Microscan Visionscape HE1600T User Manual

Visionscape® Smart Camera

HE1600T Guide

Rev. 1H, Mar 2009

EM-40247-1H

All rights reserved. The information contained herein is proprietary and is provided solely for the purpose of allowing customers to operate and/or service Microscan manufactured equipment and is not to be released, reproduced, or used for any other purpose without written permission of Microscan.

Throughout this manual, trademarked names might be used. Rather than place a trademark (™) symbol at every occurrence of a trademarked name, we state herein that we are using the names only in an editorial fashion, and to the benefit of the trademark owner, with no intention of infringement.

Disclaimer

The information and specifications described in this manual are subject to change without notice.

Latest Manual Version

For the latest version of this manual, see the Download Center on our web site at: www.microscan.com.

Technical Support

For technical support, email: helpdesk@microscan.com. Microscan Systems, Inc.

1201 S.W. 7th Street Renton, WA 98057 U.S.A. Te l: 425 226 5700 Fax: 425 226 8250 helpdesk@microscan.com

Microscan Europe

Te l: 31 172 423360 Fax: 31 172 423366

Microscan Asia Pacific

R.O. Tel: 65 6846 1214 Fax: 65 6846 4641

Microscan Limited Warranty Statement and Exclusions

What Is Covered?

Microscan Systems Inc. warrants to the original purchaser that products manufactured by it will be free from defects in material and workmanship under normal use and service for a period of one year from the date of shipment. This warranty is specifically limited to, at Microscan’s sole option, repair or replacement with a functionally equivalent unit and return without charge for service or return freight.

What Is Excluded?

This limited warranty specifically excludes the following: (1) Any products or parts that have been subject to misuse, neglect, accident, unauthorized repair, improper installation, or abnormal conditions or operations; (2) Any products or parts that have been transferred by the original purchaser; (3) Customer mis-adjustment of settings contrary to the procedure described in the Microscan Systems Inc. owners manual; (4) Upgrading software versions at customer request unless required to meet specifications in effect at the time of purchase; (5) Units returned and found to have no failure will be excluded; (6) Claims for damage in transit are to be directed to the freight carrier upon receipt. Any use of the product is at purchaser’s own risk. This limited warranty is the only warranty provided by Microscan Systems Inc. regarding the product. Except for the limited warranty above, the product is provided “as is.” To the maximum extent

permitted by law, this express warranty excludes all other warranties, expre s s or implied, including but not limited to, implied warranties of merchantability and. Technical support questions may be directed to: helpdesk@microscan.com Register your product with Microscan: www .mi croscan.com/register fitness for a particular pu rpose. Microscan Systems Inc. does not warrant that the functions contained in the product will meet any requirements or needs purchaser may have, or that the product will operate error free, or in an uninterrupted fashion, or that any defects or errors in the product will be corrected, or that the product is compatible with any particular machinery.

Limitation of Liability

In no event shall Microscan Systems Inc. be liable to you or any third party for any special, incidental, or consequential damages (including, without limitation, indirect, special, punitive, or exemplary damages for loss of business, loss of profits, business interruption, or loss of business information), whether in contract, tort, or otherwise, even if Microscan Systems Inc. has been advised of the possibility of such damages. Microscan Systems Inc.’s aggregate liability with respect to its obligations under this warranty or otherwise with respect to the product and documentation or otherwise shall not exceed the amount paid by you for the product and documentation. Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages or limitations on an implied warranty, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Te l: 425.226.5700 | Fax: 425.226 .8250 | helpdesk@microscan.com

PREFACE Welcome! xi

Purpose of This Manual xi Manual Conventions xi

CHAPTER 1

CHAPTER 2 System Components 2-1

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Introduction 1-1

Product Summary 1-2 Features and Benefits 1-3 Applications 1-4 Package Contents 1-4 Visionscape® Smart Camera HE1600T Models 1-5

Effective Frame Per Second & Pipeline Operation Formulas 1-6 Triggering Rules for Single Channel Devices 1-7

Additional Flash & System Memory (HE1600T) 1-8

Identifying Which Smart Camera Y o u Have 1-9 Jobs & Storage in Non-Volatile Memory 1-10

Basic Components 2-1

Contents

Visionscape® Smart Camera HE1600T 2-2

TCP/IP Port Connectivity 2-2 Serial Port Connectivity 2-4 Front P anel 2-5 Rear Panel 2-5 Mode/Status LEDs 2-6 Important Label Information 2-7 Power-on Sequence 2-8 Error Codes 2-8 Beeper 2-9 Mounting & Wiring the Visionscape® Smart Camera HE1600T 2-9

Mounting Using Front Block 2-9 Mounting Using Standard Mounting Block 2-10

Mounting Using Accessory Mounting Block 2-11

Location for Backward Compatible Mounting Block 2-11

Field I/O Wiring Examples 2-12

Input Opto Wiring 2-12 Output Opto Wiring 2-13

External Strobe & Sensor 2-16 Power Requirements 2-16 Power Supply Wiring 2-16

CHAPTER 3

Ethernet/IP Communications 3-1

A/B Logix PLCs That Support Ethernet/IP I/O Messaging 3-2 Ethernet/IP IO Points 3-3 Binary Data Block 3-3

User Data Block Accessor Perl Tools 3-7

BinaryBlockRead/Write Perl Scripts 3-8

Example Ethernet/IP Read/Write Test 3-13

vi Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

CHAPTER 4 Visualization HMIs 4-1

Settings Pages 4-4

Layout Options 4-5 Modes 4-7 Image Display 4-8 Buttons 4-9 Counters & Status 4-10 Extras 4-11 Report Tab & Setup Screen 4-13 Style 4-16 URL Tab 4-17 Miscellaneous Points 4-17

Displaying the Output of a Datum 4-18

Copying a Symbolic Name to the Clipboard 4-18 Pasting a Symbolic Name into the Report 4-19

Adding Options to the Base URL 4-21

Basic Options 4-21

CHAPTER 5 Optics & Lighting 5-1

Contents

Optics (1610T Only) 5-2 Lighting Connector 5-3

APPENDIX A

Connector Pinouts A-1

Visionscape® Smart Camera HE1600T Connectors A-1

Power & Primary I/O Connector A-1 Serial & Secondary I/O Connector A-3 Ethernet Connector A-4 Light Port Connector A-5 QuickSet® Switch A-7

APPENDIX B Cable Specifications B-1

HETPC-100 - Power & Primary I/O Cable B-1 HETAC-100 - Serial & Secondary I/O Cable B-2 HETENET-XXX - Ethernet Cable B-4 HETLC-050 - Lighting Control Cable B-4

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Contents

APPENDIX C Specifications C-1

Dimensions C-3

APPENDIX D

Setting Up Network Communications D-1

Visionscape® Smart Camera HE1600T Connection Matrix D-3 Visionscape® Smart Camera HE1600T Boot Parameters D-4

Changing Network Parameters D-4

APPENDIX E Updating Firmware on 1600T Cameras E-1

Updating the Firmware with Smart Camera Update E-1 Updating the Firmware with the Bootloader E-3 Main Menu Items E-7

Modify User Parameters E-7 Reset User Account E-8 Exit to Application E-8

Error Codes E-9

APPENDIX F

Ethernet/IP Communication with ControlLogix PLCs F-1

Overview of the System F-2

IO Mapping F-2 Output Assembly Instance 112 F-2 Input Assembly Instance 100 F-3

Programming the Visionscape® Smart Camera HE1600T F-5

Setting Up The Visionscape® Smart Camera HE1600T F-5 Setting Up the Visionscape® Smart Camera HE1600T Job F-6

Acquisition F-6 Data Matrix Tool F-6 Connecting the PLC Output Assembly Data to Visionscape®

Smart Camera HE1600T Datums F-7 Connecting Visionscape® Smart Camera HE1600T Results to the PLC Input Assembly Data F-11

viii Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

Setting Up the PLC Program F-18

Configuring the Hardware F-18 Defining Data Types F-23 Add Controller Tags F-26 Add Program Tags F-28 Ladder Logic F-28 Run the Program F-30

Assembly Data F-31

Introduction to an “Assembly” F-31 Assembly Instance 100 (Input) F-31

DINT 0: 32 Bits of Camera VIO F-32 DINT 1: User Defined Tag Value F-32 DINT 2: Camera Status Register F-32 DINT 3: Last Error F-33 DINT 4…19: User Data F-33

Assembly Instance 112 (Output) F-33

DINT 0: 32 Bits of Camera VIO F-33 DINT 1: User defined tag value F-33 DINT 2: Camera Control Register F-34 DINT 3: Reserved F-34 DINT 4…19: User Data F-34

Contents

Index 1-1

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Contents

x Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

Preface

PREFACE Welcome!

Purpose of This Manual

This manual contains detailed information about the V isionscape® Smart Camera HE1600T family.

Manual Conventions

The following typographical conventions are used throughout this manual.

• Items emphasizing imp ortant information are bolded.

• Menu selections, menu items and entries in screen images are indicated as:

Run (triggered), Modify..., etc.

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Preface

xii Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

CHAPTER 1 Introduction

Introduction

FIGURE 1–1. Visionscape

Smart Camera HE1610

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Chapter 1 Introduction

Product Summary

The HE1600T, one of our Visionscape® family of networked Smart Cameras, combines a rugged IP67 smart camera form-factor with the broad applicability, flexibility, and proven vision toolkit of Visionscape performance vision boards. Designed for use in a broad range of vision applications, the Visionscape easily deployed solution for manufacturers to monitor quality, control processes, or identify and trace parts on their production lines.

Visionscape cameras with C-mount optics and separate lighting. Like all other Visionscape Smart Cameras, the 1600T comes standard with built-in digital I/O, serial communications, and Ethernet networking. All vision processing is done onboard using a high performance, embedded CPU. A real-time, multitasking operating system ensures deterministic performance and facilitates integration in high-speed manufacturing lines.

The Visionscape vision processing tools, including Data Matrix and bar code reading, optical character recognition (OCR), image processing, image analysis and feature extraction, flaw detection, object location, calibrated dimensional measurements, and various custom processing options. Developed and perfected on prior generations of our machine vision systems, these tools have already been successfully applied in thousands of production installations worldwide.

Smart Cameras are configured as flexible, general-purpose smart

, and our line of high

Smart Camera HE1600T provides a cost effective,

Smart Camera HE1600T offers an extensive array of built-in

Setup of a new vision application to run on the camera is done on a host PC on the same network using the same powerful graphical application environment as the rest of the Visionscape architecture allows running the same vision application program on any Visionscape Visionscape

Smart Camera HE1600T vision Smart Camera or any

vision board, leveraging the end-user’s investment in application

line. Our patented Visionscape® step program

development and training. Scaleability and compatibility with the rest of the Visionscape

Visionscape

Smart Camera HE1600T apart from other smart cameras in the

family set the

market today. The same point-and-click environment c a n be used to configure applications deployed on smart cameras and framegrabbers.

