Microsonic bks+3-FIU User Manual

Sensor adjustment with Teach-in procedure

2-point adjustment

Completely free the fork from

the web material.

Press push-button for ca. 3 s,

until the green LED and +LED

flash

simultaneously.

Wait for 2 s.

Cover the sound path com-

pletely with web material.

1-point adjustment

Align the web edge inside the fork with the mark to obtain a

50 % coverage of the sound

path.

Press push-button for ca. 6 s, until the green LED and -LED

flash

simultaneously.

Set analogue output

Lock push-button

Turn supply voltage OFF.

While pressing the push-button

turn supply voltage ON.

Press push-button for ca. 13 s,

until the +LED and -LED flash

simultaneously.

green LED:

The function of

the analogue

output is

displayed:

flashes

+LED on, -LED off: 0-10 V, rising

+LED on, -LED off: 0-10 V, falling

+LED off, -LED on: 4-20 mA, rising

+LED off, -LED off: 4-20 mA, falling

Keep push-button pressed for

ca. 3 s, until green LED and +

LED simultaneously flash

quickly.

green LED:

-LED:

+LED:

flashes

off

on: push-button active off: push-button locked

Factory setting

Turn supply voltage OFF.

While pressing the push-button

turn supply voltage ON.

Keep push-button press for

ca. 13 s, until the green LED

flashes quickly.

Press push-button for ca. 1 s, until green LED flashes and +

LED is off.

Normal mode operation

To change output function

press push-button for ca. 1 s.

Wait for 10 s.

Normal mode operation

To change setting press

push-button for ca. 1 s.

Wait for 10 s.

operating voltage U

housing

≤ 60 mA

LEDs yellow: deviation from center/switching window

weight

time delay before availability

190 g

< 300 ms

bks+3/FIU

Push-Pull, UB-4V, -UB+2 V, I

max

= 100 mA

1 Push-Pull switched output and analogue output

-U

Sync/Com

1 2 4 5 3

I/U

Ultrasonic Sensors

Further settings

Operating Instructions

bks+3/FIU

Ultrasonic web edge sensor with analogue output and IO-Link interface

Product Description

The bks+ ultrasonic web edge sensor is a fork sensor for scanning the edges of sound-impermeable materials such as foil or paper. The fork’s lower leg is equipped with an ultrasonic sensor which cyclically emits short sound impulses, which are detected by the ultrasonic receiver accommodated in the upper fork leg. Material immersing into the fork covers this sound path and thus attenuates the receive signal, which is evaluated by the internal electronics. An analogue signal is output in dependence of the coverage degree. Using the LinkControl-Adapter LCA2 and LinkControl software, the switched output can be programmed in window mode around the zero position.

The bks+ sensors are IO-Link-capable in accordance with IO-Link specification V1.1.



Via the Teach-in button on the edge sensor’s top, the sensor can be adjusted to the material to be controlled.

 Choosing between rising and

falling output characteristic is possible.

 Three LEDs indicate the position

of the web material inside the fork.

Safety Notes

 Read the operating instructions

prior to start-up.

 Connection, installation and ad-

justment works may only be carried out by expert personnel.

 No safety component in ac-

cordance with the EU Machine Directive.

Installation

 Mount the sensor at the installa-

tion site.

 Connect a connection cable to

the M12 device plug.

 For optimum measurement re-

sults the sensor should be mounted thermally conductive.

Start-Up

 Connect the power supply.  Carry out the adjustment in ac-

cordance with the diagram.

Synchronisation

If two or more edge sensors are mounted in a distance < 400 mm the internal synchronisation should be used. Connect Sync-channels (Pin

5 at the units receptacle sors

) of all sen-

Factory setting

 Analogue output on voltage out-

put.

 Rising analogue characteristic (0

V at maximum coverage).

 Switched output on NCC. 

Switched output window is ± 1,5 mm around zero position

Maintenance

microsonic sensors are maintenancefree. With heavy dirt deposits, we recommend a cleaning of the white sensor surface.

