Microsemi PD70211EVB50FW-5 User Manual

PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

PD70211EVB50FW-5

5V/50W Isolated Active Clamp Forward Converter PD

Evaluation Board User Guide

Revision 2.0

PRODUCTION DATA – Information contained in this document is proprietary to

Microsemi and is current as of publication date. This document may not be modified in any way without the express written consent of Microsemi. Product processing does not necessarily include testing of all parameters. Microsemi reserves the right to change the configuration and performance of the product and to discontinue product at any time.

One Enterprise Aliso Viejo, CA 92656 USA

PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

1 About this Guide

This user guide provides both description and operation procedures for Microsemi's PD70211EVB50FW evaluating board. This board is used for evaluating the performance of PD70211A PD controller with integrated switching regulator, and PD70224 Dual MOSFET – Based Bridge Rectifier.

PD70211ILQ device supports both the standard IEEE802.3at PD application interface, and a PWM controller that is used to provide the PD operational voltage.

The evaluation board supports a 50 Watt, 5V output in its existing configuration, with no heat sink, at room temperature.

1.1 Audience

This user guide is intended for qualified personnel, meaning operators and technicians who have a background in basic concepts of electronics.

1.2 Organization

This guide is divided into several sections as follows:

 Chapter 1

About this Guide: Describes the objectives, audience, and organization.

 Chapter 2

Introduction: Provides an overview about evaluation board’s main functions, features, physical characteristics and ordering information.

 Chapter 3

Physical Description: Provides explanation related to the physical description (switches, jumpers, connectors).

 Chapter 4

Electrical Characteristics: Provides electrical characteristics of the evaluation board.

 Chapter 5

Installation: Provides description of the installation process.

 Chapter 6

Test Data: Provides board test data information

 Chapter 7

Schematic: Provides board schematic diagram

 Chapter 8

List of Material: Provides board’s list of materials.

 Chapter 9

Board Layout: Provides board Gerber files description for all layers..

1.3 Reference Documents

PD70211 datasheet, catalogue number DS_PD70211 PD70224 datasheet, catalogue number DS_PD70224

One Enterprise Aliso Viejo, CA 92656 USA

PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

2 Introduction

Microsemi’s PD70211ILQ device is part of a family of devices which are targeted for realizing the 802.3at standard PD interface.

The PD interface family of devices includes the following:

Device type

Power capability

Integrates PWM controller

PD70100

IEEE802.3at Type 1 (IEEE802.3 af level)

No

PD70101

IEEE802.3at Type 1 (IEEE802.3 af level)

Yes PD70200

IEEE802.3at Type 2

No

PD70201

IEEE802.3at Type 2

Yes

PD70210(A)

2 x IEEE802.3at Type 2 (4 pair) HDBaseT (95W)

No

PD70211

2 x IEEE802.3at Type 2 (4 pair) HDBaseT (95W)

Yes

Microsemi’s PD70211EVB50FW Evaluation Board (see Figure 2) provides designers with an environment needed for evaluating the performance and implementation of

PD applications based on PD70211 controller. The board is using a single PD controller, PD70211ILQ, to support the Detection, Class, and Power Supplying

phases on the 4 Pairs of the Cat5 cable. The board supports sync detection of the 4 pairs. PD70211ILQ supports the current of the HDBaseT over 4 Pairs, which is more than twice the power of a standard IEEE802.3AT Type 2 interface.

All necessary steps and connection instructions required to install and operate this board are provided within this document.

PD70211 Based

Vin to 24V

Flyback DCDC

Module

RJ45 Data +

Power

Combined RJ45 & Pulse Transformer

Vout

Conn

PD70224

Active

Mosfet

Bridges

Vin

Combined

Vin

5V

PD70211 Based

Vin to 5V

Forward DCDC

Module

48V Wall

Adapter

Wall

Adapter

Detection

Data

Output

Figure 1: PD70211EVB50FW-5 Block Diagram

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PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

Figure 2: PD70211EVB50FW Evaluation Board – General View

Evaluation Boards Ordering Information

Microsemi supplies the following Evaluation Board as shown below:

Ordering Number

Description

PD70211EVB50FW-5

2 x IEEE802.3at Type 2 (4 pair) PD based on PD70211 device having 4 pair supply, controlling an isolated Forward converter, having a 5V 10 Amp output.

One Enterprise Aliso Viejo, CA 92656 USA

PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

2.1 Evaluation Board Features

 Designed to support Data and Spare current by a single PD70211A device  Power is supplied through the 4-pairs of the Cat5 cable  Wall Adapter input – Standard Barrel Jack available for connecting to an external 48V Wall

Adapter.

 Data pass-through connector  On board PSE class type LED indicators  On board AT detected LED indicator  On board 4P_AT detected LED indicator  On board HD detected LED indicator  On board 4P_HD detected LED indicator  On board Power Good LED indicator which may be configured to monitor PD Front End or

VPP UVLO.