The Smart Camera family supports 16 MB of Non-Volatile memory for Kernel and Job saving (3 MB maximum AVP size) and 64 MB of RAM for operation. The camera sensor (depending on model) supports acquisitions of:

1-2 Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

Features and Benefits

• 1024x768 (X GA) images at a maximum rate of 30 frames/sec

• 648x494 (VGA) images at a maximum rate of 60 frames/sec

It also supports 8 opto idolated digital IO lines in addition to a dedicated light connector for controlling and powering an external light (Visionscape Camera HE1610T configuration only). Partial scan at higher frame rates is supported.

There is full support for:

• Acquisition m odes, including: – Exposure (64 usec to 58.8 msec) – Analog gain (0.1 to 63.0) – Offset (-255 to +255)

• Visionscape – 1 trigger – 1 strobe output – 3 opto isolated outputs – 4 additional opto isolated general purpose I/O fully assignable in the

AVP

Smart Camera HE1600T I/O:

Smart

Introduction

Features and Benefits

• Compact, all-in-one smart camera configuration for ease of integration

• Built-in digital I/O, serial communications and Ethernet networking for open connectivity to other equipment

• Flexibili ty in lighting and optics selection for broad applicability

• Comprehensive, fully-featured vision processing toolkit

• Graphical environment for fast application development

• No conventional prog ram ming required for setup of complex vision applications

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Chapter 1 Introduction

• Scaleability and full compatibility with Visionscape® board line allows leveraging user training and application development investment

Applications

• Part presence/absence

• Assembly verification

• Inspection

•Gauging

• Part location/orientation detection

• Alignment/ guidance

• Automatic ID (Data Matrix, bar code, OCR)

Package Contents

Before you install Visionscape® software and mount, wire, and connect your Visionscape package contains the following items:

• Visionscape four available Smart Camera models (see Table 1–1).

• CD — Your CD contains Vi sionscape

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Smart Camera HE1600T , please take a m oment to co nfirm t hat the

Smart Camera HE1600T — Yo ur package contains one of

software and all documentation.

Visionscape® Smart Camera HE1600T Models

T able 1–1 lists and describes the Visionscape® Smart Camera HE1600T models, including acquisition modes and resolutions.

TABLE 1–1. Visionscape

Number Model Resolution

GMV-0HT16-0CM0G HE 1610TS

GMV-1HT16-0CM0G HE 1610TH

GMV-0HF16-0CM0G HE 1610TIS

GMV-1HF16-0CM0G HE 1610TIH

Smart Camera HE1600T Models & Resolutions

FullScan: 648x494

(Standard Resolution)

PartialScan:Half: 648x227 Quarter: 648x81

Binning:324x242 FullScan: 1024x768

(High Resolution)

PartialScan:Half: 1024x344 Quarter: 1024x137

Binning:512x370

(Standard Resolution w/IntelliFind)

(High Resolution w/IntelliFind)

FullScan: 648x494

PartialScan: Half: 648x227 Quarter: 648x81

Binning:324x242 FullScan: 1024x768

PartialScan: Half: 1024x344 Quarter: 1024x137

Introduction

Binning:512x370

The Visionscape

Smart Camera HE1600T supports up to a maximum of four

inspections.

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Chapter 1 Introduction

Effective Frame Per Second & Pipeline Operation Formulas

Use the following formula to calculate effective FrameRatePerSecond in a Visionscape

EFPS = ----------------------------------------------------------------------------------------------------

Where VS Overhead is typically:

Interrupt Latency + Framework Overhead = 0.5 msec max

EFPS = -----------------------

In Ta ble 1–2, EFPS is given in PowerStrobe with 1msec Integration time and Job in full pipeline, meaning that the Job tools + idle processing time, i.e., less than (IT + VFT + 0.5) above.

Job:

(IT IntegrationTime + VFT VendorFrameTime + VSO VS Overhead) in msec

1000.0

(IT + VFT + 0.5)

1000.0

Full Pipeline = (AVT AVP Processing Time + IDT Inspection Idle Time + LossLess Connection Overhead) < (IT + VFT + VSO) idle time is defaulted to 3% of the Inspection Time as defined in the VisionSystemStep property page.

Table 1–2 lists Visionscape

Smart Camera HE1600T models, modes, and

frames per second.

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Visionscape® Smart Camera HE1600T Models

TABLE 1–2. Visionscape

Model Mode

HE1610TS HE1610TIS (Standard)

HE1610TH HE1610TIH (High Res)

Full [64 - 50000] 55 60 648x494 Progressive

1/2 [64 - 50000] 102 120 648x227 Progressive

1/4 [64 - 50000] 176 240 648x81 Progressive

Pixel Add [64 - 50000] 102 120 324x242 Progressive

Full [90 - 50000] 28.7 30 1024x768 Progressive

1/2 [90 - 50000] 55 60 1024x344 Progressive

1/4 [90 - 50000] 102 120 1024x137 Progressive

Pixel Add [90 - 50000] 55 60 512x370 Progressive

Smart Camera HE1600T Modes, Ranges, & FPS

Exposure Range (usec)

EFPS (Power Strobe) FPS Notes

Scan Camera Interface

Introduction

Triggering Rules for Single Channel Devices

The Visionscape® Smart Camera HE1600T has a single acquisition channel. When a Job is constructed, only one Acquire can run at a time. Table 1–3 summarizes the recommended cases. Note that Visionscape condition by honoring the first Acquire requested and generating an overrun on any other Acquire that are requested to run from the external controlling device (usually, an external trigger or a PLC).

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enforces this

Chapter 1 Introduction

TABLE 1–3. Triggering Rules

Job Structure Snapshot Triggers Behavior and Comments

1 Inspection/ Multiple Snapshots

N (max 4) inspections/ 1 Snapshot Each

1st triggered only or No triggers

All triggered 1st triggered externally, remaining

All triggered/Each on a separate trigger

Function without overruns, no further action from external controlling device.

self triggered from PicDone signal of previous Acquire.

Works as expected in external controlling device makes sure that one Inspection is triggered at a time.

Additional Flash & System Memory (HE1600T)

The Enhanced Visionscape® Smart Camera HE1600Te contains twice the Flash (32MB) and twice the RAM (128MB) of the standard Visionscape

Smart

Camera HE1600T. The firmware fully supports both models:

• The Visionscape

• The Enhanced Visionscape

Smart Camera HE1600T (16M Flash / 64M RAM).

Smart Camera HE1600Te Smart Camera (32M

Flash / 128M RAM). The Enhanced Visionscape

Smart Camera HE1600Te can save an AVP of up to 16MB in size, allowing much larger AVPs to be developed for the device.

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Additional Flash & System Memory (HE1600T)

Identifying Which Smart Camera You Have

The label on the bottom of the Enhanced Visionscape® Smart Camera HE1610 has a part number that indicates which Smart Camera you have, and what memory is in the Smart Camera:

TABLE 1–4. How to Identify Which Smart Camera You Have

Part Number What It Means

014-HE1610-1 HE1610TS with Standard Memory 014-HE1610-2 HE1610TIS with Standard Memory 014-HE1610-3 HE1610TH with Standard Memory 014-HE1610-4 HE1610TIH with Standard Memory 014-HE1610-5 HE1610TS with Expanded Memory 014-HE1610-6 HE1610TIS with Expanded Memory 014-HE1610-7 HE1610TH with Expanded Memory 014-HE1610-8 HE1610TIH with Expanded Memory

• In FrontRunner, the Smart Camera button tooltip lists the size of the RAM and Flash for the device:

Introduction

• In the Network Viewer:

– Enhanced Visionscape

background color

– Enhanced Visionscape

background color

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Smart Camera HE1600T 16/64 — Colorized

Smart Camera HE1600Te 32/128 — No

Chapter 1 Introduction

Jobs & Storage in Non-Volatile Memory

The maximum Non-Volatile Memory area for Jobs is 16MB for the Enhanced Visionscape Visionscape support files if used in the AVP:

• IntelliFi nd models

• OCV/OCR Fonts

•Perl scripts

• Acquire Tool tiff or bmp image list (when programmed to capture from disk)

To determine the size of an AVP from FrontRunner, select File > Show Job Info... and navigate to the AVP file on the disk. FrontRunner displays a dialog that shows the File Size of the AVP and other statistics about the Job.

FIGURE 1–2. File Size of Job

Smart Camera HE1600Te (32/128), and 4.8MB for the Standard

Smart Camera HE1600T (16/64). This includes the Job plus any

Determine support file sizes by adding up the file sizes of the models, fonts, perl scripts, and tiff images used in the AVP (these are usually stored under \Vscape\Jobs Contours, Fonts subdirectories). Overall, the maximum size used (AVP + support files) cannot exceed 16MB for the HE1600Te or 4.8MB for the HE1600T.

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CHAPTER 2 System Components

System Components

This chapter contains information about system components, and information to help you connect the Visionscape information describes connectors, adapters, cables, pinouts, and signals.

Note: There are no user serviceable parts inside.

Smart Camera HE1600T. Specific

Basic Components

Table 2–1 lists the Visionscape® Smart Camera HE1600T hardware components.

TABLE 2–1. Visionscape

Number Component Description

Cameras GMV-0HT16-0CM0G HE1610TS GMV-1HT16-0CM0G HE1610TH GMV-0HF16-0CM0G HE1610TIS GMV-1HF16-0CM0G HE1610TIH Starter & Accessory Kits GMV-1HF16-0SK0G HE1610TSK Cables

Smart Camera HE1600T Hardware Components

Visionscape® Smart Camera VGA Visionscape Visionscape Visionscape

Visionscape

Smart Camera XGA

Smart Camera VGA w/IntelliFind™

Smart Camera XGA w/IntelliFind™

Smart Camera 1610T Starter Kit

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Chapter 2 System Components

TABLE 2–1. Visionscape

Smart Camera HE1600T Hardware Components

(Continued)

Number Component Description

98-HT00-0CE0 HETENET-100 Cable, Ethernet M12-4 to RJ45 Ethernet Cable

Length = 10m

98-HT00-0CE2 HETENET-020 Cable, Ethernet M12-4 to RJ45 Ethernet Cable

Length = 2m

98-HT00-0CP0 HETPC-100 Cable, Power and Primary I/O M12-8 to pigtail

Length = 10m

98-HT00-0CS0 HETAC-100 Cable, Serial and Auxilary I/O M12-8 to pigtail

Length = 10m

98-HT00-0CD2 HETSC-020 Cable, Serial and M12-8 to DB9

Length = 2m

98-HT00-0CL5 HETLC-050 Cable, Light M5-4 to pigtail

Length = 5m Adapters 98-HT00-0LM1 010-026800 Adapter, Lighting for Doal and DF-100 NER

Lights 98-HT00-0CM1 HETBMA-1 Adapter, Camera mount, Standard 98-HT00-0CM2 HETBMA-2 Adapter, Camera mount, Backward Compatible 98-0HT00-0TA0 HELTA-050 Adapter for Lens Protections Tubes (IP67)

98-0HT00-0TA1 (glass)

98-0HT00-0TA2 (no glass) Lights 98-HT00-0LD1 010-208700 Light, DOAL 50 V2, with HE1x00T Compatible

connector 98-HT00-0LF1 010-609600 Light, DF-150, with HE1x00T Compatible

connector 98-HT00-0LR1 010-609500 Light, R-60, with HE1x00T Compatible connector

Visionscape® Smart Camera HE1600T

TCP/IP Port Connectivity

When communicating over Ethernet, the camera uses the following predefined ports. The camera establishes connections as a Server and, therefore, listens for Host clients to initiate the connection on a particular port. Any number of clients

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Visionscape® Smart Camera HE1600T

can connect to the camera, each one with their private peer-to-peer connection and each one monitored by a special *heartbeat* connection on port 49079 (see Table 2–2).