Note

 For optimum measurement re-

sults the material to be detected should be kept in a range of ± 5

Technical data

mm around the centre between the upper and lower fork leg.

 Using the LinkControl-Adapter

LCA-2 (optional accessory) and the LinkControl-Software V7.6 all Teach-in- and additional sensor parameter settings may be made.

 Depending on the function the

ultrasonic transducers in the upper and lower fork leg are mounted with a slope of 2°.

2004/108/EWG

Adjust sensor to web edge

fork width 30 mm fork depth

operating range

transducer frequency

no-load current consumption

class of protection to EN 60 529

operating temperature

resolution

voltage ripple

type of connection

controls

indicators

programmable

synchronisation

storage temperature

response time

repetition rate

order no.

analogue output

switched output

43 mm min. 12 mm (± 6 mm) 170 kHz < 0.005 mm 20 to 30 V DC, reverse polarity protection ± 10 %

zinc die cast lacquered, plastic parts: PBT ultrasonic transducer : polyurethane foam, epoxy resin with glass contents IP 65 5-pin M12 initiator plug, brass, nickel-plated Teach-in-button LED green: center or within switching window

LCA-2 with LinkControl internal synchronisation up to 10 sensors +5°C to +60°C

-40°C to +85°C

4.5 ms 4 ms

current output 4-20 mA, voltage output 0-10 V voltage output 0-10 V short-circuit-proof, switchable rising/falling

switchable NOC/NCC; short-circuit-proof

MV-DO-131221-392368

IO-Link Mode

IO-Link Data

physical layer

bks+3/FIU

IO-Link revision

compatibilty

block parameter

data storage

V1.1

V1.0.1

yes

SIO mode support

min cycle time

baud rate

format of process data

yes 4 ms COM 2 (38,400 Bd) 16 Bit, R, UNI16

content of process data

service data IO-Link specific

vendor name

Bit 0-15: degree of coverage with 0.003 mm resolution

index

0x10

vendor text

product name

product ID

product text

0x11 0x12 0x13 0x14

service data sensor specific

Teach-in via push-button

linearisation of the output characteristic

index

format

0x40 0x41

UINT8 UINT8

temperature compensation

normalisation of the measurement value

analogue output mode

rising/falling output characteristic curve

0x42 0x43

UINT8

UINT8 0x44 0x45

UINT8

NCC/NOC

synchronisation via pin 5

automatic turning-off LEDs

repetition rate

0x46 0x47

UINT8

UINT8 0x48 0x49

UINT8

transmission length outer margin of analogue characteristic inner margin of analogue characteristic

measurement filter

0x4A 0x4B

UINT8

UINT16

0x4C 0x4D

UINT16

UINT8

filter strength center of switching window width of switching window

on-delay

0x4E 0x4F

UINT8

UINT16

0x50 0x51

UINT16

UINT8

off-delay

LED display

system commands

0x52 0x53

UINT8 UINT8

index

restore IO-Link parameter

sensor adjustment: fork cleared

sensor adjustment: fork 50 % covered

sensor adjustment: fork 100 % covered

0x02 0x02 0x02 0x02

reset to factory setting

events

0x02

code

0x8ca0

typ

Notification

observe

0x8ca1

0x8ca2

Notification Notification

index

format

measurement value

Distance values are expressed as multiples of the internal resolution of about 0.003 mm.

0x54

UINT16

accessRvalue

microsonic GmbH

RRwww.microsonic.de

bks+

RRbks+3/FIU

Ultraschall-Sensor

access range

R/W R/W

0: activated; 1: deactivated 0: deactivated; 1: activated

default

1 R/W R/W

0: deactivated; 1: activated

Diagnostic parameter, must not be changed! R/W R/W

0: output deactivated; 2: current output, 3 : voltage output

0: rising characteristic curve; 1 : falling characteristic curve

1 1 3

1 R/W R/W

0: NOC; 1 : NCC

0: deactivated; 1: activated R/W R/W

0: deactivated; 1: activated

8-80 (2-20 ms)

1 1 1

16 R/W R/W

System parameter, must not be changed!

