Microscan QX-830 User Manual

QX-830 Compact
Industrial Scanner
User’s Man ual
P/N 83-000830 Rev B
Copyright and Disclaimer
ISO 9001:2000 Certified Quality Management System Issued by TUV USA Inc., Member of TUV NORD Group, Cert. No. 06-1080
All rights reserved. The information contained herein is proprietary and is provided solely for the purpose of allowing customers to operate and/or service Microscan manufactured equipment and is not to be released, reproduced, or used for any other purpose without written permission of Microscan.
Throughout this manual, trademarked names might be used. Rather than place a trademark (™) symbol at every occurrence of a trademarked name, we state herein that we are using the names only in an editorial fashion, and to the benefit of the trademark owner, with no intention of infringement.
Disclaimer
The information and specifications described in this manual are subject to change without notice.
Latest Manual Version
For the latest version of this manual, see the Download Center on our web site at:
www.microscan.com.
Technical Support
For technical support, email: helpdesk@microscan.com.
Microscan Systems, Inc.
Renton Headquarters
1201 S.W. 7th St. Renton, WA 98057-1213
USA Tel: 425.226. 5700 / 800.762.1149 Fax: 425.226.8250
Nashua Office
486 Amherst St. Nashua, NH 03063 USA Tel: 603.598.8400 Fax: 603.577.5947
Microscan Europe
Tel: 011 31 172 423360 Fax: 011 31 172 423366
Microscan Asia Pacific
Tel: 65 6846 1214 Fax: 65 6846 4641
ii QX-830 Compact Industrial Scanner User’s Manual
Introduction
Microscan Limited Warranty Statement and Exclusions
What Is Covered?
Microscan Systems Inc. warrants to the original purchaser that products manufactured by it will be free from defects in material and workmanship und er normal us e and servi ce for a perio d of on e year from t he date of shipment. This warra nty is specifically limited to, at Microscan’s sole option, repair or replacement with a functionally equivalent unit and return without charge for service or return freight.
What Is Excluded?
This limited warranty specifically excludes the following: (1) Any products or parts that have been subject to misuse, neglect, accident, unauthorized repair, improper installation, or abnormal conditions or operations; (2) Customer mis-adjustment of settings contrary to t he procedure described in the Microscan Systems Inc. owners manual; (3) Upgrading software versions at customer request unless required to meet specifications in effect at the time of purchase; (4 ) Units returned and found to have no failure will be excluded; (5) Claims for damage in transit are to be directed to the freight carrier upon receipt. Any use of the product is at purchaser’s own risk. This limited warranty is the only warranty provided by Microscan Systems Inc. regarding the product. Except for the limited warranty above, the product is provided “as is.” T o the maximum extent permitted by law, this express warranty excludes all other warranties, express or implied, including but not limited to, implied warranties of merchantability and. Technical support questions may be directed to: helpdesk@microscan.com Register your product with Microscan: www.microscan.com/register fitness for a particular purpose. Microscan Systems Inc. does not warrant that the functions contained in the product will meet any requirements or needs purchaser may have, or that the product will operate error free, or in an uninterrupted fashion, or that any defect s or errors in the p roduct will be corrected, or that the product is compatible with any particular machinery.
Limitation of Liability
In no event shall Microscan Systems Inc. be liable to you or any third party for any special, incidental, or consequential damages (including, wit hout li mitat ion, indirect , special, punitive, or exemplary da mages for loss of business, loss of profit s, business i nterruption, or l oss of business info rmation), whether in contract, tort, or otherwise, even if Microscan Systems Inc. has been advised of the possibility of such damages. Microscan Systems Inc.’s ag gregate liabili ty with respect to its obl igations under this wa rranty or otherwise with respect to the product and documentation or otherwise shall not exceed the amount paid by you for the product and documentation. Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages or limitat ions o n an impl ied warranty, so the abo ve limi ta tion o r exclusi on may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Tel: 425.226.5700 | Fax: 425.226.8250 | helpdesk@microscan.com
QX-830 Compact Industrial Scanner User’s Manu al iii
Table of Contents
Table of Contents
Chapter 1 Quick Start
Step 1 Check Hardware..........................................................................1-2
Step 2 Connect the System.....................................................................1-3
Step 3 Position Scanner and Symbol...................................................... 1-4
Step 4 Install ESP ...................................................................................1-5
Step 5 Select Model................................................................................1-6
Step 6 Connect........................................................................................1-7
Step 7 Test Read Rate..........................................................................1-10
Step 8 Configure the Scanner...............................................................1-11
Step 9 Save Changes in ESP ...............................................................1-12
Chapter 2 Using ESP
EZ Mode..................................................................................................2-2
App Mode................................................................................................2-3
Menu Toolbar ..........................................................................................2-4
Navigating in ESP ............................................................ ... ................. 2-15
Send/Receive Options.......................................................................... 2-16
Chapter 3 Hardware Integration
Connectors..............................................................................................3-2
Cordsets..................................................................................................3-3
QX-830 and QX-1....................................................................................3-4
Power and Trigger Switching ..................................................................3-6
Port Routing ....................................................... ... ... ...............................3-7
Application Examples..............................................................................3-8
Chapter 4 Scanner Setup
Calibration ...............................................................................................4-2
Configuration Database............................................... .. ..........................4-4
Ordered Output .......................................................................................4-6
Output Format............................................... .. ......................................4-10
Chapter 5 Scanner Parameters
Communication .......................................................................................5-2
Read Cycle............................................................... ... ..........................5-43
Symbologies..........................................................................................5-70
I/O Parameters.............................................. .. ............................ ... .....5-107
Matchcode...........................................................................................5-168
Diagnostics..........................................................................................5-177
Chapter 6 Terminal
Terminal Window.....................................................................................6-2
Find .........................................................................................................6-3
Send........................................................................................................6-4
Macros.....................................................................................................6-5
iv QX-830 Compact Industrial Scanner User’s Manual
Terminal Window Menus.........................................................................6-6
Chapter 7 Utilities
Serial Utility Commands...................................................... ....................7-2
Read Rate ...............................................................................................7-4
Counters..................................................................................................7-6
Device Control................................. ... .. .................................. ... ..............7-8
Differences from Default..........................................................................7-9
Master Database...................................................................................7-10
Digital Bar Code ....................................................................................7-16
Firmware................................................................................................7-17
Default/Reset/Save................................................................................7-20
Scanner Status Requests............................................... .. ... ..................7-22
Other Serial Utility Commands.......................................................... ....7-23
Embedded Menus .................................................................................7-28
Appendices
Appendix A General Specifications.........................................................A-2
Appendix B Electrical Specifications .......................................................A-6
Appendix C Ground and Shield Considerations ......................................A-8
Appendix D Serial Commands ..............................................................A-10
Appendix E Protocol Commands...........................................................A-72
Appendix F ASCII Table........................................................................A-81
Appendix G Interface Standards ...........................................................A-82
Appendix H Glossary.............................................................................A-83
Introduction
Index
QX-830 Compact Industrial Scanner User’s Manu al v
About the QX-830 Compact Industrial Scanner
About the QX-830 Compact Industrial Scanner
The key features of the QX-830 Compact Industrial Scanner are:
• Quick and easy configuration with Ultra-Lock™ cables and connectors
• X-Mode™ symbol reconstruction and aggressive decode algorithm
• Embedded Ethernet TCP/IP and EtherNet/IP™
• Ultra-high-performanc e pr ocessing
• Real-time decoding
• Green Flash performance indicator
• LED array for performance, communication, and I/O user feedback
• EZ Button for setup and testing
• Compact size for easy integration into a wide variety of applications
• True IP65 sealing
Scanner Communication
There are three ways to configure and test the QX-830:
• Microscan’s Windows-based ESP Software (Easy Setup Program), which offers point-and-click ease of use and vi sual responses to user adjustments.
• Serial commands, such as <K100,1>, that can be sent from ESP’s Terminal or another terminal program.
•The EZ Button on the side of the scanner.
“Ultra-Lock” is a trademark of Woodhead (Molex). “EtherNet/IP” is a trademark of the Open DeviceNet Vendors Association.
vi QX-830 Compact Industrial Scanner User’s Manual
Introduction
Warning and Caution Summary
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. The se limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy, and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communication. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving an te nn a;
• Increase the separation between the equipment and receiver;
• Connect the equipment into an outlet on a circuit dif ferent from that to which the receiver is connected;
• Consult the dealer or an experienced radio/TV technician for help.
For connection to a UL-listed direct plug-in power unit marked Class II and rated 10 to 28 VDC at 5 watts or greater.
European models must use a similarly rated Class I or Class II power supply that is certified to comply with standard for safety EN 60950.
Use of controls, adjustments, or performance of procedures other than those specified herein may result in hazardous laser light radiation exposure.