TABLE 2–2. Visionscape

Port Name Protocol Number Note

File Transfer Port FTP 21 Allows the Host to send and retrieve files from the

Telnet Port Telnet 23 Console terminal to the Device, runs the vxWorks OS

DHCP Client Port DHCP 68 Supports the assignment of IP addresses from a DHCP

Web Server HTTP 80 Allow access to boot parameters when HyperTerminal

Routing Port RIP 520 Receives and updates local routing tables from the

IO Service Port TCP 49049 Controls IO on the camera, i.e., Physical and Virtual IO

Pic and Live Acquire Port

Camera RPC Port TCP 49059 When in control, sends editing and runtime commands

Connection Monitor Port

Reports & Statistics Port

PartQ Retrieval Port

TCP 49050 Takes pictures and goes to Live Video.

TCP 49079 This special connection is created automatically

TCP 49200 Used by FrontRunner and vskit programming library for

TCP 49201 Retrieves the reports records stored inline in camera

Smart Camera HE1600T TCP/IP Connectivity

HE1610T.

console target shell.

server for the HE1610T Smart Camera.

over Serial and Bootloader menu is not convenient.

Network.

and receives IO change notification events back to the client.

to the camera; for example, Start, Stop, Download, Flash, etc...

whenever any of the other connections above is made by a client (when using the vskit libraries or by FrontRunner). It monitors the connections and provides a timely mechanism to report connection drops to the client (within a few seconds).

camera reports. Reports are defined by the and can include any results with or without images. Connections can be programmed to be lossless, i.e., inline with the Inspection or lossy, i.e., at a particular rate per second.

memory.

System Components

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Chapter 2 System Components

TABLE 2–2. Visionscape

Smart Camera HE1600T TCP/IP Connectivity

(Continued)

Port Name Protocol Number Note

Reports & Statistics Control Port

Serial TCP Ports TCP 49211

Camera Login/Command Port

Camera Announce Port

TCP 49202 Allow control over a Report Connection, in particular

update rate and allows records to be added/removed from the connection.

49212 49213 49214

UDP 49493 Gains control to the camera in order to edit and modify

UDP 49495 Broadcasts HE1600T Smart Camera identity on the

Send Formatted Output Strings serially over TCP as programmed in the by the Formatted Output Step

its network parameters. A network login to the camera is required to gain control with the HE1600.

current subnet used by Network View in FrontRunner, provides general counters, camera name, IP, IP in control, camera status, and camera software version.

Serial Port Connectivity

FrontRunner always communicates over Ethernet with the Visionscape® Smart Camera HE1600T; however, the Serial port is fully supported by the Job in the form of allowing Serial triggers and Serial ASCII reporting output via the Acquire, Digital Input and Formatted Output Tools.

The serial string(s) are formatted using the *printf C syntax*. Special characters can be used and are summarized in Table 2–3.

TABLE 2–3. Special Characters

Sequence Output Character

\a Bell (alert) \b Backspace \f Formfeed \n New line \r Carriage return \t Horizontal tab \v Vertical tab \' Single quotation mark

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Visionscape® Smart Camera HE1600T

TABLE 2–3. Special Characters (Continued)

Sequence Output Character

\" Double quotation mark \\ Backslash \ooo ASCII character in octal notation \xhhh ASCII character in hexadecimal notation

Front Panel

Figure 2–1 shows the front C-Mount Lens threads for the Visionscape® Smart Camera HE1600T.

FIGURE 2–1. Front Panel

System Components

Rear Panel

Figure 2–2 details the layout of the rear panel.

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Chapter 2 System Components

X1 X2

FIGURE 2–2. Rear Panel Layout

• X1 — Power & Primary I/O (M12 A-coded, plug)

• X2 — External Light Power, Strobe only (M5, socket)

• X3 — Secondary I/O, Serial (M12 A-coded, socket)

• X4 — Industrial Ethernet (M12 D-Coded)

• S1 — QuicSet™ (Remove screw for access)

Note: On earlier productions units only. Function not required.

Mode/Status LEDs

Figure 2–3 shows the mode and status LEDs.

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Visionscape® Smart Camera HE1600T

FIGURE 2–3. Mode/Status LEDs

Table 2–4 describes the mode and status LEDs.

TABLE 2–4. Mode/Status LEDs

Name Description LED Color

TRIG Trigger LED Yellow PASS Pass LED Green FAIL Fail LED Red MODE Mode LED Yellow PWR Power on LED Green LINK Ethernet Link Green ACT Ethernet ACT Yellow

System Components

These LEDs convey visually power-on status and error codes.

Important Label Information

Each Visionscape® Smart Camera HE1600T has its own label, which contains important information about that Smart Camera.

• MODEL NUMBER/CATALOG NUMBER — The model number for your Visionscape

• PN — The part number of your Visionscape

• SN — The serial number of your Visionscape

• MAC ADDRESS — This unique address is important because, by default, a Visionscape

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Smart Camera HE1600T.

Smart Camera HE1600T

Smart Camera HE1600T.

Smart Camera’s name on the network is

Chapter 2 System Components

“HawkEyeXXXXXX,” where XXXXXX is the last six alphanumeric characters in its MAC address. So, for the Visionscape HE1600T with MAC address 00:60:33:E1:FF:FA, the default network name is “HawkEyeE1FFFA”.

• Optional IntelliFind License Key (applies to HE1610TIS & HE1610TIH only)

Power-on Sequence

Each stage of the power-on sequence drives the LEDs in a binary up-count fashion according to Table 2–5. The LEDs illuminate before the test is executed and remain in that pattern until the next test is run or an error condition is detected and displayed.

Error Codes

In the event of an error being detected, the beeper beeps five times and an error code (in binary form) representing the test that failed flashes on the LEDs. The LEDs continue to flash until the <Escape> character is sent on the serial port, at which point an error message is logged to the serial port and the Diagnostic Monitor is launched. The serial port terminal server must be set to the following parameters: 115200, 8, N, 1.

Table 2–5 describes the Mode/Status LED power-on sequence and error codes.

Smart Camera

TABLE 2–5. Mode/Status LED Power-On Sequence & Error Codes

Mode Fail Pass Trig Test Performed

• Data Line Test

• Address Line Test

• • Bootloader CRC Check

• Kernel CRC Check

• • RS-232 Internal Loopback

• • FPGA Load Test

• • • FPGA PCI Config Test

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Visionscape® Smart Camera HE1600T

TABLE 2–5. Mode/Status LED Power-On Sequence & Error Codes

Mode Fail Pass Trig Test Performed

• FPGA Video Buffer Test

• • FPGA DMA Transfer Test

• • FPGA Expose Done Interrupt Test

• • • FPGA Read Done Interrupt Test

Beeper

The Visionscape® Smart Camera’s beeper is user configurable and indicates Pass/Fail conditions.

Mounting & Wiring the Visionscape® Smart Camera HE1600T

• Mount the camera securely in its camera stand (not supplied).

• Make sure the camera is mounted at the correct distance for the optics you’ve purchased.

• Connect the Ethernet cable (X4) and the power cable (X1) to the Visionscape Connect the Visionscape

Smart Camera HE1600T (see “Rear Panel” on page 2-5).

Smart Camera HE1600T to a 24V power supply.

System Components

Mounting Using Front Block

Note: Do not insulate the mounting block. The mounting block of the Visionscape metal-to-metal contact is required for effective cooling. Refer to Appendix C, “Specifications,” for mounting block dimensions.

You can mount the Visionscape located on the top, bottom, and each side of the front block, as shown in Figure 2–4.

Rev. 1H, Mar 2009 Visionscape® Smart Camera HE1600T Guide 2-9

Smart Camera HE1600T is part of the heat dissipation system, and

Smart Camera HE1600T using the M4 holes

Chapter 2 System Components

M4 x .7 x 10

Part Number - 98-HT00-0CM1

FIGURE 2–4. Locations for Mounting Using Front Block

Caution: Using screws that are too long for the threaded holes may damage

the Visionscape

Smart Camera HE1600T. The accessory mounting blocks

use 10mm machine screws.

Mounting Using Standard Mounting Block

You can mount the Visionscape® Smart Camera HE1600T using the standard mounting bloc (see Figure 2–6).

FIGURE 2–5. Standard Mounting Block

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Visionscape® Smart Camera HE1600T

Part Number - 98-HT00-0CM2

M3 x .5 x 6 ScrewM4 x .7 x 10 Screws

Mounting Using Accessory Mounting Block

You can mount the Visionscape® Smart Camera HE1600T using the accessory mounting block (see Figure 2–6). The backward compatible mounting block positions a Visionscape Visionscape

FIGURE 2–6. Accessory Mounting Blocks

Smart Camera HE1600 for optical alignment.

Smart Camera HE1600T in the same position as a

System Components

Location for Backward Compatible Mounting Block

Figure 2–7 shows the screw hole locations for the backward compatible mounting block.

FIGURE 2–7. Location for Backward Compatible Mounting Block

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Chapter 2 System Components

IN A (or IN B)

15-30V

Signal

15-30V

Camera

PNP Source

Camera

NPN Sink

IN B (or IN A)

IN A (or IN B)

IN B (or IN A)

GPIO OUT COM

See Note 1

GPIO IN COM

GPIO x

15-30V

Signal

See Note 2

GPIO IN COM

GPIO x

Signal

15-30V

GPIO OUT COM

Camera

PNP Source

Camera

NPN Sink

Caution: Using longer screws may damage the Visionscape® Smart Camera HE1600T.

Field I/O Wiring Examples

Input Opto Wiring

Figure 2–8 shows the input opto wiring for isolated NPN and PNP sources.

FIGURE 2–8. Trigger Input Opto Wiring (NPN and PNP)

Figure 2–9 shows the input opto wiring fo r non-isolated NPN and PNP sources.

FIGURE 2–9. GPIO Input Opto Wiring (NPN and PNP)

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Note 1: GPIO OUT COM typically connected to ground. Note 2: GPIO OUT COM typically connected to Voltage.

Output Opto Wiring

NPN Sink

Signal

See Note 1 GPIO IN COM

GPIO x

GPIO OUT COM

GPIO x

See Note 2

GPIO IN COM

15-30V

PNP Source

15-30V

Signal

CameraCamera

OUT COM

OUT x

15-30V

OUT COM

OUT x

GND

Input

PLC

15-30V

PLC

Relay

Camera Camera

Figure 2–10 shows the output opto wiring for isolated input.

FIGURE 2–10. GPIO Output Opto Wiring (NPN and PNP)

Note 1: GPIO IN COM typically connected to ground. Note 2: GPIO IN COM typically connected to Voltage.

