Microsonic mic+25-IU-TC User Manual

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T1 + T2

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Press T1 and T2 simultaneously for about 3 s until welcome message has passed

T1 + T2

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T1 + T2

Set sensor-close window margin in mm or cm

Choose rising ( ) / falling ( ) output characteristic curve

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T1 + T2

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Set analogue output

Set sensor-distant window margin in mm or cm

Ready

Start here

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Set sensor parameters alternatively numerically using LED-display...

Product description

■ The mic+ sensor with one analogue output measures the distance to an object within the detection zone contactless. A signal proportional to distance is created according to the adjusted window margings of the analogue characteristic curve.

■ The sensor automatically detects the load put to the analogue output and switches to current output or voltage output respectively.

■ All settings are done with two push-buttons and a three-digit LED-display (TouchControl).

■ Light emitting diodes (three-colour LEDs) indicate all operation conditions.

■ Choosing between rising and falling output characteristic is possible.

■ The sensors are adjustable manually using the numerical LED-display or may be trained using Teach-in processes.

■ Useful additional functions are set in the Add-on-menu.

■ Using the LinkControl adapter (optional accessory) all TouchControl and additional sensor parameter settings may be made by a Windows-Software.

Important instructions for assembly and application

All employee and plant safety-relevant measures must be taken prior to assembly, start-up, or maintenance work (see operation manual for the entire plant and the operator instruction of the plant).

The sensors are not considered as safety equipment and may not be used to ensure human or machine safety!

The mic+ sensors indicate a blind zone, in which the distance cannot be measured. The operating range indicates the distance of the sensor that can be applied with normal reflectors with sufficient function reserve. When using good reflectors, such as a calm water surface, the sensor can also be used up to its maximum range. Objects that strongly absorb (e.g. plastic foam) or diffusely reflect sound (e.g. pebble stones) can also reduce the defined operating range.

Synchronisation

If the assembly distances shown in Fig.1 for two or more sensors are exceeded the integrated synchronisation should be used. Connect Sync/Com-channels (pin 5 at the units receptable) of all sensors (10 maximum).

Fig. 1: Assembly distances, indicating syn-

chronisation/multiplex

Multiplex mode

The Add-on-menu allows to assign an individual address »01« to »10« to each sensor connected via the Sync/Com-channel (Pin5). The sensors perform the ultrasonic measurement sequentially from low to high address. Therefore any influence between the sensors is rejected. The address »00« is reserved to synchronisation mode and deactivates the multiplex

≥ 0.35 m

≥ 0.40 m

≥ 2.50 m

≥ 1.10 m

≥ 2.00 m

≥ 8.00 m

≥ 18.00 m

≥ 4.00 m

≥ 30.00 m

mode. (To use synchronised mode all sensors must be set to address »00«.)

Assembly instructions

☞ Assemble the sensor at the installation lo-

cation.

☞ Plug in the connector cable to the M 12

connector

Fig. 2: Pin assignment with view onto sen-

sor plug and colour coding of the microsonic connection cable

Start-up

mic+ sensors are delivered factory made with the following settings:

■ Rising analogue characteristic

1 3

colour

-U

brown

blue 4 2 5

I/U

black

white

Sync/Com. grey

3 4

■ Window margins for the analogue output set to blind zone and operating range

■ Measurement range set to maximum range

Set the parameters of the sensor manually or use the Teach-in procedure to adjust the detect points.

Fig. 3: TouchControl

Operation

mic+ sensors work maintenance free. Small amounts of dirt on the surface do not influence function. Thick layers of dirt and cakedon dirt affect sensor function and therefore must be removed.

Note

■ mic+sensors have internal temperature compensation. Because the sensors heat up on their own, the temperature compensation reaches its optimum working point after approx. 30 minutes of operation.

■ If an object is within the set window margins of the analogue output, then LED D1 lights up green, if the object is outside the window margins, then LED D1 lights up red.

■ The load put to the analogue output is detected automatically when turning supply voltage on.

