and then thread bolt
into the motor bracket. Use this bolt to adjust the chain
between the idler and the hex shaft and tighten the four
3/8” flange bolts.
9. Locate the four SAE #8 male x JIC #8 male straight
adapters and two 90 degree swivel nut elbows and
install in both the “P” pressure and “T” tank ports on the
valve mounted on top of the hydraulic motor. The other
two adapters go in the input and output ports on the
control valve. Install the elbows on the “P” port on valve
and output port on control valve.
10. Locate the 1/2” hose assembly and install between the
“P” port and output port.
11. Locate the SAE #8 male plug and install in the bypass
port of the control valve unless the drive assembly is
connected to an open center hydraulic system.
12. Install the sensor bracket to the motor bracket near
the motor sprocket using on of two 1/4” by 3/4” bolts
and flange nuts.13. Install gear tooth sensor to sensor
bracket using the remaining 1/4” by 3/4” bolt and flange
nut and adjust so that the sensor is pointed directly at
the center of the motor shaft and 1/16” away from the
tip of the sprocket teeth.
.062”
21
Installation (cont)
Installing the Planter Drive (cont)
Calculate your Hydraulic Oil Needs
1. What is your Maximum Planting Speed in miles per
hour?
MPS = _______
2. What is the closest Desired Seed Spacing in inches?
DSS = _______
3. How many seeds are dispensed per revolution of your
Seed Meter Disc?
SMD = _______
4. What is the Ratio of hydraulic motor revolutions to seed
meter revolutions?
Ratio = _______ to 1
5. What is the Displacement in Cubic Inches of the hydraulic
motor on your planter drive assembly?
• (MPS x 5280) x 12 = Inches traveled per hour
(5 x 5280) x 12 = 316800 inches traveled per hour
• Inches traveled per hour ÷ DSS = Seeds per hour
316800 ÷ 6.5 = 48738.46 seeds per hour
• Seeds per hour ÷ SMD = Seed meter revolutions per hour
48738.46 ÷ 30 = 1624.6 seed meter revolutions per hour
• Seed meter revolutions per hour ÷ 60 = Seed meter
revolutions per minute
1624.6 ÷ 60 = 27 seed meter revolutions per minute
• Seed meter revolutions per minute x Ratio = Hydraulic
motor revolutions per minute
27 x 5.333 = 144.4 hydraulic motor revolutions per minute
NOTE: the minimum recommended motor RPM is 30.
• Hydraulic motor revolutions per minute x CID = Cubic
inches of hydraulic oil per minute
144.4 x 4.9 = 707.6 cubic inches of hydraulic oil per minute
• Cubic inches of hydraulic oil per minute ÷ 231 = Gallons
of hydraulic oil per minute
707.6 ÷ 231 = 3 gallons of hydraulic oil per minute
Connecting the Planter Drive Assembly to the Hydraulic System
Determine your hydraulic system type before proceeding.
Is it an:
• Open Center System?
• Closed Center System?
• Pressure Compensating
• Closed Center Load Sensing?
From a hose connectivity standpoint, there are just TWO VARIATIONS in plumbing and are referred to here as either
Open Center or Closed Center configurations.
NOTE: See the illustrations on the following pages for
hydraulic hose plumbing detail for opened and closed
center hydraulic systems as well as single, dual and
multi-drive configurations.
The hose end fitting required to mate with the supplied
adapters is a #8 JIC 37 degree female.
The recommended hydraulic hose size is 1/2” for both the
pressure and return hoses.
Be sure to route hoses away from pinch points and leave
enough excess length to accommodate folding and
unfolding.
Whether you have an open or closed hydraulic system be
sure to turn the oil flow down to about 20% more than
calculated because the excess oil flow means excess heat.
See how to calculate your hydraulic oil needs at the top of
this page.
22
Installation (cont)
Single Drive Closed Center Configuration
RPM SENSOR
SECTION BYPASS
VALVE
HYDRAULIC FLOW
CHECK VALVE
CONTROL VALVE
PRESSURE
RETURN
23
HYD
Installation (cont)
Single Drive Open Center Configuration
RPM SENSOR
SECTION BYPASS
VALVE
RAULIC FLOW
CHECK VALVE
RETURN
CONTROL VALVE
PRESSURE
24
HYD
Installation (cont)
Dual Drive Closed Center Configuration
SENSOR
RIGHT RPM
VALVE
RIGHT BYPASS
CHECK VALVE
SENSOR
LEFT RPM
RETURN
PRESSURE
LEFT BYPASS
VALVE
RAULIC FLOW
CONTROL VALVE
25
HYD
Installation (cont)
Dual Drive Open Center Configuration
SENSOR
RIGHT RPM
RIGHT BYPASS
VALVE
CHECK VALVE
SENSOR
LEFT RPM
RETURN
PRESSURE
LEFT BYPASS
VALVE
RAULIC FLOW
CONTROL VALVE
26
HYD
Installation (cont)
Multi- Drive Closed Center Configuration
SENSOR
RIGHT RPM
VALVE
RIGHT BYPASS
CENTER BYPASS
VALVE
CENTER RPM
RETURN
PRESSURE
SENSOR
SENSOR
LEFT RPM
CHECK VALVE
VALVE
LEFT BYPASS
RAULIC FLOW
CONTROL VALVE
27
Installation (cont)
Multi- Drive Open Center Configuration
SENSOR
RIGHT RPM
VALVE
RIGHT BYPASS
CENTER BYPASS
VALVE
SENSOR
CENTER RPM
CHECK VALVE
SENSOR
RETURN
PRESSURE
LEFT RPM
VALVE
LEFT BYPASS
CONTROL VALVE
HYDRAULIC FLOW
28
ProPlantTM Console Func tions
ON / OFF
The ProPlant features two large, easy-to-read liquid crystal displays and a lighted panel for night
use. The right-hand display always shows the application rate and the left-hand display shows data
selected by the rotary switch. Press the On/Off button to turn console on or off.
SEEDS 1 2 3: Displays theoretical number of seeds
planted since seed counter was last reset. Value in display
represents 1000’s of seeds. 3 sets of counters, select set you
want via the “+” key.
RPM: Display RPM for the
selected hydraulic motor.
SEED SPACING: Calculated
distance between seeds in
inches or centimeters.
SEEDS/DISTANCE:
Calculated seeds per
foot, number of seed in
12 inches or seeds per
meter.
METER CAL: Seeds dispensed
per revolution of seed meter.
ROW SPACING: Inches or centimeters
between rows.
ADJUST RATE: Enter an amount of
change in seed rate desired for on-the-go
WARNING LIGHT: Indicates over or
under application of plus or minus
10% from the Target Rate. Also lit
when in CAL.
rate adjustment to target rate when in
Auto. (thousands of seeds per acre (hectare) )
TARGET RATE: Enter desired Target rate, thousands of
seeds per acre or hectare.
Key Functions:
ON/OFF: Press to
turn the console
ON or OFF. Lefthand display shows
hours of operation
for 1 second, then
software part number for 1.5 seconds,
then version number before beginning normal operation.