There are no user-serviceable parts in the scanner . Opening the scanner voids the Microsca n Systems, Inc. warranty and could expose the user to laser diode power of up to 7mW.
The laser beam can be harmful to eyesight. Avoid eye cont act with the laser beam. Never point the beam at other people, or in a direction where people may be passing.
QX-830 Compact Industrial Scanner User’s Manu al vii
Statement of Agency Compliance
Statement of Agency Compliance
The QX-830 has been tested for compliance with FCC (Federal Communications regulations and has been found to conform to all applicable FCC Rules and Regulations.
To comply with FCC RF exposure compliance requirements, this device must not be co-located or operate in conjunction with any other antenna or transmitter.
Changes or modifications not expressly appr oved by the party responsible for compliance could void the user’s authority to operate the equipment.
The QX-830 has been tested for compliance with CE (Conformité Europé enne) standards and guidelines, and has been found to co nfo r m to applicable CE standards, specifically the following requirements:
Heavy Industrial: EN 61000-6-2:2005 Radiated Emissions: EN 55022:2006 Class A 30-1000 MHz Conducted Emissions: EN 55022:2006 Class A .15-30 MHz
The QX-830 has been tested by an independent electromagnetic compatibility laboratory in accordance with the applicable specifications and instructions.
Commission)
viii QX-830 Compact Industrial Scanner User’s Manual
Introduction
Statement of RoHS Compliance
All Microscan readers with a ‘G’ suffix in the FIS number are RoHS-Compliant. All compliant readers were converted prior to March 1, 2007 . All standard accessories in the Microscan Product Pricing Catalog are RoHS-Compliant except 20- 500013-01 and 98-000039-02. These products meet all the requirements of the European Parliament and the Council of the European Union for RoHS compliance. In accordance with the latest requirements, our RoHS-compliant products and packaging do not contain intentionally added Deca-BDE, Perfluorooctanes (PFOS) or Perfluorooctanoic Acid (PFOA) compounds above the maximum trace levels. To view the documents stating these requirements, please visit:
http://eur-lex.europa.eu/LexUriServ/LexUriServ.do?uri=CELEX:32002L0095:EN:HTML
and
http://eur-lex.europa.eu/LexUriServ/LexUriServ.do?uri=OJ:L:2006:372:0032:0034:EN:PDF
Please contact your sales manager for a complete list of Microscan’s RoHS-Compliant products.
This declaration is based upon information obtained from sources which Microscan believes to be reliable, and from random sample testing; however, the information is provided without any representation of warranty, expressed or implied, regarding accuracy or correctness. Microscan does not specifically run any analysis on our raw materials or end product to measure for these substances.
The information provided in this certification notice is correct to the best of Microscan’s knowledge at the date of publication. This notice is not to be considered a warranty or quality specification. Users are responsible for determining the applicability of any RoHS legislation or regulations based on their individual use of the product.
QX-830 Compact Industrial Scanner User’s Manu al ix
Statement of RoHS Compliance
x QX-830 Compact Industrial Scanner User’s Manual
Contents
Step 1 Check Hardware................................................................................................................1-2
Step 2 Connect the System..........................................................................................................1-3
Step 3 Position Scanner and Symbol...........................................................................................1-4
Step 4 Install ESP................................................................................... ......................................1-5
Step 5 Select Model....................................................... ... ................................. ... ........................1-6
Step 6 Connect.............................................................................................................................1-7
Step 7 Test Read Rate .............................................................................................................. 1-10
Step 8 Configure the Scanner............................. ................................. ... ................................... 1-11
Step 9 Save Changes in ESP.................................................................................................... 1-12
1 Quick Start
This section explains how to set up and test the QX -830 quickly using Detailed setup information for installing the scanner into an application can be found in
subsequent sections.
ESP
(Easy Setup Program).
QX-830 Compact Industrial Scanner User’s Manu al 1-1
Check Hardware
Hardware Required
Caution: Be sure that all connections are secure BEFORE applying power to
the system. Always power down BEFORE disconnecting any cables.
Serial Stan dalo ne (with QX-1)
Ethernet St andalone ( with QX-1)
Step 1 — Check Hardware
Item Description Part Number
1 QX-830 Compact Industrial Scanner FIS-0830-XXXXG 2 QX-1 Interface Device 98-000103-01 3 QX Cordset, Common, M12 12-pin Plug to M12 12-pin Socket, 1 m 61-000162-01 4 QX Cordset, Host, Serial, M12 12-pin Plug to DB9, 1 m 61-000152-01 5 QX Cordset, Host, Serial, M12 12-pin Socket to DB9, 1 m 61-000153-01 6 QX Power Supply, M12 12-pin Socket, 1.3 m 97-000003-01 7 QX Cordset, Host, Ethernet, M12 8-pin Plug to RJ45, 1 m 61-000160-01 8 QX Photo Sensor, M12 4-pin Plug, NPN, Dark On, 2 m 99-000020-02
Note:
Additional cordsets and accessories are available in the Microscan Product Pricing Cat alog.
Note: The QX-830 does not require an Ethernet crossover cordset, because the scanne r itself performs automatic internal crossover (transmit- to-receive switching). Microscan offers a standard straight-through (un-crossed) Ethernet cordset (61-000160-01).
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Quick Start
Serial Stan dalo ne (with QX-1)
Ethernet Standalone (with QX-1)
Step 2 — Connect the System
Important: When connectin g Ultra-Lock cordsets to the QX-830 and QX-1, align the pins first and then push the connector into place. Do not twist the pins.
RS-232
• Connect the Serial Communication Cable from “A” on the QX-830 to “2” on the QX-1.
• Connect the host cable from “1” on the QX-1 to the host computer.
• Connect the photo sensor to “T” on the QX-1.
• Connect the power supply to “3” on the QX-1.
• Plug in the power supply.
Ethernet
Note: The QX-830 does not require an Ethernet crossover cordset, beca use the scanner
itself performs automatic internal crossover (transmit-to-receive switching). Microscan offers a standard straight-through (un-crossed) Ethernet cordset (61-000160-01).
• Connect the Ethernet Cable from “B” on the QX-830 to the network.
• Connect the photo sensor to “T” on the QX-1.
• Connect the power supply to “A” on the QX-830.
• Plug in the power supply.
the connectors, as this will bend
QX-830 Compact Industrial Scanner User’s Manu al 1-3
Position Scanner and Symbol
Pitch axis
Bar code label
Tilt axis
axis
Scanline
Scanner
Pitch
Tilt
Skew
Symbol
Scanner
Maximum skew, tilt, and pitch: ±30°
Step 3 — Position Scanner and Symbol
• Place a test symbol in a location with as little ambient light as possible.
• Position the scanner at the focal distance used in the application.
• Align the test symbol with the scanner’s field of view.
• Tip the scanner relative to the test symbol to avoid glare from specular reflection.
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Quick Start
Step 4 — Install ESP
ESP Software can be found on the Microscan Tools CD that is packaged with the QX-830.
1. Follow the prompts to install ESP from the CD.
2. Click on the ESP icon to run the program .
Note: ESP can also be installed from the Download Center at www.microscan.com.
ESP System Requirements
• 166 MHz Pentium processor (recommended)
• Windows Vista, XP, or 2000 operating system
• Internet Explorer 5.0 or higher
• 64 MB minimum RAM
• 50 MB minimum disk space
• 800 x 600 pixel minimum 256 color display
QX-830 Compact Industrial Scanner User’s Manu al 1-5
Select Model
Step 5 — Select Model
When ESP is opened, the following menu will appear:
1. Click the button showing the QX-830.
2. Click OK.
Note:
The QX-830 can also be selected by double-clicking the button showing the QX-830.
3. Click Yes when this dialog appears:
Note: To select another model later , click the Swit ch Model button near the top of the screen or use Model > New Model in the menu toolbar.
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Quick Start
RS-232 Connection Wizard
Ethernet Connection Wizard
Step 6 — Connect
Connection Wizard
To connect using the Connection Wizard:
• Click Connect on the menu toolbar, and then select Connection Wizard.
•Select RS-232 or Ethernet to activate the appropriate display.
• Configure RS-232 or Ethernet settings as required by the application, and click Connect.
• When a connection is established, the green indicator in the status bar at the bottom right of the screen will be visible:
Important: The scanner is in Continuous Read Mode by default. For best connection results, be sure that no decodable symbols are within the scanner’s field of view while attempting to connect.
QX-830 Compact Industrial Scanner User’s Manu al 1-7
Connect (cont.)
Step 6 — Connect (cont.)
Ethernet TCP/IP
Once the QX-830 is connected, incoming symbol data can be displayed in the Terminal, as shown below.
1-8 QX-830 Compact Industrial Scanner User’s Manual
Quick Start
Step 7 — Test Read Rate
Read Rate indicates the number or percentage of successful decodes per second achieved by the scanner.
1. Click the Test button in ESP’s EZ Mode to start the Read Rate test. Symbol data and read rate percentage information should appear in the Symbol
Information table in the bottom portion of the view. The Read Rate LEDs on the side of the QX-830 will indicate the percentage of successful decodes per second.
2. Click Stop to end the Read Rate test. Note: Read Rate can also be tested using the Read Rate interface in Utilities.
QX-830 Compact Industrial Scanner User’s Manu al 1-9
Configure the Scanner
Step 8 — Configure the Scanner
Click the App Mode button to make configuration changes to the scanner.
The following modes are accessible by clicking the buttons at the top of the screen:
• Click the EZ Mode button to return to EZ Mode.
• Click the Autoconnect button to establish communication.
• Click the Send/Recv button to send or receive commands.
• Click the Switch Model button to open the model menu, or to return to a previous model.
• Click the Parameters button to show the tabbed tree control views.
• Click the Setup button to show the tabbed interface views.
• Click the Terminal button to display decoded symbol data and to send serial commands.
• Click the Utilities button to access Read Rate, Counters, Device Control, Differences from Default, Master Database, Digital Bar Code, and Firmwa re.
For further details, see Microscan ESP Help in the dropdown Help menu.
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Quick Start
1. Left-click on the +
to expand the desired tree.
2. Double-click on the desired parameter and click once in the selection box to view options.
5. Right-click on the open screen and select Save to Reader to implement the command in the scanner.
4. Left-click again on the open screen to complete the selection.
3. Place the cursor in the selection box, scroll down to the setting to be changed, and click once on the setting.
Step 9 —
Save Changes in ESP
To make changes t o a configuration setting:
Saving Options
Send, No Save. Changes will be lost when power is re-applied to the scanner.
Send and Save. This activates all changes in current memory and saves to the scanner for power-on.
QX-830 Compact Industrial Scanner User’s Manu al 1-11
Save Changes in ESP
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2 Using ESP
EZ Mode........................ ... ............................ ... ............................ ... ...............................................2-2
App Mode............................................. ........................................................ ... ..............................2-3
Menu Toolbar.................................................................................... ............................................2-4
Navigating in ESP............................. ... ............................ ... ............................ .. ..........................2-15
Send/Receive Options ................................................................................................................2-16
Contents
This section explains the basic structure and elements of ESP (Easy Setup Program). When ESP is opened, unless otherwise specified in ESP Preferences, the EZ Mode view
will appear. App Mode contains several configuration menus (Communication, Read Cycle, Symbologies, I/O Parameters, Matchcode, and Diagnostics), a Setup interface, a Terminal interface, and a Utilities interface.
ESP can be used to configure the QX-830 in three different ways:
Graphic User Interfaces: Scanner settings can be configured using such point-and-click tools as buttons, spin boxes, check boxes, and drag-and-drop functions.
T ree Controls: Each conf iguration menu co ntains a list of all option settings th at pertai n to that specific area of scanner operation. For example, the Read Cycle menu shows a
Laser Setup command, and then a list of the p arameters Laser On/Off, Laser Framing Status, Laser On Position, Laser Off Position, and Laser Power. Each parameter
can be configured using dropdown menus or fields where characters can be entered.
T erminal: ESP
directly to the scanner by typing them in the provided field.
’s
Terminal
allows the user to send serial configuration and utility commands
Information about using specific commands in ESP is provided in subsequent sections. For ESP system requirements, see ESP System Requirement s in Chapter 1, Quick Start.
QX-830 Compact Industrial Scanner User’s Manu al 2-1
EZ Mode
Click the App Mode button to access configuration trees and other setup features.
Starts Read Rate test.
Click Calibrate to begin t he calibration routine. Calibration is explained at the left of the EZ Mode screen, and also in Quick Start.
EZ Mode
EZ Mode allows the user to test read rate and calibrate the scanner. After connecting to
the scanner, the EZ Mode view will appear. On-screen instructions assist the user with positioning, testing, and calibration.
Test
Click the Test button to start the read rate test for a quick indication of the scanner’s read capabilities and the limits of the application. When Decodes per Second is unchecked, the test will count the percentage of decodes relative to the number of actual scans. Click Stop to end the test.
Calibrate
The calibration routine that will optimize the scanner by comparing Read Rates at various camera and image processing set ting s.
2-2 QX-830 Compact Industrial Scanner User’s Manual
Using ESP
Click here to open the Terminal view.
Menu toolbar
Click this icon to return to EZ Mode.
Read Rate, Counters, Device Control, Differences from Default, Master Database, Digital Bar Code, Firmware
Tabbed tree controls
Calibration, Configuration Database, Ordered Output, Output Format
Autoconnect to the scanner, Send and
Receive
command settings,
and Switch Model
App Mode
From EZ Mode, click on the App Mode button to access the tabbed tree controls in Parameters, the intuitive user interfaces in Setup, the Terminal interface, and the Utilities
interface.
Note: The App Mode and EZ Mode buttons appear in the same position to allow easy switching between these primary modes.
QX-830 Compact Industrial Scanner User’s Manu al 2-3
Menu Toolbar
(Save to Scanner)
(Receive Scanner
Settings)
Menu Toolbar
File
New
Whenever New is selected, the default configuration of ESP is loaded.
Open/Save
When Save or Save As is selected, the ESP configuration is saved to the host computer’s hard drive and available whenever the same file is selected under Open.
Important: When configuration changes are saved to the hard drive, these changes are not automatically saved to the scanner.
The illustration below shows how settings can be saved and
received between ESP and the scanner, and ESP and the host hard drive.
Import/Export
Import converts the ASCII settings from a text file to ESP configuration settings. Export converts the active ESP configuration settings to an ASCII text file.
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Using ESP
Model
The Model dropdown menu shows a list of recent scanners that have been used with E SP. When a different model is chosen, the connection to the present model is terminated.
To connect to another model, select New Model, choose a new model from the pop-up
menu that appears, and click OK.
Note: When an ESP file is saved, the settings of all the models defined in that file are saved.
QX-830 Compact Industrial Scanner User’s Manu al 2-5
Menu Toolbar
The Toolbar Style options allow the user to determine how ESP will display the mode options in the two rows at the top of the screen.
Options
The Options menu allows the user to save memos and set up ESP Preferences.
Note: Preferences will be saved and loaded into ESP whenever ESP is opened next, whether or not the ESP file is saved.
Preferences > General Tab
Reload Last File
At startup, reloads the last file saved to the host computer’s hard drive.
Show Model Prompt
At startup, shows the model menu displaying all supported scanners.
Show Connect Prompt
At startup, displays the Would you like to connect to the QX-830? prompt.
Receive After Connect
At startup, loads the scanner’s settings into ESP. (This is not recommended if ESP settings are needed for future use. )
Skip EZ Mode
At startup, skips EZ Mode and opens directly in App Mode.
Enable ‘Send and Save as Customer Defaults’
At startup, enables the Send and Save as Customer Defaults option in the Send/Recv command.
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Using ESP
Preferences > Terminal Tab
Show Non-Printable Characters
When Show Non-Printable Characters is enabled, characters such as “CRLF” will be displayed in the Terminal window. When Enhanced Format is checked, the characters are displayed with more detailed formatting.
Change Keyboard Macros
Clicking the Change Keyboard Macros button brings up the Function Keys dialog. In this dialog, select the desired function key and then enter the macro keystrokes in the associated key map. For example, to make the keystroke to send a trigger character, select F2, then in the Ctrl row , enter <trigger character> and click OK. Then whenever the Ctrl-F2 keystroke is pressed, the trigger character will start the read cycle.
Note: The F1 key is reserved for opening ESP Help and the F3 key is reserved for the Find Next function.
Ctrl-F2
Change Font
Allows the user to modify the font used for de code data rece ived from the scanner on the Terminal.
Change Echo Font
Allows the user to modify the font used for command characters typed into the Terminal.
Enable Echo
Allows the user to enter command characters in Terminal.
Display Incoming Data Even When Not in Focus
When Display Incoming Data Even When Not in Focus is enabled, data from the scanner will continue to appear in the Terminal even when ESP is not the top window.
QX-830 Compact Industrial Scanner User’s Manu al 2-7
Menu Toolbar
Preferences > Bar Code Options Tab
Sizing Information
Sets the bar height (in inches) and bar width (in
symbols.
Example: A bar width of 13 mils is 0.013 inches.
mils
, or thousandths of an inch) of user-created
Caption
Allows the user to define a caption for the symbol, and to determine the alignment of the caption in relation to the symbol.
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Preferences > Advanced Tab
Using ESP
The Auto Sync options at the top of the Advanced tab allow the user to determine whether Auto Sync will be enabled automatically in sections of ESP where it is used, or if it will ask before it enables Auto Sync functions.
Always Ask Before Auto Sync Occurs
If this option box is checked, specific Auto Sync functions can be enabled. from the Reader will automatically send the scanner’s settings to ESP when Auto Sync is enabled. settings chosen in ESP to the scanner. Do Not Send or Receive Settings creates a condition in which Auto Sync will not automatically send scanner settings to ESP, or send
ESP settings to the scanner.
Send ESP Settings to the Reader
will automatically send all scanner configuration
Receive Settings
Send XON with Autoconnect
Sends an XON (Begin Transmission) command to the scanner before starting the Autoconnect routine.
QX-830 Compact Industrial Scanner User’s Manu al 2-9
Menu Toolbar
Preferences > Advanced Tab (cont.)
Ask to Save ESP File when Quitting
When enabled, prompts the user to save a .esp file when ending a session.
The .esp file will be saved in the location specified by the user.
Connect to Readers via TCP/IP
When enabled, shows the TCP/IP Connection Wizard by default.
Use Default Storage Location
When enabled, automatically stores data in ESP’s Application Data folder.
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Using ESP
Document Memo
The information entered in the Document Memo field will appear in a context-sensitive text box whenever the cursor hovers over the Document Memo item on the Options menu.
Model Memo
Similar to Document Memo, the information entered in the Model Memo field will appear in a context-sensitive text box whenever the cursor hovers over the Model Memo item on the Options menu. Memos created in Model Memo are specific to the model enabled when the message was created.
Note: Memos must be saved in a .esp file to make them available in the next session. If the current session is not saved, any memos that have been entered during the session will be discarded, and will be unavailable in the next session.
QX-830 Compact Industrial Scanner User’s Manu al 2-11
Menu Toolbar
RS-232 Connection Wizard
Ethernet Connection Wizard
Click the Search button to locate scanners on the network.
Connect
The Connect dropdown men u a llows th e u s er to access th e Connect ion W i zard, as well as the Autoconnect and Configure Multidrop dialogs. Connect and Disconnect can also be performed directly from the drop d ow n me n u with ou t op en in g a dia l og .
Connection Wizard
To connect using the Connection Wizard:
• Click Connect on ESP’s menu toolbar, and then select Connection Wizard.
• Select RS-232 or Ethernet to activate the appropriate display.
• Configure RS-232 or Ethernet settings as required by the application, and click Connect.
• When a connection is established, the green indicator in the status bar at the bottom right of the screen will be visible:
2-12 QX-830 Compact Industrial Scanner User’s Manual
Using ESP
• Once the correct port is chosen, click Start to connect.
Autoconnect
If the RS-232 connection attempt fails, use the scanner and the host.
• If the communication port is not the default COM1, use the dropdown menu to change the port.
Autoconnect
to establish a connection
between
• When a connection is established, the green indicator in the status bar at the bottom right of the screen will be visible:
QX-830 Compact Industrial Scanner User’s Manu al 2-13
Menu Toolbar
Drag specific configuration values from the control tree directly into this field to encode new symbols.
Choose a spatial orientation for the new symbol.
Create a caption for the symbol that matches or describes the encoded data.
The symbol will be displayed in the field at the bottom of the Bar Code Dialog.
View
The View menu allows the user to move quickly between the Setup, Terminal, and Utilities interfaces without using the icon
buttons on the App Mode toolbar. It also allows the user to access the Bar Code Dialog, shown below.
Bar Code Dialog
Symbols can be created in the Bar Code Dialog by typing the text to be encoded. This is a useful tool for creating configuration symbols, allowing the user to configure the scanner by reading the user-created symbols.
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Using ESP
1. Left-click on the + to expand menu items.
2. Double-click the desired parameter and single-click in the selection box to view options.
3. Place the cursor in the selection box, scroll down to the desired setting, and single-click the setting.
4. Left-click again on the open screen to complete the selection.
5. Right-click on the open screen and select Save to Reader to implement the command in the scanner. The command can be sent without saving, or sent and saved simultaneously.
The X indicates that the setting is
default.
Navigating in ESP
To change scanner settings, or to access the Setup, Terminal, or Utilities views, click the App Mode button.
To return to EZ Mode, click the EZ Mode button.
To make changes to configuration settings in the tree controls:
QX-830 Compact Industrial Scanner User’s Manu al 2-15
Send/Receive Options
Send/Receive Options
To access Receive, Save, and Default options, click the Send/Recv button. These options can also be reached by right-clicking in any of the configuration views.
Receiving
From the Send/Recv menu, select Receive Reader Settings. Caution: Selecting this option will upload the scanner’s settings. If the ESP file has a
number of custom settings that must be maintained and downloaded into the scanner, these settings will be lost.
This function is useful for receiving (uploading) the scanner’s settin gs and saving the m as a file for future use. For example, if the scanner has settings that must not change, Receive Reader Settings would load those settings to ESP and save them in an ESP file for later retrieval.
Receiving the scanner’s settings will also assure that any unwanted subsequent changes in ESP will not be saved.
Saving
Send, No Save (<A>)
Saves ESP settings to current memory.
Send and Save (<Z>)
Activates all changes in current memory and saves to the scanner for power-on.
Send and Save as Customer Defaults (<Zc>)
Saves default settings for quick retrieval. This option will be visible only if Enable ‘Send and Save as Customer Defaults’ is
checked in ESP Preferences.
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Using ESP
Defaulting
When Default Curren t Menu Settings or Default all ESP Settings are selected, only the ESP settings are defaulted.
Advanced Options
Send Current View
This is the same as >
Send No Save
commands in the current configuration tree are sent.
Save to Reader
except that only the
Send Current Command
This is the same as
View
, except that it saves only the
command that is currently selected.
Send Current
Add/Remove Exception
After a Receive Reader Settings command is performed1 and the Add Exception option is selected, a list of serial commands may appear. These are commands that may be in the scanner’s firmware, but are not included in, or are different from, the current version of
These commands can be edited by double-clicking them and changing them as needed. It is important to note that these commands will be saved to the scanner whenever a Save
to Reader command is sent, or when an <A> or a <Z> command is sent. Also, if there is a corresponding ESP menu item, the ESP Value column for that item will
be blank following a Receive Reader Settings command.
ESP
.
1. From the Send/Recv button or by right-clicking in any b l a nk sect ion o f a tree co ntrol view.
QX-830 Compact Industrial Scanner User’s Manu al 2-17
Send/Receive Options
2-18 QX-830 Compact Industrial Scanner User’s Manual
3 Hardware Integration
Connectors ...................................................................................................................................3-2
Cordsets .......................................................................................................................................3-3
QX-830 and QX-1 Connectors and Pinouts..................................................................................3-4
Power and Trigger Switching........................................................................................................3-8
Port Routing........................................................... .. ...................................................... ...............3-9
Application Examples .............................................. ... ... .................................. .. .........................3-10
Contents
This section introduces the details of QX-830 hardware, and explains how that hardware can be integrated in an application.
QX-830 Compact Industrial Scanner User’s Manu al 3-1
Connectors
Ultra-Lock connectors are more resistant to harsh industrial conditions, and are easy to connect.
QX-830 with M12 Ultra-Lock
Connector
Ultra-Lock Connector
Traditional Threaded Connectors
Connectors
Industrial cabling and connectivity schemes must be able to withstand environmental extremes of heat, cold, and moisture, and be secure enough not to be disconnected or damaged inadvertently in the course of day-to-day operation.
The current industry standard for connectivity is a sealed, circular connector such as the M12. The International Electrotechnical Commission (IEC) st andard for M12 connectors describes them as fixed available off-the-shelf from manufacturers
Molex, or Binder.
The QX-830
uses sealed, circular connectors
and free screw-locking connectors. This type of connector is widely
such as Turck, Lumberg, Phoenix Contact,
with Ultra-Lock™ technology.
Ultra-Lock Connectors
Microscan has adopted Ultra-Lock connectivity because of speed, ease-of-use, and ingress protection considerations. The main advantage of the Ultra-Lock system is that only two steps are required at every connection poin t:
1. Align the conn ector and re ceptacle keys;
2. Push the connector into place. (Do not twist the connector, as this can bend the pins.)
Ultra-Lock connectors are “operator-independe nt”. This means that they are not subject to under-tightening or over-tighten ing, both of which are common problems with screw-down connectors, and both of which undermine the moisture-resistant seal.
Another advantage of the QX-830’s Ultra-Lock connectivity scheme is that the Ultra-Lock receptacles on the scanners and the QX-1 Interface Device also accept screw-down connectors, giving users the flexibility to use either Ultra-Lock or screw-down connectors.
“Ultra-Lock” is a trademark of Woodhead (Molex).
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Hardware Installation
M12 Ultra-Lock to RJ45 (Ethernet) Cordset
M12 Ultra-Lock to M12 Ultra-Lock Cordset
M12 Ultra-Lock to Photo Sensor Cordset
Cable with flying leads
Cordsets
The terms “cordset” and “cable” are both applicable to industrial connectivity, but they are not synonymous. Cordsets enable communications and power between scanners and interface devices. Cordsets have an M12 Ultra-Lock connector at one or both ends. Examples of cordsets are shown below.
Cables do not have M12 Ultra-Lock connectors at either end. An example of a cable is shown below.
QX-830 Compact Industrial Scanner User’s Manu al 3-3
QX-830 and QX-1 Connectors and Pinouts
Connector B is a 12-pin socket on RS-232 scanner models, and an 8-pin socket on Ethernet models.
Connector A on the back of the QX-830 is a 12-pin plug on both Serial and Ethernet models.
QX-830 Connectors
Important: The 8-pin Ethernet version of Connector B does not have RS-422/485, Input 1, or RTS/CTS pins.
Ground
Output 3
Output 1
Output 2
New Master
Default
Power
Input Common
Output Common
RS-232 RxD
Trigger
RS-232 TxD
Connector A (Serial) M12 12-pin Plug
Input Common
RS-422/485 RxD (–)
RS-232 TxD/RS-232 RTS
Trigger
RS-232 RxD/RS-232 CTS
Power
Ground
RS-422/485 RxD (+)
RS-422/485 TxD (+)
RS-422/485 TxD (–)
Input 1
Terminated
Connector B (Serial) M12 12-pin Socket
TX (+)
RX (–)
RX (+)
TX (–)
Terminated
Terminated
Connector B (Ethernet) M12 8-pin Socket
Terminated
Terminated
QX-830 and QX-1 Connectors and Pinouts
When deploying a network of scanners and interface devices in an industrial setting, it is important to use component s whose pin assignments are arranged in a way that avoids communication errors and equipment damage. This can be achieved with components that are designed in a logical, consistent, and easy-to-implement way.
The QX-830 has a very simple pin assignment methodology . The clearly identified connectors at the back of the unit can be used to rece ive and bus power, and also to send and receive data and commands.
QX-830 Connector Pin Assignments
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Hardware Installation
An earth ground is provided through the cable shields and chassis of the scanner.
Grounding the QX-830
Proper grounding is necessary for operator safety, noise reduction, and the protection of equipment from voltage transients. Buildings, including any steelwork, all circuits, and all junction boxes must be grounded directly to an earth ground in compliance with local and national electrical codes.
Ground Loops
Ground loops (signal degradation due to different ground potentials in communicating devices) can be eliminated or minimized by ensuring that both th e host, scanner, and their power supplies are connected to a common earth ground.
QX-830 Compact Industrial Scanner User’s Manu al 3-5
QX-830 and QX-1 Connectors and Pinouts
Expected Power and Ground Connections for Proper Operation
Notes:
• Ensure that mounting bracket “Earth” is at the same potential as power source “Earth”.
• Supply “Return” and “Earth” ground must be stable, low-impedance reference points.
• “2-Terminal Power Supply” must still provide an “Earth” connection to the scanner.
• “Signal Ground” can be used for communications and/or discrete signal ground reference. It must not be used as Power Ground or Earth Ground.
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Hardware Installation
Connectors 1 and 3 are 12-pin plugs, and Connector 2 is a 12-pin socket. All three connectors can be assigned to bus power and data as required by the application.
The two switches at the center of the device allow the user to route signals as needed.
Pin Assignment
1 + 10-28V 2
Trig/NM/Input 1
Common 3 Ground 4 Trigger
QX-1 Interface Device
QX-1 Trigger Connector 4-pin Socket
PWR TRIG
1, 3,
T
1, 2, 3, T
1, 2,
3
1, 3
This simple diagram (shown on the base of the QX-1) illustrates how power, communications, I/O, and trigger signal can be routed through the QX-1 device depending on the needs of the application. The switches greatly increase signal routing flexibility.
QX-1 Communications - I/O -
Power - Trigger
QX-1 Interface Device
The QX-1 Interface Device’s receptacles are physically the same as those on the QX-830, but they do not have explicit pin assignments. The QX-1 allows users to bus power and communications as required by the application.
QX-830 Compact Industrial Scanner User’s Manu al 3-7
Power and Trigger Switching
PWR TRIG
1, 3,
T
1, 2, 3, T
1, 2,
3
1, 3
Power can be bussed between scanners and interface devices. At each location on a network where a new power supply is added, the Power switch on the QX-1 can be used to break power between Connector 2 and Connector s 1, 3, and T.
The Trigger signal between Connector 2 and Connectors 1, 3, and T can be broken using the Trigger switch. This isolates trigger signals as required by the application.
Power and Trigger Switching
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Hardware Installation
RS-232 A, RS-232 B, and RS-422 are serial. RS-232 A is always enabled. RS-232 B and RS-422 can be enabled or disabled to match the physical requirements of the application. Ethernet can also be enabled or disabled as required.
RS-232 A, RS-232 B, and RS-422 can be configured for Baud Rate, Parity, Stop Bits, Data Bits, Symbol Data Output, Extra Symbol Information (Decodes Before Output, Symbol Position Output, etc.), Diagnostics Output, and External Source Processing Mode (Command or Data).
Ethernet can be configured for IP Address, Subnet Mask, Gateway, IP Address Mode (Primary or Secondary TCP Port), Symbol Data Output, Extra Symbol Information, Diagnostics Output, and External Source Processing Mode.
Port Routing
The physical advantages create d by flexible signal routing and switching are enhanced further by Port Routing, which can be configured in ESP. Port Routing eliminates the need for dedicated “Host” and “Aux” ports in a traditional sense. With Port Routing, any port can be defined as a Host or Aux port. Port Routing also allows users to define the data types that are accessible from specific ports.
The primary benefit of Port Routing is that any type of data can be routed to any port, and can be sent through multiple ports simultaneously. Multiple types of data can also be appended to the symbol data that is output from the scanner to the host. Command data, symbol data, extra symbol information, and diagnostic data are enabled by default in the QX-830.
The table below lists different types of data, with examples for each data type.
Data Type Example
Command Data Serial commands; scanner responses to serial commands. Symbol Data Any string of data encoded in a symbol. Extra Symbol Information Decodes per trigger, decode direction, configuration database index number. Diagnostic Data Laser status, temperature, service message.
The screen capture below (from ESP) shows the QX-830’s four communi cations ports and the parameters for each.
QX-830 Compact Industrial Scanner User’s Manu al 3-9
Application Examples
Application Examples
The following examples demonstrate how the components described in previous pages can be deployed in industrial applications.
Daisy Chain
Daisy chain configurations are used in applications such as product packaging, where single items have multiple symbols. For example, a box with one symbol on the top and symbols on either side requires at least three scanners to ensure that all symbols will be decoded.
The highlighted areas below demonstrate how a daisy chain can be arranged. One scanner is placed above the conveyor line and one scanner is p laced on each side of the line. The three scanners essentially function as a single scanner, and data is sent from the primary scanner to the host or PLC.
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Hardware Installation
Multidrop
Multidrop networks are used in applications where it is necessary to decode symbols at multiple locations within an industrial process. Scanner s are placed at stations located between manufacturing steps, and data from those scanners is directed to a multidrop concentrator before being sent to a host. An example of this type of application is food packaging, in which part number dat a is collected and tr acked throu ghout the packaging process.
The highlighted areas below demonstrate how a multidrop network can be arranged.
QX-830 Compact Industrial Scanner User’s Manu al 3-11
Application Examples
Ethernet TCP/IP and EtherNet/IP
Ethernet TCP/IP is the standard Ethernet interface used to connect multiple locations in a network, such as computers in an office network. It can also be used to network other communications devices, such as scanners and PLCs on a factory floor.
EtherNet/IP™ is a protocol developed and governed by ODVA (Open DeviceNet V endor s Associ a tion). It is based on the Common Industrial Protocol (CIP™). The CIP layer is an additional layer within the standard Ethernet interface (Ethernet TCP/IP). EtherNet/IP is common in control systems and PLCs, especially in the United States.
The highlighted areas below demonstrate how an Ethernet daisy chain can be arranged. Ethernet-enabled scan ners can also be set up in stand a lone configurations, or mult iple Ethernet-enabled scanners along a production or packaging line can be connected to Ethernet.
“EtherNet/IP” and “CIP” are trademarks of the Open DeviceNet Vendors Association.
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4 Scanner Setup
Calibration.....................................................................................................................................4-2
Configuration Database..................... ... ... ................................. ... .................................. .. .............4-4
Ordered Output.............................................................................................................................4-6
Output Format.......................................................... ... ................................................................4-10
Contents
This section describes ESP’s four Setup interfaces: Calibration, Configuration Dat abase,
Ordered Output, and Output Format. Each inte rface allows the user to make changes to
scanner configuration quickly and easily.
QX-830 Compact Industrial Scanner User’s Manu al 4-1
Calibration
Click the Setup button and then the Calibration tab to display the Calibration view.
The Test and Calibrate features are also available in EZ Mode.