 Ta: 0° to +70°C (with derating curve)  RoHS compliant

2.2 Physical Characteristics

Table 1 lists evaluation board’s physical characteristics.

Table 1: Physical Characteristics

Parameter

Value

Mechanical dimensions in mm

165 x 57 x 16 mm (L x W x H)

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PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

3 Physical Description

3.1 Package Contents

Upon opening the Evaluation Board package, verify the following part is included. If it seems damaged, contact local representative or Microsemi's headquarters. Package content for standard shipments is:

 PD70211EVB50FW Evaluation Board.  Wall Adapter Input Cable

3.2 Connectors

The following sections provide both general and detailed information regarding unit’s connectors.

3.2.1 Connectors Table

Table 2 lists the Evaluation Board's connectors.

Table 2: Connectors List

#

Connector

Name

Description

1

J1

RJ45 Connector

RJ45 port for Data + Power In for PSE connection

2

J2

Wall Adapter Input

Standard Barrel Jack used for 48V Wall Adapter. Wall adapter connection will be automatically sensed and will override the PSE power connected to J1.

3

J3, TP6 (-) and TP5 (+)

Converter Output

Terminal pins for connecting a load to 5V output. J3 provides screw terminals for easy connection; TP5 and TP6 provide solder pads for soldered connection.

4

J4

RJ45 Connector

RJ45 port for Data pass – through output

5

VIN+, VINRTN

Converter Input Monitor

Converter Input Rail Monitor – Used as a monitor for DC-DC primary rail voltage.

6

TP1 and TP2

Frequency Analyzer Connection

Used to connect to an external frequency response analyzer for measuring loop stability.

3.2.2 Connectors Detailed Explanation

(The numbering is in reference to the numbers listed in Table 2.)

1. RJ45 Connectors.

See Figure 3.

Table 3: RJ45 Connectors

J1 & J4 Pin No

Signal Name

Description

J1 - 1, 2

Data and Power In

Data and power input to powered device (PoE Master Negative data port)

J1 - 3, 6

Data and Power In

Data and power input to powered device (PoE Master Positive data port)

J1 - 4, 5

Data and Power In

Data and power input to powered device (PoE Master Positive data port)

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PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

J1 & J4 Pin No

Signal Name

Description

J1 - 7, 8

Data and Power In

Data and power input to powered device (PoE Master Negative data port)

J4 - 1, 2

Data Output

Isolated data pass-through to external monitoring device.

J4 - 3, 6

Data Output

Isolated data pass-through to external monitoring device.

J4 - 4, 5

Data Output

Isolated data pass-through to external monitoring device.

J4 - 7, 8

Data Output

Isolated data pass-through to external monitoring device.

Figure 3: Front RJ45 and Auxiliary 48V Wall Adapter Connectors

2. Wall Adapter Connections

See Figure 3.

J2 Pin No

Signal Name

Description

Center Pin

VIN (+)

42V to 57V input from wall adapter.

Outer Barrel

VIN (-)

Wall Adapter Return

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PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

3. V

out

Connections

See Figure 4.

Table 4: Output Load Connections

Pin No.

Signal Name

Description

J3 - 2

Vout (-)

Return of DCDC output voltage

J3 - 1

Vout (+)

Positive DCDC output voltage

TP6

Vout (-)

Return of DCDC output voltage

TP5

Vout (+)

Positive DCDC output voltage

Vout (+)

Vout (-)

Figure 4: V

out

Connections

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PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

3.3 Indications

The following sections provide general information regarding unit’s indications.

1. LED Indication

See Figure 5.

3.3.1.1 LED Indication

See Figure 5. D16 is the AT_FLAG indication LED, a PD70211 device output signal indicating the device has detected a 2 finger

class event from the PSE side in the class stage. The flag will be operative at 3, 4, and 6 fingers detection as well. D15 is the 4P_AT indication LED, a PD70211 device output signal indicating the device has detected a 4 finger

class event from the PSE side in the class stage, or a 2 finger class event from the PSE side in the class stage, and SUPP_Sa and SUPP_Sb are both High.

The flag will be operative at 6 fingers detection as well. D20 is the HD_FLAG indication LED, a PD70211 device output signal indicating the device has detected a 3 finger

class event from the PSE side in the class stage. The flag will be operative at 6 fingers detection as well. D19 is the 4P_HD indication LED, a PD70211 device output signal indicating the device has detected a 6 finger

class event from the PSE side in the class stage. D14 is the Power Good indication. This LED indicates the presence of power. This indicator may be configured to

monitor PD Front End VAUX (Asserts when VPP = 36V min.; de-asserts when VPP = 31V min.), or it may be configured to monitor the VPP UVLO, which is user selectable by the resistor values at VINS and HYST pins (R13, R19, and R25). See the PD70211 datasheet for further details regarding setting VPP UVLO limits. EVB default for Power Good EVB is monitoring VPP UVLO, and will track the operation of the DC-DC converter. To change Power Good to monitor PD Front End VAUX:

1) Remove R51, 100 Ohm Resistor (located on PCB bottom under D10).