AUTO
MAN
AUTO/MAN: Key
changes operation
from automatic
control to manual.
CAL: This key is used
to enter & exit the
calibration mode.
CAL
RESET
PROGRAM KEYS:
Used to increment
and decrement the
different calibration
values.
• RESET when not
in CAL, clears the
selected counter
when held for
two sec onds.
• When in CAL, the
“+” key increases
and the “-”
decreases the
value displayed.
AREA 1 2 3: Keeps a running count of the total acres
(hectares) worked. 3 counters may be reset independently.
(Note: SEEDS and AREA counters work in pairs, if AREA
counter 1 is reset, it also resets SEEDS counter 1).
DISTANCE: Displays distance
traveled in feet (meters). May
be reset.
AREA/HOUR: Displays
current work rate in acres
per hour (hectares per
hour).
SPEED: Displays ground
speed in miles per hour
(kilometers per hour).
Calibration PositionsCalibration Positions
ROWS/SECTION: Number of
rows per section.
SPEED CAL: Used in calibration mode
to enter the speed calibration number in
inches (cm) per pulse.
METER CAL TEST: In this switch
position, the value displayed represents
the number of seeds dispensed in 5 revolutions of the seed
meter, and can not be adjusted.
TEST SPEED: Used in calibration mode to enter a test speed
in miles per hour (kilometers per hour).
RUN/HOLD SWITCH: Selecting the RUN position will turn
on all active sections for AUTO or MANUAL control operation.
(Section switches must be in the up (ON) position.) Selecting
the HOLD position will shut off all active section valves.
(Section switches may remain in the up (ON) position.) The
HOLD position is the master hold for the system. It will
override a RUN condition from any remote run/hold switches
connected to the system.
SECTION SWITCHES: The console accumulates area based
on the calibrated section widths. When an individual section
is turned OFF, the respective width is subtracted from the
total width to accumulate area based on the new active
planting width. If a section switch is ON (up), its respective
hydraulic motor should be on. If a section switch if OFF
(down), its respective hydraulic motor should be off. No
hydraulic motor should be ON if the Run/Hold switch is in
HOLD, or in RUN and AUTO while speed is zero.
RATE (1) (2) (3): The operator can select one of three
pre-programmed “Rates-on-the-go” while in Auto.
NOTE: When you “DELTA” the target rate, the display will
momentarily show you the new target rate and then resume
showing the actual seed rate.
29
Calibration
Illustration 5
Loading Default Calibration Values
English or Metric?
The ProPlant is capable of displaying in for ma tion in
Amer i can En glish or standard Metric measurement. The
ProPlant is shipped from the factory programmed for
English.
NOTE: The following procedures will also load factory
default calibration values. To simply change units
without loading defaults, see the “Special” Calibration
section.
METRIC
• You must be in HOLD or have all sections OFF to enter
Cal. To activate the Metric mode, turn power OFF and
place the ro ta ry switch at “AREA.” Hold down both
the “CAL” and “-” keys and turn power ON. See Il lus tration 11. The con sole will display LOAd. Once LOAd is
displayed, release the two keys. To “lock-in” Metric mode
you must enter and exit cal i bra tion. Press and hold the
CAL key until “CAL” icon appears on the display. The console is now in cal i bra tion and Metric mode is selected.
Exit CAL by pressing and holding the “CAL” key until CAL
disappears from the display (ap prox i mate ly 1 second).
NOTE: You must exit CAL to lock in Metric units.
CAL HOLD
METER
ROW
SPACING
ADJUST
RATE
TARGET
RATE
V 1 2 3 4 5
SEEDS
CAL
(1) (2) (3)
RPM
(1) (2) (3)
SEED
SPACING
SEEDS /
DISTANCE
AUTO
____
CAL
MAN
RESET
AREA
(1) (2) (3)
DISTANCE
AREA /
HOUR
SPEED
ROWS
SECTION
SPEED
CAL
METER CAL
TEST
TEST
SPEED
SEED RATE
ON / OFF
LCR
SECTIONS
ON
OFF
RATE 1
RATE 2
RATE 3
HOLD
ENGLISH
• You must be in HOLD or have all sections OFF to enter
Cal. To activate the English mode, turn power OFF
and place the ro ta ry switch in the SEEDS position. Hold
down both the “CAL” and “-” keys and turn power ON.
The con sole will display LOAd. Once LOAd is displayed,
release the two keys. To “lock-in” English mode you
must enter and exit cal i bra tion. Press and hold the CAL
key until “CAL” lights on the display. The console is now
in cal i bra tion and English mode is selected. Exit CAL by
pressing and holding the “CAL” key until CAL disappears
from the display (approximately 1 second). NOTE: You
must exit CAL to lock in English units.
NOTE: In metric, the SPEED CAL will display 2 decimal
places, in English it will display 3 places. Also, changing
from En glish to Met ric mode may change or alter any
previously en tered cal i bra tion values. After switch ing
mea sure ment modes, con firm that all cal i bra tion values are correct.
RUN
Entering Calibration Values
To enter or change any of the system’s calibration values,
you must enter calibration mode. To enter calibration mode,
STOP the vehicle, turn all sections OFF or put the console in
HOLD and press and hold the CAL button until the “CAL” icon
appears (approximately one second). (NOTE: Calibration
may be entered while moving, but it is not rec om mend ed to
attempt calibration while the vehicle is mov ing.) The console
will remain in calibration mode, with the RED warning light
illuminated until you exit calibration or turn power OFF.
Once in calibration mode, you may change any one, all, or
none of the values, in any order.* To select a calibration
position, simply turn the rotary selector to the desired
po si tion. Calibration positions are identified by the WHITE
labeling on each side of the rotary selector. All values are
entered and adjusted using the “+” and “-” but tons on the
front panel.
*Test speed must be last.
Hold the “CAL” key again for 1 second to exit calibration.
“CAL” will disappear from the display. NOTE: You must exit
CAL to save changes.
CAL HOLD
V 1 2 3 4 5
METER
ROW
SPACING
ADJUST
RATE
TARGET
RATE
SEEDS
CAL
(1) (2) (3)
RPM
(1) (2) (3)
SEED
SPACING
SEEDS /
DISTANCE
AUTO
____
CAL
MAN
RESET
AREA
(1) (2) (3)
DISTANCE
AREA /
HOUR
SPEED
Press to
enter or exit
increase or
calibration
mode.
Red warning light will be lit when
in CAL.
30
ROWS
SECTION
SPEED
CAL
METER CAL
TEST
TEST
SPEED
Press to
decrease
values.
SEED RATE
ON / OFF
LCR
SECTIONS
Illustration 6
RUN
HOLD
ON
RATE 1
RATE 2
RATE 3
OFF
Calibration (cont)
Entering Calibration Values(cont)
ROWS/SECTION: Enter the number of rows per section
to match the actual. Toggle all three section switches ON.
