microSYST mipick MP, mipick MP80, mipick MP20 User Manual

mipick MP

Pick-to-Light System

User Manual

microSYST Systemelectronic GmbH, Am Gewerbepark 11, 92670 Windischeschenbach
Tel. [phone], Fax [phone], www.microsyst.de, [e-mail]

mipick MP

User Manual

Index

1 GENERAL 4

2 SYSTEM OVERVIEW 5

3 COMPONENTS 6

3.1 Distribution unit 6

3.1.1 Distribution unit for Ethernet TCP/IP 6

3.1.2 Distribution unit for Profibus DP 6

3.2 Pick displays

4 WIRING 16

4.1 Distribution unit 17

4.2 Display shaft 18

4.3 mipick 18

4.4 Bus termination 18

5 ETHERNET 19

5.1 Configuration of the Ethernet Interface 19

5.2 Ethernet Communication 21

5.2.1 Sending commands 22

5.2.2 Receiving status messages 23

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mipick MP

User Manual

6 PROFIBUS DP 24

6.1 Configuration of the Profibus Interface 24

6.1.1 GSD file 24

6.1.2 Configuration data 24

6.1.3 User parameter data 25

6.1.4 Diagnostic data 25

6.2 DP communication 26

6.2.1 Transmitting commands 27

6.2.2 Receiving status messages 28

7 TELEGRAM STRUCTURE 30

7.1 Structure of commands 30

7.2 Structure of status messages 30

7.2.1 Command confirmation 30

7.2.2 Event message 30

7.2.3 Bus participant message 31

7.3 Control command mipick MP20 32

7.4 Control command mipick MP80 34

7.5 Additional commands 37

8 DISPLAYABLE CHARACTERS 40

9 DECLARATION OF CONFORMITY 42

10 VERSION OVERVIEW 43

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microSYST Systemelectronic GmbH, Am Gewerbepark 11, 92670 Windischeschenbach
Tel. [phone], Fax [phone], www.microsyst.de, [e-mail]

mipick MP

User Manual

1 General

Regarding small parts warehouses as well as manual assembly workstations, the
light-controlled picking and assembly reduces the error rate and the searching for
parts and facilitates the training of new employees. However, the limited space is
an unsolvable task for many pick-to-light systems. But with the development of
the “mipick MP”, microSYST has found a solution for exactly this problem.

"mipick MP" stands for easy installation thanks to simplified wiring and a newly
developed software-controlled programming.

The channel height of this display is only 30 mm and the width 80 mm - space
saving and efficient! When mounting “display to display” shelf widths of only 80
mm can be realized with Pick-to-Light!

The display is equipped with two LED indicators (red + multi-colored), a metal
confirmation push button and LED directional arrows. A double-digit 7 segment
LED display with a digit height of 14 mm ensures an excellent readability of the
displayed values. Furthermore, a membrane keypad for possible value correc­tions is available.

The displays communicate via a RS485 interface, the main control system will be
activated via Ethernet and ensures a fast and reliable data transfer.

We are pleased to be able to supply this display also as a complete system with
an individual assembly workplace and a software perfectly tailored to your appli­cation.

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mipick MP

User Manual

2 System Overview

Controller

Ethernet /

Profibus-DP

Profibus DP

Distribution Unit

230 VAC

The main components of the system are the distri­bution unit and the pick displays.

The distribution unit is the converter between the
system interface (Ethernet TCP/IP or Profibus DP)
and RS485 and provides the 24 VDC supply power
for the displays.

Two internal connections are available for up to 100
displays.

RS485,
24 VDC

Line 1

Pick Display

Pick Display

Bus Termination

Line 2

Pick Display

Pick Display

Bus Termination

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Interface

mipick d

isplays

mipick d

isplays

mipick MP

User Manual

3 Components

3.1 Distribution unit

3.1.1 Distribution unit for Ethernet TCP/IP

Power Supply

Circuit Breaker

Ethernet/mipick

230 VAC

Ethernet TCP/IP

Line 2

Line 1

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LED Status

Meaning

mipick MP

User Manual

Interface Ethernet / mipick

S1

S2

FAULT

RUN LINK ACT

Green Full-Duplex

ACT

LINK

FAULT

RUN

Yellow Half-Duplex

Off No network activity

Green Physical network connection with 100 MBaud

Yellow Physical network connection with 10 MBaud

Off No physical network connection

Red No active TCP/IP connection

Off Active TCP/IP connection

Green No data traffic at the serial interface

Blinking Data traffic at the serial interface

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Switch S1: Options

DIP ON OFF

Switch S2: RS485 bus termination

DIP ON OFF

mipick MP

Positions marked with “
Bold-framed positions are the default.

Test mode:
Every display shows its own RS485 ad-

1

dress. There should be no Ethernet com­munication at the same time!

Use 128 RS485 addresses (0...127) for
the RS485 cycle, bus participant message

2

C2 allowed

3 ■

Send bus participant messages (C1, C2)

4

automatically when changing (and after

the Ethernet connection)
5 ■
6 ■
7 ■
8 ■

User Manual

■

” are fixed and may not be changed!