Figure 2–11 shows the output opto wiring for isolated relay and PLC inputs.

FIGURE 2–11. Output Opto Wiring (Relay and PLC Inputs)

Field I/O Wiring Examples

System Components

Figure 2–12 shows the output opto wiring for non-isolated inputs.

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Chapter 2 System Components

See Note

GPIO OUT COM

GPIO x

GPIO IN COM

15-30V

GPIO IN COM

See Note

GPIO x

GPIO OUT COM

15-30V

PLC

Input

GND

FIGURE 2–12. GPIO Output Opto Wiring (Relay and PLC Inputs)

1. GPIO IN COM typically connected to ground.

Caution: The maximum current that can pass through the optoisolators is 50 mA. Non-isolation setup can cause damage to the Visionscape

Smart

Camera HE1600T if excessive voltage is applied to the optoisolators.

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Field I/O Wiring Examples

IN A

IN B

OUT 1

OUT COM

GP IO IN C OM

opto input

Rin

Ron

opto o u tp u t

OUT 2

Ron

OUT 3

Ron

GPIO 1

Ron

opto outp ut

GPIO OUT COM

Rin

GPIO 2

Ron

Rin

GPIO 3

Ron

Rin

GPIO 4

Ron

Rin

opto inp u t

Ron=24 ohm typ. 35 ohm max.

Rin=18 Kohm±5%

FIGURE 2–13. Visionscape

Smart Camera I/O Simplified Circuit Diagram

System Components

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Chapter 2 System Components

External Strobe & Sensor

For continuous motion or high-speed indexing applications, an external st robe and sensor may be required to freeze each part before the image can be acquired.

When choosing your part sensor, you must consider the time interval between the part passing into the sensing zone and an electrical signal being generated. When there is a large variation in process speed, considerable variation in location of the part within the Field of View (FOV) may result. The FOV specified for the Visionscape variation in location.

Smart Camera HE1600T should be large enough to cover the

Power Requirements

Refer to Table 2–6 when determining the power supply requirements for your Smart Camera Vision System.

TABLE 2–6. Smart Camera Vision System Power Requirements

Component 24VDC

Visionscape® Smart Camera HE1610T 24 volts @ 350ma typical

Power Supply Wiring

For complete information about the power supply wiring, see “Power & Primary I/O Connector” on page A-1, and “HETPC-100 - Power & Primary I/O Cable” on page B-1.

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CHAPTER 3 Ethernet/IP Communications

This chapter contains information about Visionscape® Smart Camera HE1600T support for Ethernet/IP (EIP) communications.

Ethernet/IP is an industrial protocol that provides out of the box connectivity to Allen-Bradley PLCs for the HE1610T Smart Camera. Ethernet/IP provides two mechanisms for exchanging data between a PLC and a device:

• Implicit Messaging (also called I/O) — Implicit messages are messages set up automatically by the PLC on connection to the device to refresh data at given intervals. Conceptually, a block of data (memory) is shared between the PLC and the device. This block contains binary data made up of simple scalar types: integers, floats and strings. This block of data is kept in sync on the PLC and on the device typically every 10 msec. Both the PLC and the device can write and read data from this block. This is implemented in V3.7.3.

• Explicit Messaging — Expli cit messages are messages you set up in your PLC program to retrieve data at specific points in time. This is different from the implicit mechanism which exchanges a block of data at regular intervals as soon as a connection to the device is made, without the need to write any special instructions in the PLC program. This is not supported by V3.7.3.

Ethernet/IP

Communications

Note: Messaging is only operational in online mode when a job is running on the SmartCamera. Only I/O Points will function when running in Setup Mode on the PC.

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Chapter 3 Ethernet/IP Communications

A/B Logix PLCs That Support Ethernet/IP I/O Messaging

With this release only Allen-Bradley PLCs that are Ethernet/IP ready (i.e., Logix series PLCs) are supported using implicit messaging. Table 3–1 details the Controllers with required Interface modules that support Ethernet/IP Implicit (i.e., I/O) messaging.

TABLE 3–1. Allen-Bradley PLCs That Are Ethernet/IP Ready

Cat. No.

1769 CompactLogix

1768 CompactLogix

FlexLogix 512 Kbytes 512 digital

ControlLogix 8 Mbytes 128,000

SoftLogix5800 PC dependent PC

Memory (max) I/O (max) Local I/O

1.5 Mbytes 30 Compact

3 Mbytes 30 Compact

I/O modules

128 analog

digital 3,800 analog

dependent

Two blocks are defined that allow the manipulation of IO points, camera control and status bits and user-defined data by both the PLC and the HE1610T device. These two blocks are identical except for the size of the user-defined data, which is either 64 bytes or 400 bytes.

Programming Software

1769 Compact I/O

1794 FLEX I/O 1797 FLEX Ex I/O

1756 ControlLogix I/O

none RSLogix 5000

RSLogix 5000 • relay ladder

C/C++ routines

Programming Languages

• function block diagram (FBD)

• structured text (ST)

• sequential function chart (SFC)

• function block diagram (FBD)

• structured text (ST)

• sequential function chart (SFC)

• function block diagram (FBD)

• structured text (ST)

• sequential function chart (SFC)

• function block diagram (FBD)

• sequential function chart (SFC)

• relay ladder

• function block diagram (FBD)

• structured text (ST)

• sequential function chart (SFC)

Ethernet/IP Interface

• 1769-L32E (embedded)

• 1769-L35E (embedded)

• 1768-ENBT

• 1788-ENBT

• 1756-EN2T

• 1756-EN2F

• 1756-ENBT

• PC Ethernet card

The PLC manipulates the data within the block through what is called assemblies. There are two assemblies defined, one for OUTPUT (writing to the Binary Block of data) and one for INPUT (reading from the Binary Block of data) as seen by the PLC. For Visionscape, the OUTPUT assembly is used to receive/read data from the PLC and the INPUT assembly is used to send/write data to the PLC.

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Note: The PLC programmer needs to select the appropriate assembly/assemblies to manipulate the block of data within the PLC program. In this release, the block of data is made up of a fixed section containing 32 bit of IO points and a userdefined section.

In Visionscape appropriate assembly is selected automatically, these mechanisms are standard virtual IO for the fixed IO section of the block and Perl scripts for the userdefined section. The fixed IO section is dynamic, i.e., changes to IO points in the block are sent to/received from the PLC on the next implicit scan. Changes to the user section of the block are latched by the Inspection at the start of the vision cycle and sent back to the PLC at the end of the vision cycle.

Ethernet/IP IO Points

, the data is accessed by standard mechanisms and the

Ethernet/IP IO Points can be read and written by their corresponding virtual IO points with the existing tool set including DigitalInput and DigitalOutput steps. The state of the IO points is updated each time the camera receives an Output Assembly; the values are latched when the DigitalInput step is executed.

Changes to the IO Points from a DigitalOutput step or other output IOPointDm are written immediately to the Input Assembly. The values will be received by the PLC on the next implicit Input Assembly transfer.

Note: Resolution of the I/O is dependent on the PLC’s Ethernet/IP Requested Packet Interval (RPI) setting. I/O transitions shorter than the duration of the RPI will not be visible to the PLC. Please refer to Rockwell documentation for further information regarding this setting. To resolve I/O from a device of width x msec, the RPI setting of the Ethernet module must be programmed to x/2 msec or lower. For example, to detect pulses generated by the d evice in the PLC pr ogra m of width 10 msec, set the RPI to 5 msec or less.

Binary Data Block

The Inspection Step contains a BinaryBlockDm named “EIP Data”. This datum contains a copy of the Input Assembly and Output Assembly data blocks. The contents are copied from the system Output Assembly at the start of processing of an inspection to the Inspection’s latched copy of the Output Assembly. This is

Ethernet/IP

Communications

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Chapter 3 Ethernet/IP Communications

Output

Assy

Input Assy

PLC

Ethernet/IP Imp l ici t

O utput

Assy

Vision System

Inp ut Assy

Insp 1 EIP Data

Insp 2 EIP Data

E the rnet/IP Imp lic it

On Trigger

End of Inspe c tio n Cyc le

at the time of the trigger for triggered inspections or the start of an inspection cycle for non-triggered inspections.

The Inspection’s instance of the Input Assembly is written back to the system’s Input Assembly at the end of an inspection cycle. This is at the time when Data Valid is asserted at the end of the vision cycle. Only the bytes written by the inspection are changed in the system’s Input Assembly . If no bytes are written by an inspection, the system Input Assembly will be unchanged. This allows multiple asynchronous inspections to write to separate sub-blocks within the user data block and not interfere with each other. The UserID tag register always reflects the last inspection cycle that has completed.

INPUT Assembly (Instance 100) (80 bytes) OUTPUT Assembly (Instance 112) (80 bytes) DINT Meaning DINT Meaning

0 32 Bits of Camera Virtual IO 0 32 Bits of Camera Virtual IO

The contents of the User Data Block are read and written by inserting Custom Steps. Two Perl scripts (BinaryBlockRead & BinaryBlockWrite) are provided to access the latched Inspection OUTPUT assembly and INPUT assembly data, respectively. The assembly objects are described in the following two tables:

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Binary Data Block

INPUT Assembly (Instance 100) (80 bytes) OUTPUT Assembly (Instance 112) (80 bytes) DINT Meaning DINT Meaning

1 User-defined tag value 1 User-defined tag value 2 Camera Status Register 2 Camera Control Register 3 Last Error 3 Reserved

4...19 64 bytes of user data 4...19 64 bytes of user data

INPUT Assembly (Instance 101) (416 bytes) OUTPUT Assembly (Instance 113) (416 bytes) DINT Meaning DINT Meaning

0 32 Bits of Camera Virtual IO 0 32 Bits of Camera Virtual IO 1 User-defined tag value 1 User-defined tag value 2 Camera Status Register 2 Camera Control Register 3 Last Error 3 Reserved

4...103 400 bytes of user data 4...103 400 bytes of user data

The definitions of the fields are listed below.

Ethernet/IP

Communications

DINT 0: 32 Bits of Camera Virtual IO

This 32 bit value maps to a subset of virtual IO points on the camera (VIO 129 through VIO 160).

For the INPUT assembly, the value of this register always reflects the state of the corresponding IO points from the camera. By using the corresponding virtual IO point on the camera, these IO points can reflect the state of any IOOutputDm such as picture done, or set by a user expression using a DigitalOutput step.

For the OUTPUT assembly, the value of this register is written to the corresponding IO points of the camera. They can be used by any IO input datum, such as triggers, or read by using a DigitalInput step.

DINT 1: User-defined Tag Value

The user-defined tag value is a single DINT that is sent to the camera through implicit messaging to Assembly Instance 2. When the camera receives a new user tag from Assembly Instance 112 (or 113), it is latched in the inspection’s copy of the Assembly and will be reflected through Assembly Instance 100 (or

101) at the end of the inspection cycle. This allows the PLC to match inspection

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Chapter 3 Ethernet/IP Communications

results in the Input Assembly to the Output Assembly that was latched at the start of the same inspection cycle.