2) Add R50 Zero Ohm Jumper (Also located on PCB bottom under D10).

3) Insure that only R51 or R50 are installed; do not operate with both resistors installed.

Figure 5: LED Indications

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PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

4 Electrical Characteristics

Evaluation board’s electrical characteristics are described below:

Table 5: Electrical Characteristics

Parameter

Min

Max

Main DC Supply – J1, VIN+, VINRTN

42*

57

V

Wall Adapter Supply – J2, VIN+, VINRTN

42

57

V

Maximum Available Current

10

A

Port Isolation to Chassis

-

1.5

kVrms

*After start-up, the minimum voltage is 37V with load ≤ 13W per IEEE specification.

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PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

5 Installation

5.1 Preliminary Considerations and Safety Precautions

 If using an external supply in place of a PSE, verify the external power supply is turned “off”

before all peripheral devices are connected. Insure the external supply is connected to the RJ45 input (J1) per Table 3.

5.2 Initial Configuration

Note: It is important to verify evaluation board is setup as shown in Figure 6 prior to starting any operation.

1. Connect load to evaluation board (J3 -1 (+) & J3 – 2 (-), or TP17 (+) & TP16 (-)).

2. Connect a Cat5 cable from PSE to Evaluation Board (J1), or a 48V Wall Adapter to Evaluation Board (J2). Note: Wall Adapter will override power from PSE.

Electronic Load

Power

Cable

DC output

PSE or 42V to 57V

Power Supply

Power +

Data Input

Cat5 cable

48V Wall

Adapter

Data Output

Figure 6: Test Setup

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PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

6 Test Data

This chapter describes EVB test data under various loads and POE input voltage levels. The efficiency is indicated up to 50W output power.

 Efficiency is measured at the input to the PD70224. It does not contain the RJ45 Connector or Magnetics

 

  

  

6.1 50W Efficiency vs Input Voltage to the PD70224

Figure 7: Efficiency vs Input Voltage

80.0%

82.0%

84.0%

86.0%

88.0%

90.0%

92.0%

94.0%

96.0%

98.0%

100.0%

40 42 44 46 48 50 52 54 56 58 60

Efficiency

Input Voltage

50W Efficiency vs. Input Voltage

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PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

6.2 Efficiency vs. Load Current at 48V Input to the PD70224

Figure 8: Efficiency at 48V Input

6.3 Load Regulation

Figure 9: Load Regulation at 48V Input

0.0%

10.0%

20.0%

30.0%

40.0%

50.0%

60.0%

70.0%

80.0%

90.0%

100.0%

0 2 4 6 8 10 12

Efficiency

Output Current

Efficiency vs. Load

-2.00%

-1.50%

-1.00%

-0.50%

0.00%

0.50%

1.00%

1.50%

2.00%

0 2 4 6 8 10 12

Regulation

Output Current

Load Regulation

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PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

6.4 Output Ripple

Figure 10: Full Load Voltage Ripple and Noise at 42V Input

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PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

6.5 Bode Plots

Bandwidth:

4731 Hz

Phase Margin:

82°

Gain Margin:

-28 dB

Bandwidth:

4731 Hz

Phase Margin:

82°

-180

-135

-90

-45

0

45

90

135

180

-60

-40

-20

0

20

40

60

10 100 1000 10000 100000

Bode Plot VIN = 42V +25°C

Gain

Phase

-180

-135

-90

-45

0

45

90

135

180

-60

-40

-20

0

20

40

60

10 100 1000 10000 100000

Bode Plot VIN = 57V +25°C

Gain

Phase

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PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

Gain Margin:

-28 dB

6.6 Step Load Response

Figure 11: Load Step Response

Load Current 2A/Div

Output Voltage

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PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

7 Schematic

Figure 12: Evaluation Board Schematic (1 of 2)

Data4 Data5 Data7

Data2 Data3 Data6

Data1

DATA OUT

R60

75

PD-0805 PD-0805-W

R61 75

R62 75

R63 75

Term4

Term2

Term1

Term2

Term1

Term3

Term4

Term3

Power_Spare+

Power_Data+

Power_Spare-

J1

08261X1TGH-F

RJ45-16P_TRANS_LED

Shield21

21

Shield22

22

Led1_C

17

Led1_A

18

TRD1+

11

TRCT1

12

TRD1-

10

TRD2+

4

TRCT2

6

TRD2-

5

TRD3+

3

TRCT3

1

TRD3-

2

TRD4+

8

TRCT4

7

TRD4-

9

VC1

13

Led2_1

19

Led2_2

20

VC2

14

VC3

15

VC4

16

Power_Data-

POWER + DATA INPUT

U1

PD70224ILQ-TR.

