Microsonic zws-15-CI-QS User Manual

Operating Instructions

Ultrasonic Sensors

Sensor adjustment with Teach-in procedure

Set window

margins

Place object at position 

Press push-button for about

3 s until LEDs flash

simultaneously

both LEDs:

Place object at position ¡

flash mutually

Press push-button for

about 1 s

Set rising/falling output

characteristic curve

Press push-button for about

13 s until LEDs flash

mutually

green LED:

yellow LED:

To change output

characteristic press

push-button for about 1 s

flashes

on: rising, off: falling characteristic curve

Enable/disable Teach-in push-

button

Switch off power supply

Reset to factory setting

Switch off power supply

While pressing the push-but-

ton switch on power supply

Keep push-button pressed for

about 3 s until both LEDs

flash simultaneously

While pressing the push-but-

ton switch on power supply

Keep push-button pressed for

about 13 s until both LEDs

stop

flashing

green LED:

yellow LED:

flashes

on: push-button enabled off: push-button disabled

To enable/disable Teach-in

press push-button

for about 1 s

Normal operating mode

Wait for 10 s

Normal operating mode

1 3

colour

-U

brown

blue 4 2

I | U

Sync

black

white

143

Sensor disabled Sensor disabled

Start

-U

Set analogue output

Further settings

zws-15/CI/QS zws-15/CU/QS zws-24/CI/QS zws-24/CU/QS zws-70/CI/QS zws-70/CU/QS

Ultrasonic proximity switch with analogue output

Product Description

The zws sensor offers a non-contact measurement of the distance to an object which must be positioned within the sensor’s detection zone. In

dependence of the set window limits, a distance-proportional analogue signal is output. Via the push-button, the window limits of the analogue output and its characteristic can be adjusted (teachin). Two LEDs indicate operation and the state of the analogue output.

Safety Notes

 Read the operating instructions

prior to start-up.

 Connection, installation and

adjustment works may only be carried out by expert personnel.

 No safety component in

accordance with the EU Machine Directive

Proper use

zws ultrasonic sensors are used for non-contact detection of objects.

Installation

 Mount the sensor at the installa-

tion site with the aid of the enclosed mounting plate Maximum torque: 0,5 Nm

Fig. 1: Attachment with mounting plate

 Connect a connection cable to the

M8 device plug.

 Avoid mechanical load on the con-

nector.

Fig. 2: Pin assignment with view onto sensor

plug and colour coding of the microsonic connection cable

Start-Up

 Connect the power supply.  Carry out the adjustment in

accordance with the diagram.

Factory Setting

 Rising analogue characteristic

curve between the blind zone and the operating range

Synchronization

You can synchronize as many sensors as you like.

 Apply a square-wave signal to the

sync-input with pulse width ti and repetition rate tp (Fig.3 and technical data).

A high level on the sync-input will deactivate the sensor.

Fig.3: External synchronization signal

Checking operation mode

 In normal mode shortly press the

push-button.

The green LED stops shining for one

second, then it will show the current

characteristic of the analogue output:

1 x flashing = rising 2 x flashing = falling

Maintenance

microsonic sensors are maintenancefree. In case of excess caked-on dirt we recommend cleaning the white sensor surface

Notes

 The zws sensor has a blind zone,

within which distance measurements are not possible.

 The zws sensor is equipped with

an internal temperature compensation. Due to the sensor’s selfheating, the temperature compensation reaches its optimum working point after approx. 30 minutes of operation.

 In the normal operating mode, an il-

luminated yellow LED signals the object is within the adjusted window limits.

 If the push-button is not pressed

for 30 seconds during the teach-in setting, the settings made hitherto are deleted.

 The sensor can be reset to its fac-

tory setting.

89/336/EEC

Technical data

Blind zone

Operating range

Maximum range

Angle of beam spread

20 mm

150 mm

55 mm

240 mm

250 mm

See detection zone

350 mm

See detection zone

Transducer frequency

Resolution, sampling rate

Reproducibility

Detection zones

for different objects:

The dark grey areas are determined

with a thin round bar (10 mm dia.)

and indicate the typical operating range

of a sensor. In order to obtain the light grey

areas, a plate (100 x 100 mm) is introduced

into the beam spread from the side.