0-4095

R/W R/W

0-4095

0-2: F00-F02

4095

0 R/W R/W

0-9: P00-P09

0-4095

R/W R/W

0-4095

0-200 (0-200 ms)

2047 1023

0 R/W R/W

0-200 (0-200 ms) 0: state of the output; 1: middle position

access value

WW130

161

WW162

163

W 164

name

parameter was changed sensor adjustment successful

sensor adjustment failed

access range

R 0-4095

The bks+ sensors are IO-Link-capable in accordance with IO-Link specification V1.1 and compatible to V1.0.1.

Pointer

 In IO-Link mode LinkControl is not

available.

Process data

The bks+ cyclically transmits the value corresponding to the measured coverage degree with a resolution of

0.003 mm.

Service data

The following sensor parameters may be set via IO-Link.

Teach-in via push-button

The push-button can be activated/ deactivated for sensor settings with Teach-in.

Linearisation of the output characteristic

To increase the absolute accuracy in the edge areas, the linearisation of

the output characteristic can be disabled.

Temperature compensation

The temperature compensation is used for measurement value correction for varying ambient temperatures and can be disabled.

Normalisation of the measurement value

This parameter is used for diagnostic purposes and may not be changed

during normal operation.

Analogue output mode

For the analogue output either the function output voltage or current output can be selected.

Rising / falling analogue characteristic

The analogue characteristic can be set on rising (0 V / 4 mA at full coverage) or falling characteristic.

Set NOC/NCC

The NCC or NOC output function can be present for the switched output.

Synchronisation

As in SIO mode up to 10 sensors can be synchronised by interconnecting the sync-channel (pin 5) of each sensor. The synchronisation can be disabled.

Switching off the LEDs

When activated, the LEDs are switched off 30 seconds after a key press. After a new key press they will run for 30 seconds. This automatic shutdown can be deactivated.

Repetition rate

The repetition rate can be adjusted in the range 2-20 ms.

Note

At 2 ms repetition rate the IO-Link communication is made every second cycle time.

Transmission length

This system parameter must not be changed.

Window margins analogue characteristic

The window margins of the analogue characteristic can be adjusted over the entire operating range of the sensor.

Note

The inner window margin has to be lower then the outer window margin.

Measurement filter

bks+ ultrasonic sensors provide for a choice of 3 filter settings:

 F00 (no filter)

Each ultrasonic measurement acts on the output in an unfiltered manner.

 F01 (average value filter)

Forms approximately the arithmetic mean of several measurements. According to the mean value the output is set. The number of measurements, from which the mean is formed is dependent on the chosen filter strength.

 F02 (median filter)

Finds the median of several measurements. According to the median the output is set. The number of measurements, for which the median is determined is dependent on the selected filter strength.

Filter strength

For each measurement value filter, a filter strength between 0 (weak filter effect) and 9 (strong filter effect) can be selected.

Switching window

If the web edge is within the switching window the switching output is set. The switching window is defined by the adjusted center and the width.

Note

The switching window has to be completely within the operating range.

On-delay

With activated on-delay, the switching output is set when the web edge is for the adjusted time within the switching window.

Off-delay

With activated off-delay, the switching output is reset when the web edge is for the adjusted time outside the switching window.

LED display

It can be selected whether the LED display indicates the position of the web edge in the switching window or within the range of ± 8 % around the center of the operating range.

System commands

With 5 system commands the following settings may be carried out:

 restore IO-Link parameter  sensor adjustment: fork cleared.  sensor adjustment: fork 50 % co-

vered

 sensor adjustment: fork 100 %

covered

 Reset to factory settings.

Events

The bks+ sensor sends the following events:

 parameter was changed  sensor adjustment successful  sensor adjustment failed

IODD file

The latest IODD file you will find on

the internet under

www.microsonic.de/en/IODD

For further informations on IO-Link see www.io-link.com.