OUTP_1

1

OUTP_2

2

OUTP_3

3

IN2B_5

5

IN2B_6

6

IN2B_7

7

IN2B_8

8

OUTN_10

10

OUTN_11

11

OUTN_12

12

IN2A_1313IN2A_1414SUPP_SA16SUPP_SB17IN1A_1919IN1A_20

20

OUTP_32

32

OUTP_31

31

OUTP_30

30

IN1B_28

28

IN1B_27

27

IN1B_26

26

IN1B_25

25

OUTN_23

23

OUTN_22

22

OUTN_21

21

EX_OUTP

41

IN2A_4040IN2A_3939IN1A_3434IN1A_33

33

EX_OUTN

42

NC_37

37

WA_EN

36

VPN_IN

12345678

J4

RJ45-I

1

2

3

4

5

6

7

8

9

10

D4 SMAJ58CA-13-F

PD-SMA

Power_Data+

Data3

Data4

Data1

Data2

Data6

Data7

Data8

Data5

D24

SMAJ58CA-13-F

PD-SMA

C27

1n 2000V

C152

1n 2000V

C39

1n 2000V

C153

1n 2000V

VIN+

VPN_IN

C37

10nf

C2

1nF

100V

X7R

PD-0603

C16

1nF

100V

X7R PD-0603

SA

SB

C32 100n

100V

X7R PD-1206

R37 2K

PD-0603

J2

RAPC712X

SWITCHCRAFT-RAPC722

2 3 1

VPN_IN

VIN+

WA_ENWA_EN_PD

D10

PD-SMB

B2100-13-F

2 1

Q8

ZVP3310FTA

PD-SOT23

2

1

3

D28

SMAJ58A

2 1

Q16 FDS86242

PD-SO8

4

3 8

7

6

5

2

1

R39 11K

0805

R90

4.02K

C165

10U

25V X7R

R92 150K

R94 13K

R95 13K

R42 150K

WA_EN_R

C36 1uF

25V X7R

PD-0805

WA_EN

Data8

One Enterprise Aliso Viejo, CA 92656 USA

PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

Figure 13: Evaluation Board Schematic (2 of 2)

C11 22uF

10V X5R

C24

PD-0603

N.C

SG

Vaux

GD1

TP5

1

VAUX_VCC

L3

4.7MH[4700uH}

IND-D5-SMD

1 2

TP6

1

+ C9

47uF

100 ALU D8H15F3_5

VAUX_VCC

4P_AT_FLAG

C14 100n

16V

AT_FLAG

Q10 BSS123

PD-SOT23

2

1

3

VIN+

U4 TLVH432AIDBZR

PD-SOT23

13

2

R52 100K

PD-0603

R51 100

PD-0603

HYST

VAUX_VCC

C17

100n

100V

X7R

U5

FAN3111CSX

PD-SOT23-5

VDD

1

VIN+3VIN-

4

GND

2

VOUT

5

C31

1uF

25V X7R PD-0805

C151

1u

25V X7R

PD-1206

R67

2.2 PD -1210 C155 2200pF

50V X7R

+ C10

820uF

6.3V ALU

Vaux

GD2

R41

0

PD-0805

R9

0 PD -0603

L1

4.7uH

1 2

C40 1uF

25V

X7R

PD-0805

R12

0.039mOhm

PD-1206

1

VPN_IN

C25 1uF

16V X7R

R29

100K

PD-0603

5v0

D7 BAT54SLT1G

PD-SOT23

132

VR1 MMSZ4702

PD-SOD123

2 1

VIN+

C23

50V

47n

X7Rpd-0603

VL

C19

10V1u

VL

1

R27 100K

PD-0603

R69

40.2

PD-1206

C156

56pF

100V NPO pd-0805

pd-0805-w

HD_FLAG

4P_AT_FLAG

AT_FLAG

4P_HD_FLAG

R24

1.2K

PD-0603

CSN

CSP

R7 0

HYST

R13 0

PD-0805

R3

24.9K

PD-0805

R18

60.4K

PD-0603

R21

30.9

pd-0603

1

R30 43.2KPD-0603

R33 562K

pd-0603

R36

18.7K

PD-0603

R34

562K

pd-0603

VIN+

R20

14.7K

PD-0603

C33

0.1uF

25V X7R

PD-0603

R28

4.87kOhms

PD-0603

C12

100nF

50V

VL

Q2

FDMS86252

PD-POWER_56

4

3 8

765

2

1

9

Q3

FDMS7698

PD-POWER_56

S1

1

S2

2

S3

3

GATE

4

D1

8

D2

7

D3

6

D4

5

HS

9

C21

22n

25V X7R

PD-0603

U3

FOD817ASD

PD-SMD-4

1234

R23 20K

PD-0603

R19

20K

PD-0603

C20

1n2000V

Q1

BSC0902NSI

PD-TDSON8

S1

1

S2

2

S3

3

GATE

4

D1

8

D2

7

D3

6

D4

5

HS

9

R31 100KPD-0603

R25 0PD-0603

U2 PD70211ILQ-TR.