The value displayed
AREA
(1) (2) (3)
ROWS
SECTION
is for the left section
(Section 1). Adjust
displayed value to
match actual number of rows for section 1.
Turn off the left section switch, the displayed
value now is for the center section (Section 2).
Now toggle off the center section switch, the
display value is for the right section (Section 3). If
your planter is configured as a single or dual section system, be
sure to enter “0” for unused sections.
SPEED CAL: This position is used to calibrate the speed
sensor for ac cu rate speed and dis tance measurement. When
this position is selected,
DISTANCE
SPEED
the display will show
CAL
the SPEED CAL value
along with “CAL” on the
display. See Illustration 7. In English units,
the SPEED CAL number is displayed in inches,
in metric it is displayed in centimeters.
SPEED CAL FOR RADAR OR GPS SPEED SENSORS
See the following table for SPEED CAL numbers to enter for
various radar models or GPS speed sensors. To fine tune the
SPEED CAL number, see Appendix A on page 41.
Illustration 7
RUN
MANAUTO
ROW
SPACING
ADJUST
RATE
TARGET
RATE
METER
CAL
SEEDS
(1) (2) (3)
RPM
(1) (2) (3)
SEED
SPACING
SEEDS /
DISTANCE
AUTO
____
MAN
CAL HOLD
AREA
ROWS
SECTION
(1) (2) (3)
SPEED
DISTANCE
CAL
AREA /
METER CAL
TEST
HOUR
TEST
SPEED
SPEED
CAL
RESET
SEED RATE
ON / OFF
LCR
SECTIONS
ON
OFF
RATE 1
RATE 2
RATE 3
HOLD
METER CAL TEST: Do not attempt to run the Meter Cal
Test until all other calibration variables for both Special Cal
and Standard Cal are complete. The value displayed in the
Meter Cal Test position represents the Meter Cal value times
5. If the Meter Cal is set to 32, then the Meter Cal Test value
is 160 and is not adjustable. There are two
methods for verifying the Meter Cal Test,
the first is catch the
AREA /
HOUR
METER CAL
TEST
seeds dispensed over
the test period where
the value displayed is
the number of seeds you should expect to collect in one test
cycle. The second method is to simply count revolutions of
the seed meter of the test period; a successful test would
result in 5 complete revolutions over the test period, The
Rate the Meter Cal Test is run at is equal to a planting speed
of 2.5 miles per hour, and the Seed Rate is equal to the Seed
Rate setting selected, Rate 1, Rate 2 or Rate 3.
DANGER ALERT: Before proceeding to the next step
be sure everyone is clear of the planter drive mechanism
because the next step will start the drive motor.
To run the Meter Cal Test, toggle the Run/Hold switch to
the Run position. The test will run until complete unless the
Run/Hold switch is toggled to Hold at which time the test will
terminate. It is a good idea to run the Meter Cal Test multiple
times to positively verify results.
If the test is a success, you have successfully calibrated
your ProPlant drive assembly, if not check the following
settings:
1. In “Special” Cal, check the Ratio and Motor Cal settings
for accuracy.
2. In Standard Cal, check the Meter Cal and Target Rate.
The Target Rate selected needs to coincide with the
Seed Meter setting.
3. Also be sure your hydraulic motor drive is running
smoothly at the Target Rate selected for the test at 2.5
miles per hour. To verify this, see Test Speed.
Radar Speed Sensor Calibration
Radars
Vansco.150.3858.90
Raven.148.3859.80
Magnavox.154.3957.40
Dickey-john
(NOTE: Dickey-john
radars may be factory
calibrated for any of these
four settings).
English
Cal # in.
.149.3858.94
.199.5044.21
.319.8127.64
.5181.3217.034
Metric
Cal # in.
Hz/
MPH
GPS Speed Sensor Calibration
GPS Speed
English
Cal # in.
Astro II & 5.189.4846.56
SkyTrak1.50.3858.94
Dickey-john.210.5342.00
John Deere
.197.5044.70
(In-cab spd
signal)
31
Metric
Cal # in.
Hz/MPH
A
Calibration (cont)
Entering Calibration Values(cont)
TEST SPEED: Test speed is a built-in ground speed simulator
that is used in performing pre-field checks. When a typical
operating speed is entered, the ProPlant will respond as if you
were actually driving that speed. It allows you
to simulate your seeding application, while
remaining stationary, to make certain that all
of the equipment is operating properly and
that your planter can
SPEED
TEST
SPEED
accumulate Distance or Area measurements. (The CAL
indicator flashes to remind the user that TEST SPEED mode
is active.) Hold the “+” button until the required speed is
displayed. To exit Test Speed mode, exit CAL.
TARGET RATE: Enter your desired seed rate in thousands
of seeds per acre or hectare. This is the
seed rate that the console will lock onto
when operating in AUTO. Example, if a value
“32.5” is entered, the actual seed rate will
be 32,500 seeds per acre or hectare. Locate
the Rate switch in the
lower right corner of
the ProPlant console.
A target seed rate can
be entered for Rate 1, Rate 2 and Rate 3 for on-the-go rate
change via the Rate toggle switch.
TARGET
RATE
actually perform the
intended application.
Test speed will not
SEEDS /
DISTANCE
ADJUST RATE: Enter the value for the desired amount of
change in thousands of seeds per acre (thousands of seeds/
hectare) to be used for making on-the-go seed
rate adjustments when operating in AUTO.
For example, if a value
“1.0” is entered, you
will be able to increase
DJUST
RATE
SEED
SPACING
or decrease your target
seed rate in one thousand seed increments during operation
in AUTO. To disable this feature, simply enter “.0”.
ROW SPACING: Adjust this value to match the spacing
between rows. The
default setting is 30
inches. the range is
between 5.0 to 60.0
inches or 10.0 to 150 centimeters (metric).
METER CAL: The meter
cal value is the number
of seeds dispensed per
revolution of the seed
meter disc or finger pick up.
ROW
SPACING
METER
CAL
RPM
(1) (2) (3)
SEEDS
(1) (2) (3)
EXITING CALIBRATION
Upon completion of the cal i bra tion process, exit calibration
by pressing and holding the CAL button until the RED
warning light turns off (one sec ond). Basic cal i bra tion is now
com plete. BEFORE beginning application, confirm that the
system is set up to do the job that you want it to.
Factory-Loaded Calibration Values
Default Values
Calibration Factor
English Metric
Speed Cal.189 (in./edge)48 (cm/edge)
Meter Cal30 Seeds/Rev30 Seeds/Rev
Row Spacing30 Inch50 cm
Section 1 (L) Rows8 Rows8 Rows
Section 2 (C) Rows0 Rows0 Rows
Section 3 (R) Rows0 Rows0 Rows
Target Rate 118.0 k SPA40.0 k SPH
Target Rate 228.0 k SPA70.0 k SPH
Target Rate 332.0 k SPA80.0 k SPH
Adjust Rate 11.00 k SPA10.0 k SPH
NOTE: You must exit CAL to save any changes.