■ During normal mode operation, the measured distance value is displayed on the LED-indicator in mm (up to 999 mm) or cm (from 100 cm). Scale switches automatically and is indicated by a point on top of the digits. Alternatively a percentage scale may be set in the add-on menu. In this connection 0% and 100% correspond to the set window margins of the analogue output.

■ If no objects are placed within the detection zone the LED-indicator shows »- - -«.

■ If no push-buttons are pressed for 20 seconds during parameter setting mode the made changes are stored and the sensor returns to normal mode operation.

Show parameters

Tapping push-button T1 shortly during normal mode operation shows »PAr« on the LED-display. Each time you tap push-button T1 the actual settings of the analogue output are shown.

Instruction manual

mic+ Ultrasonic Sensors with one analogue output

m m m %

T 1 D 1 D 2 T

measuring range

LED D1 and D2

3-digit LED-display

Push-buttons T1 and T2

mic+25/IU/TC mic+35/IU/TC mic+130/IU/TC mic+340/IU/TC mic+600/IU/TC

2004/108/EG

...or with the Teach-in procedure

Set window margins

Place object at position ➀

Press T1 until »IU« is shown

Place object at position ➁

Current measuring value

Press T1 until »End« is shown

Current measuring value

Set rising/falling output

characteristic curve

Press T1 until countdown passed

from »- 8 -« to »- 0 -« and symbol

for rising/falling characteristic

is displayed

Sybol rising/falling characteristis

Sybol falling/rising characteristis

To change output characteristic

press T1

Normal mode operation

Press T1 and T2 simultaneously until

»End« is displayed

T1 + T2

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T1 + T2

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Press T1 and T2 simultaneously for about 13 s until »Add« is shown in the LED-display

T1 + T2

Start here

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T1 + T2

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Ready

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»- - -«: Display in mm or. cm

» «: Display in %, 100% at mini-

mum measured value

» «: Display in %, 100% at maxi-

mum measured value

»C01«: Display bright

»C02«: Display dimmed

»C03«: Display off

To optimize multiplex speed the highest sensor address may be set.

Setting range »01« to »10«

»F00«: no filter

»F01«: standard filter

»F02«: averaging filter

»F03«: foreground filter

»F04«: background filter

Defines the strength of the chosen filter.

»P00«: weak filter up to

»P09«: strong filter

Affects the size of the detection zone.

»E01«: high

»E02«: standard

»E03«: slight

Minimum value: blind zone

Maximum value: nearwindow limit - 1

Low power mode Display mode Choose current/

voltage output

Measurement filter Filter strength Foreground

suppression

Multiplex mode

device addressing

Multiplex highest

device address

»Aut«: automatic detection of the load

»U«: voltage output

»I«: current output

»00«: synchronisation

»01« to »10«: sensor address for multiplex mode

»oFF«: synchronisation deactivated

Minimum value: sensor-distant window margin

Maximum value: 999 mm for mic+ 25/...,mic+35/..., 999 cm for mic+ 130/...,mic+340/..., mic+600/...

Measurement range Calibration

display

Detection zone

sensitivity

Put plane reflector vertically disposed in front of sensor: in an exact distance of 250 mm for mic+

25... and mic+35... and 900 mm for all other typs. Adjust display to 250 mm or 900 mm. Confirm calibration with T1 + T2.

T1 + T2

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T1 + T2

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T1 + T2

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T1 + T2

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Delay in seconds between the detection of an object and the output of the measured distance in case of object approach (behaves as on-delay).

"00": 0 s (no delay) up to

"20": 20 s response time

Response time

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Note

Changes in the Add-on menu may impair the sensor function. A6, A7, A8 , A10 , A11, A12 have influence on the response time of the sensor.

