Microsonic bks+6-FIU User Manual

Technical data

fork width 60 mm
fork depth

working range

transducer frequency

resolution

73 mm
≥ 40 mm (± 20 mm)
ca. 310 kHz

0.02 mm

reproducibility

operating voltage U

B

voltage ripple

no-load current consumption

± 0.1 mm
20 to 30 V DC, reverse polarity protection
± 10 %

≤ 60 mA

housing

class of protection to EN 60 529

zinc die cast chromed, plastic parts: PBT
ultrasonic transducer : polyurethane foam,
epoxy resin with glass contents
IP 65

type of connection

controls

indicators

5-pin M12 initiator plug,
brass, nickel-plated
Teach-in-button
LED green: center or within switching window

programmable

synchronisation

operating temperature

LEDs yellow: deviation from centre/switching window

LCA-2 with LinkControl
internal synchronisation up to 10 sensors
+5°C to +60°C

storage temperature

weight

response time

repetition rate

-40°C to +85°C

280 g

6 ms
4 ms

time delay before availability

order no.

analogue output

< 300 ms

bks+6/FIU

current output 4-20 mA
voltage output 0-10 V

switched output

short-circuit-proof, switchable rising/falling

Push-Pull, UB-4V, -UB+2 V, I

max

= 100 mA

switchable NOC/NCC; short-circuit-proof

24.5 39.75 33.25

97.5

1

8

.

5

6

0

1

8

.

5

9

7

7

2

2

5

3

2

2

14.15

4.2

4.2

M12x1

23.5

zero position mark

1

5

2

34

1 Push-Pull switched output and analogue output

+U

B

-U

B

Sync/Com

1
2
4
5
3

U

R

L

F

I/U

Sensor adjustment with Teach-in procedure

2-point adjustment

Completely free the fork from

the web material.

Press push-button for ca. 3 s1),
until the LED »0» and LED »+«

flash simultaneously.

Wait for 10 s, until LED »0« and

LED »+« flash mutually.

Cover the sound path com-

pletely with web material.

1-point adjustment

Align the web edge inside the

fork with the mark to obtain a 50

% coverage of the sound path.

Press push-button for ca. 6 s,

until the LED »0« and LED »-«

flash simultaneously.

Set analogue output

Lock push-button

Turn supply voltage OFF.

While pressing the push-button

turn supply voltage ON

2)

.

Press push-button for ca. 13 s1),

until the LED »0« and LEDs

»+«/»-« flash simultaneously.

LED »0«:

The function of

the analogue

output is

displayed:

flashes

LED »+« on, LED »-«
on: 0-10 V, rising

LED »+« on, LED »-«
off: 0-10 V, falling

LED »+« off, LED »-«
on: 4-20 mA, rising

LED »+« off, LED »-«
off: 4-20 mA, fallin

g

Keep push-button pressed for ca.

3 s

2)

, until LED »0« and LED »+«

simultaneously flash quickly.

LED »0«:

LED »-«:

LED »+«:

flashes
off

on: push-button
active
off: push-button
locked

Factory setting

Turn supply voltage OFF.

While pressing the push-button

turn supply voltage ON

2)

.

Keep push-button press for
ca. 13 s

2)

, until the LED »0«

flashes quickly.

Release push-button within
10s

3)

, whilst supply voltage

is ON.

Press push-button for ca. 1 s.

Normal mode operation

To change output function press

push-button for ca. 1 s

1)

.

Wait for 10 s.

Normal mode operation

To change setting press

push-button for ca. 1 s

2)

.

Wait for 10 s.

Ultrasonic Sensors

Further settings

Operating Instructions

bks+6/FIU

Ultrasonic web edge sensor with
analogue output and
IO-Link interface

Product Description

The bks+ ultrasonic web edge sensor
is a fork sensor for scanning the
edges of sound-impermeable and
slightly sound-permeable materials
such as foil or paper.
The fork’s lower leg is equipped with
an ultrasonic sensor which cyclically
emits short sound impulses, which
are detected by the ultrasonic
receiver accommodated in the upper
fork leg. Material immersing into the
fork covers this sound path and thus
attenuates the receive signal, which is
evaluated by the internal electronics.
An analogue signal and a binary
value via IO-Link is output in depen­dence of the coverage degree.
The bks+6/FIU optional can be pro­grammed using the LinkControl­Adapter LCA-2 and LinkControl soft-

ware.
The bks+6/FIU sensors are IO-Link-ca­pable in accordance with IO-Link
specification V1.1.

 Via the Teach-in button on the

edge sensor’s top or via Pin 5 on
the device plug, the sensor can
be adjusted to the material to be
controlled.

 Choosing between rising and

falling output characteristic is
possible.

 Three LEDs indicate the position

of the web material inside the
fork.

Safety Notes

 Read the operating instructions

prior to start-up.

 Connection, installation and ad-

justment works may only be car­ried out by expert personnel.

 No safety component in ac-

cordance with the EU Machine
Directive.

Installation

 Mount the sensor at the installa-

tion site.

 Connect a connection cable to

the M12 device plug.

Start-Up

 Connect the power supply.
 Carry out the adjustment to the

web material in accordance with
the diagram.

Synchronisation

If two or more edge sensors are
mounted in a distance < 50 mm the
internal synchronisation should be
used. Connect Sync-channels (Pin 5
at the units receptacle) of all sensors.

Factory setting

 Analogue output on voltage out-

put

 Rising analogue characteristic

(0 V at maximum coverage)

 Switched output on NOC
 Switched output window is

± 4,5 mm around zero position.

Maintenance

microsonic sensors are maintenance­free. With heavy dirt deposits, we re­commend a cleaning of the white
sensor surface.

1)

or connect Pin 5 (Sync/Com) to +U

Adjust sensor to web edge

B

2)

or connect Pin 5 (Sync/Com) to -UB

3)

or disconnect Pin 5 (Sync/Com) from -U

B

microsonic GmbH | Hauert 16 | 44227 Dortmund | Germany | Tel: +49 2 31 / 97 51 51-0 | Fax: +49 2 31 / 97 51 51-51 | E-Mail: [e-mail] | www.microsonic.de The content of this document is subject to technical changes. Specifications in this document are presented in a descriptive way only. They do not warrant any product features.

MV-DO-120904-441970

IO-Link Mode

IO-Link Data

physical layer

bks+6/FIU

IO-Link revision

compatibilty

block parameter

data storage

V1.1
V1.0

yes

yes

SIO mode support

min cycle time

baud rate

format of process data

yes
4 ms
COM 2
16 Bit, R, UNI16

content of process data

service data IO-Link specific

vendor name

Bit 0-15: degree of coverage with 0.01 mm resolution

index

0x10

vendor text

product name

product ID

product text

0x11
0x12
0x13
0x14

service data sensor specific

Teach-in via push-button

linearisation of the output characteristic

index

format

0x40
0x41

UINT8
UINT8

temperature compensation

analogue output mode

rising/falling output characteristic curve

NCC/NOC

0x42
0x44

UINT8

UINT8
0x45
0x46

UINT8

UINT8

automatic turning-off LEDs

measurement filter

filter strength

centre of switching window

0x48
0x4D

UINT8

UINT8
0x4E
0x4F

UINT8

UINT16

width of switching window

system commands

restore IO-Link parameter

0x50

UINT16

index

0x02

sensor adjustment: fork cleared

sensor adjustment: fork 50 % covered

sensor adjustment: fork 100 % covered

reset to factory setting

0x02
0x02
0x02
0x02

events

code typ

0x8ca0

0x8ca1

Notification

Notification

observe

measurement value

0x8ca2

Notification

index

0x54

format

UINT16

1)

The value range 0-4,095 corresponds with the working range of the sensor.

accessRvalue

microsonic GmbH
R
R

www.microsonic.de

bks+
RRbks+6/FIU

Ultraschall-Sensor

access range

R/W
R/W

0: activated; 1: deactivated

0: parameter without function

default

0

0
R/W
R/W

0: deactivated; 1: activated

2: current output, 3: voltage output
R/W
R/W

0: rising characteristic curve; 1: falling characteristic curve

0: NOC; 1: NCC

1
3
1

1
R/W
R/W

0: deactivated; 1: activated

0-2: F00-F02
R/W
R/W

0-9: P00-P09

0-4,095

1)

1
0
0
2,047

R/W

0-4,095

1)

accessWvalue

130

1,023

WW161

162
WW163

164

name

parameter was changed

sensor adjustment successful

sensor adjustment failed

accessRrange

0-4,095

1)

The bks+6/FIU sensors are IO-Link-ca­pable in accordance with IO-Link
specification V1.1 and compatible to
specification V1.0.

Note

 In IO-Link mode Teach-in and Link-

Control are not available.

Process data

The bks+ cyclically transmits the
value corresponding to the measured
coverage degree with a resolution of

0.01 mm.

Service data

The following sensor parameters
may be set via IO-Link.

Teach-in via push-button

The push-button can be activated/
deactivated for sensor settings with
Teach-in.

Temperature compensation

The temperature compensation is
used for measurement value correc­tion for varying ambient temperatu­res and can be disabled.

Analogue output mode

For the analogue output either the
function output voltage or current

output can be selected.

Rising / falling analogue charac­teristic

The analogue characteristic can be
set on rising (0 V / 4 mA at full cove­rage) or falling characteristic.

Set NOC/NCC

The NCC or NOC output function can
be present for the switched output.

Switching off the LEDs

When activated, the LEDs are swit­ched off 30 seconds after a key
press. After a new key press they will
run for 30 seconds. This automatic

shutdown can be deactivated.

Measurement filter

bks+ ultrasonic sensors provide for a
choice of 3 filter settings:

 F00 (no filter)

Each ultrasonic measurement acts
on the output in an unfiltered
manner.

 F01 (average value filter)

Forms approximately the arithmetic
mean of several measurements.
According to the mean value the
output is set. The number of mea­surements, from which the mean is
formed is dependent on the cho­sen filter strength.

 F02 (median filter)

Finds the median of several measu­rements. According to the median
the output is set. The number of
measurements, for which the me­dian is determined is dependent on
the selected filter strength.

Filter strength

For both measurement value filters, a
filter strength between P00 (weak fil­ter effect) and P09 (strong filter ef­fect) can be selected.

Switching window

If the web edge is within the swit­ching window the switching output
is set. The switching window is defi­ned by the adjusted center and the
width.

Note

The switching window has to be
within the operating range.

System commands

With 5 system commands the follo­wing settings may be carried out:

 restore IO-Link parameters to their

factory settings

 sensor adjustment: fork cleared.
 sensor adjustment: fork 50 % co-

vered

 sensor adjustment: fork 100 %

covered

 reset all sensor parameters includ-

ing the IO-Link parameters to their
factory settings.

Events

The bks+ sensor sends the following
events:

 parameter was changed
 sensor adjustment successful
 sensor adjustment failed

IODD file

The latest IODD file you will find
on

the internet under

www.microsonic.de/en/IODD

.

For further informations on IO-Link
see www.io-link.com.

Note



Working range and gradient of
the analogue output curve de­pend on the ultrasonic transdu­cers and cannot be adjusted. The
working range always is ≥ 40
mm.



For

sound-impermeable materi-

als

the sensor can be adjusted
to the environmental conditions
by the 1-point adjustment pro­cedure.



For slightly s

ound-permeable
materials the sensor has to be
set up to the material and the
environmental conditions

by us-

ing the 2-point adjustment.

Car­ry out a practical test to find out
whether a material is slightly
sound-permeable.

 For optimum measurement re-

sults the material to be detected
should be kept in a range of ± 5
mm around the centre between
the upper and lower fork leg.

 The sensor can be reset to its

factory settings (see »Sensor ad­justment with Teach-in proce­dure, further settings«).

 Using the LinkControl-Adapter

LCA-2 (optional accessory) and
the LinkControl-Software V7.6
all Teach-in- and additional sen­sor parameter settings may be
made.

 Depending on the function the

ultrasonic transducers in the up­per and lower fork leg are
mounted with a slope of 2°.

2004/108/EWG