Scan Speed, Gain, and Tracking can also be configured in the Reader
Setup command.
Click Save to save calibration settings, or Stop to cancel the calibration process.
Laser Off Position
and Laser On Position can be entered using the fields below, or by clicking and dragging the edges of the laser arc in the picture.
Calibration
The settings in the Calibration interface can also be configured using the <@> and
<@CAL> serial commands, and the Calibration Options command.
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Scanner Setup
Laser Off Position
Laser On Position
Laser Off Position
Percentage of the full scan arc that the scan beam moves through before the laser tur ns off. The combined values of Laser On Position and Laser Off Position cannot exceed 100
percent, the total arc of one scan. Laser Off Position must always exceed the value of Laser On Position for a scan to
take place.
Laser On Position
Percentage of the full scan arc that the scan beam moves through before the laser turns on. For example, if set to 30, the laser will be off during the first 30 percent of the scan.
When Laser Framing is disabled, the laser is on for 100 percent of the full scan.
QX-830 Compact Industrial Scanner User’s Manu al 4-3
Configuration Database
Click the Setup button and then the Configuration Dat abase tab to display the Configuration Database vie w.
Double-clicking on an Index will bring up the
Configuration Database Settings dialog.
Use the Number of Active Indexes field to determine how
many database indexes will be used. Use the Number of Database
Cycles to determine how many times the active indexes will be repeated.
Use the Switch Timing field to determine the amount of time between active indexes.
Configuration Database
Configuration Database settings can also be configured by using the Configuration
Database serial commands.
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Scanner Setup
The settings shown above can be configured differently for every active index. Once all active database indexes are configured, the index can be concatenated and cycled for the number of times specified in Number of Database Cycles.
Configuration Database Settings
Double-clicking an Index will bring up the Configuration Database Settings dialog for that database index.
QX-830 Compact Industrial Scanner User’s Manu al 4-5
Ordered Output
Click the Setup button and then the Ordered Output tab to display the Ordered Output view.
Number of Filters refers to the number of active output filters. 0 disables all output filters. Any non-zero numeral will enable output filtering to be performed using the filter indexes covered by this value.
For example, if the number of filters is 5, then filter indexes 1, 2, 3, 4, and 5 will be applied.
Filter Number, Symbology Type, Length, Wildcard, Placeholder, and Matching Data are all displayed in the table below. Double-clicking on any row of the table will display the Ordered
Output Filter Settings dialog, where settings can be changed.
Receive settings from the scanner, Send settings to the scanner, or Send and Save settings.
Ordered Output
Output filtering is a method of providing a set of good read qualifiers and also providing ordered output. There is a filter for up to the first 10 positions in a multisymbol output. The first filter corresponds to the first symbol output at settings for the following six parameters: Filter Number, Symbology Type, Length, Wildcard, Placeholder, and Matching Data.
the end of the read cycle. Each filter has
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Scanner Setup
Filter Number
This is the filter index number that represents the positio n of the symbol in th e dat a output at the end of the read cycle. This index number should be ente red along with the following filter settings for the predetermined symbol position.
Symbology Type
Specifies the symbology type allowed to occupy this location in multisymbol output. Note: To filter or order a symbol, the symbol must meet all the requirements of the
selected filter index.
Length
Spec ifies the length of the decoded symbol allowed to occupy this location in multisymbol output.
Note: To filter or order a symbol, the symbol must meet all requirements of the selected filter index.
Wildcard
This is the character to be used in the data output field when performing a data filter comparison. The wildcard character represents the end of matching, and allows for variable lengths of symbol output.
Placeholder
The placeholder character requires a character to be present, but does not compare the data value.
Matching Data
This is the data string to be used when comparin g symbol data for output filtering and ordering. This data string may also contain wildcard and placeholder characters to facilitate matching. Remember that in order to filter or order symbol data, it must meet all the requirements of the selected filter index.
Examples:
• Filter data = “123*”. This will match data strings of “123”, “123456”, and “123ABC”, but not “12”.
• Filter data = “123*AB?C”. This will be interpreted as “123*”.
• Filter data = “123?”. This will match “1234” and “123A”, but not “123”, “12345”, or “1234C”.
• Filter data = “123?A”. This will match “1234A” and “123BA”, but not “123”, “1234C”, or “1234ABCD”.
• Filter data = “123?A?”. This will match “1234AB” and “123BAT”, but not “1234A” or “123BATS”.
• Filter data = “12??*”. This will match “1234”, “123456”, and “123ABC”, but not “12” or “123”.
• Filter data = “123?A*”. This will match “1234A”, “123BA”, and “123BA TS”, but no t “1234” or “1234C”.
QX-830 Compact Industrial Scanner User’s Manu al 4-7
Ordered Output
Double-clicking on a row in the Ordered Output table brings up the Ordered Output Filter Settings dialog.
Use these settings to determine Symbology Type, Length of the symbol, a user-defined Matching
String, ASCII Lookup, Wildcard Character, and Placeholder Character. Click Apply to save the
settings to the corresponding filter.
Ordered Output Filter Settings
4-8 QX-830 Compact Industrial Scanner User’s Manual
Scanner Setup
Rules for Output Filter Configuration
Output Filter Configuration Rule # 1
Each symbol that is decoded must match one of the filters before it can be saved to a read cycle record. There is an exception to this rule, however, when the number of symbols required for a read cycle exceeds the number of active filters. In such a case, unfiltered symbols can be placed into unfiltered output positions.
For example, if the number of symbols required is 6 but there are only 5 active filters, the last position can be filled by any (unfiltered) qualified symbol.
Output Filter Configuration Rule # 2
The same filter setup can be used multiple times. For example, filters 1, 2, and 3 can be set up to filter Code 39 symbols, and the output will
occur in the order the symbols are decoded.
Output Filter Configuration Rule # 3
All qualified symbols will be sorted and output in the matching filter position. If a symbol matches filter 3, it will be output as the third symbol. If a filter does not have a matching qualified symbol, a No Read message will be output in place of the symbol (assuming the No Read message is enabled).
For example, if there is not a symbol that meets filter 3’s requirements, then a No Read message will be output in the third output position.
QX-830 Compact Industrial Scanner User’s Manu al 4-9
Output Format
Click the Setup button and then the Output Format tab to display the Output Format view.
On the Output Format tab, check the Enable Output Format box.
Output Format
Enable Output Format
This is a global enable/disable parameter. Use Set Number of Symbols and Output Phrase to assign symbols for formatting, and Symbol Parse to determine the specific
output content for the assigned symbols.
4-10 QX-830 Compact Industrial Scanner User’s Manual
Set Number of Symbols
Check the Parse boxes beneath the symbols to be formatted.
Use the Set Number of Symbols spin box to determine the number of symbols to be included in the output phrase.
Enter Postamble characters by double-clicking in the text field and then using the Postamble calculator.
Enter Postamble characters by double-clicking in the text field and then using the Postamble calculator .
Scanner Setup
Number of Symbols
determines the number of symbols to which output formatting will apply .
Output Phrase
Output Phrase refers to the user-defined Preamble, selected symbols, and Postamble sequence in the read cycle result.
QX-830 Compact Industrial Scanner User’s Manu al 4-11
Output Format
Multiple character sequences can be extracted and inserted using Symbol Parse. In this example, the selected extraction range is characters 2-4. The “Sample Symbol” example on the Symbol
Parse
dialog shows the selected character positions extracted and output as desired. Simultaneously , the data string from the selected symbol is displayed at the bottom left of the Parse Table, followed by the user-defined extracted output.
The Extract Range function corresponds to the Start Location and Length parameters in the Format Extract serial command.
Symbol Parse
Extract
Output Index
Output Index
output is built by extracting data from a symbol’s original data output and/or inserting user-defined characters.
It may be helpful to think of individual indexes as positions in the final for matted output. Starting with index # 1, enter either an extract or insert command to begin building the desired output string. Then, with the next index number, enter either an extract or insert command to continue building the output string. Continue this process until the string is built.
refers to the database entry to be modified with this command.
A formatted
Start Location
Defines the location within the symbol data where the character extraction will begin. The first character extracted will also be the first character in the sequence displayed in user-defined output.
Length
Defines the length (in consecutive characters) that will be extracted and placed in user-defined output.
4-12 QX-830 Compact Industrial Scanner User’s Manual
Insert
The Insert process is very similar to the Extract process, except that Insert
allows the user to enter characters using the Insert calculator (shown above).
Notice that Extract and Insert share the same Parse Table.
Scanner Setup
QX-830 Compact Industrial Scanner User’s Manu al 4-13
Output Format
4-14 QX-830 Compact Industrial Scanner User’s Manual
5 Scanner Parameters
Communication.............................................................................................................................5-2
Read Cycle ................................................... ... ............................ ... ............................................5-43
Symbologies ...............................................................................................................................5-70
I/O Parameters............... ... ............................ ... ............................ ... ..........................................5-107
Matchcode ................................................................................................................................5-168
Diagnostics ...............................................................................................................................5-177
Contents
This section explains the function and purpose of the Parameters commands in ESP’s tabbed tree controls.