Teach-in analogue output

Key lock and factory setting

Activate/deactivate

TouchControl

Reset to factory

setting

Turn supply voltage

OFF

While pressing T1 turn

supply voltage ON

Turn supply voltage

OFF

While pressing T1 turn

supply voltage ON

Keep T1 pressed for ca. 3 s until »on« or

»off« is displayed

»on« or »off«

»off« or »on«

To activate or

deactivate press T1

Don´t press any push-

button for 20 s

Keep T1 pressed for ca. 13 s until »rESEt«

has passed through

the display

Normal mode operation

◀

Usefull additional functions in Add-on menu (for experienced users only, settings not required for standard applications)

*5398*

MV-DO-041945-314765

Technical data

Blind zone

Operating range

Maximum range

Angle of beam spread

0 to 30 mm 250 mm

0 to 65 mm

350 mm 350 mm Please see detection zone

600 mm

Please see detection zone

0 to 200 mm

1.300 mm

0 to 350 mm

3.400 mm

2.000 mm Please see detection zone

5.000 mm Please see detection zone

0 to 600 mm

6.000 mm

8.000 mm Please see detection zone

Transducer frequency

Resolution

Detection zones

for different objects:

The dark grey areas are determind with a thin round bar (10 or 27 mm dia.) and indicate the typical operating range

of a sensor. In order to obtain the light grey

areas, a plate (500 x 500 mm) is introduced

into the beam spread from the side.

In doing so, the optimum angle between

plate and sensor is always employed.

This therefore indicates the maximum

detection zone of the sensor.

It is not possible to evaluate ultrasonic

reflections outside this area.

320 kHz 0,025 mm to 0,10 mm, depending on the

400 kHz 0,025 mm to 0,17 mm, depending on the

analogue window analogue window

Reproducibility

Accuracy

Opperating voltage U

± 0,15 % ± 1 % (Temperature drift internal compensated,

may be deactivated1), 0,17%/K without compensation)

9 V to 30 V DC, short-circuit-proof

may be deactivated1), 0,17%/K without compensation)

9 V to 30 V DC, short-circuit-proof

200 kHz 0,18 mm to 0,57 mm, depending on the

120 kHz 0,18 mm to 1,5 mm, depending on the

analogue window analogue window

80 kHz 0,18 mm to 2,4 mm, depending on the analogue window

± 0,15 % ± 1 % (Temperature drift internal compensated,

may be deactivated1), 0,17%/K without compensation)

9 V to 30 V DC, short-circuit-proof

may be deactivated1), 0,17%/K without compensation)

9 V to 30 V DC, short-circuit-proof

± 0,15 % ± 1 % (Temperature drift internal compensated,

may be deactivated1), 0,17%/K without compensation)

9 V to 30 V DC, short-circuit-proof

Voltage ripple

No-load supply current

Housing

±10 %

≤ 80 mA

±10 %

≤ 80 mA

Brass sleeve, nickel-plated, plastic parts: PBT, TPU; Ultrasonic transducer: polyurethane foam,

Class of protection to EN 60529

Norm conformity

Type of connection

epoxy resin with glass content IP 67

epoxy resin with glass content

IP 67 EN 60947-5-2 5-pin initiator plug, PBT

EN 60947-5-2

5-pin initiator plug, PBT

±10 %

≤ 80 mA

±10 %

≤ 80 mA

Brass sleeve, nickel-plated, plastic parts: PBT, TPU; Ultrasonic transducer: polyurethane foam,

±10 %

≤ 80 mA

Brass sleeve, nickel-plated, plastic parts: PBT, TPU;

Ultrasonic transducer: polyurethane foam, epoxy resin with glass content IP 67

epoxy resin with glass content

IP 67 EN 60947-5-2 5-pin initiator plug, PBT

EN 60947-5-2

5-pin initiator plug, PBT

epoxy resin with glass content IP 67 EN 60947-5-2 5-pin initiator plug, PBT

Controls

Indicators

Programmable

Operating temperature

2 push-buttons (TouchControl) 3-digit LED-display, 2 three-colour LEDs

Yes, with TouchControl and LinkControl

-25°C to +70°C

Yes, with TouchControl and LinkControl

-25°C to +70°C

Storage temperature

Weight

Response time

Time delay before availibility

-40°C to +85°C 150 g

-40°C to +85°C

150 g 32 ms < 300 ms

64 ms

< 300 ms

2 push-buttons (TouchControl) 3-digit LED-display, 2 three-colour LEDs

Yes, with TouchControl and LinkControl

-25°C to +70°C

Yes, with TouchControl and LinkControl

-25°C to +70°C

2 push-buttons (TouchControl) 3-digit LED-display, 2 three-colour LEDs Yes, with TouchControl and LinkControl