Default Values
“Special” Cal
English Metric
UnitsEngMEt
Valve PolarityBy-PassBy-Pass
Control Speed-1-1
Startup Time0 (O)0 (O)
Auto Shut-oOO
Motor Cal16 Pulse/Rev16 Pulse/Rev
Ratio4.0004.000
32
“Special” Calibration
A
“Special” Cal“Special” Cal
General
The “Special” Calibration mode is used to set up system
parameters that rarely need to be changed or adjusted. To
enter Special Cal, put the system in HOLD, turn the console
OFF, press and hold both the AUTO/MAN button and CAL
button while turning console ON. The console will display
SPEC for 2 seconds to show that the console is in the Special
Calibration mode. Release the AUTO/MAN and CAL buttons.
The CAL icon and Warn LED will turn on. The desired Special
Calibration parameter(s) can then be accessed with the rotary
switch per the illustration below. To exit Special Calibration,
press and hold the CAL button for 2 seconds. The console
will store any changes and revert to normal operation.
NOTE: You must exit Special Calibration to save changes.
UNITS: Choose the system of units desired. Use the
“+” and “-” buttons
AREA
(1) (2) (3)
ROWS
SECTION
(Metric).
VALVE POLARITY: If the hydraulic motor RPM increases
when the console is in Manual and the “-”
button is pressed, change the valve polarity
AREA /
HOUR
METER CAL
TEST
CONTROL SPEED:This setting is factory defaulted to -1
and can be adjusted from -5 to 3. If the Control
Valve is causing the Target Seed Rate to be
unstable then reduce the valve control speed.
SPEED
TEST
SPEED
RATIO:Set this value to the ratio of hydraulic motor
revolution to seed
meter. It is factory set
to 4.000. The value for
Driven or Drive Sprocket
refers to the number of teeth on the sprocket.
See next page for “Calculating Ratio”.
METER
CAL
to choose between
EnG (American
English Units), or MEt
from Inline to Bypass or
vice versa.
SEEDS
(1) (2) (3)
AUTO
Ratio
Motor Cal
Auto Shutoff
On/Off
Start Up
Time
METER
CAL
ROW
SPACING
ADJUST
RATE
TARGET
RATE
SEEDS
(1) (2) (3)
RPM
(1) (2) (3)
SEED
SPACING
SEEDS /
DISTANCE
AUTO
____
MAN
1
AREA
ROWS
SECTION
(1) (2) (3)
SPEED
DISTANCE
CAL
AREA /
METER CAL
TEST
HOUR
TEST
SPEED
SPEED
CAL
RESET
Units
Valve Polarity
Control
Speed
MOTOR CAL: Set this value to the number of pulses from
the hydraulic motor
per revolution. This is
factory set to 16 and
generally represents the
number of teeth on the motor sprocket.
ROW
SPACING
RPM
(1) (2) (3)
AUTO SHUTOFF ON/OFF:When Auto Shutoff is enabled
(ON), the hydraulic flow control valve will
run towards minimum flow for 4 seconds
anytime the system is put
in Hold - or all sections
are turned off, or if in
auto mode and speed
DJUST
RATE
SEED
SPACING
goes to zero.
START UP: Start up time comes factory set to 0 and can
be adjusted to 2048. This value represents the number
of milliseconds the control valve will run
each time the system is toggled from Hold
to Auto. This setting should be set to 0
unless the Auto Shutoff is set to ON. Then
increase the start up
time to reduce the time
to reach Target Seed
TARGET
RATE
Rate.
To exit Special Calibration, press and hold the CAL button for
2 seconds. The console will store any changes and revert to
normal operation.
NOTE: You must exit Special Calibration to save changes.
SEEDS /
DISTANCE
33
Operation
General
Make sure your system is properly calibrated before beginning
your seeding operation. We also recommend completion of
the Meter Cal Test described on page 31 prior to beginning
any field operations.
Press the ON/OFF button to turn the console on. After
displaying the hours of operation software part number then
software revision number will be displayed.
The ProPlant can be operated in Manual (MAN) or Automatic
(AUTO) mode. In either mode, the right-hand display will
always show the Application Rate (except when in HOLD or
when displaying error messages, see Troubleshooting section
starting on page 36). The left hand display will show data as
selected by the rotary switch.
Manual Operation
The manual mode is used when the operator wants to
manually control the seed rate using the “+” and “-” keys. The
seed rate (seeds/acre or seeds/hec) will vary depending on
ground speed. Use the AUTO/MAN button to select MANual
mode (“MAN” icon will be displayed).
IN HOLD
If the console is in HOLD, or if all Section Switches are OFF,
the “+” and “-” buttons will not adjust the control valve.
IN RUN, WITH SPEED SIGNAL
If the system is in RUN, with at least one section switch ON
and there is a speed signal, the “+” and “-” buttons can be
used to adjust the control valve with the rotary switch in any
position except SEEDS, AREA, DISTANCE or RPM and the seed
rate can be monitored on the right-hand display.
IN RUN, NO SPEED SIGNAL
If there is no speed signal, “no SPEEd” will flash in the righthand display and the Seed Rate will be invalid. The “+” and
“-” buttons will adjust the control valve if the rotary switch
is in the SEED SPACING, SEEDS/DISTANCE, SPEED OR AREA/
HOUR positions,
Turn rotary dial to display desired readout.
RATE 1
RATE 2
RATE 3
RUN
HOLD
METER
ROW
SPACING
ADJUST
RATE
TARGET
RATE
MAN
HOLD
1
SEEDS
CAL
(1) (2) (3)
RPM
(1) (2) (3)
SEED
SPACING
SEEDS /
DISTANCE
AUTO
____
CAL
MAN
RESET
AREA
(1) (2) (3)
DISTANCE
AREA /
HOUR
SPEED
ROWS
SECTION
SPEED
CAL
METER CAL
TEST
TEST
SPEED
SEED RATE
ON / OFF
LCR
SECTIONS
ON
OFF
RPM INPUTS
Turn the rotary switch to RPM and select the RPM input
of interest by pressing the “+” button, notice the number
change in the right display each time you press the “+”
button. 1 represents the Left RPM input, 2 represents the
Center and 3 the Right. Alternately you could toggle on
only the Section switch whose input is in question and its
associated number would be on by default if the console is
in Run. The following test can be performed in either Run or
Hold, if performed in Hold the Hold message will be replaced
by ShAFt Err when you do the jumper wire test. left input
is identified by two Brown cable ties, Center input has two
Red cable ties and the Right input has two orange cable ties.
See external wiring schematics starting on page 10 for more
details.
1. Disconnect the input of concern
2. Using a voltmeter check for 12 volts between pins B
(white wire) and C (black wire)
3. Check the voltage between pins A (red wire) and C,
should be just over 9 volts
4. Using a jumper wire such as a paper clip bent in a “U”
shape, rapidly short together pins A and C, this should
produce an RPM reading at the console.