PD-QFN36-6X6

SUPP_S1

1

SUPP_S2

2

4P_AT_FLAG

3

RREF

4

RCLASS

5

HD_FLAG

6

AT_FLAG

7

VPN_IN8

8

VPN_IN9

9

VPN_OUT1010VPN_OUT1111ENABLE12VINS13HYST14SYNC15RFREQ16SS17RCLP

18

PGND

27

SG

26

VL

25

GND

24

FB

23

DAO

22

COMP

21

VSP

20

VSN

19

RDET

36

VPP

35

4P_HD_FLAG

34

WA_EN

33

VCC/VAUX

32VH31PG30

CSP

29

CSN

28

Trm_P

37

C7

2.2uF

100V

X7R

PD-1210

C5

2.2uF

100V

X7R PD-1210

C6

2.2uF

100V

X7R

PD-1210

L2

4.7uH

COIL-24X21

2

1

SG

C8 100n

X7R

PD-0805

C3

2.2uF

100V

X7R

PD-1210

R68

0

PD-0603

Vaux

C4

2.2uF

100V X7R

PD-1210

D25

MBR0540T1G

PD-SOD123

N.C

21

CSP

PG

R11

100

PD-0603

VR3

PD-SOD123

2 1

C154

10pF

50V NPO PD-0805

R64 1K

PD-0805

CSN

GD1

FREEWHL_DR AIN

R65 10K

PD-0805

C28 22n

200V

X7R

PD-0805

GD2

FW_DRAIN

C18

1nF

16V

X7R PD-0603

R55 100K

PD-0603

VR2

MMSZ4705T1G

PD-SOD123

2 1

D17 MMBD4148

PD-SOT23

1 3

2

R66 10

PD-0603

Q15 MMBT2222A_NL

PD-SOT23

1

2 3

D22 MMBD4148

PD-SOT23

1 3

2

R15 100

PD-0603

R4

22.1

PD-0603

DRAIN

D1 SMAJ40A

PD-SMA

21

R38 1K

PD-1206

R26

0 PD-0603

D2 ES1C-13-F

2 1

R8 10K

R10 10K

FREEWHL_DR AIN

C34 22uF

25V X7R

PD-1210

Q14

IRF6216TRPBF

PD-SO8

SA SB

D6

1N4148W-7-F

PD-SOD123

PD-SOD123-w

21

D21 1N4148W-7-F

PD-SOD123

2 1

VPN_IN

FW_DRAIN

4P_HD_FLAG

VIN+

HD_FLAG

R16 510Ohms

PD-0603

C22

4.7NF

16V X7R PD-0603

D23

SMAJ20CA-13-F

PD-SMA

R47

30.1K

PD-1206 PD-1206-W

VISUAL (LED) STATUS INDICATION

WA_EN_PD

R14 20

PD-0603

D16 SSC-GR101

Super Green EVERLIGHT-19-21YGC

21

D14 SSC-GR101

Super Green EVERLIGHT-19-21YGC

21

D15 SSC-GR101

Super Green EVERLIGHT-19-21YGC

21

D20

SSC-GR101

Super Green EVERLIGHT-19-21YGC

21

D19 SSC-GR101

Super Green EVERLIGHT-19-21YGC

21

TP3

1

TP2

1

5v0

TP1

1

GND-F

4P_HD

1

HD_FLAG

1

DRAIN

4P_AT

1

AT_FLAG

1

VINRTN

1

T1

N/A

EFD25-12-PIN-SMD

1

5

2

3

7

8

4

6

9

10

11

12

R49

5.11K

PD-1206

R58

5.11K

PD-1206

R48

5.11K

PD-1206

Vaux

R57

5.11K

PD-1206

C29

PD-0805

200V X7R

22n

C30

PD-0805

200V X7R

22n

J3

1

2

VIN+

1

C35

100nF

50V X7R

PD-0603

TP4

1

R22

PD-0603

N.C

D12

BAV99W

2 1

3

R50

PD-0603

N.C

One Enterprise, Aliso Viejo, CA 92656, USA

PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

8 List of Materials

Qty

Ref Des

Part Value

Description

Mfr. Name

Mfr. Part Number

2

C2,C16

1nF

CAP CRM 100nF 100V 10%^^X7R 603 SMT

Any

5

C3,C4, C5,C6, C7

2.2uF

CAP CER 2.2UF 100V 10% X7R 1210

Taiyo Yuden

HMK325B7225KN-T

1

C8

100n

CAP CER 0.1UF 100V 10% X7R 0805

TDK

C2012X7R2A104K12 5AA

1

C9

47uF

CAP ALUM 47UF 100V 20% RADIAL

Nichicon

UPW2A470MPD

1

C10

820uF

CAP ALUM 820UF 6.3V 20% RADIAL

Nichicon

RL80J821MDN1KX

2

C11,C12

100n

Capacitor, Ceramic, 50V, X7R, 0603

Any

Any 2 C14,C40

100n

Capacitor, Ceramic, 10V, X7R, 0805

Any

2

C17,C32

100nF

CAP CRM 100nF 100V 10%^^X7R 1206 SMT

Any

1

C18

1nF

Capacitor, Ceramic, X7R, 16V, 0603

Any

Any 1 C19

1uF

Capacitor, Ceramic, 10V, X7R, 0805

Any

5

C20,C27, C39, C152, C153

1nF

CAP CRM 1nF/2000V 10% X7R 1206 SMT

AVX

1206GC102KAT1A 1

C21

0.1uF

Capacitor, X7R, 10V, 10% 0603

Any

1

C22

4.7n

Capacitor, Ceramic, 10V, X7R, 0603

Any

Any 1 C23

47n

Capacitor, X7R, 25V, 10% 0603

Any

1

C24

TBD

Capacitor, X7R, 10V, 10% 0603

Any

Any 1 C25

1uF

CAP CER 1UF 16V 10% X7R 0805