-25°C to +70°C

-40°C to +85°C 150 g

-40°C to +85°C

210 g 92 ms < 300 ms

172 ms

< 300 ms

-40°C to +85°C 270 g 240 ms < 300 ms

Order No.

Current output 4 – 20 mA

mic+25/IU/TC mic+35/IU/TC

RL ≤ 100 Ω at 9 V ≤ UB ≤ 20 V;

RL ≤ 500 Ω at UB ≥ 20 V

RL ≤ 100 Ω at 9 V ≤ UB ≤ 20 V;

RL ≤ 500 Ω at UB ≥ 20 V

Voltage output 0 – 10 V

1) Can be programmed with TouchControl and LinkControl

Rising/falling output characteristic

RL ≥ 100 kΩ at UB ≥ 15 V, short-circuit-proof

Rising/falling output characteristic

RL ≥ 100 kΩ at UB ≥ 15 V, short-circuit-proof

Rising/falling output characteristic Rising/falling output characteristic

mic+130/IU/TC mic+340/IU/TC

RL ≤ 100 Ω at 9 V ≤ UB ≤ 20 V;

RL ≤ 500 Ω at UB ≥ 20 V

RL ≤ 100 Ω at 9 V ≤ UB ≤ 20 V;

RL ≤ 500 Ω at UB ≥ 20 V

mic+600/IU/TC

RL ≤ 100 Ω at 9 V ≤ UB ≤ 20 V;

RL ≤ 500 Ω at UB ≥ 20 V

Rising/falling output characteristic

RL ≥ 100 kΩ at UB ≥ 15 V, short-circuit-proof

Rising/falling output characteristic

RL ≥ 100 kΩ at UB ≥ 15 V, short-circuit-proof

Rising/falling output characteristic Rising/falling output characteristic

Rising/falling output characteristic

RL ≥ 100 kΩ at UB ≥ 15 V, short-circuit-proof

Rising/falling output characteristic

Analogue output

-U

Sync/Com

1 2 4 5 3

mic+25…

mic+35…

mic+130…

mic+340…

mic+600…

0 cm

5 cm

10 cm

15 cm

20 cm

25 cm

30 cm

35 cm

ausgerichtete Platte

Rohr ø 10 mm

10 cm

5 cm

0 cm

5 cm

10 cm

Plate

Round bar

0 cm

10 cm

20 cm

30 cm

40 cm

50 cm

60 cm

ausgerichtete Platte

Rohr ø 27 mm

20 cm

10 cm

0 cm

10 cm

20 cm

35 cm

Plate

Round bar

0 m

0,4 m

0,8 m

1,2 m

1,6 m

2 m

1,3 m

ausgerichtete Platte

Rohr ø 27 mm

0,8 m

0,4 m

0 m

0,4 m

0,8 m

Plate

Round bar

0 m

0,8 m

1,6 m

2,4 m

3,2 m

4 m

4,8 m

5,6 m

3,4 m

ausgerichtete Platte

Rohr ø 27 mm

1,6 m

0,8 m

0 m

0,8 m

1,6 m

Plate

Round bar

0 m

1,2 m

2,4 m

3,6 m

4,8 m

6 m

7,2 m

8,4 m

ausgerichtete Platte

Rohr ø 27 mm

2,4 m

1,2 m

0 m

1,2 m

2,4 m

Plate

Round bar

The contents of this document are subject to technical changes. Specifications are presented in a descripted way only. They do not warrant product features.

Microsonic mic+25-IU-TC User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual