Microscan LVS-9580 Operating Instructions Manual

LVS® 9580 Operating Instructions
English
M-9580-4.0.0-E-En-0 P/N 84-9310011-02 Rev A
LVS-9580 Operating Instructions - English
Copyright ©2016 Microscan Systems, Inc. Tel: +1.425.226.5700 / 800.762.1149 Fax: +1.425.226.8250
All rights reserved. The information contained herein is proprietary and is provided solely for the purpose of allowing customers to operate and/or service Microscan manufactured equipment and is not to be released, reproduced, or used for any other purpose without written permission of Microscan.
Throughout this manual, trademarked names might be used. We state herein that we are using the names to the benefit of the trademark owner, with no intention of infringement.
GS1 Solution Partner
Disclaimer
The information and specifications described in this manual are subject to change without notice.
Latest Manual Version
For the latest version of this manual, see the Download Center on our web site at:
www.microscan.com.
Technical Support
For technical support, e-mail: helpdesk@microscan.com.
Warranty
For current warranty information, see: www.microscan.com/warranty.
Microscan Systems, Inc.
United States Corporate Headquarters
+1.425.226.5700 / 800.762.1149
United States Northeast Technology Center
+1.603.598.8400 / 800.468.9503
European Headquarters
+31.172.423360
Asia Pacific Headquarters
+65.6846.1214
LVS-9580 Operating Instructions - English
Table of Contents
IMPORTANT INFORMATION ......................................................................................... 4
SAFETY INSTRUCTIONS .............................................................................................. 4
ABOUT THE LVS-9580 .................................................................................................. 5
Quiet Zone .................................................................................................................. 5
HARDWARE OVERVIEW ............................................................................................... 6
LVS-95XX SOFTWARE STEPS ..................................................................................... 7
Log On to the LVS-95XX Software .............................................................................. 7
Turn on the LVS-9580 Camera.................................................................................... 9
Calibrate the LVS-9580 ............................................................................................. 10
GRADING BARCODES ................................................................................................ 13
CLEANING INSTRUCTIONS ........................................................................................ 14
ENGINEERING SPECIFICATIONS .............................................................................. 15
Supported Symbologies and Standards .................................................................... 16
Supported Symbologies ......................................................................................... 16
Supported Standards ............................................................................................. 17
LVS-9580 Operating Instructions - English
Important Information
The LVS-9580 arrives to your site packaged in a specially designed shipping carton. DO NOT
discard this shipping carton in case you must ship or store the system for any reason. Failure to use this carton when returning your product to Microscan will void warranty.
This guide is intended to help you understand the features and functionality of the LVS-9580.
Be sure to reference the following additional resources: o Refer to the LVS-95XX Series Software Installation Guide” for steps on installing the
LVS-95XX software. A hard copy version of the “LVS-95XX Series Software Installation Guide” is packaged with your system and an electronic version is located on the installation media.
o Refer to the LVS-95XX Series Barcode Quality Station Operations Manual” for
comprehensive steps on operating the LVS-95XX software. This manual is located on the installation media packaged with your system.
If you have any questions or concerns about the performance of the LVS-9580, please call
your local Microscan Distributor or Microscan technical support:
Microscan Technical Support:
+1-425-203-4841 | +1-800-762-1149 | helpdesk@microscan.com
Safety Instructions
The LVS-9580 has been carefully designed to provide years of safe, reliable performance. However, as with all electrical equipment, there are some basic precautions you should follow to avoid personal injury or damage to the system:
Before using the system, carefully read all the installation and operating instructions. Observe all warning instruction labels on the system. Never insert anything into the openings of the system. Do not use the system near water or spill liquid into it. All components used to create your system are CE approved. All circuits were designed to
incorporate maximum safety. However, any equipment using electrical voltages may cause personal injury if improperly handled.
Do not attempt to work on the system with the USB cable connected. To avoid damaging the system, unplug the USB cable before cleaning. If the system ever needs repair, consult Microscan or your Microscan Distributor.