NOTE: If above tests are successful, then the input is
working, see troubleshooting the sensors. If the tests
above fail, then see external wiring schematics and
perform same test further up the line towards console.
34
Operation(cont)
Automatic Operation
When the Automatic mode is selected, the console will
control the control valve to maintain the desired seed
rate SPA (SPH) when the vehicle speed changes or when
sections are turned on or off. Press the AUTO/MAN button
to select AUTOMATIC mode; the AUTO icon will appear in
the display.
To operate the system in AUTOMATIC mode, turn on the
desired section, toggle the RUN/HOLD switch to RUN, and
drive.
IMPORTANT NOTE: In AUTO mode, when no speed signal
is available, the system automatically turns all sections
off. “no SPEEd” will flash in the right-hand display until
the vehicle starts moving, then the console will turn the
sections on and the Seed Rate will be displayed in the
right-hand display. The system will automatically adjust
the control valve to maintain the calibrated TARGET RATE
(SPA/SPH).
ON-THE-GO “DELTA” RATE ADJUSTMENTS (ADJUST RATE)
To adjust the target seed rate on-the-go, each time the “+” or
“-” buttons are pressed, the TARGET RATE will be increased
or decreased by the amount of the ADJUST RATE which was
entered in calibration. Example: calibrated TARGET RATE =
3.0 and ADJUST RATE = 1.0 pressing the “+” key once will
increase the target rate from 30.0 to 31.0. The rate display
will momentarily show the new target rate of 31.0 and then
show the actual application rate. Pressing the “-” key once
will decrease the target from 31.0 to 30.0. The new target
rate is maintained until further adjustments are made using
the “DELTA” feature or calibration changes occur, or if the
unit is turned off. Important: to use the DELTA feature,
the console must be in AUTOMATIC mode and the rotary
switch can be in any position except RPM, SEEDS, AREA, or
DISTANCE.
IN HOLD
If the system is in AUTO mode and in HOLD or all sections
are off, the “+” and “-” buttons will adjust the TARGET RATE
with the rotary switch in any position except RPM, SEEDS,
DISTANCE or AREA.
Turn rotary dial to display desired readout.
RUN
METER
ROW
SPACING
ADJUST
RATE
TARGET
RATE
V 1 2 3 4 5
SEEDS
CAL
(1) (2) (3)
RPM
(1) (2) (3)
SEED
SPACING
SEEDS /
DISTANCE
AUTO
____
CAL
MAN
RESET
AREA
(1) (2) (3)
DISTANCE
AREA /
HOUR
SPEED
ROWS
SECTION
SPEED
CAL
METER CAL
TEST
TEST
SPEED
SEED RATE
ON / OFF
LCR
SECTIONS
ON
OFF
RATE 1
RATE 2
RATE 3
HOLD
Rotary Switch Positions
SEED SPACING
Inches or centimeter between seeds
SEEDS/DISTANCE
Seeds per foot or seeds per meter
SEEDS (1) (2) (3):
AREA (1) (2) (3):
the “+” button. The active pair of counters (1,2,3) is indicated
by the small numbers in the lower right corner of the lefthand display. DO NOT attempt to select the counter pair by
using the “-” button because it will reset the selected counter
pair to zero. See additional data description below and see
RESETTING SYSTEM COUNTERS section.
SEEDS (1) (2) (3)
Total seeds planted since the counter was last reset to zero.
AREA (1) (2) (3)
The acres (hectares) covered since the counter was last reset
to zero. The area counters do not accumulate area when the
console is in HOLD or if all booms are turned OFF.
DISTANCE
The feet (meters) driven since the counter was last reset to
zero. This counter does not accumulate when the console is
in HOLD. This counter may be reset to zero independent of
other system counters.
Three independent pairs of counters.
In either the AREA or the SEED position,
)
select a pair of counters by pressing
AREA/HOUR
Rate of coverage in acres/hour (hectare/hour).
SPEED
Ground speed in miles (kilometers) per hour.
IMPORTANT: All sections automatically shut off if system
is in “HOLD” or if in AUTO with NO SPEED. The RPM can
be monitored if the rotary switch is in the RPM position.
The “+” button will change which motor RPM is being
monitored when the rotary switch is in the RPM position.
35
Operation(cont)
Resetting System Counters
The AREA, DISTANCE and SEED counters maintain a running
count during operation regardless of the position of the
rotary switch. When any of these counters reach their
maximum capacity, or when you want to start a new count,
the value may be reset to zero by performing the following
routine. Counter pairs may be reset independently of other
counter pairs.
1. Turn the sections OFF or put the system in HOLD.
2. Turn the rotary switch to the counter to be reset.
3. To reset distance turn the rotary switch to DISTANCE and
simply press and hold the RESET button until the display
reads zero. The display will show the word “CLEAr” during
this process, and will show 0.0 when reset to zero is
complete.
4. To reset the seed and area counters; there are three
independent AREA counters, paired with three SEED
counters. The active pair of counters is indicated by
the small numbers in the lower right area of the display
(1,2, or 3) when the rotary switch is in the AREA or SEED
position. Select the pair of counters you want to use by
pressing the “+” button. The small number will increment
each time the “+” button is pressed (from 1 to 3, then rolls
back to 1). DO NOT attempt to select the counter number
by using the “-” button, because that will clear the active
pair of counters if held for 2 seconds. If the “-” button is
accidentally pressed, the console will display “CLEAr” to
alert the user that the counters will be cleared. If the user
continues to hold the “-” button for 2 seconds “CLEAr”
will disappear and be replaced by 0.0, indicating that the
selected pair of counters has been cleared.
Clearing Counters
When the desired counter number is displayed, press the
“-” (RESET) button and “CLEAr” will be displayed. NOTE:
holding the “-” (RESET) button for 2 seconds will clear both
the #3 AREA counter AND the #3 SEEDS counter whether
the rotary switch is in the AREA or the SEEDS position. If the
“-” button is released before 2 seconds have elapsed, the
counters will not be cleared and the “CLEAr” message will
be replaced with the previous total.