Standard mode

Use 64 RS485 addresses (0...63)
for the RS485 cycle,
bus participant message C2 not
allowed

Send bus participant messages
(C1, C2) on request only (C0, C1
or C2)

1 ■
2 ■
3 ■
4 ■
5 Bus termination is set no bus termination
6 Bus termination is set no bus termination

The bus termination must be set if the interface comes first in the RS485
bus.

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Power

Interface

Circuit Breaker

mipick displays

mipick

displays

mipick MP

User Manual

3.1.2 Distribution unit for Profibus-DP

supply

230 VAC

Profibus IN

line 2

Profibus OUT

Profibus/mipick

line 1

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LED Status

Meaning

mipick MP

User Manual

Interface Profibus / mipick

S2

S1 S3

off Profibus DP connection established

no cyclical Profibus DP communication
or RAM error (if green LED is off)
no RS485 response (within the last 500 ms) or RS485
communication stopped because a new status message is
available and the former status message has not yet been
confirmed (DP-OUT-QBS must be set to DP-IN-TBS)

Profibus DP toggle byte has been changed
(command or status message transmitted)

red (FAULT)

green (RUN)

on

flashing

off Controller is not working (hardware error)
on Controller is working

short off

(flickering)

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Switch S1: RS485 Bus Termination

DIP ON OFF

Switch S2: DP address, DP bus t

ermination

DIP Function

Switch S3: Options

DIP ON OFF

mipick MP

Positions marked with “
Bold-framed positions are the default.

1 ■
2 ■
3 ■
4 ■
5
6

1
2
3 DP address Bit 22 (ON = 4)

4 DP address Bit 23 (ON = 8)
5 DP address Bit 24 (ON = 16)
6 DP address Bit 25 (ON = 32)
7 DP address Bit 26 (ON = 64)
8 reserved (= OFF ■)
9 both ON: Profibus bus termination set

10

Bus termination is set no bus termination

both OFF: no Profibus bus termination set

User Manual

■

DP address Bit 20 (ON = 1)
DP address Bit 21 (ON = 2)

” are fixed and may not be changed!

Bus termination must
be set if the interface
comes first in the
RS485 bus.

Only DP addresses 0
to 126 are allowed.

Test mode:

Every display shows its own RS485 ad­1

dress. There should be no Profibus commu-

nication at the same time!

Use 128 RS485 addresses (0...127) for the

RS485 cycle, bus participant message C2
2

allowed

Transmit every status message immediately
3

(separately) to the DP master

(-> easier handling but slower)

Send bus participant messages (C1, C2) au-

tomatically when changing (and after power­4

up and every restart of the DP communica-

tion
5 ■
6 ■
7 ■
8 ■

Standard mode

Use 64 RS485 addresses (0...63)
for the RS485 cycle,
bus participant message C2 not al­lowed

Collect status messages until DP-IN
buffer is full or the current polling
cycle has been finished.

Send bus participant messages
(C1, C2) on request only (C0, C1 or
C2)

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mipick MP

User Manual

3.2 Pick displays

3.2.1 Pick display mipick MP20

Technical data

Display type:
Character height:
Digits:
Display colour:
Operating voltage:
Current consumption:
Data input:
Display:
Addresses:
Keypad:
Safety push button:

Signal lamp:
Housing:

Dimensions:
Shaft depth incl. display:
Housing colour:
Mounting:
Protection:
Operating temperature:
Storage temperature:

7 segment LED
14 mm
2 (numeric)
rot
24 VDC +/-20 %
32 mA at 24 V (0,77 W)
RS485 with 115 kBaud
see chapter “Displayable Characters”
0…99
membrane keypad with 2 buttons
metal design,
mechanical service life: > 1.000.000 cycles,
diameter 12 mm,
separately replaceable
1 x LED red, 1 x LED multicoloured,
LED diameter: 8 mm
aluminium, anodised
80 x 30 mm (w x h)
30 mm
natural with grey foil
snap-on mounting
front panel IP40

0...+50°C

-25...+70°C

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mipick MP

User Manual

3.2.2 Pick display mipick MP80

Technical data

Display type:
Character height:
Digits:
Display colour:
Operating voltage:
Current consumption:
Data input:
Display:
Addresses:
Keypad:
Safety push button:

Signal lamp:

Housing:
Dimensions:
Shaft depth incl. display: 30 mm
Housing colour:
Mounting:
Protection:
Operating temperature:
Storage temperature:

SMD-LED-Dot-Matrix
14 mm
8 (alphanumerisch)
red
24 VDC +/-20 %
90 mA bei 24 V (2,16 W)
RS485 with 115 kBaud
see chapter “Displayable characters”
0…99
Membrane keypad with 2 buttons
Metal design,
mechanical service life: > 1.000.000 cycles,
diameter 12 mm,
separately replacable
1 x LED rot,
1 x LED mulitcoloured (red, green, blue, yellow, cyan, magenta,
white),
LED diameter: 8 mm
aluminium, anodised
170 x 30 mm (w x h)

natural with grey foil
snap-on mounting
front panel IP40

0...+50°C

-25...+70°C

Page 13

microSYST Systemelectronic GmbH, Am Gewerbepark 11, 92670 Windischeschenbach
Tel. [phone], Fax [phone], www.microsyst.de, [e-mail]