LVS-9580 Operating Instructions - English
About the LVS-9580
The LVS-9580 is a portable, handheld barcode verifier designed for off-line verification of barcodes to ISO/IEC standards. The LVS-9580 is a 5.0 megapixel camera-based system that grades linear (1D) and two-dimensional (2D) codes up to 3 inches (76 mm) wide and up to 2 inches (51 mm) tall (including the quiet zone). See the “Quiet Zone” section below for more information on quiet zones.
The LVS-9580 verifies barcode labels located on a variety of surfaces including corrugated cardboard boxes, shipping containers, and on a static (non-moving) web. The LVS-9580 grades barcodes in either picket fence or ladder orientation.
Picket Fence Orientation
Ladder Orientation
The LVS-9580 is 21 CFR Part 11 Compliant-Ready.
Quiet Zone
The Quite Zone is a clear space preceding the start character of a barcode symbol and follows the stop character. When reading/grading a barcode symbol, you must allow enough space for the Quiet Zone. The required Quiet Zone space for each barcode varies by symbology. An error message appears on the computer screen if not enough space has been allowed for the Quiet Zone.
1D Barcode Quiet Zone
2D Barcode Quiet Zone
Quiet Zone
Quiet Zone
Quiet Zone
Start
Character
Stop
Character
LVS-9580 Operating Instructions - English
Hardware Overview
The LVS-9580 is comprised of the following hardware components:
USB cable input connector
Trigger
Enclosure containing camera and LEDs
Verifier window
Four rubber feet surrounding verifier window to hold substrate in place and prevent slippage
LVS-9580 Operating Instructions - English
LVS-95XX Software Steps
Refer to the sections below for steps on:
Logging on to the LVS-95XX software Turning on the LVS-9580 camera Calibrating the LVS-9580
Note: Refer to the LVS-95XX Series Software Installation Guide” for step-by- step instructions on installing the LVS-95XX software; a hard copy version of this guide is packaged with your system and an electronic version is located on the installation media.
Log On to the LVS-95XX Software
1. Start the LVS-95XX software. The “Welcome” screen appears (see below).
LVS-9580 Operating Instructions - English
2. Click the “Setup” tab. The “Login” box appears.
3. Enter admin (not case sensitive) in the Operator ID field and in the Password field.
4. Click “OK.” You are logged in to the LVS-95XX software.
5. Turn on the LVS-9580 camera by following the steps in the next section entitled “Turn on the LVS-9580 Camera.”
LVS-9580 Operating Instructions - English
Turn on the LVS-9580 Camera
1. Click the “Setup” tab and select 9580” in the “Camera” section (see below).
Note: If you are using only an LVS-9580 (with no other LVS-95XX barcode verifier, such as an LVS-9510), then “9580” will be the only camera listed in the “Camera” section. If you are using an LVS-9580 with an LVS-9510 (1.3 mp or 5.5 mp cameras) or LVS-9505 (1.3 mp or 2.1 mp cameras), then all system cameras appear in the “Camera” section. Select “9580.”
2. Select “Auto-sector” in the “Grading mode” section (see screenshot above). This allows the LVS-95XX software to locate a barcode within the field of view and automatically draw a sector around the barcode.
3. Next, you need to calibrate the LVS-9580 (if using the LVS-9580 for the first time). See the next section for calibration steps.
Additional camera
9580 camera
Select the “Auto­sector” option
LVS-9580 Operating Instructions - English
Calibrate the LVS-9580
IMPORTANT:
The LVS-9580 should be calibrated regularly. The entire calibration process takes less than 30 seconds to complete and ensures the LVS-9580 is certified according to industry standards.
The Calibrated Conformance Standard Test Card should be replaced every two years.
It is recommended to clean the LVS-9580 window prior to calibration. See the Cleaning Instructions” section for more information.
1. To calibrate the LVS-9580, click the “Calibration” tab.
2. Locate the Calibrated Conformance Standard Test Card (“test card”) that was packaged with your system and place the test card on a flat surface.
Below is an example of an “EAN/UPC” test card.