RUN
HOLD
METER
ROW
SPACING
ADJUST
RATE
TARGET
RATE
V 3
SEEDS
CAL
(1) (2) (3)
RPM
(1) (2) (3)
SEED
SPACING
SEEDS /
DISTANCE
AUTO
____
CAL
MAN
RESET
AREA
(1) (2) (3)
DISTANCE
AREA /
HOUR
SPEED
ROWS
SECTION
SPEED
CAL
METER CAL
TEST
TEST
SPEED
SEED RATE
ON / OFF
LCR
SECTIONS
ON
OFF
RATE 1
RATE 2
RATE 3
HOLD
AUTO
METER
ROW
SPACING
ADJUST
RATE
TARGET
RATE
CAL
SEEDS
(1) (2) (3)
RPM
(1) (2) (3)
SEED
SPACING
SEEDS /
DISTANCE
AUTO
____
MAN
CAL
RESET
AREA
(1) (2) (3)
DISTANCE
AREA /
HOUR
SPEED
ROWS
SECTION
SPEED
CAL
METER CAL
TEST
TEST
SPEED
ON / OFF
LCR
SECTIONS
Display indicates counter pair #2 is selected
HOLD
V 2
METER
ROW
SPACING
ADJUST
RATE
TARGET
RATE
SEEDS
CAL
(1) (2) (3)
RPM
(1) (2) (3)
SEED
SPACING
SEEDS /
DISTANCE
AUTO
____
CAL
MAN
RESET
AREA
(1) (2) (3)
DISTANCE
AREA /
HOUR
SPEED
ROWS
SECTION
SPEED
CAL
METER CAL
TEST
TEST
SPEED
ON / OFF
LCR
SECTIONS
Display indicates counter pair #3 is selected
HOLD
V 3
METER
ROW
SPACING
ADJUST
RATE
TARGET
RATE
SEEDS
CAL
(1) (2) (3)
RPM
(1) (2) (3)
SEED
SPACING
SEEDS /
DISTANCE
AUTO
____
CAL
MAN
RESET
AREA
(1) (2) (3)
DISTANCE
AREA /
HOUR
SPEED
ROWS
SECTION
SPEED
CAL
METER CAL
TEST
TEST
SPEED
ON / OFF
LCR
SECTIONS
Display indicates counter pair #1 is selected
HOLD
V 1
METER
ROW
SPACING
ADJUST
RATE
TARGET
RATE
SEEDS
CAL
(1) (2) (3)
RPM
(1) (2) (3)
SEED
SPACING
SEEDS /
DISTANCE
AUTO
____
CAL
MAN
RESET
AREA
(1) (2) (3)
DISTANCE
AREA /
HOUR
SPEED
ROWS
SECTION
SPEED
CAL
METER CAL
TEST
TEST
SPEED
ON / OFF
LCR
SECTIONS
SEED RATE
SEED RATE
SEED RATE
SEED RATE
ON
OFF
ON
OFF
ON
OFF
ON
OFF
RATE 1
RATE 2
RATE 3
RATE 1
RATE 2
RATE 3
RATE 1
RATE 2
RATE 3
RATE 1
RATE 2
RATE 3
RUN
HOLD
RUN
HOLD
RUN
HOLD
RUN
HOLD
After the “-” (RESET) button has been held for 3 seconds,
the “CLEAr” message will be replaced by 0.0, indicating that
counter pair #3 has been cleared.
HOLD
3
36
If this message appears, it is strongly recommended to check/verify all calibration
Troubleshooting
Messages / Warnings
M CAL
values before using the console. It indicates that there may have been a problem
with storing calibration values. Cycling power will not clear the bad CAL message,
it can only be cleared by entering and exiting calibration mode.
Low Power. Check all power and ground connections. After OFF button is
pressed and console powers down, this message is briey displayed.
Has loaded Default Cal factors (appears when default calibration factors are
loaded by holding CAL and “-” buttons while turning the console on).
Will ash in right-hand display with rotary switch in ANY position if there is
no Speed signal regardless of all other conditions. Check speed sensor and
connections per Troubleshooting section.
Will ash in right-hand display with rotary switch in ANY position if there
should be RPM (In Run, some sections on, speed greater than 0) but no RPM is
detected, or if there is RPM but should not be. Check RPM sensor and wiring
harness connections per Troubleshooting section.
Will ash in left hand display if rotary switch is in Rows/Section position, system
is in Cal mode and no section switches are turned on. Make sure system is in
run and a section switch is turned on, also check Run/Hold switch or sensor
and connections.
The ShAFt Err message described above will ash for 5 seconds and if the ProPlant
is in AUTO, the system runs the control valve in the open direction in an eort to
generate an RPM signal. It if fails to, the system will run the control valve in the
closed direction and display EStOP or Emergency Stop. Investigate and x RPM
signal problem, see Troubleshooting section - must go to HOLD and back to RUN
to retry (or recycle power).
V
Warn LED ashes when the Rate error is over 10%. It is on steady when in CAL
mode or SPECIAL CAL mode or Test Speed
Special Calibration mode is active. Appears when entering Special Calibration
mode (hold AUTO/MAN and CAL buttons while turning console on).
The “V” icon in the right-hand display indicates that token has been inserted
and system is ready for VRA operation.
The message alerts
if held for 2 seconds. Also serves as a reminder to use “+” button to select
counters.
Counters (DISTANCE or AREA or SEEDS) have overowed their maximum. RESET
(see page 35) to clear counters and resume counting.
the user that the currently selected counter will be cleared
37
Troubleshooting (cont)
General
All ProPlant consoles, motor and control valves are tested
prior to packaging, so unless there has been damage in
shipment you can be confident that everything will be
operational when you receive it.
However, if you do encounter a problem that appears to be
related to equipment failure, PLEASE DO NOT OPEN THE CONSOLE. Your system is protected by a warranty, and
Micro-Trak will gladly correct any defect.
Many problems are the result of mistakes in installation or
operation. Before returning any parts for service, carefully
check your installation and review the operating instructions.
For easy-to-follow guidelines, refer to the troubleshooting
section which follows.
CONSOLE APPEARS DEAD
Using your test light, check for 12 volts at the power source.
Also check for damaged power cable or reversed terminals.
(Console requires 12 volts for proper operation). Check
connections of ignition or power switch.
SPEED IS ALWAYS ZERO OR ERRATIC
Check for properly calibrated wheel circumference.
Review speed sensor installation. Check for proper mounting,
alignment and spacing of speed sensor in relationship to
magnet assembly. Make sure magnet polarities are alternated.
Also check cable for breaks or incomplete connection. For
more suggestions on solutions to speed problems see
page 39.
DISTANCE COUNT IS INACCURATE
Speed Cal was incorrectly entered. Review calibration,
re-adjust and test.
AREA COUNT IS INACCURATE
Implement width or wheel circumference was measured
incorrectly or programmed incorrectly. Go back through
the original procedures, make changes, and test for acre
(hectare) count again. (Make sure no width is entered for unused sections.) Verify accuracy with formula:
SECTION SHUTOFF
If you are in AUTO with no speed, the section motors will
shut-off.
CONSOLE IS ERRATIC IN OPERATION
If you have a two-way radio, it may be mounted too close to
the console. Keep all ProPlant cables away from the radio, its
antenna and power cable.
Ignition wires may be causing the console to malfunction.
Keep ProPlant cables away from ignition wires, or install
ignition suppressor.
Reroute all cable away from electric solenoids, air conditioning
clutches and similar equipment.
Check the CONTROL SPEED calibration number in Special
Calibration. If the RATE tends to overshoot or oscillate, the
CONTROL SPEED setting may be too high for the control
valve being used; reduce the VALVE SPEED setting by 1
(range is -5 to +3).
DISPLAYED MEASUREMENTS DO NOT MAKE SENSE
The console may be in the incorrect measurement mode
(English or metric). See page 29 for instructions.
DISPLAY READS “OFL”
DISTANCE, AREA, and SEEDS counters read OFL when they
have exceeded their maximum count. Reset to zero to
resume counting.
SYSTEM OPERATION CONTROL IS SLUGGISH IN
AUTOMATIC MODE
Check the CONTROL SPEED setting in Special Calibration.
If using a slow valve (4 seconds or more, open to close)
increase the VALVE SPEED setting.
Acres = Distance x Width in feet/43560
Hectares = Distance x Width in meters/10,000
38
Troubleshooting (cont)
Checking Individual Components
CONSOLE
The only way to field test a console is to con nect it to a
harness on a vehicle with a known working console or
install it on an E-POP (Elec tron ic Point of Purchase) dis play
stand.
HARNESS
The harness can be checked using an ohm me ter or continuity
tester. The main wiring diagram shows the pin out of all
connectors.
ELECTRICAL INTERFERENCE
Erratic operation of the system may be the result of electrical
interference from ignition wires or inductive loads (electrical
clutch, fan, solenoid, etc.). Always try to route wires as far
away from suspect areas as possible. If problems occur, you
may need to relocate the console and/or wiring harness, or
install a noise suppressor.
POWER
Check power source with the MT-101 tester or a test light.
If there is no pow er, trace cable toward battery look ing for
breaks. Also check any fuses or circuit break ers that supply
pow er to the console.
ACCESSORY POWER
The speed, RPM and run/hold cables all have an ac ces so ry
power wire. Check for 12 volts between B (usu al ly white) and
C (usually black) of these con nec tors. If power is not present,
make sure the ac ces so ry pow er wire is not open or shorted
to ground or to another wire. If this wire has a prob lem, the
con sole may ex hib it erratic behavior or not function at all.
VANSCO RADAR SPEED SENSOR
Carefully check your installation and operating instructions.
The following are tips for troubleshooting;
1. Disconnect the radar adapter cable from the console
harness.
2. Check for 12 VDC between pins B and C of the main
harness connector (yellow tie). If not present, console or
harness may be defective.
3. Using a jumper wire (paper clip bent into a “U”), rapidly
short together positions A and C of the main harness
speed connector (yellow tie) several times. The console
should respond with some speed reading. If not, the
console or harness may be defective.
4. Reconnect the radar adapter cable to the main harness
speed connection (yellow tie).
5. Disconnect the radar from the radar adapter cable.
6. Check for 12 VDC between pins 1 and 3 of the radar
adapter connector. If it is not present but was present in
step 2, the radar adapter cable may be defective.
7. Using a jumper wire (paper clip bent into a “U”), rapidly
short together positions 2 and 3 of the radar connector
(round 4-pin) several times. The console should respond
with some speed reading. If not but had a reading in step
3, the radar adapter cable may be defective.
8. If system passes all above tests, the radar may be
defective.
TROUBLESHOOTING THE SENSOR, SPEED, RUN/HOLD
AND PROXIMITY SENSORS
CAUTION: Improper connection or voltage could damage the
sensor.
1. Disconnect the sensor in question from the input
2. Connect +12VDC to pin B
3. Connect pin C to Ground
4. Using a voltmeter set to ohms, connect one lead to pin
A and the other to Ground
5. Holding the tip of either the Speed or Run/Hold sensor
up to the north pole of a magnet (non-perforated side
of a Micro-Trak magnet) the meter should read a very
high resistance, while holding the tip of the sensor up
to the south pole should result in a very low resistance
(around 300 ohms). The proximity or gear tooth sensor
works much the same only instead of using a magnet you
would test with a large bolt or other ferrous metal object.
Holding the sensor tip away from ferrous metal object
will give a very high resistance reading while holding the
sensor tip close to a ferrous metal object will result in a
low resistance reading (around 50 ohms).
Also check for proper distance between the tip of the
sensor to target complies with the following:
Speed Sensor (green sensor) tip to magnet spacing should
not exceed 1/2”
Run/Hold (black sensor) tip to magnet spacing should not
exceed 1/2”
Proximity or gear tooth Sensor tip to ferrous metal object
(gear tooth) should not exceed 1/8”
If the sensor fails the above test, replace sensor, if not test
sensor input to controller.
MOTOR BYPASS VALVE
To test the solenoid coil, measure the resistance across
the two terminals in the connector, a good solenoid coil
will measure between 6.8 and 10.8 ohms. If the resistance
is either much lower or higher, replace the solenoid coil.
If the resistance tests ok and the Section Bypass Valve
output tested good, then remove the solenoid coil from the
cartridge stem by removing the 11/16” nut. Slide the coil
off the cartridge stem to expose the 1” hex at the base of
the cartridge. Remove the cartridge and inspect O-rings for
damage. The internal moving part of the cartridge should
move freely up and down, this plunger will be moved up
in the cartridge by the flow of hydraulic oil and when the
solenoid coil is energized, the plunger is forced down closing
the valve thus diverting the oil flow through the motor. If the
plunger will not move, remove the O-rings and submerge the
cartridge in solvent in an attempt to remove foreign material
causing the plunger to bind. If successful, allow cartridge to
dry then replace O-rings and dip cartridge in clean oil prior to
assembly. If unsuccessful, replace cartridge. Screw cartridge
in by hand until the top O-ring is met, then wrench tighten
to 25-27 ft.-lbs. Slide solenoid coil onto cartridge stem and
tighten 11/16” nut to 7-10 ft. -lbs.
39
Troubleshooting (cont)
Troubleshooting Console Inputs & Outputs
SPEED INPUT
Turn the rotary switch to the Speed position and perform the
following procedure:
1. Disconnect the Speed sensor (yellow tie)
2. Using a voltmeter check for 12 volts between pins B
(white wire) and C (black wire)
3. Check the voltage between pins A (red wire) and C,
should be just over 9 volts
4. Using a jumper wire such as a paper clip bent in a “U”
shape, rapidly short together pins A and C, this should
product a Speed reading at the console.
If the above tests are successful, then the input is working,
see Troubleshooting the Sensors. If tests above fail, then
see external wiring schematics starting on page 10 and
perform same test further up the line towards console.
REMOTE HOLD INPUT
See schematic on page 19 to learn where to locate and
identify the remote Run/Hold input connector.
1. Disconnect the Run/Hold sensor.
2. Using a voltmeter, check for 12 volts between pins B
(white wire) and C (black wire).
3. Check the voltage between pins A (red wire) and C,
should be just over 9 volts.
4. Using a jumper wire such as a paper clip bent in a “U”
shape, short together pins A and C, this should cause
the Hold message to be displayed in the Seed Rate
display of the console if the Run/Hold switch is in the
Run position.
If above tests are successful, then the input is working, see
Troubleshooting the Sensors. If tests above fail, then see
external wiring schematics and perform same test further
up the line towards console.
HYDRAULIC FLOW CONTROL VALVE
Disconnect valve from output and inspect the wire from
the connector to the motor housing for possible shorted or
open wires. Connect +12VDC and ground across pins B and
C of the control valve connector, if the valve does not run
reverse the connections. The valve should run approximately
3.5 seconds each time you reverse the connections. If the
aforementioned test is successful then you need to test the
Control Valve Output. If not, then send control valve in for
repair or replacement.
CONTROL VALVE OUTPUT
To test the Control Valve Output, perform the following
procedure:
1. Set operating mode to Manual (MAN).
2. Toggle the console Run/Hold switch to Run. If the
Remote Run/Hold input is causing the console to remain
in Hold, disconnect the remote sensor.
3. Toggle at least one Section switch on.
4. Turn the rotary switch to anything but Seeds, Area or
RPM.
5. Connect a voltmeter or DC test light between pin B of
the Control Valve connector and C of the closest RPM
sensor input. It should measure 0 volts.
6. Have someone press the “+” button for about 5 seconds
then the “-” button for 5 seconds while you observe the
meter. The voltmeter should have pulsed toward 12
volts or the test light should have pulsed on during the
5 second period of one or the other. If the meter pulsed
toward 12 volts only when the “+” button was pressed,
then in step 8 the opposite will occur.
7. Now move the connection from pin B of the Control
Valve to connector C.
8. Have someone press the “+” button for about 5 seconds
then the “-” button for 5 seconds while you observe the
meter. The voltmeter should have pulsed toward 12
volts or the test light should have pulsed on. If in step
6 the voltmeter responded to the “+” and not the “-”
button, then in this test the results should be opposite.
If the above test was successful, then the output is good
and you need to test the Control Valve. If the test failed,
then see the external wiring schematics and perform the
same test further up the line towards the console.
SECTION BYPASS VALVE OUTPUTS
To test the Section Valve outputs, follow the directions
below. To assist identifying inputs of interest, see external
wiring schematics starting on page 9.
1. Toggle the console to Run and toggle all section switches
off, the rotary switch can be in any position. If the remote
Run/Hold input is causing the console to remain in Hold,
disconnect the sensor.
2. Disconnect the output in question from valve.
3. Using a voltmeter or test light connect one lead to A and
the other to B.
4. The voltmeter or test light should be 0 volts or off while
the section switch is off and 12 volts or on when the
section switch is on.
The above test was good then the output is working and
you need to test the Motor Bypass Valve.
40
Appendices
41
Appendix A
Fine Tuning Speed/Distance Calibration Val ue
This procedure is used to verify the speed/distance calibration.
In order to achieve accurate measurements, each step in this
fine tuning procedure should be performed as precisely as
possible.
PREPARATION
• Once the system is fully installed and calibrated, se lect a
straight tract of ground that is similar to your ac tu al field
conditions and as level as pos si ble.
NOTE: Us ing a course with a different ground sur face,
such as a hard-surface road, will re sult in dif fer ent
read ings than exact field con di tions.
• Measure a distance of 1000 feet (500 meters). Clear ly
mark the beginning and end points with flags or something highly visible to the operator.
PROCEDURE
1. With the console turned ON, place the Run/Hold switch
in the HOLD position. The HOLD icon will be displayed.
Turn the rotary dial to the “DISTANCE” position. Be sure
the display shows 0. If not, reset the distance counter by
pressing and holding “RESET” until the display returns to
0 (approximately one second). The word CLEAr will be
displayed when reset is pressed.
2. You are now ready to drive the measured course. Pick
a location on the vehicle to use as a marker for starting
and stopping the distance counting function (door
handle, mirror, step, etc.). You should begin driving the
course well ahead of the starting flag and drive past the
ending flag, using the Run/Hold switch to start and stop
the counting function. It is not recommended to start
from a dead stop at the starting flag and stop at the
ending flag.
3. Place the Run/Hold switch in RUN when the marker
on the vehicle passes the starting flag to activate the
distance counting function. The console display numbers
will increase, adding to the distance total as you drive.
Drive the pre-measured course and place the Run/Hold
switch in HOLD, when the marker on the vehicle passes
the ending flag, to stop the distance counting function.
The console display should read “HOLD”. See Illustration to the right. Stop the vehicle in a level and safe area and
continue with this procedure.
4. With the rotary dial still at DISTANCE (SPEED CAL), press
and hold the “CAL” key for one second. Once the console is in “CAL,” CAL and the speed calibration value
will be displayed. Momentarily press CAL and the word
CAL will begin to flash and the distance travelled will be
displayed.
5. When the display shows distance (“CAL” is flashing), veri fy wheth er the number displayed is the ex act dis tance
you drove (with in +/- 1 - 2 %). If not, press the “+” or
“-” key to ad just the fig ure to match the dis tance you
ac tu al ly drove. If the display reads too high, use the “-”
key to lower the dis played value. If the display reads too
low, use the “+” key to raise the displayed value.
6. When the number shown on the display match es (as
close ly as possible) the ac tu al dis tance driv en, you have
ar rived at the cor rect cal i bra tion val ue. If you can not
adjust the displayed distance to exactly match the actual
dis tance driven, adjust the figure as close as possible
to the actual distance. You may check the calibration
number by momentarily pressing CAL. The word CAL
and the SPEED CAL number will appear. Exit “CAL” by
pressing “CAL” for one second.
The speed sen sor is now calibrated. To verify proper
calibration, repeat the procedure a sec ond time. Write
down the new speed calibration number and keep it in a
safe place. If the cal i bra tion values are ever accidentally
changed, you can simply re-en ter this num ber.
The following replacement parts are available from your dealer or distributor. To find your nearest dealer or distributor, visit
www.micro-trak.com or call Micro-Trak at 1-800-328-9613.
Micro-Trak Systems, Inc.
P .O. Box 99, 111 East LeRay Avenue
Eagle Lake, MN 56024-0099
When ordering parts, please list the model number of your console, and the description and part number of each part
that you want to order.
Optional 3-Pin, 5-Pin and 10-Pin Metri-Pack 150 extension cables and 3-Pin Weather-Pack extension cables:
Part No.M/P 3-PinPart No.M/P 3-PinPart No.M/P 10-PinPart No.W/P 3-Pin
132055-foot144825-foot132205-foot104505-foot
1320610-foot1448310-foot1322110-foot1044910-foot
1320715-foot1448415-foot1322215-foot1087615-foot
1320820-foot1448520-foot1322320-foot1082920-foot
1320925-foot1448625-foot1322425-foot1146225-foot
*The Console Mount Kit is available only as a kit, some parts are not available in individual components.
Parts and design specifications subject to change without notice.
45
Appendix E
VRA (Variable Rate Application)
To perform Variable Rate Application, a token (Micro-Trak
P/N # 17370) must be inserted into the back of the ProPlant
console, as shown. (Remove the label covering the socket.
Turn power off before inserting or removing the token.)
NOTE: The “v” in the right hand display on the front of the
console will be ON if token is inserted properly and has
been recognized.
Serial Memory Token
(For VRA)
P/N # 17370
46
MANUFACTURED IN U.S.A. BY:
111 E. LeRay Avenue • P.O. Box 99 • Eagle Lake, MN 56024-0099