ISO 9001:2000 Certification No. 06-1080
Issued by TüV USA
All rights reserved. The information contain ed herein is proprietary and is provided solely for the purpose
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Disclaimer
The information and specifications described in this manual are subject to change without notice.
Latest Manual Version
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iiQuadrus Verifier User’s Manual
Introduction
Microscan Limited Warranty Statement and Exclusions
What Is Covered?
Microscan Systems Inc. warrants to the original purchaser that products manufactured by it will be free
from defects in material and workmanship under normal use a nd se rvice for a perio d of one year f rom th e
date of shipment. This warranty is specifically limited to, at Mic roscan’s sole option, repair or replacement
with a functionally equivalent unit and return without charg e for service or return freight.
What Is Excluded?
This limited warranty specifically excludes the following: (1) Any products or parts that have been subject
to misuse, neglect, accident, unauthorized rep air, improper installation, or abnormal condit ions or operations; (2) Any products or parts that have been transferred by the original purchaser; (3) Customer misadjustment of settings contrary to the procedure d escribed i n the Microscan Syst ems Inc. owners manual;
(4) Upgrading software versions at customer request unl ess required to meet specifications in eff ect at the
time of purchase; (5) Units returned and found to have no failure will be excluded; (6) Claims for damage
in transit are to be directed to the freight c arrier upon receipt . Any use of t he product is at purchaser’s own
risk. This limited warranty is the only warranty provided by Microscan Systems Inc. regarding the product .
Except for the limited warranty above, the pro duct is pro vided “as is.” To the maximum extent permi tted by
law, this express warranty excludes all other warranties, express or implied, including but not limited to,
implied warranties of merchantability and. Technical support questions may be directed to: helpdesk@microscan.com Register your product with Microscan: www.microscan.com/register fitness for a
particular purpose. Microscan Systems Inc. does not warrant that the functions contained in the product
will meet any requirements or needs purchaser may have, or that the product will operate error free, or in
an uninterrupted fashion, or that any defects or errors in the product will be corrected, or that the product
is compatible with any particular machinery.
Limitation of Liability
In no event shall Microscan Systems Inc. be liable to you or any third party for any special, incidental, or
consequential damages (including, without limit ation, i ndirect, special, punitive, or exemplary da mages for
loss of business, loss of profits, business in terruption, or loss of business informat ion), whether in contract,
tort, or otherwise, even if Microscan Systems Inc. has been advised of the possibility of such damages.
Microscan Systems Inc.’s aggregate liabil ity with respect to it s obligations under t his warranty or otherwise
with respect to the product and documentation or otherwise shall not exceed the amount paid by you for
the product and documentation. Some jurisdictions do not allow the exclusion or limitation of incidental or
consequential damages or limitations on an impli ed warranty, so the above limitation or exclusion may not
apply to you. This warranty gives you specific legal rights, and you may also have other rights which may
vary from state to state.
Appendix K Glossary of Terms..............................................................A-24
Index
viiiQuadrus Verifier User’s Manual
Introduction
About the Quadrus Verifier
The key features of the Quadrus Verifier are:
• ISO/IEC 15415, AS9132, and AIM DPM verification options
• Self-contained, factory-calibrated optics and lighting for fast, easy integration into a
variety of manufacturing processes
• ISO/IEC 15426 certification for Data Matrix verification
• ESP Software for configuration and testing
About This Manual
This manual provides complete information on setting up, installing, and configuring the
Quadrus Ver ifier. The sections are presented in the order in which the V erifie r might be set
up and made ready for industrial operation.
Note:
The terms
“AS9132” is the name of a specification, and the suffix “A” denotes the current published
version of the specification.
AS9132
and
AS9132
are used interchangeably throughout this document ation.
Highlighting
Serial commands and default settings are highlighted in rust bold. Cross-references
and web links are highlighted in blue bold. References to menu items are highlighted in
Bold Initial Caps.
Host Communications
There are four ways to configure and test the Quadrus Verifier:
1. Several configuration commands can be executed from the
to a host.
2. Microscan’s Windows-based ESP, the preferred method, which offers point-and-click
ease of use and visual responses to user adjustments.
3. Serial commands, such as <K100,1>, can be sent from a terminal program. They
can also be sent from a PLC or from ESP’s Terminal.
4. Embedded onboard menus are accessed from a terminal window with a <D> command.
Quadrus Verifier User’s Manualix
EZ Button
without connection
Statement of Agency Compliance
Statement of Agency Compliance
The Quadrus Verifier has been tested for compliance with CE ( Conformité Européenne)
standards and guidelines and has been found to conform to applicable CE standards,
specifically the following requirements:
• ITE Disturbances: IEC 55022:1998 (radiated and conducted) Cla ss A
• Viewing the Quadrus Verifier’s LED output with optical instruments such as magnifiers,
eye loupes, or microscopes within a distance of 100 mm could cause serious eye injury.
• Maximum LED light output: 648 cd
• Wavelength: 464 nm; 518 nm; 635 nm
• Location of the Quadrus Verifier’s LED aperture window:
LED Aperture Window
CAUTION: Use of controls or adjustments or performance of procedures other than
•
those specified herein may result in hazardous radiation exposure.
Quadrus Verifier User’s Manualxi
Warning and Caution Summary
Warning and Caution Summary (cont.)
WARNING
LED RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LED PRODUCT
Max Power: 67mW Wavelength: 660 nm
IEC 60825-1:1994+A1:2002+A2:2001
• Max Power: 67 mW
• Wavelength: 660 nm
• Location of the Quadrus Verifier’s LED array:
LED Array
CAUTION: Use of controls or adjustments or performance of procedures other than
•
those specified herein may result in hazardous radiation exposure .
Step 11 Generate and Save Verification Report ........................................................................1-14
This section is designed to get your Verifier up and running quickly so yo u can get a sense
of its capabilities and test sample symbols.
Detailed setup information for installing the Verifier in your application can be obtained in
the subsequent sections.
Quadrus Verifier User’s Manual1-1
Check Required Hardware
Step 1 — Check Required Hardware
Hardware Required
Caution: Be sure that all cables are connected BEFORE applying power
to the system. Always power down BEFORE disconnecting any cables.
ItemDescriptionPart Number
1Quadrus VerifierFIS-6700-100XG
2IB-150 KitIncluded with Verifier
3Power SupplyIncluded with Verifier
4Illumination Power SupplyIncluded with Verifier
5Light Control CableIncluded with Verifier
6Quadrus EZ Stand (not shown)Included with Verifier
7Monitor Kit98-000096-01
8Object Detector99-000017-01
1-2Quadrus Verifier User’s Manual
Step 2 — Connect the System
1
Hardware Configuration
Quick Start
Caution: Be sure that all cables are connected BEFORE applying power
to the system. Always power down BEFORE disconnecting any cables.
Connecting to a Host by RS-232
1. Connect the Verifier to the IB-150 Kit.
2. Connect the IB-150 Kit host cable to the host.
3. Connect the Lighting Power Supply to the lighting chamber.
4. Connect the main power supply and cycle power to the Verifier.
Note: When wiring the IB-150 Kit to a host
with a 25-pin host connector, cross p ins 2
and 3. When wiring the interface box to a
host with a 9-pin host connector, do NOT
cross pins 2 and 3.
Connecting to a Host by TCP/IP
See Chapter 16, Ethernet.
Quadrus Verifier User’s Manual1-3
25
Side View of IB-150 showing Host
25-pin Socket Connection
Install ESP
Step 3 — Install ESP
Easy Setup Program (ESP) is Microscan’s proprietary setup and testin g application . The
purpose of ESP is to provide a quick and easy way to set up and configure Microscan
products.
When the Quadrus V erifier is co nnected to a host com puter (Windows V ist a, XP, or 2000),
ESP can be used to set up communication with a host, configure various firmware settings,
and control verification processes.
If installing from a Microscan Tools CD:
1. Insert the Microscan Tools CD in your computer’s CD drive.
2. Choose ESP Software from the main menu.
3. Select the Current Version of ESP and follow the file download prompts.
If downloading from the web:
1. Go to http://www.microscan.com/downloadcenter
2. Create a new “myMicroscan” member account or, if you are already a member, enter
your user name and password.
3. Click the Download Software link and extract the latest version of ESP to a directory
of your choice. Note where your ESP.exe file is stored on your hard drive.
4. At the end of the installation process, the following icon will appear on your desktop:
5. Click the ESP icon to start the program.
System Requirements for ESP
• 166 MHz Pentium processor (recommended)
• Windows Vista, XP, or 2000 operating system
• Internet Explorer 5.0 or higher
• 64 MB minimum RAM
• 40 MB minimum disk space
1-4Quadrus Verifier User’s Manual
Step 4 — Select Model
When you start ESP, the following menu will appear:
Quick Start
1. Click the button showing the Quadrus Verifier.
2. Click OK.
3. Note: You can also simply double-click the Quadrus Verifier button to make your
selection.
4. Click Yes when the following dialog box appears:
Note: If you need to select another model later, you can find it in Application Mode
under Model on the menu toolbar.
Quadrus Verifier User’s Manual1-5
Select Communications Protocol
Step 5 — Select Communications Protocol
When the following dialog appears, make your selection and click Next.
RS-232
1. In the RS-232 dialog, if your communications port is not the default COM1, use the
dropdown menu to change your communications port.
2. Click Connect.
3. If the connection fails, click the Autoconnect button, select a different communications
port, and try again.
Note: If your host settings cannot be changed to match the Verifier’s settings, check the
Force Connect box.
TCP/IP
See Chapter 16, Ethernet.
1-6Quadrus Verifier User’s Manual
Quick Start
Step 6 — Position Verifier and Symbol
When you connect to
The Quadrus Verifier comes with a reference card that features a Verifier Calibration
Symbol and two numbers--the minimum and maximum reflectance values for ISO/IEC
15415 and AIM DPM Reflectance Calibration. Keep this card in a safe place! It is the
Verifier’s most critical setup tool.
ESP
, the first thing you will see is the
Report
tab of the
This view allows the
user to center the symbol
before calibrating.
Verification
view.
Use the symbol provided at the top of the
Verifier Calibration Symbol card to perform
Reflectance Calibration.
Place the symbol at the center of the field of view. Be
sure the plane of the symbol is as close to perpendicular
as possible relative to the Verifier’s orientation.
Quadrus Verifier User’s Manual1-7
Locate Symbol
Step 7 — Locate Symbol
After you place the Verifier Calibration Symbol beneath the Verifier’s lighting chamber,
click the Locate button. You will see a video representation of the Verifier’s field of view.
This view allows the user to center
the symbol before calibrating.
1-8Quadrus Verifier User’s Manual
Quick Start
Step 8 — Calibrate Reflectance
Move the symbol to the approximate center of the field of view before beginning calibration.
This view allows the
user to center the symbol
before calibrating.
ISO/IEC 15415 Verification
For ISO/IEC 15415 Reflectance Calibration, use
the spin boxes in the Reflectance Calibration dialog
to set a min. and max. value that match those on the
reference card and then click Calibrate Reflectance.
AS9132 Verification
For AS9132 calibration,
select the corresponding
radio button and click
Reflectance
AIM DPM Verification
For AIM DPM Reflect ance Calib ration, use the spin boxes in
the Reflectance Calibration dialog (as you would for ISO/IEC
15415) to set a min. and max. value that match those on the
reference card and then click Calibrate Reflectance.
Quadrus Verifier User’s Manual1-9
will appear around the symbol
after calibration.
Calibrate
. A green border
Set Verification Parameters
Step 9 — Set Verification Parameters
Once the Verifier is calibrated, you will need to set the parameters for your chosen verification
process. To set these parameters, click the Settings tab in the Verification view.
Configure each setting as appropriate for your application before you begin verification.
Data Matrix symbol
verification settings.
Choose report output characteristics using
the Preferences dialog (shown below).
1-10Quadrus Verifier User’s Manual
Quick Start
Step 10 — Verify Symbol
When you have finished setting and saving verification parameters and output preferences,
move to the Report tab and click th e button that corresponds to the type of verification
routine you need to perform.
Save Report is explained in greater detail in Step
11, Generate and Save Verification Report.
