Microsemi PD70211EVB50FW-5 User Manual

PD70211EVB50FW-5
50W Isolated Forward Converter PD
Evaluation Board
PD70211EVB50FW-5
5V/50W Isolated Active Clamp Forward Converter PD
Evaluation Board User Guide
Revision 2.0
PRODUCTION DATA – Information contained in this document is proprietary to
Microsemi and is current as of publication date. This document may not be modified in any way without the express written consent of Microsemi. Product processing does not necessarily include testing of all parameters. Microsemi reserves the right to change the configuration and performance of the product and to discontinue product at any time.
Copyright © 2015 Microsemi Page 2 of 26 Rev. 2.0, 29-June-16 CPG – PoE BU
One Enterprise Aliso Viejo, CA 92656 USA
PD70211EVB50FW-5
50W Isolated Forward Converter PD
Evaluation Board
1 About this Guide
This user guide provides both description and operation procedures for Microsemi's PD70211EVB50FW evaluating board. This board is used for evaluating the performance of PD70211A PD controller with integrated switching regulator, and PD70224 Dual MOSFET – Based Bridge Rectifier.
PD70211ILQ device supports both the standard IEEE802.3at PD application interface, and a PWM controller that is used to provide the PD operational voltage.
The evaluation board supports a 50 Watt, 5V output in its existing configuration, with no heat sink, at room temperature.
1.1 Audience
This user guide is intended for qualified personnel, meaning operators and technicians who have a background in basic concepts of electronics.
1.2 Organization
This guide is divided into several sections as follows:
Chapter 1
About this Guide: Describes the objectives, audience, and organization.
Chapter 2
Introduction: Provides an overview about evaluation board’s main functions, features, physical characteristics and ordering information.
Chapter 3
Physical Description: Provides explanation related to the physical description (switches, jumpers, connectors).
Chapter 4
Electrical Characteristics: Provides electrical characteristics of the evaluation board.
Chapter 5
Installation: Provides description of the installation process.
Chapter 6
Test Data: Provides board test data information
Chapter 7
Schematic: Provides board schematic diagram
Chapter 8
List of Material: Provides board’s list of materials.
Chapter 9
Board Layout: Provides board Gerber files description for all layers..
1.3 Reference Documents
PD70211 datasheet, catalogue number DS_PD70211 PD70224 datasheet, catalogue number DS_PD70224
Copyright © 2015 Microsemi Page 3 of 26 Rev. 2.0, 29-June-16 CPG – PoE BU
One Enterprise Aliso Viejo, CA 92656 USA
PD70211EVB50FW-5
50W Isolated Forward Converter PD
Evaluation Board
2 Introduction
Microsemi’s PD70211ILQ device is part of a family of devices which are targeted for realizing the 802.3at standard PD interface.
The PD interface family of devices includes the following:
Device type
Power capability
Integrates PWM controller
PD70100
IEEE802.3at Type 1 (IEEE802.3 af level)
No
PD70101
IEEE802.3at Type 1 (IEEE802.3 af level)
Yes PD70200
IEEE802.3at Type 2
No
PD70201
IEEE802.3at Type 2
Yes
PD70210(A)
2 x IEEE802.3at Type 2 (4 pair) HDBaseT (95W)
No
PD70211
2 x IEEE802.3at Type 2 (4 pair) HDBaseT (95W)
Yes
Microsemi’s PD70211EVB50FW Evaluation Board (see Figure 2) provides designers with an environment needed for evaluating the performance and implementation of
PD applications based on PD70211 controller. The board is using a single PD controller, PD70211ILQ, to support the Detection, Class, and Power Supplying
phases on the 4 Pairs of the Cat5 cable. The board supports sync detection of the 4 pairs. PD70211ILQ supports the current of the HDBaseT over 4 Pairs, which is more than twice the power of a standard IEEE802.3AT Type 2 interface.
All necessary steps and connection instructions required to install and operate this board are provided within this document.
PD70211 Based
Vin to 24V
Flyback DCDC
Module
RJ45 Data +
Power
Combined RJ45 & Pulse Transformer
Vout
Conn
PD70224
Active
Mosfet
Bridges
Vin
Combined
Vin
5V
PD70211 Based
Vin to 5V
Forward DCDC
Module
48V Wall
Adapter
Wall
Adapter
Detection
Data
Output
Figure 1: PD70211EVB50FW-5 Block Diagram
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One Enterprise Aliso Viejo, CA 92656 USA
PD70211EVB50FW-5
50W Isolated Forward Converter PD
Evaluation Board
Figure 2: PD70211EVB50FW Evaluation Board – General View
Evaluation Boards Ordering Information
Microsemi supplies the following Evaluation Board as shown below:
Ordering Number
Description
PD70211EVB50FW-5
2 x IEEE802.3at Type 2 (4 pair) PD based on PD70211 device having 4 pair supply, controlling an isolated Forward converter, having a 5V 10 Amp output.