DINT 2: Camera Control Register

TABLE 3–2. Control Register Bit Definitions

BIT Meaning

0 Stop, transition 0->1 to stop inspections 1 Start, transition 0->1 to start inspections 2 Clear error, transition 0->1 to clear Last Error 3 Clear command status, transition 0->1 to clear command stat 4…31 Reserved

DINT 2: Camera Status Register

TABLE 3–3. Status Register Bit Definitions

BIT Meaning

0 System Online

1 = System is online and a job is loaded on the camera 0 = Camera is not ready for inspection to go online; it is either

loading a job or no job is loaded on the system.

1 Inspection Online

1 = Inspection is online, the job is running on the camera 0 = Inspection is offline

2 Command Complete. Cleared by issuing ‘Clear Command Status’

1 = Last issued command has completed 0 = Last issued command is being processed

3 Command Succeeded. Updated whe n command is completed.

Cleared by issuing ‘Clear Command Status’ 1 = Success 0 = Failure, check Last Error for more information

4…31 Reserved

Commands sent to the Control Register are ignored when the camera is offline; the camera must be online before sending a Start trigger.

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Binary Data Block

DINT 3: Last Error

Last Error returns the last error code sent to the Ethernet/IP subsystem. It will return all zeros if no error occurred. The last error code can be reset to zero by transitioning the Clear Last Error bit of the control register from zero to one. Error bits are allocated below:

Bit

Mnemonic

EIP_ERROR_TRUNCATED 0x0001 Set when the writes data in bytes 64 -

DINT 4…19/4…103: User Data

This contains 64 (or 400 bytes) of user-defined data. The content of the data block is defined by how the bytes are written by the vision job using Perl tools. The data is unstructured within the Ethernet/IP transport; it is up to the PLC and Vision programmer to ensure the data structures match on each end of the transport.

Mask Description

399 of the user data section, and the Ethernet/IP requests the small assembly.

Ethernet/IP

Communications

The user-defined data is progr a mmed in the by using two Perl scripts described in the next section. Data allocated in the user-defined block must match equivalent PLC data types. The mapping between Data types in the to PLC types is summarized below:

Datum Type BinaryBlockIO Type PLC Native Type

StatusDm BOOL DINT 4

IntDm INTEGER DINT 4

DoubleDm FLOAT REAL 4

StringDm STRING STRING

(DINT + STRLEN)

PointDm POINT REAL x 2 8

LineDm LINE REAL x 3 12

DistanceDm DIST REAL 4

AreaDm A REA REAL 4

AngleDm ANGLE REAL 4

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Byte Count

4 + STRLEN

Chapter 3 Ethernet/IP Communications

BinaryBlockRead Perl Tool UI BinaryBlockWrite Perl Tool UI

All data in the user-defined binary block is aligned on 4-byte boundary to match the tanglement rules expected by the PLC. Padding bytes are added (for STRING) as necessary so the next type following a STRING is 4 bytes aligned.

User Data Block Accessor Perl Tools

T wo Perl scripts (BinaryBlockRead & Bi naryBlockWrite) are provided to access the latched Inspection OUTPUT assembly and INPUT assembly data, respectively.

• The BinaryBlockRead Perl script mu st be inserted in the after the AcqStep

has executed and before any other tool that uses the data in the binaryblock. Typically, this will be as the first tool inside the Snapshot.

• The BinaryBlockWrite Perl script must be inserted in the after any other tool

that calculates results to be stored in the binaryblock. Typically, this will be as the last tool in the Inspection.

BinaryBlockRead/Write Perl Scripts

Both Script tools share a similar UI interface. Additional features are available for the BinaryBlockWrite script to control when Data is sent to the Network.

The base user interface lets the user build the mapping between the binary data in the Ethernet/IP block to a set of Datums in the .

• First Datum/Byte Block Offset — Offset in bytes from the beginning of the

user block where the data is read from/written to. This value is aligned on a 4

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Binary Data Block

byte boundary by the tool with respect to the beginning of the user-defined binary block.

• Add Datum Type — List of Datum types for mapping bytes in the binary

block to Datums and vice-versa as shown below:

Ethernet/IP

Communications

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Chapter 3 Ethernet/IP Communications

– Perl Tool - BinaryBlockRead - Add Datum Type:

• BOOL (4 bytes) — Can be connected to a StatusDm (Checkbox). Note: The boolean value should be read from bit 0 of the DWORD on

the PLC. The state of the remaining bits 1 through 31 is not guaranteed.

• INTEGER (4 bytes) — Can be connected to an IntDm (Thresholds, etc…).

• FLOAT (4 bytes) — Can be connected to a DoubleDm (Tolerances, etc…).

• STRING (4 + LEN Bytes) — Can be connected to a StringDm (Match String, etc…). When adding a String, its maximum expected length must also be specified to properly reserve a fixed number of bytes in the block. A 4 byte Length field (at the beginning of the STRING) is allocated automatically in the block also.

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Binary Data Block

– Perl Tool - BinaryBlockWrite - Add Datum Type:

• BOOL (4 bytes) — Can be connected to a StatusDm (Pass/Fail).

• INTEGER (4 bytes) — Can be connected to an IntDm (Counters, etc…).

• FLOAT (4 bytes) — Can be connected to a DoubleDm (Score, etc…).

Ethernet/IP

Communications

• STRING (LEN bytes + 4) — Can be connected to a StringDm (DMR Text, etc…). When adding a String, its maximum expected length must also be specified to properly reserve a fixed number of bytes in the block. A 4 byte Length field (at the beginning of the STRING) is allocated automatically in the block also.

• POINT (3 Floats) — Can be conn ected to a Po intDm (Location, etc…).

• LINE (3 Floats) — Can be connected to a LineDm (FastEdge, etc…).

• DIST (1 Float) — Can be connected to a DistanceDm (Pt2Pt Distance, etc…).

• AREA (1 Float) — Can be connected to an AreaDm (Blob Area, etc…).

• ANGLE (1 Float) — Can be connected to an AngleDm (Line Angle, etc…).

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Chapter 3 Ethernet/IP Communications

The Example String of length 12 shown below actually uses 16 bytes in the block:

• Add Datum Reference At End — Adds a Datum Reference of type “Add Datum Type” at the end of the datum list. The reference can then be connected to point to a particular Datum in the . For Read operation, Datum must be connected to a tool that runs after the BinaryBlockRead tool. For Write operation, Datum must be connected to a tool than runs before the BinaryBlockWrite tool.

• Edit Datum Reference — Edits the Datum Reference at the given index (specified by the Datum Reference to Edit/Remove property) and changes its type to the current “Add Datum Type” selection. Note that, if the previous reference was connected to a Datum in the , this reference will be reset by this operation. The index must be a number between 1 and N where N is the number of Datum references in the block. For example, for EIPRead example above: to edit/remove “0: Datum 1 (STRING)”, enter 1 in that field.

• Remove Datum Reference — Removes the Datum Reference at the given index (specified by the Datum Reference to Edit/Remove property).

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Binary Data Block

• Datum Reference to Edit/Remove — Specify the Datum reference by index that is selected for Editing or Removal (as described in the previous two bullets).

• Delete Data Reflist — Deletes the entire bl ock datu m reference list, i.e. deletes the mapping from Binary Block to Datums (BinaryBLockRead) or the mapping from Datums to Binary Block (BinaryBlockWrite), hence allowing the mapping to be reconstructed.

• Send Data Block (Write Script only) — Allow the BinaryBlock to be sent to the Network either at the end of the current Inspection cycle or immediately.

• Include User Tag First (Write Script only) — When checked, the first 4 bytes of the User Data block will be a copy of the User Tag that was sent by the PLC for this Inspection cycle.

Ethernet/IP

Communications

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Chapter 3 Ethernet/IP Communications

Example Ethernet/IP Read/Write Test

This reads the match string from the Network through Ethernet/IP at the beginning of each cycle and sets it in a Data Matrix tool. The decode string, position and status of the Data Matrix tool are sent at the end of each cycle to the Network through Ethernet/IP as results.

FIGURE 3–1. Ethernet/IP Read/Write Test

3-14 Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

CHAPTER 4 Visualization HMIs

This chapter contains information about Visionscape® Smart Camera HE1600T support for Visualization HMIs.

The HE1600T features a built in runtime monitoring web page that can be viewed from any supported browser on the same network. Supported browsers include:

• Internet Ex plorer 5.0 or later

• Firefox 3.0 or later

The Runtime Page shows an image from the Visionscape HE1600T, along with inspection counters and buttons to control certain aspects of the display. A title bar displays the camera name, IP address and the name of the Job. Options are available to change if and where the counters, buttons, and titlebar are displayed. Additionally, up to 10 values from the job can be displayed along with each image. These values can either be overlayed over the image, or shown as a tabular report underneath the image.

Note: The HMI web page will not automatically detect if the Vision Job it is connected to has been changed or edited. Therefore, in this instance, please refresh the page manually (via the web browser refresh button).

You can set all settings and options through a series of option pages that can appear over the main display. All parameters are saved as cookies in the web browser environment so that, the next time the Runtime Page is loaded for that device, the layout and settings are retained.

Smart Camera

Visualization HMIs

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Chapter 4 Visualization HMIs

The default behavior is:

• Images and counters are fo r the first inspection in the job

• All images (pass & fail) are shown

• The display is refreshed automatically at regular intervals (auto=on)

• Graphics are overlaid on the image

Note: For performance reasons, not all graphics are available when viewing images on the web page. Only vector graphics are displayed.

• The border around the image signifies the status of the inspection (green=pass, red=fail)

The Runtime Image Page is accessed through a URL that contains the IP address of the camera, and optional parameters. The default page is accessed by specifying the IP address of the camera in a web browser. For example:

http:// 161.218.121.58 (example only; use actual IP address of the HE1600T)

If no previous settings have been set by the user, the display will be similar to the screen in Figure 4–1

4-2 Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

FIGURE 4–1. Main HMI Window

The web page includes the following elements:

• Title Bar — Displays the name and IP address of the camera, and the name of the job (AVP). Note that the file extension (.avp) is removed from the displayed file name.

• Failures Button — When this button is selected, only images related to failed inspections are displayed.

• Auto Button — When this button is selected, the image and counters are updated automatically. If the button is not selected, both the image and counters are frozen.

• Refresh Button — Selecting thi s button manually updates the image and counters.

Note: If the Refresh Button is selected while the system is in AutoRefresh Mode, the image disappears and stats freeze for a period of approximately 10 seconds after which point the system returns to normal operation.

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Visualization HMIs

Chapter 4 Visualization HMIs

• Status — The run status of the inspection (RUNNIN G or STOPPED).

• Counters — Displays the Total, Pass, Fail and Alarm counters for the selected inspection.

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Settings Pages

You can configure all the options and settings using the settings pages. By default, the Settings button is not displayed; to display the Settings button, see Figure 4–8, “Buttons,” on page 4-9.

To display the settings pages, specify the URL with the “setopt=1” parameter:

http://ip_address/?setopt=1

This will display the Runtime Page overlayed with the Options Setup page:

FIGURE 4–2. Options Setup Page

Settings Pages

Use the tabs at the top of the screen to navigate between the several setup pages. To close the setup screens and return to the main display, use the Close button (“X”) at the upper right corner.