• For ISO/IEC 15415 Verification, click ISO/IEC 15415... and then select Single Capture
or Multi-Capture when the ISO 15415 Single or Multi-Capture dialog appears.
Select the desired capture process for ISO/IEC
15415 verification.
• For AS9132 Verification, click AS9132A Verification.
• For AIM DPM Verification, click AIM DPM Quality Guideline.
Verification result s are displayed in the viewing area at the lower right of the Verification
view.
Quadrus Verifier User’s Manual1-11
Verify Symbol
ISO/IEC 15415 Single Capture Verification Results
The ISO/IEC 15415 Single Capture results show data concerning the reference decode
algorithm, symbol contrast, fixed pattern damage, axial and grid non-uniformity, modulation,
unused error correction capacity, print growth, symbology type, symbol size, element size,
and pixels per element. All but the last four parameters are given a numeric and alphabetical
grade.
ISO/IEC 15415 Multi-Capture Verification Results
The
ISO/IEC Multi -Cap ture
but
Multi-Capture
throughout a full 360° rotation. The overall symbol grade is based on an arithmetic mean of
the results from the five reads.
results are determined only after the symbol is read at five 72° intervals
parameters are the same as those for
ISO/IEC Single Capture
,
1-12Quadrus Verifier User’s Manual
Quick Start
AS9132 Verification Results
The AS9132 results show data concerning marking method, element shape, quiet zone,
contrast, cell fill, cell size, dot ovality, dot shape, dot center offset, dot spacing, angle of
distortion, symbology type, matrix size, and pixels per element. Symbol assessment is on
a pass/fail basis.
AIM DPM Verification Results
The AIM DPM results show data concerning reference decode algorithm, cell contrast,
fixed pattern damage, axial and grid non-uniformity, cell modulation, unused error correction
capacity, minimum reflectance, print growth, symbol type, symbol size, element size, and
pixels per element. All but the last five parameters are given a numeric and al phabetical
grade.
Quadrus Verifier User’s Manual1-13
Generate and Save Verification Report
Step 11 — Generate and Save Verification Report
To generate a report containing your verification results, click the Save Report... button.
The
Grade Report Options
dialog.
After report options are chosen, determine where the report will be stored on the host hard
drive in the
Save As
dialog. Once you have specified a file name and clicked
begin transferring report data to the chosen directory location.
When the data transfer is complete, the verification report will appear in the chosen location
on your hard drive. Open the folder and click on the report file. Y ou can choose PDF, HTML,
RTF, or CSV format for report output.
ISO/IEC 15415 Single Capture Verification Report
Verification
results and
grades.
dialog will appear, unless you have disabled it in the
Save, ESP
Preferences
will
Symbol data.
Data for non-graded
parameters.
Captured symbol
image.
Note: PDF version shown here.
Reference data: Verifier firmware version,
Verifier serial number, report creation
date, ESP version, company name, and
operator name.
1-14Quadrus Verifier User’s Manual
ISO/IEC 15415 Multi-Capture Verification Report
Grades for
individual
captures.
Symbol data.
Data for non-graded
parameters.
Quick Start
Overall
grade.
Captured symbol
image.
Reference data: Verifier firmware version,
Verifier serial number, report creation
date, ESP version, company name, and
operator name.
Note: PDF version shown here.
Quadrus Verifier User’s Manual1-15
Generate and Save Verification Report
AS9132 Verification Report
Verification
results and
pass / fail
grades.
Data for
non-graded
parameters.
Symbol data.
Parsed UII data. UII Parsing must be
enabled in Preferences for parsed UII
data to appear in verification reports.
Captured symbol
image.
Reference data: Verifier firmware version,
Verifier serial number, report creation
date, ESP version, company name, and
operator name.
Note: PDF version shown here.
1-16Quadrus Verifier User’s Manual
AIM DPM Verification Report
Verification
results and
pass / fail
grades.
Data for
non-graded
parameters.
Quick Start
Symbol data.
Captured symbol
image.
Reference data: Verifier firmware version,
Verifier serial number, report creation
date, ESP version, company name, and
operator name.
Note: PDF version shown here.
Quadrus Verifier User’s Manual1-17
Generate and Save Verification Report
1-18Quadrus Verifier User’s Manual
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