Any

1

C28

22nF

CAP CER 0.022UF 200V 10% X7R 0805

Any

Any 1

C31

1uF

CAP CER 1UF 25V 10% X7R 0805

Any

2

C33,C36

100n

Capacitor, Ceramic, 25V, X7R, 0603

Any

1

C34

22u

Capacitor, Ceramic, 25V, X7R, 1210

Any

1

C35

100n

CAP CER 0.1UF 100V 10% X7R 0603

Any

2

C36, C151

1u

CAP CRM 1uF 25V 10% X7R1206

Any

Any 1 C37

10nF

Capacitor, Ceramic, 100V 10% X7R 0603

Any

Any 1 C154

10pF

CAP CRM 10pF 50V 10% X7R 0805 SMT

Any

1

C155

2200pF

Capacitor, Ceramic, 50V, X7R, 1206

Any

One Enterprise, Aliso Viejo, CA 92656, USA

PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

Qty

Ref Des

Part Value

Description

Mfr. Name

Mfr. Part Number

1

C165

10uF

Capacitor, X7R, 10uF, 25V, 20% 1210

Murata

GRM32DR71E106MA 12L

1

D1

1SMAJ40A

TVS DIODE 40VWM 64.5VC SMA

Diodes Inc

SMAJ40A-13-F

1

D2

ES1C

DIO FAST SWI 150V, 1A

Fairchild

ES1C

2

D4,D24

1SMA58AT3G

TVS DIODE 58VWM 93.6VC SMA

Diodes Inc

SMAJ58CA-13-F

2

D6,D21

BAT41ZFILM

DIODE SCHOTTKY 100V 0.2A SOD123

STMicroelectr onics

BAT41ZFILM

1

D7

BAT54SLT1G

DIODE SCHOTTKY 30V 200MA SOT23

On Semiconducto r

BAT54SLT1G 1

D10

B2100

DIODE SCHOTTKY 100V 2A SMB

Diodes Inc

B2100-13-F

3

D12,D17, D22

MMBD4148

DIODE SML SIG 100V 0.2A SOT23-3

Fairchild

MMBD4148

1

D23

SMAJ20CA

TVS DIODE 20VWM 32.4VC SMA

Diodes Inc

SMAJ20CA-13-F

5

D14,D15, D16,D19, D20

LTSTC193KGKT5A

LED GREEN RECT CLEAR 0603

LITE-ON

LTST-C193KGKT-5A 1

J1

MagJack

CONN MAGJACK 1PORT 1000 BASE-T

Bel Stewart

8261X1TGH-F

1

J2

RAPC722X

DC Power Jack 16V 5A TH

Switchcraft

RAPC722X

1

J3

ED500/2DS

TERMINAL BLOCK 5MM 2POS PCB

On Shore Technology

ED500/2DS

1

J4

3060115907

CON RJ45 SINGLE 8 POS. SHIELDED

Kinsun

3060115907

1

L1

4.7uH

FIXED IND 4.7UH 5.5A 40 MOHM SMD

Vishay

IHLP2525CZER4R7M 01

1

L2

4.7uH

FIXED IND 4.7UH 16.8A 4.5 MOHM

Pulse

PB2020.472NL

1

L3

4.7mH

FIXED IND 4.7MH 40MA 48 OHM SMD

Bourns

SDR0503-472JL

1

Q1

BSC0902NSI

MOSFET N-CH 30V 100A 8TDSON

Infineon Technologies

BSC0902NSI

1

Q2

FDMS86252

MOSFET N-CH 150V 16A POWER 56

Fairchild

FDMC86252

1

Q3

FDMS7698

MOSFET N-CH 30V 13.5A POWER56

Fairchild

FDMS7698

1

Q8

ZVP3310FTA

MOSFET P-CH 100V 75MA SOT23-3

Diodes Inc

ZVP3310FTA

1

Q9

PZTA06

TRANSISTOR GP NPN 80V SOT-223

Fairchild

PZTA06

1

Q10

BSS123

MOSFET N-CH 100V 170MA SOT-23

Fairchild

BSS123

1

Q14

IRF6216

MOSFET P-CH 150V 2.2A 8-SOIC

International Rectifier

IRF6216TRPBF

1

Q15

MMBT2222A

TRANS NPN 40V 0.6A SMD SOT23-3

Diodes Inc

MMBT2222A-7-F

One Enterprise, Aliso Viejo, CA 92656, USA

PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

Qty

Ref Des

Part Value

Description

Mfr. Name

Mfr. Part Number

1

Q16

FDS86242

N-CH POWER MOSFET 150v 4.1A SO8

Fairchild

FDS86242

1

R3

24.9K

Resistor, 1%, 1/10W, 0805

Any

Any 1 R4

2.7

Resistor, 5%, 1/10W, 0603

Any

4

R7,R13, R25,R26

0

Resistor, 5%, 1/10W, 0603

Any

2

R8,R10

10K

Resistor, 1%, 1/16W, 0603

Any

1

R9 0 Resistor, 1%, 1/16W, 0603

Any

2

R11,R15

100

Resistor, 1%, 1/16W, 0603

Any

1

R12

0.043

RES SMD 0.043 OHM 1% 1/2W 1206

TE Connectivity

1-2176055-6

1

R14

20

Resistor, 5%, 1/10W, 0603

Any

1

R16

510

Resistor, 5%, 1/10W, 0603

Any

1

R18

60.4K

Resistor, 60.4K Ohms, 1/16 Watt, 1% 0603 Type SMD

Any

2

R19,R23

20K

Resistor, 5%, 1/10W, 0603

Any

Any 1 R20

14.7K