Important: Unless otherwise specified, command settings shown in this section are the default settings.
QX-830 Compact Industrial Scanner User’s Manu al 5-1
Communication
Click the App Mode button and then the Parameters button to display the tree control tabs.
Then click the Communication tab to display the Communication tree control.
To open nested options, single-click the +.
T o change a setting, double-click the setting and use the cursor to scroll through the options.
The * indicates that the setting is the default.
Communication
Note: Communication settings can also be sent to the scanner from ESP’s Terminal using
Microscan’s K command format. Refer to the Communication section of Appendix D.
5-2 QX-830 Compact Industrial Scanner User’s Manual
Scanner Parameters
Port Routing
The QX-830 features a communication system based on Port Routing instead of traditional, dedicated serial ports. Decisions can be made about the direction and content of communication between ports based on different Data Types. Any available port can be used in any combination.
The fundamental concept of Port Routing is that communication design can be based upon Data Types rather than ports. The advant age of this is the ability to map different data types to different ports—the user is no longer limited to a “Host Port” and “Aux Port” for specific types of input and output. Since each port is independent instead of fixed for a particular purpose, the scanne r behaves more like a data switch.
Port Routing Advantages
• Data can be routed in on one port and out on the same port or a different port like a switch or router. Transparent Mode, Half Duplex Mode, Full Duplex Mode, and
Custom Mode.
• External Data Routing still follows the “To/From Host/Aux” paradigm. The new capability allows the customer to define the data direction—which port behaves as the “Host Port” and which port behaves as the “Aux Port”.
• Only one daisy chain setup required per system.
• Minimal configuration required for each port, with similar items grouped together.
QX-830 Compact Industrial Scanner User’s Manu al 5-3
Communication
RS-232 A
The following settings define the basic transmission speeds and digital standards that ensure common RS-232 formatting.
Baud Rate
Can be used to transfer data faster or to match host port settings. The rate at which the scanner and host transfer data back and forth.
Parity
Only changed if necessary to match host setting. An error detection routine in which one data bit per character is set to 1 or 0 so that the
total number of bits in the data field is either even or odd.
Stop Bits
Only changed if necessary to match host setting. One or two bits added to the end of each character to indicate the end of the character.
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Scanner Parameters
Data Bits
Only changed if necessary to match host setting. One or two bits added to the end of each character to indicate the end of the character.
Symbol Data Output
Enables or disables decoded symbol data output from the scanner.
Extra Symbol Information
Enables or disables extra symbol information output from the scanner.
Diagnostics Output
Enables or disables diagnostics output from the scanner.
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Communication
External Source Processing Mode
Enables or disables processing of commands or data from sources external to the scanner.
Command
Command enables command processing in the scanner. Note: Command processing is always enabled for RS-232 A.
Data
Data enables RS-232 A as a data source port. Note: The data path between in the source port and out the source port is always two-way.
Data is copied from source dat a port s and all those source port s’ dat a is transmitted to th e destination port, and from the destination port to the source port.
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Scanner Parameters
RS-232 B
The following settings define the basic transmission speeds and digital standards that ensure common RS-232 formatting.
Baud Rate
Can be used to transfer data faster or to match host port settings. The rate at which the scanner and host transfer data back and forth.
Parity
Only changed if necessary to match host setting. An error detection routine in which one data bit per character is set to 1 or 0 so that the
total number of bits in the data field is either even or odd.
Stop Bits
Only changed if necessary to match host setting. One or two bits added to the end of each character to indicate the end of the character.
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Communication
Data Bits
Only changed if necessary to match host setting. One or two bits added to the end of each character to indicate the end of the character.
Symbol Data Output
Enables or disables decoded symbol data output from the scanner.
Extra Symbol Information
Enables or disables extra symbol information output from the scanner.
Diagnostics Output
Enables or disables diagnostics output from the scanner.
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Scanner Parameters
External Source Processing Mode
Enables or disables processing of commands or data from sources external to the scanner .
Command
Command enables command processing in the scanner.
Data
Data enables RS-232 B as a data source port. Note: The data path between in the source port and out the source port is always two-way.
Data is copied from source dat a port s and all those source port s’ dat a is transmitted to the destination port, and from the destination port to the source port.
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Communication
RS-422
The following settings define the basic transmission speeds and digital standards that ensure common RS-422 formatting.
Baud Rate
Can be used to transfer data faster or to match host port settings. The rate at which the scanner and host transfer data back and forth.
Parity
Only changed if necessary to match host setting. An error detection routine in which one data bit per character is set to 1 or 0 so that the
total number of bits in the data field is either even or odd.
Stop Bits
Only changed if necessary to match host setting. One or two bits added to the end of each character to indicate the end of the character.
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Scanner Parameters
Data Bits
Only changed if necessary to match host setting. One or two bits added to the end of each character to indicate the end of the character.
Symbol Data Output
Enables or disables decoded symbol data output from the scanner.
Extra Symbol Information
Enables or disables extra symbol information output from the scanner.
Diagnostics Output
Enables or disables diagnostics output from the scanner.
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Communication
External Source Processing Mode
Enables or disables processing of commands or data from sources external to the scanner.
Command
Command enables command processing in the scanner.
Data
Data enables RS-422 as a data source port. Note: The data path between in the source port and out the source port is always two-way.
Data is copied from source dat a port s and all those source port s’ dat a is transmitted to th e destination port, and from the destination port to the source port.
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Scanner Parameters
Ethernet
When using Ethernet to deploy QX-830s in an application, the host computer must be in the same IP range as the devices. Network settings are accessible in Windows from the Control Panel. The steps below show how TCP/IP settings can be configured.
1. From the Windows Start Menu, open Control Panel and double-click Network Connections.
2. The Ne twork Connections dialog will appear . Double-click the icon for the Local Area Connection being used in the application.
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Communication
On the Support tab, click the Details button to bring up a list of Network
Connection Details.
To verify connection status:
Ethernet (cont.)
3. The Local Area Connection Status dialog will appear. To check the host computer’s connection settings, click Details on the Support tab.
4. A connected QX-830’s default address information can be verified in ESP by clicking the Search button in the Connection Wizard. Compare the scanner’s IP address to the host’s IP address to determine whether or not they are in the same range (this can be determined by your I.T. department if you are unsure).
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Ethernet (cont.)
To change TCP/IP settings:
On the
General
tab, click the
Properties
button to bring up a list of items being used by the current connection.
On the Local Area Connection Properties dialog, double-click Internet Protocol (TCP-IP).
Select Use the following IP address to set the IP Address, Subnet, and Gateway.
5.
To change the host computer’s connection settings, click
Properties
Scanner Parameters
on the
General
tab.
6. The Internet Protocol (TCP/IP) Properties dialog will appear.
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Communication
Ethernet Status
Enables or disables Ethernet connectivity in the scanner.
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IP Address
Enter the IP address of the scanner in this field.
Scanner Parameters
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Communication
Subnet
Enter the Subnet address of the scanner in this field.
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Gateway
Enter the Gateway address of the scanner in this field.
Scanner Parameters
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Communication
IP Address Mode
Determines how the scanner’s IP address will be defined.
Static
In Static Mode, the scanner uses the user-defined IP address entered in ESP.
DHCP
In DHCP Mode, the scanner automatically acquires th e IP address, Subn et, and Gateway addresses from a DHCP or BOOTP server.
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TCP Port 1
Scanner Parameters
One of two TCP ports for Ethernet communication with the scanner. The default setting is
2001
.
Symbol Data Output
Enables or disables decoded symbol data output from the scanner.
Extra Symbol Information
Enables or disables extra symbol information output from the scanner.
Diagnostics Output
Enables or disables diagnostics output from the scanner.
External Source Processing Mode
Enables or disables processing of commands or data from sources external to the scanner .
Command Command enables command processing in the scanner.
Data Data enables Ethernet TCP Port 1 as a data source port. Note: The data path between in the source port and out the source port is always two-way.
Data is copied from source dat a port s and all those source port s’ dat a is transmitted to the destination port, and from the destination port to the source port.
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Communication
TCP Port 2
One of two TCP ports for Ethernet communication with the scanner. The default setting is
2003
.
Symbol Data Output
Enables or disables decoded symbol data output from the scanner.
Extra Symbol Information
Enables or disables extra symbol information output from the scanner.
Diagnostics Output
Enables or disables diagnostics output from the scanner.
External Source Processing Mode
Enables or disables processing of commands or data from sources external to the scanner.
Command Command enables command processing in the scanner.
Data Data enables Ethernet TCP Port 2 as a data source port. Note: The data path between in the source port and out the source port is always two-way.