In doing so, the optimum angle between

plate and sensor is always employed.

This therefore indicates the maximum

detection zone of the sensor.

It is not possible to evaluate ultrasonic

reflections outside this area.

380 kHz

0,20 mm

500 kHz

0,20 mm

± 0,15 %

Accuracy

Operating voltage U

Voltage ripple

No-load current consumption

Temperature drift internal compensated, ≤ 2 %

20 – 30 V DC, reverse polarity protection

Temperature drift internal compensated, ≤ 2 %

20 – 30 V DC, reverse polarity protection

±10 %

< 25 mA

±10 %

< 35 mA

Housing

Class of protection to EN 60 529

ABS

ultrasonic transducer: polyurethane foam,

ABS

ultrasonic transducer: polyurethane foam,

epoxy resin with glass content

IP 67

epoxy resin with glass content

IP 67

Type of connection

Controls

Indicators

4-pin M8 initiator plug

Yes, Teach-in push-button

4-pin M8 initiator plug

Yes, Teach-in push-button

LED green (operation)

LED yellow (state of output)

LED green (operation)

LED yellow (state of output)

Programmable

Synchronisation

Pulse width synchroniszation signal t

Repetition rate synchronization signal t

Yes, external

> 150 µs

8 ms < tp < 1 s

> 150 µs

10 ms < tp < 1 s

Operating temperature

Storage temperature

Weight

Response time

-25°C to +70°C

-40°C to +85°C

-25°C to +70°C

-40°C to +85°C

10 g

50 ms

10 g

50 ms

Time delay before availability

Norm conformity

Order no.

< 300 ms

EN 60947-5-2

< 300 ms

EN 60947-5-2

zws-15/CI/QS

zws-24/CI/QS

Analogue output 4 - 20 mA

Order no.

RL ≤ 500 Ω

rising/falling characteristic

RL ≤ 500 Ω

rising/falling characteristic

zws-15/CU/QS

zws-24/CU/QS

Analogue output 0 - 10 V

RL ≥ 100 kΩ , short-circuit-proof,

rising/falling characteristic

RL ≥ 100 kΩ , short-circuit-proof,

rising/falling characteristic

120 mm

700 mm

1000 mm

See detection zone

300 kHz

0,20 mm

± 0,15 %

Temperature drift internal compensated, ≤ 2 %

20 – 30 V DC, reverse polarity protection

±10 %

< 35 mA

ABS

ultrasonic transducer: polyurethane foam,

epoxy resin with glass content

IP 67

4-pin M8 initiator plug

Yes, Teach-in push-button

LED green (operation)

LED yellow (state of output)

Yes, external

> 150 µs

14 ms < tp < 1 s

-25°C to +70°C

-40°C to +85°C

11 g

70 ms

< 300 ms

EN 60947-5-2

zws-70/CI/QS

RL ≤ 500 Ω

rising/falling characteristic

zws-70/CU/QS

RL ≥ 100 kΩ , short-circuit-proof,

rising/falling characteristic

1 analogue output

-U

Sync

I | U

zws-15...

zws-24...

8 cm 4 cm 0 cm 4 cm 8 cm

0 cm

4 cm

8 cm

12 cm

16 cm

20 cm

24 cm

Round bar ø 10 mm

Plate

10 cm 5 cm 0 cm 5 cm 10 cm

0 cm

5 cm

10 cm

15 cm

20 cm

25 cm

30 cm

35 cm

40 cm

Plate

Round bar ø 10 mm

zws-70...

40 cm 20 cm 0 cm 20 cm 40 cm

0 cm

20 cm

40 cm

60 cm

80 cm

100 cm

Round bar ø 10 mm

Plate

microsonic GmbH • Hauert 16 • D-44227 Dortmund • Tel: +49 2 31 / 97 51 51-0 • Fax: +49 2 31 / 97 51 51-51 • E-Mail: info@microsonic.de • www.microsonic.de The content of this document is subject to technical changes. Specifications in this document are presented in a descriptive way only. They do not warrant any product features.

MV-DO-052890-408226