Resistor, 1%, 1/16W, 0603

Any

1

R21

30.9

Resistor, 30.9 Ohms, 1/16 Watt, 1% 0603 Type SMD

Any

2

R22,R50

NC

Resistor, 5%, 1/10W, 0603

Any

1

R24

1.2k

Resistor, 5%, 1/10W, 0603

Any

6

R27,R29, R31,R45, R52,R55

100K

Resistor, 5%, 1/10W, 0603

Any

Any 1

R28

4.87K

Resistor, 1%, 1/16W, 0603

Any

1

R30

43.2k

Resistor, 1%, 1/16W, 0603

Any

1

R33

562K

Resistor, 1%, 1/10W, 0805

Any

1

R34

562K

Resistor, 1%, 1/16W, 0603

Any

1

R36

18.7K

Resistor, 1%, 1/16W, 0603

Any

1

R37

2.00k

Resistor, 5%, 1/10W, 0603

Any

1

R38

1K

Resistor, 1K Ohms, 1/4 Watt, 5% 1206 Type SMD

Any

1

R39

11K

RES 11K 250 mW 1% 1206 SMT MTL FLM

Any

One Enterprise, Aliso Viejo, CA 92656, USA

PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

Qty

Ref Des

Part Value

Description

Mfr. Name

Mfr. Part Number

1

R40

2.2k

Resistor, 5%, 1/4W, 1206

Any

1

R41 0 Resistor, 5%, 1/10W, 0805 SMD

Any

2

R42, R92

150K

RES 150K 250 mW 1% 1206 SMT MTL FLM

Any

1

R43

1k

Resistor, 5%, 1/10W, 0603

Any

1

R44

820

Resistor, 1%, 1/16W, 0603

Any

1

R46

620

Resistor, 1%, 1/16W, 0603

Any

1

R47

20K

RES TK FLM 20K 250mW 1%1206

Any

Any 2 R48,R57

5.6k

Resistor, 5%, 1/4W, 1206

Any

2

R49,R58

5.6k

Resistor, 5%, 1/4W,1206

Any

1

R51

100

Resistor, 5%, 1/10W, 0603

Any

4

R60,R61, R62,R63

75

Resistor, 1%, 1/10W, 0805

Any

1

R42

15.0K

Resistor, 1%, 1/4W, 1206

Any

Any 1 R43

1k

Resistor, 5%, 1/10W, 0603

Any

1

R44

820

Resistor, 1%, 1/16W, 0603

Any

1

R46

620

Resistor, 1%, 1/16W, 0603

Any

Any 1 R47

20K

RES TK FLM 20K 250mW 1%1206

Any

Any 2 R48,R57

5.6k

Resistor, 5%, 1/4W, 1206

Any

2

R49,R58

5.6k

Resistor, 5%, 1/4W,1206

Any

1

R51

100

Resistor, 5%, 1/10W, 0603

Any

4

R60,R61, R62,R63

75

Resistor, 1%, 1/10W, 0805

Any

1

R64

1K

Resistor, 5%, 1/8W, 0805

Any

1

R65

10K

Resistor, 5%, 1/10W, 0603

Any

Any 1 R66

10

Resistor, 5%, 1/10W, 0603

Any

1

R67

2.7

Resistor, 5%, 1/2W, 1210

Any

Any 1 R90

4.02k

Resistor, 4.02K, 1%, 1/16W 0603

Any

2

R94, R95

13k

Resistor, 13K, 1%, 1/16W 0603

Any

One Enterprise, Aliso Viejo, CA 92656, USA

PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

Qty

Ref Des

Part Value

Description

Mfr. Name

Mfr. Part Number

5

TP1,TP2, TP3,TP4, VIN+

5015

Terminal, miniature style test point, SMT PCB Mount

Keystone

5015

4

4P_HD,4P_ AT, HD_FLAG, AT_FLAG

5015

TEST POINT PC MINIATURE SMT

Keystone

5015

1

T1

5V 50W 5V 50W Transformer, EFD25, SMD 12

Terminal

TMP DongGuan

DG-EFD25-0005 GP

alternate

ICE Components

TX15060

alternate

Shinhom

STEFD25-004

1

U1

PD70224

IC, Ideal Diode Bridge

Microsemi

PD70224ILQ

1

U2

PD70211

IC, Power Over Ethernet PD Controller

Microsemi

PD70211ILQ

1

U3

FOD817A

OPTOCOUPLER TRANS 5KVRMS 4SMD

Fairchild

FOD817AS

1

U4

TLV431

IC VREF SHUNT PREC ADJ SOT-23-3

Texas Instruments

TLV431AIDBZR

1

U5

FAN3111C

IC GATE DVR SGL 1A EXTER SOT23-5

Fairchild

FAN3111CSX

1

VINRTN

5016

Terminal, Compact style test point, SMT PCB Mount

Keystone

5016

1

VR1

BZT52C15

DIODE ZENER 15V 500MW SOD123

Diodes, Inc

BZT52C15-7-F

1

VR2

BZT52C18

DIODE ZENER 18V 500MW SOD123

Diodes, Inc

BZT52C18-7-F

1

VR3

BZT52C12

DIODE ZENER 12V 500MW SOD123

Diodes, Inc

BZT52C12-7-F

One Enterprise, Aliso Viejo, CA 92656, USA

PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

9 Board Layout