The Layout page controls many layout features, which are organized into groups.

Rev. 1H, Mar 2009 Visionscape® Smart Camera HE1600T Guide 4-5

Visualization HMIs

Chapter 4 Visualization HMIs

Layout Options

You can configure the overall layout of the Runtime Page via the Settings pages. Figure 4–3 shows a default configuration:

FIGURE 4–3. Default Configuration

Buttons, status, and counters appear to the right of the image area. The buttons are sized for use via a touch screen.

Figure 4–4 displays how the layout has been changed to position the counters at the top, shown without titles to save room. Additionally, an Options button now appears in the right side area.

4-6 Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

Settings Pages

FIGURE 4–4. Buttons at Right & Counters & Status Above Image

Another example with buttons and counters at the top:

FIGURE 4–5. Status, Counters, & Buttons Displayed Above Image

It is also possible to hide all elements except the image.

Rev. 1H, Mar 2009 Visionscape® Smart Camera HE1600T Guide 4-7

Visualization HMIs

Chapter 4 Visualization HMIs

Modes

Selecting the Modes group results in the following options being displayed:

FIGURE 4–6. Modes

• Launch in Auto Mode — Determines whether or not the Runtime Page defaults to be in auto-refresh mode when launched. The default is On.

• Launch in Failures Mode — Determ ines whether or not the Runtime Page defaults to be in show failures mode when launched. The default is Off.

4-8 Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

Image Display

FIGURE 4–7. Image Display

Settings Pages

• Fit Image Height/Fit Image Width — These two settings determine how the image is scaled to fit the display area. If both are off, then no scaling is performed and the image is displayed 1:1. If both are on, then auto scaling is performed, fitting the width or height depending on which fits the display area better. Otherwise, the image is scaled either to fit the width or height. The default is Auto (both On).

• Show Pass/Fail Border — Displays a border around the image. Green = pass, red = fail. The default is On.

• Show Tool Graphics — Shows tool graphics overlayed on the image. Not all tool graphics are supported. The default is On.

• Warp Image to Fit Display — Scaling the image to fill the display area can have an adverse effect on the quality of the graphics displayed. As an example, lines can be missing. This setting improves the quality of the displayed graphics. Turning this off will reduce the overhead on the 1600T. The default is On.

Rev. 1H, Mar 2009 Visionscape® Smart Camera HE1600T Guide 4-9

Visualization HMIs

Chapter 4 Visualization HMIs

Buttons

FIGURE 4–8. Buttons

• Show Auto Button — If on (default), the Auto button is shown.

• Show Buttons in Minibar — If on, the buttons are shown in the Minibar area, which appears under the titlebar. If off (default), the buttons will be shown to the right of the image area.

• Show Failures Button — If on (default), the Failures button is displayed.

• Show Graphics Button — If on, the Graphics button is shown. This button controls if the graphics are overlayed on the image. The default is Off.

• Show Refresh Button — If on (default), the Refresh button is displayed.

• Show Settings Butt on — If on, the Set tings button is displayed.

4-10 Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

Counters & Status

FIGURE 4–9. Counters & Status

• Show Alarms Counter — If on (default), the alarms counter is shown.

Settings Pages

• Show Counters in Minibar — If on, the count ers are shown in the Minibar area, which appears under the titlebar. If off (default), the counters will be shown to the right of the image area.

• Show Counter Titles — If on (default), a title is displayed to the left of each counter.

• Show Device Status — If on (default), the device status (RUNNING, STOPPED) is displayed.

• Show Failures Counter — If on (default), the failures cou nter is shown.

• Show MemAvail and MemFrags Counters — If on, two counters are shown which display memory use status for the HE1600T. The default is Off.

• Show Passed Counter — If on (default), the passed counter is displayed.

• Show Total Counter — If on (default), the total counter is shown.

Rev. 1H, Mar 2009 Visionscape® Smart Camera HE1600T Guide 4-11

Visualization HMIs

Chapter 4 Visualization HMIs

Extras

FIGURE 4–10. Extras

• Delay 500ms Between Images — If on, delays 500ms between image captures.

• Show Debug Log Tab — If on, the Log tab is displayed to the right of URL. Click on the Log tab to display information that will be helpful for debugging purposes:

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Settings Pages

• Show Report in List Format — If on, the report is shown in tabular form below the image. If off (default), the report is overlayed on top of the image.

• Show Titlebar — If on (default), the titlebar is shown.

As each option is checked or unchecked, the effect can be seen immediately by observing the layout of the Runtime Page shown behind the Options Setup Page.

Pressing Save saves these settings so that they become the default behavior the next time the page is launched.

Pressing Defaults resets the stored settings to the original defaults the next time the page is launched.

The Close button (“X” in upper right corner) will return you to the main Runtime Page.

Rev. 1H, Mar 2009 Visionscape® Smart Camera HE1600T Guide 4-13

Visualization HMIs

Chapter 4 Visualization HMIs

Report Tab & Setup Screen

NOTE: Changing the report configuration requires reloading the web page in order to take effect.

The Report Tab displays the Report Setup screen:

FIGURE 4–11. Report Setup Screen

Data Values from datums in the selected inspection can be formatted and overlaid on the displayed image or shown in a table below the image (see “Displaying the Output of a Datum” on page 4-18). This is specified by assigning one of 10 data report slots. If overlayed on the image, each of these slots will represent a row in the display area, which is evenly split into 10 equal sized rows. The spacing will depend on the overall size of the display area, which in turn is dependant on the dimensions of the browser window. If the report is shown in list form, each slot corresponds to one of 10 rows.

Selecting a slot to configure results in the following display:

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Settings Pages

FIGURE 4–12. Slot 1 Selected

At a minimum, you must specify the path to a datum. The inspection is implied, so it is not in the path. In the example above, the path

Snapshot1.Blob1.BlbFlt1.CentPt

is specified in the first slot.

Note: For more information, see “Copying a Symbolic Name to the Clipboard ” on page 4-18.

This would display the value overlaid over the image near the top of the image display area. If Slot 5 had been used instead, it would appear closer to the center.

By default, the displayed format will be appropriate for the datum type requested. However, the format can be changed by specifying a printf style format string.

The format codes must be consistent with the expected data types. If the result is an integer, then a %d format is expected, floating point numbers require %f type formats. A boolean value is formatted as a string (“True” or “False”). Therefore, use the %s format when using a boolean. A detailed list of format codes is not documented here; please refer to printf documentation.

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Visualization HMIs

Chapter 4 Visualization HMIs

For array values, each element of the array will be passed in turn to the format string. For example, if a PointDm is being used, there are four expected array values corresponding to X, Y, angle, scale. (The order is the same as for variant access via VB). An example of using a format for PointDm:

(%.2f,%.2f) angle=%.1f scale=%.1f

This will display a result similar to:

(23.23,45.10) angle=3.2 scale=1.0

The later array values can be considered optional and can be omitted if desired. For example, to display just the x and y values of a PointDm, use the format string:

center = (%6.2f, %6.2f)

This will display a result similar to:

center = (134.22, 452.12)

If no format string is specified, an appropriate default format is used. For example, for a LineDm, by default the datum value will be displayed as:

A = value, B = value, C = value

4-16 Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

Style

Settings Pages

The default display of a report value is left justified, and uses a default font and color. If so desired, all visual aspects of the displayed report value can be modified. If the Style field is used, it has the format:

style:value,style:value,…

For example, to set the text size to 9pt, and align to the right, the following would be specified:

size:9pt,align:right

TABLE 4–1. Style Options

Option Name Values Default

align Left, Right, Center Left color Any named HTML color (red, blue, etc) or

hexadecimal HTML color code (FF0000=red) CSS identifier CSS values opacity Number range 0 - 100

Setting this number to less than 100 will cause

the displayed text to be translucent. size CSS text size values

(examples: 3em, 9pt, 22px)

Yellow

100

9pt

Visualization HMIs

You can use the CSS identifiers to alter other display aspects. For example, the following will show a red background color for the text:

backgroundColor:red

To set some of the more common styles, the combo boxes for Style, Size, Color, and Opacity can be used. The styles field will be updated automatically.

Rev. 1H, Mar 2009 Visionscape® Smart Camera HE1600T Guide 4-17

Chapter 4 Visualization HMIs

URL Tab

Selecting the URL tab brings up the following display:

FIGURE 4–13. URL Display

The displayed URL can be copied and then used in a browser window to completely replicate the current setup.

Miscellaneous Points

• You can insert line breaks into format strings by using embedded HTML codes. To introduce a line break, use “<br />”.

• Commands and options are case sensitive. This is a limit ation of javascript and CSS.

4-18 Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

Displaying the Output of a Datum

Show Output Datums

Copying a Symbolic Name to the Clipboard

Use the following procedure to copy a symbolic name to the Clipboard:

1. In FrontRunner, stop your Job if it’s still running.

2. Click Editor.

3. In the left pane, click on the tool that contains the datum(s) you want to copy

to the Clipboard (Figure 4–14).

4. In the right pane, click Show Output Datums (Figure 4– 14).

Displaying the Output of a Datum

5. In the right pane, put the mouse pointer on the datum whose symbolic name

you want to copy to the Clipboard (Figure 4–14).

6. Right click and select “Copy Symbolic Name to Clipboard”:

FIGURE 4–14. Copy Symbolic Name to Clipboard

FrontRunner will display a message to the effect that “<symbol> was saved to the clipboard”.

7. Click OK.

8. Close the Editor.

9. Restart your Job in FrontRunner.

Visualization HMIs

Rev. 1H, Mar 2009 Visionscape® Smart Camera HE1600T Guide 4-19

Chapter 4 Visualization HMIs

Pasting a Symbolic Name into the Report

Use the following procedure to paste a symbolic name into the report:

1. Go to your web browser.

2. Click Settings. If the Settings button is hidden: a. T ype the following:

http://ip_address/?setopt=1

b. Go to Layout > Buttons and click (to select) Show Settings Button.

3. Click Report.

4. Click on one of the slots.

5. Put the mouse pointer to the right of Path, right click and select Paste.

6. Press Enter.

You should see a screen similar to the one in Figure 4–15.

FIGURE 4–15. Symbolic Name of Datum Pasted into Slot 1

4-20 Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

Displaying the Output of a Datum

7. Click Close (“X”) at the upper right corner.

You will see a screen similar to the following:

FIGURE 4–16. HMI Screen w/Datum Output Displayed Over Passed Image

If you’ve selected Show Report in List Format (under image), you will see a screen similar to the following:

FIGURE 4–17. HMI Screen w/Datum Output Displayed Below Failed Image

Rev. 1H, Mar 2009 Visionscape® Smart Camera HE1600T Guide 4-21

Visualization HMIs

Chapter 4 Visualization HMIs

Adding Options to the Base URL

Specify an option by adding it to the end of the URL:

http://ip_address/?option=value

Note: Don’t forget the “?” separating the URL from the optional parameter(s).

Specify additional options by separating them with the “&” character:

http://ip_address/?option1=value1&option2=value2&option3=value3

Basic Options

Note: Some basic options can be changed by specifying optional values at the end of the URL. A much richer superset of these options can be configured by using the Settings Pages. It is possible to completely control the behavior of the Runtime Page without the use of optional parameters in the URL.