Data is copied from source dat a port s and all those source port s’ dat a is transmitted to th e destination port, and from the destination port to the source port.
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EtherNet/IP
Enables or disables EtherNet/IP operation in the scanner.
Scanner Parameters
Symbol Data Output
Enables or disables decoded symbol data output from the scanner.
Extra Symbol Information
Enables or disables extra symbol information output from the scanner.
Diagnostics Output
Enables or disables diagnostics output from the scanner.
External Source Processing Mode
Enables or disables processing of commands or data from sources external to the scanner .
Command Command enables command processing in the scanner.
Data Data enables EtherNet/IP as a data source port. Note: The data path between in the source port and out the source port is always two-way.
Data is copied from source dat a port s and all those source port s’ dat a is transmitted to the destination port, and from the destination port to the source port.
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Communication
Protocol Selection
In general, the point-to-point protocols will work well in most applications. They require no address and must use RS-232 or RS-422 communication standards.
Protocols define the sequence and format in which information is transferred between the scanner and the host, or in the case of
Note: In all protocol modes, the Preamble and Postamble character strings can be used to frame the decoded data, and both are included in calculating the LRC (Longitudinal Redundancy Check).
Multidrop
, between the scanners and a concentrator.
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Scanner Parameters
Protocol Options
Point-to-Point (Standard)
Used only with RS-232 or RS-422. Standard Point-to-Point requires no address and sends the data to the host whenever it
is available, without a request or handshake from the host.
Point-to-Point with RTS/CTS
A scanner initiates a data transfer with an RTS (requ est-to-send) transmission. The host, when ready, responds with a CTS (clear-to-send) and the data is transmitted. RTS and CTS signals are transmitted over two dedicated wires as defined in the RS-232 standard. Used only with RS-232.
Point-to-Point with RTS/CTS (request-to-send/clear-to-send) is a simple hardware handshake protocol that allows a scanner to initiate data transfers to the host.
Point-to-Point with XON/XOFF
If an XOFF has been received from the host, data will not be sent to the host until the host sends an XON. During the XOFF phase, the host is free to carry on other chores and accept data from other devices. Used only with RS-232.
This option enables the host to send the XON and XOFF command as a sing le byte transmission command of start (^Q) or stop (^S).
Point-to-Point with RTS/CTS and XON/XOFF
Used only with RS-232. This option is a combination of Point-to-Point with RTS/CTS and Point-to-Point with
XON/XOFF.
ACK/NAK
See ACK / NAK Options.
Polling Mode
See Polling Mode Options.
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Communication
Address
The Protocol Address can be any number between 1 and 50.
Protocol Port
RS-232 A or RS-422 can be used as Protocol Ports.
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Scanner Parameters
ACK / NAK Options
These parameters take effect for ACK/NAK on the main RS-232 or RS-422 ports (not on the Auxiliary Port), and are completely independent of the Polling Mode Options.
The scanner always follows the protocol in both directions (to and from the host). There is no option to disable it from either direction.
RES-NAK Defaults
RES: (Reset) NUL (0x00) REQ: (Request) NUL (0x00) STX: (Start of Text) NUL (0x00) ETX: (End of Text) NUL (0x00) ACK: (Acknowledge) ACK (0x06)
NAK: (Negative Acknowledge) NAK (0x15)
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Communication
ACK/NAK Protocol
The following are general outlines of the ACK/NAK protocol. Items that are framed by brackets ( [ ] ) can either be disabled or enabled. LRC does not include STX, but it does include preamble, postamble, and ETX.
Symbol Data Output TX to host: [STX] [preamble] SYMBOL DATA [postamble] [ETX] [LRC]
Response from host: ACK/NAK. Sent when LRC, ETX, postamble, or timeout (waiting
for more data) are detected (if REQ is disabled) depending on what is enabled.
Commands from Host to Scanner TX to Scanner: [STX] <command> [ETX] [LRC]
Response from Scanner: ACK/NAK. Sent when LRC, ETX, or command-ending angle bracket ‘>’ are received, depending on what is enabled.
Command Response from Scanner to Host TX to host: [STX] [preamble] COMMAND RESPONSE DATA [postamble] [ETX] [LRC]
Response from host: ACK/NAK. Sent when LRC, ETX, postamble, command-ending
angle bracket ‘>’, or timeout (waiting for more data) are detected, depending on what is enabled.
As with Polling Mode <K140,5>, the scanner can optionally perform the REQ and RES event sequences in ACK/NAK mode. If the sender does not receive an ACK or NAK, it will send REQ to request such a response (if enabled). When the sender receives an ACK, too many NAKs, or times out (if already enabled), it will send a RES (if enabled) to terminate the transaction.
Note:
See
scenarios.
ACK/NAK Data Flow Examples
in Appendix E for sample ACK/NAK communication
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Scanner Parameters
Polling Mode Options
These parameters only take effect for Polling Mode <K140,5> on the main RS-232 or RS-422 ports (not on the Auxiliary Port), and are completely independent of the ACK/NAK Options <K147>.
The values of protocol characters can be changed, but the protocol events cannot be disabled. The polling mode address is configured in the <K140> command.
To enable true multidrop protocol, the RS422/485 port must be enabled, <K102,1>, in order to turn the transmitter on and off. If RS-232 is enabled instead of RS422/485,
<K102,0>, then Polling Mode will operate as a Point-to-Point polling protocol. This is
because the RS-232 transmitter is always left on when enabled. Note: See Polling Mode Data Flow Examples in Appendix E for sample Polling Mode
communication scenarios.
RES-NAK Defaults
RES: (Reset) EOT (0x04) REQ: (Request) ENQ (0x05) STX: (Start of Text) STX (0x02) ETX: (End of Text) ETX (0x03) ACK: (Acknowledge) ACK (0x06)
NAK: (Negative Acknowledge) NAK (0x15)
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Communication
Response Timeout
Only used when a response is required from the host. While in Multidrop, if the scanner does not receive an ACK or NAK from the host after sending polled data, it will act on a fault. The scanner can be set to wait indefinitely by setting Response Timeout to zero.
The time that the scanner will wait before timing out if ACK, NAK, and ETX are enabled, and a host response is expected.
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Scanner Parameters
LRC Status
Used when extra data integrity is required. An error-checking routine that verifies th e accuracy of transmissions. It is the exclusive OR
of all characters following the STX (start of text) up to and including the ETX (end of text). What this means is that the binary representation of all the characters in a transmission are cumulatively added in a column and each resulting odd integer is assigned a 1 and each even integer a 0 (two 1s = 0, two 0s = 0, a 1 and a 0 = 1). The extra L RC character is then appended to the transmission, and th e receiver (u sually th e host) pe rforms the sam e addition and compares the results.
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Communication
External Data Routing
External Data Routing
settings configure the global operation of all external data port settings.
External Data Routing Options
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Scanner Parameters
Transparent Mode
When Transparent Mode is enabled, the following conditions apply: Symbol Data to Source = Fixed to Enabled
Ambles to Source = Fixed to Disabled Echo to Source = Fixed to Enabled Output at End of Read Cycle = Fixed to Enabled Output at ETX = Fixed to Enabled with user-defined characters. Default character will be
used if this setting is set to Disabled. Output at Timeout = Fixed to Enabled with user-defined timeout. Default time will be
used if this setting is set to Disabled.
Mode of Operation
• Source Port data will echo back to itself.
• Source Port data will always pass through even when the Destination Port is in Polling Mode with the host.
• Whenever ETX is received on the Source Port or symbol data is generated, the data will be send to the Destination Port with its data appearing between the Preamble and symbol data.
• Source Port data will always be sent to the Destination Port with a Preamble and Postamble.
Symbol data will be sent to the Source Port on a good read without Preamble or Postamble in Point-to-Point protocol even if the Destination Port is in Polling Mode with the host.
• Destination Port data always echoes to the Source Port even if the Destination Port is in Polling Mode.
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Communication
Half Duplex Mode
When Half Duplex Mode is enabled, the following conditions apply: Symbol Data to Source = Fixed to Enabled
Ambles to Source = Fixed to Enabled Echo to Source = Fixed to Disabled Output at End of Read Cycle = Fixed to Disabled Output at ETX = Fixed to Disabled with user-defined characters. Default character will be
used if this setting is set to Disabled. Output at Timeout = Fixed to Disabled with user-defined timeout. Default time will be
used if this setting is set to Disabled.
Mode of Operation
• Source Port data is not echoed back to itself.
• Source Port data is ignored when the Destination Port is in Polling Mode.
• Source Port data or symbol data is sent to the Destination Port whenever it is received.
• Source Port data is sent to the Destination Port without a Preamble or Postamble.
• Symbol data is sent to the Source Port and the Destination Port at the same time, and conforms to the communication parameters.
• Destination Port data is echoed to the Source Port in an un-polled mode.
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