This section presents the layout of the evaluation board. The board is a 4 layer board. All layers are 2 Oz layers. Below figures present the 4 copper layers and the silk of the board for tracking devices placements.

Figure 14: Top Silk and Solder Mask

Figure 15: Bottom Silk and Solder Mask

One Enterprise, Aliso Viejo, CA 92656, USA

PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

Figure 16: Top Layer

Figure 17: Bottom layer

One Enterprise, Aliso Viejo, CA 92656, USA

PD70211EVB50FW-5

50W Isolated Forward Converter PD

Evaluation Board

The information contained in the document (unless it is publicly available on the Web without access restrictions) is PROPRIETARY AND CONFIDENTIAL information of Microsemi and cannot be copied, published, uploaded, posted, transmitted, distributed or disclosed or used without the express duly signed written consent of Microsemi. If the recipient of this document has entered into a disclosure agreement with Microsemi, then the terms of such Agreement will also apply. This document and the information contained herein may not be modified, by any person other than authorized personnel of Microsemi. No license under any patent, copyright, trade secret or other intellectual property right is granted to or conferred upon you by disclosure or delivery of the information, either expressly, by implication, inducement, estoppels or otherwise. Any license under such intellectual property rights must be approved by Microsemi in writing signed by an officer of Microsemi.

Microsemi reserves the right to change the configuration, functionality and performance of its products at any time without any notice. This product has been subject to limited testing and should not be used in conjunction with lifesupport or other mission-critical equipment or applications. Microsemi assumes no liability whatsoever, and Microsemi disclaims any express or implied warranty, relating to sale and/or use of Microsemi products including liability or warranties relating to fitness for a particular purpose, merchantability, or infringement of any patent, copyright or other intellectual property right. Any performance specifications believed to be reliable but are not verified and customer or user must conduct and complete all performance and other testing of this product as well as any user or customers final application. User or customer shall not rely on any data and performance specifications or parameters provided by Microsemi. It is the customer’s and user’s responsibility to independently determine suitability of any Microsemi product and to test and verify the same. The information contained herein is provided “AS IS, WHERE IS” and with all faults, and the entire risk associated with such information is entirely with the User. Microsemi specifically disclaims any liability of any kind including for consequential, incidental and punitive damages as well as lost profit. The product is subject to other terms and conditions which can be located on the web at http://www.microsemi.com/company/terms-and-conditions

Revision History

Revision Level / Date

Para. Affected/Page

Description

1.0 / 1-May-15

Initial revision

2.0 / 29-June-16

Par.7-9

Updated schematic, BOM and board layout

For support contact: PoEsupport@microsemi.com Visit our web site at: www.microsemi.com Catalog Number: PD70211EVB50FW-5_UG_EVB