You can turn on/off the graphics overlay using the “graphics” URL option. This is a setting that can have the value “on” or “off”. For example, to turn the display of graphics off, launch the web page with the following URL:

http:// 161.218.121.58/?graphics=off

TABLE 4–2. Basic Opti ons

Option Description

graphics On = (Default) Graphics are shown overlaid on the image.

(Note: Not all graphics are supported for web page display.) Off = Graphics are not shown.

passfailborder On = (Default) Displays a border around the image.

Off = Displays no border.

4-22 Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

CHAPTER 5 Optics & Lighting

This chapter contains information specific to the Optics and Lighting options for the Visionscape

FIGURE 5–1. Visionscape

Smart Camera HE1600T.

Smart Camera HE1610T Smart Camera

Optics & Lighting

Rev. 1H, Mar 2009 Visionscape® Smart Camera HE1600T Guide 5-1

Chapter 5 Optics & Lighting

Optics (1610T Only)

The Visionscape® Smart Camera HE1610T uses C-Mount lenses. Table 5–1 contains lens sizes and Microscan part numbers.

TABLE 5–1. Lens Sizes and Microscan Part Numbers

Part Number Size

98-92800571 Lens: 8.5mm 98-92800572 Lens: 12mm 98-92800573 Lens: 16mm 98-92800574 Lens: 25mm 98-92800575 Lens: 35mm 98-92800576 Lens: 50mm 98-92800577 Lens: 75mm

Table 5–2 contains working distances and fields of view with various lenses.

TABLE 5–2. Working Distance and Fields of View1

Lens Focal Length Extension

(mm)

Horiz FOV (mm) Camera Face Distance (mm)

0.0 108

0.5 41

1.0 28

5.0 9

10.0 7

15.0 6

8 (mm)12(mm)16(mm)25(mm)35(mm)50(mm)75(mm)

203

91 248

44 140

34 107

81 305

51 197

38 157

38 234

28 201

29 193

14 118

9 94

36 32836495

43 29733460

29 28232439

17 19721333

11 15914269

9 14411232

28 582

26 561

25 546

20 461

15 395

13 357

Notes:

1. Lens focus ring adjusted to closest position.

2. 20mm or less working distance in front of lens.

5-2 Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

Lighting Connector

For complete information about the Light Port Connector, see “Light Port Connector” on page A-5.

Lighting Connector

Rev. 1H, Mar 2009 Visionscape® Smart Camera HE1600T Guide 5-3

Optics & Lighting

Chapter 5 Optics & Lighting

5-4 Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

APPENDIX A Connector Pinouts

This appendix contains information about the Visionscape® Smart Camera HE1600T connectors:

• “Power & Primary I/O Connector” on page A-1

• “Serial & Secondary I/O Connector” on page A-3

• “Ethernet Connector” on page A-4

• “Light Port Connector” on page A-5

• “QuickSet® Switch” on page A-7

Visionscape® Smart Camera HE1600T Connectors

Power & Primary I/O Connector

Figure A–1 shows the pinout of the Power and Primary I/O connector.

Rev. 1H, Mar 2009 Visionscape® Smart Camera HE1600T Guide A-1

Connector Pinouts

Appendix A Connector Pinouts

Power & Primary I/O Connector

FIGURE A–1. Power & Primary I/O Connector “X1” - Rear View

Table A–1 lists the supplier for the Power and Primary I/O connector mating connector and cable.

TABLE A–1. Power & Primary I/O Connector Mating Cable

Supplier Part Number Description

Microscan 98-HT00-0CP0 Connector Type M12 8 Pin A Coded,

Female Cable 10M

A-2 Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

Table A–2 describes the Power and Primary I/O connector signals.

TABLE A–2. Power & Primary I/O Connector Signals

Pin Short Designation Direction Function Notes

1 OUT1 Out S/W Programmable 3 2 OUT2 Out S/W Programmable 3 3 OUT3 Out S/W Programmable 3 4 Power Input In Fused +24V, 1 Amp max. 1 5 Out Common Output Common 4 6 SENSOR In S/W Programmable Trigger 2 7 SENSOR In S/W Programmable Trigger 2 8 Power Return Common DC Ground 1 Shell

Notes:

Visionscape® Smart Camera HE1600T Connectors

Serial & Secondary I/O Connector

1. Non-isolated utility power for sensor and/or opto current loops.

2. Bipolar isolated camera sensor trigger:

– Logic 0: 0 to 5V – Logic 1: 15 to 30V – Rin: 18k Ohms

3. Bipolar isolated output switch, Ron = 35 ohm max., Ion < 50ma.,

Voff < ±50VDC, 60VAC isolation (short circuit protected: 160-240 ma pk.).

4. Common wire for Out1, Out2, and Out3 Opto-Isolated outputs.

5. Total output current for all opto outputs must not exceed 150ma.

Serial & Secondary I/O Connector

Figure A–2 shows the pinout of the Serial and Secondary I/O connector.

FIGURE A–2. Serial & Secondary I/O Connector Pinout “X3” - Rear View

Table A–3 lists the supplier for the Serial and Secondary I/O connector mating connector and cable.

TABLE A–3. Serial & Secondary I/O Connector Mating Cable

Supplier Part Number Description

Microscan 98-HT00-0CS0 Connector Type M12 8 Pin A

Coded, Male Cable 10M

Rev. 1H, Mar 2009 Visionscape® Smart Camera HE1600T Guide A-3

Connector Pinouts

Appendix A Connector Pinouts

Table A–4 describes the Serial and Secondary I/O connector signals.

TABLE A–4. Serial & Secondary I/O Connector Signals

Pin Signal Name Dire ct ion H/W Description Notes

1 GPIO 3 I n/Out S/W Programmable General Purpose I/O 1,2 2 GPIO 4 In/Out S/W Programmable General Purpose I/O 1,2 3 Td Out RS-232 Transmit 3 4 Rd In RS-232 Receive 4 5 GPIO 1 In/Out S/W Programmable General Purpose I/O 1,2 6 GPIO 2 In/Out S/W Programmable General Purpose I/O 1,2 7 GPIO Out Com GPIO Output Common 5 8 GPIO In Com GPIO Input Common 6 Shell Chassis Ground RS-232 Common

Notes:

1. Bipolar isolated current input 5-24V, 1-5ma., 60 VAC isolation:

– Logic 0: 0 to 5V with respect to GPIO In Com – Logic 1: 15 to 30V with respect to GPIO In Com – Rin: 18k Ohms with respect to GPIO In Com

2. Bipolar isolated output switch, Ron = 35 ohm max., Ion < 20ma.,

Voff < µ±30VDC, 60V AC isolation (short circuit protected: 160-240 ma pk.) with respect to GPIO Out Com.

3. Serial communication Transmit signal (RS-232)

4. Serial communication Receive signal (RS-232)

5. Common wire for General Purpose I/O opto-isolated outputs.

6. Common wire for General Purpose I/O opto-isolated inputs.

Ethernet Connector

Figure A–3 shows the pinout of the Ethernet connector.

A-4 Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

Visionscape® Smart Camera HE1600T Connectors

Ethernet Connector

FIGURE A–3. Ethernet Connector Pinout “X4” – Rear View

Table A–5 lists the supplier for the Ethernet connector mating connector and cable.

TABLE A–5. Ethernet Connector Mating Cable

Supplier Part Number Description

Microscan 98-HT00-0CE0

98-HT00-0CE2

Connector Type M12 4 Pin D-Coded, Male Cable 10M (Unshielded)

Connector Type M12 4 Pin D-Coded, Male Cable 2M (Unshielded)

Rev. 1H, Mar 2009 Visionscape® Smart Camera HE1600T Guide A-5

Table A–6 describes the Ethernet connector signals.

TABLE A–6. Ethernet I/O Connector Signals

Pin Signal Name

1 Transmit+ (Td+) 2 Receive+ (Rd+) 3 Transmit- (Td-) 4 Receive- (Rd-)

Light Port Connector

Figure A–4 shows the pinout of the Light Port connector.

Connector Pinouts

Appendix A Connector Pinouts

Light Port Connector

FIGURE A–4. Light Port Connector Pinout “X2” – Rear View

Table A–7 lists the supplier for the Light Port connector and cable.

TABLE A–7. Light Port Connector Mating Cable

Supplier Part Number Description

Microscan 98-HT00-0CL5 Connector Type M5 4 Pin, Male

Cable 5M

Pin Signal Name State Voltage Duration Notes

1 Light Output On/Strobe 12V Infinity/64us -> 58.8ms 1

2 Light Output Return 3 Strobe Output Strobe 5V 64us -> 58.8ms (VGA)

4 Strobe Output Return

A-6 Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

Table A–8 describes the Light Port connector signals.

TABLE A–8. Light Port Connector Signals

Power Strobe 24V 64us -> 1ms Maximum 2

86us -> 58.8ms (XGA)

Notes:

1. 12V @ 400ma Maximum

2. 5V Current sourcing pulse, (20ma short circuit current)

QuickSet® Switch

Switch and Access Screw

Note: On earlier production units only. The QuicSet function is not used on the Visionscape® Smart Camera HE1600T.

Figure A–5 shows the location of the QuicSet switch and access screw.

Visionscape® Smart Camera HE1600T Connectors

FIGURE A–5. QuicSet

The QuicSet switch is located beneath the access screw, as shown at location S1 in Figure A–5. To access the QuicSet Switch, remove the sealing screw with a Phillips screwdriver. To mainta in the IP rat ing of the chassis, th e sealing screw must be installed and tightened to 0.6 Nm. If IP rating is not critical to your application, hand tighten snug. Do not overtighten!

Switch & Access Screw “S1” – Rear View

Rev. 1H, Mar 2009 Visionscape® Smart Camera HE1600T Guide A-7

Connector Pinouts

Appendix A Connector Pinouts

A-8 Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

APPENDIX B Cable Specifications

This appendix contains information about the Visionscape® Smart Camera HE1600T cables.

Note: Cable specifications are published for information only. We do not guarantee the performance or quality of cables provided by other suppliers.

Cable Specifications

TABLE B–1. Cable Part Numbers & Descriptions

Catalog Number Part Number Descriptions

98-HT00-0CP0 HETPC-100 Power & Primary I/O Cable 10 Meter 98-0HT00-0CS0 HETAC-100 Serial & Secondary I/O Cable 10 Meter 98-0HT00-0CE2 HETENET-020 Ethernet 2 Meter 98-HT00-0CE0 HETENET-100 Ethernet 10 Meter 98-HT00-0CL5 HETLC-050 Lighting Control Cable 5 Meter

HETPC-100 - Power & Primary I/O Cable

The HETPC-100 Power and Primary I/O cable is a single-ended shielded cable with an M12 x 8 Pin A Coded male connector on one end. Figure B–1 shows the wiring for the HETPC-100 Power and Primary I/O cable.