Copyright © 2015 Microsemi Page 5 of 26 Rev. 2.0, 29-June-16 CPG – PoE BU
One Enterprise Aliso Viejo, CA 92656 USA
PD70211EVB50FW-5
50W Isolated Forward Converter PD
Evaluation Board
2.1 Evaluation Board Features
Designed to support Data and Spare current by a single PD70211A device Power is supplied through the 4-pairs of the Cat5 cable Wall Adapter input – Standard Barrel Jack available for connecting to an external 48V Wall
Adapter.
Data pass-through connector On board PSE class type LED indicators On board AT detected LED indicator On board 4P_AT detected LED indicator On board HD detected LED indicator On board 4P_HD detected LED indicator On board Power Good LED indicator which may be configured to monitor PD Front End or
VPP UVLO.
Ta: 0° to +70°C (with derating curve) RoHS compliant
2.2 Physical Characteristics
Table 1 lists evaluation board’s physical characteristics.
Table 1: Physical Characteristics
Parameter
Value
Mechanical dimensions in mm
165 x 57 x 16 mm (L x W x H)
Copyright © 2015 Microsemi Page 6 of 26 Rev. 2.0, 29-June-16 CPG – PoE BU
One Enterprise Aliso Viejo, CA 92656 USA
PD70211EVB50FW-5
50W Isolated Forward Converter PD
Evaluation Board
3 Physical Description
3.1 Package Contents
Upon opening the Evaluation Board package, verify the following part is included. If it seems damaged, contact local representative or Microsemi's headquarters. Package content for standard shipments is:
PD70211EVB50FW Evaluation Board. Wall Adapter Input Cable
3.2 Connectors
The following sections provide both general and detailed information regarding unit’s connectors.
3.2.1 Connectors Table
Table 2 lists the Evaluation Board's connectors.
Table 2: Connectors List
#
Connector
Name
Description
1
J1
RJ45 Connector
RJ45 port for Data + Power In for PSE connection
2
J2
Wall Adapter Input
Standard Barrel Jack used for 48V Wall Adapter. Wall adapter connection will be automatically sensed and will override the PSE power connected to J1.
3
J3, TP6 (-) and TP5 (+)
Converter Output
Terminal pins for connecting a load to 5V output. J3 provides screw terminals for easy connection; TP5 and TP6 provide solder pads for soldered connection.
4
J4
RJ45 Connector
RJ45 port for Data pass – through output
5
VIN+, VINRTN
Converter Input Monitor
Converter Input Rail Monitor – Used as a monitor for DC-DC primary rail voltage.
6
TP1 and TP2
Frequency Analyzer Connection
Used to connect to an external frequency response analyzer for measuring loop stability.
3.2.2 Connectors Detailed Explanation
(The numbering is in reference to the numbers listed in Table 2.)
1. RJ45 Connectors.
See Figure 3.
Table 3: RJ45 Connectors
J1 & J4 Pin No
Signal Name
Description
J1 - 1, 2
Data and Power In
Data and power input to powered device (PoE Master Negative data port)
J1 - 3, 6
Data and Power In
Data and power input to powered device (PoE Master Positive data port)
J1 - 4, 5
Data and Power In
Data and power input to powered device (PoE Master Positive data port)
Copyright © 2015 Microsemi Page 7 of 26 Rev. 2.0, 29-June-16 CPG – PoE BU
One Enterprise Aliso Viejo, CA 92656 USA
PD70211EVB50FW-5
50W Isolated Forward Converter PD
Evaluation Board
J1 & J4 Pin No
Signal Name
Description
J1 - 7, 8
Data and Power In
Data and power input to powered device (PoE Master Negative data port)
J4 - 1, 2
Data Output
Isolated data pass-through to external monitoring device.
J4 - 3, 6
Data Output
Isolated data pass-through to external monitoring device.
J4 - 4, 5
Data Output
Isolated data pass-through to external monitoring device.
J4 - 7, 8
Data Output
Isolated data pass-through to external monitoring device.
Figure 3: Front RJ45 and Auxiliary 48V Wall Adapter Connectors
2. Wall Adapter Connections
See Figure 3.
J2 Pin No
Signal Name
Description
Center Pin
VIN (+)
42V to 57V input from wall adapter.
Outer Barrel
VIN (-)
Wall Adapter Return
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PD70211EVB50FW-5
50W Isolated Forward Converter PD
Evaluation Board
3. V
out
Connections
See Figure 4.
Table 4: Output Load Connections
Pin No.
Signal Name
Description
J3 - 2
Vout (-)
Return of DCDC output voltage
J3 - 1
Vout (+)
Positive DCDC output voltage
TP6
Vout (-)
Return of DCDC output voltage
TP5
Vout (+)
Positive DCDC output voltage
Vout (+)
Vout (-)
Figure 4: V
out
Connections
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