Rev. 1H, Mar 2009 Visionscape® Smart Camera HE1600T Guide B-1

Appendix B Cable Specifications

White

Brown

Green

Y ello w

Gray

Pink

Blue

Red

O pto 1 O ut

O pto 2 O ut

O pto 3 O ut

Sensor Power

O pto O ut C om m on

O pto In B

O pto In A

Sensor Power Return

HETPC-100 - Power & Primary I/O Cable

Connector: M12 x 8 Pin A Coded (F)

White

Brown

Green

Yellow

Gray

Pink

Blue

Red

G PIO 3

G PIO 4

G PIO 1

G PIO 2

G PIO O ut C om

G PIO In C om

HETAC -100 - Serial & Secondary I/O C ab le

Connector: M12 x 8 Pin A Coded (M)

FIGURE B–1. Power & Primary I/O Cable

Table B–2 describes the signals for the HETPC-100 Power and Primary I/O cable.

TABLE B–2. HETPC-100 Power & Primary I/O Ca bl e

M12 Pin Signal Name Wire Color Description

1 Opto 1 Out White Out1 2 Opto 2 Out Brown Out2 3 Opto 3 Out Green Out3 4 Camera Power Yellow Fused +24V, 1 Amp max. 5 Opto Out common Grey Output Common 6 Opto In B Pink Trigger in B 7 Opto In A Blue Trigger in A 8 Sensor Power return Red DC Ground Shell Chassis Ground

HETAC-100 - Serial & Secondary I/O Cable

B-2 Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

The HET AC-100 Serial and Secondary I/O cable is a single-ended shielded cable with an M12 x 8 Pin A Coded female connector on one end. Figure B–2 shows the wiring for the HETAC-100 Serial & Secondary I/O cable.

FIGURE B–2. HETAC-100 Serial & Secondary I/O Cable

HETAC-100 - Serial & Secondary I/O Cable

1 2 3 4 5 6 7 8

NC NC

NC NC NC NC

7 5

8 6

1 3

RxD Data In

TxD Data Out

RTS Send Out

CTS Send In Signal Gnd

TxD Data Out

RxD Data in

Green

Yellow

9 Pin D-Sub

M12

Shield

Cabled shield connected to connector shells.

Table B–3 describes the signals for the HETAC-100 Serial and Secondary I/O cable.

TABLE B–3. HETAC-100 Serial & Secondary I/O Cable Signals

M12 Pin Signal Name Wire Color Description

1 GPIO 3 White General Purpose I/O 3 2 GPIO 4 Brown General Purpose I/O 4 3 Td Green RS-232 Transmit 4 Rd Yellow RS-232 Receive 5 GPIO 1 Grey General Purpose I/O 1 6 GPIO 2 Pink General Purpose I/O 2 7 GPIO Out Com Blue GPIO Output Common 8 GPIO In Com Red GPIO Input Common Shell Chassis Ground RS-232 Common

Figure B–3 shows how to connect the HETAC-100 Serial & Secondary I/O cable to a Serial Port 9 Pin D-Sub serial port connector .

Cable Specifications

FIGURE B–3. Connecting HETAC-100 Serial Cable to Serial Port Connector

Rev. 1H, Mar 2009 Visionscape® Smart Camera HE1600T Guide B-3

Appendix B Cable Specifications

HETPC-XXX - Ethernet Cable

Connector:

M 12 x 4 P in D Coded (M )

Connector: RJ-45

HETENET-XXX - Ethernet Cable

The Ethernet cable has an M12 x 4 Pin D Coded male connector on one end, and a male RJ-45 connector on the other end. Figure B–4 shows the HETENET-XXX Ethernet cable.

FIGURE B–4. HETENET-XXX Ethernet Cable

Table B–4 lists the available lengths for the HETENET-XXX Ethernet cables.

TABLE B–4. HETENET-XXX Ethernet Cable Lengths

Catalog Number Part Number Length

98-HT00-0CE2 HETENET-020 2 Meter 98-HT00-0CE0 HETENET-100 10 Meter

Table B–5 describes the signals for the HETENET-XXX Ethernet cables.

HETLC-050 - Lighting Control Cable

B-4 Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

TABLE B–5. HETENET-XXX Ethernet Cable Signals

M12 Pin RJ-45 Signal Name Wire Color Description

1 1 Td+ White/Orange Transmit+ 3 2 Td- Orange Transmit2 3 Rd+ White/Green Receive+ 4 6 Rd- Green Receive-

The Lighting Control cable is a single-ended cable with an M5 x 4 Pin A Coded male connector on one end. Figure B–5 shows the HETLC-050 Lighting Control cable.

HETLC-050 - Lighting Control Cable

Brown

White

Blue

Black

Light Out

Light Rtn

Strobe Out

Strobe Rtn

H E TLC -100 - Lighting Control C able

Connector: M 5 x 4 P in A C od ed (M )

FIGURE B–5. HETLC-050 Lighting Control Cable

T able B–6 describes the signals for the HETLC-050 Lighting control cable.

TABLE B–6. HETLC-050 Lighting Control Cable Signals

M5 Pin Signal Name Wire Color Description

1 Light_Out Brown Light Output 2 Light_Rtn White Light Output Return 3 Strobe_Out Blue Strobe Output 4 Strobe_Rtn Black Strobe Output Return

Cable Specifications

Rev. 1H, Mar 2009 Visionscape® Smart Camera HE1600T Guide B-5

Appendix B Cable Specifications

B-6 Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

APPENDIX C Specifications

This appendix contains specifications and dimensions for the Visionscape® Smart Camera HE1600T camera and its mounting blocks.

TABLE C–1. Specifications

Specifications

HE1600TS HE1610TIS

Height 45.50mm (1.791") Width 65.00mm (2.559") Depth 128.40mm (5.055") Weight 0.82kg (1.85 lbs) Power 20.4 to 28.8 volts

24 volts @ 250ma Nominal (not including external lighting) Lighting Support for various external lighting options Lens Type C Mount Communications Ethernet; RS232, Baud rates from 1200bps to 115.2 Kbps I/O 1 Opto-isolated input trigger

3 Opto-isolated outputs

4 Opto-isolated general purpose inputs/outputs

1 TTL level strobe output Humidity 10% to 95%, non-condensing Operating and Storage Protection IP67 (with optional lens tube) Processor High Performance RISC Processor Memory 16MB non-volatile memory, 64MB SDRAM

32MB non-volatile memory, 128MB SDRAM Acquisition Progressive Scan, full and partial frame capture

HE1610TH HE1610TIH

Rev. 1H, Mar 2009 Visionscape® Smart Camera HE1600T Guide C-1

Appendix C Specifications

TABLE C–1. Specifications (Continued)

HE1600TS

HE1610TIS

Sensor 1/3 Inch CCD Cell Size 7.4µm (H) x 7.4µm (V) 4.65µm (H) x 4.65µm (V) Image Resolution 648 x 494 pixels, 256 grey levels (8

bits per pixel) Electronic Shutter 64µs - 50ms 86µs - 50ms Operating Temperature 0°C to 50°C (32°F to 122°F) Storage Temperature -20°C to 70°C (-4°F to 158°F) Compliance CE, FCC, RoHS Certifications EN63126:1997 +A1 +A2 +A3

EN61000-6-2:2001

EN61000-6-2:2006

EN61000-6-4:2001

EN61010-1:2001-02

FCC Part 15, Subpart B, Class A

HE1610TH HE1610TIH

1024 x 768 pixels, 256 grey levels (8 bits per pixel)

C-2 Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

Dimensions

FIGURE C–1. Visionscape

Smart Camera HE 1610T Dimensions

Specifications

Rev. 1H, Mar 2009 Visionscape® Smart Camera HE1600T Guide C-3

Appendix C Specifications

FIGURE C–2. Smart Camera HE1610T Lens Protector Dimensions

TABLE C–2. Lens Protector Part Numbers & Descriptions

Catalog # Part # Descriptions

98-HT00-0TA1 Lens Protection Housing with Glass screen.

IP65 Rated

98-HT00-0TA2 HELTA-050 Lens Protection Housing with Plexiglas screen.

IP65 Rated

98-HT00-0TA0 A1-40366-1 Lens Protection Adapter

C-4 Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

FIGURE C–3. Standard Mounting Block Dimensions

FIGURE C–4. Backward Compatible Mounting Block Dimensions

Dimensions

Specifications

Rev. 1H, Mar 2009 Visionscape® Smart Camera HE1600T Guide C-5

Appendix C Specifications

FIGURE C–5. Spectral Sensitivity Characteristics (VGA)

Note: Excludes lens characteristics and light source characteristics.

C-6 Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

FIGURE C–6. Spectral Sensitivity Characteristics (XGA)

Dimensions

Specifications

Note: Excludes lens characteristics and light source characteristics.

Rev. 1H, Mar 2009 Visionscape® Smart Camera HE1600T Guide C-7

Appendix C Specifications

C-8 Visionscape® Smart Camera HE1600T Guide Rev. 1H, Mar 2009

Microscan Visionscape HE1600T User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

PREFACE Welcome!

Purpose of This Manual

Manual Conventions

CHAPTER 1 Introduction

Product Summary

Features and Benefits

Applications

Package Contents

Visionscape® Smart Camera HE1600T Models

Effective Frame Per Second & Pipeline Operation Formulas

Triggering Rules for Single Channel Devices

Additional Flash & System Memory (HE1600T)

Identifying Which Smart Camera You Have

Jobs & Storage in Non-Volatile Memory

CHAPTER 2 System Components

Basic Components

Visionscape® Smart Camera HE1600T

TCP/IP Port Connectivity

Serial Port Connectivity

Front Panel

Rear Panel

Mode/Status LEDs

Important Label Information

Power-on Sequence

Error Codes

Beeper

Mounting & Wiring the Visionscape® Smart Camera HE1600T

Mounting Using Front Block

Mounting Using Standard Mounting Block

Mounting Using Accessory Mounting Block

Location for Backward Compatible Mounting Block

Field I/O Wiring Examples

Input Opto Wiring

Output Opto Wiring

External Strobe & Sensor

Power Requirements

Power Supply Wiring

CHAPTER 3 Ethernet/IP Communications

A/B Logix PLCs That Support Ethernet/IP I/O Messaging

Ethernet/IP IO Points

Binary Data Block

User Data Block Accessor Perl Tools

BinaryBlockRead/Write Perl Scripts

Example Ethernet/IP Read/Write Test

CHAPTER 4 Visualization HMIs

Settings Pages

Layout Options

Modes

Image Display

Buttons

Counters & Status

Extras

Report Tab & Setup Screen

Style

URL Tab

Miscellaneous Points

Displaying the Output of a Datum

Copying a Symbolic Name to the Clipboard

Pasting a Symbolic Name into the Report

Adding Options to the Base URL

Basic Options

CHAPTER 5 Optics & Lighting

Optics (1610T Only)

Lighting Connector

APPENDIX A Connector Pinouts

Visionscape® Smart Camera HE1600T Connectors

Power & Primary I/O Connector

Serial & Secondary I/O Connector

Ethernet Connector

Light Port Connector

QuickSet® Switch

APPENDIX B Cable Specifications

HETPC-100 - Power & Primary I/O Cable

HETAC -100 - Serial & Secondary I/O C ab le

HETENET-XXX - Ethernet Cable