Master Grade barcodes
LVS-9580 Operating Instructions - English
3. Firmly grip the LVS-9580 handle. There is no need to press the trigger at this time (pressing the trigger causes the LVS-9580 to capture a live image; however, the image is automatically live while the system is in Calibration mode).
4. Place the LVS-9580 window over one of the Master Grade barcodes making sure the four rubber feet surrounding the window rest firmly on a flat, stable surface. The rubber feet hold the test card in place and prevent movement of the test card. See example of Master Grade barcodes above. It is important to note that not all of the rubber feet will fit onto the calibration card.
Not all of the rubber feet will fit onto the calibration card.
Verifier Window
LVS-9580 Operating Instructions - English
5. On the “Calibration” tab, make sure the blue line travels through the middle of the PASS portion of the barcode (see Figure below).
6. Click the “Calibrate” button.
Successful calibration is indicated by a green “Calibration OK” message.
Failed calibration is indicated by a red “Calibration Needed” message.
7. If calibration fails: o Re-scan the Master Grade barcode and follow the above steps to calibrate. It may take
two or three attempts before calibration is complete.
o If calibration continues to fail, contact Microscan or your Microscan representative for
further instructions.
IMPORTANT: The calibration score will hardly ever match exactly; this is normal and acceptable as long as the scores are within +/- 3 percent.
8. When calibration is complete, click the “Grading” tab to grade barcodes. See the next section for steps on grading barcodes.
The blue line must pass through the
“PASS” portion
of the barcode.
LVS-9580 Operating Instructions - English
Grading Barcodes
1. Click the “Grading” tab.
2. Firmly grip the LVS-9580 handle and press and hold the trigger (do not release the trigger).
3. Place the LVS-9580 window over the barcode ensuring the four rubber feet surrounding the window rest on the substrate (media/label material). The rubber feet hold the substrate in place and minimize movement of the substrate.
4. The barcode image appears on the customer-supplied computer screen with a green plus symbol (+) located on the barcode image.
Note: If the green plus symbol (+) is not appearing on the barcode image, click the “Setup” tab and make sure “Auto-sector” is selected in the “Grading mode” section (see below).
5. Slowly move the LVS-9580 as needed to place the green plus symbol over the center of the barcode image (make sure the rubber feet rest on the substrate). Then, release the trigger.
Tip: Positioning the green plus symbol over the center of the barcode image may take a few moments when first learning to use the LVS-9580. Position the center of the LVS-9580 window as close as possible to the center of the barcode image. Please note that when moving the system, the camera reads in a mirrored view. For example, if you move the camera right, the image moves left. If you move the camera up, the image moves down.
6. The LVS-95XX software analyzes the barcode and reports a grade score between 4.0 (A grade) and 0.0 (F grade) on the “Grading” tab.
Refer to the “Grading Tab” section in the “LVS-95XX Series Barcode Quality Station Operations Manual” for more information on grading barcodes; this manual is located on the installation
media packaged with your system.
LVS-9580 Operating Instructions - English
Cleaning Instructions
The LVS-9580 window may need to be cleaned daily, depending on use. Debris on the window may cause the LVS-9580 to not grade accurately.
Locate the following supplies: Commercially available household glass cleaner, such as Windex®, Glassex®, VISS®, or Mr.
Muscle®. DO NOT use an industrial-strength glass cleaner.
Soft, lint-free, non-abrasive towel or cloth Dampen the cloth with the household glass cleaner and gently wipe the window. Inspect the
window closely, looking for any label debris that may be stuck on the window. Do not scrape the window with a sharp object as this may damage the window. Any damage to the window will be detected during the calibration process.
IMPORTANT:
DO NOT directly spray the window with glass cleaner; always spray a towel or cloth with household glass cleaner and then gently wipe the window.
DO NOT use an industrial-strength glass cleaner.
If you have any questions or concerns about the performance of your LVS-9580, please call your local Microscan Distributor or Microscan Headquarters.
Microscan Headquarters
helpdesk@microscan.com | +1-425-226-5700 | +1-800-762-1149
LVS-9580 Operating Instructions - English
Physical Properties
Height
8.5
215.9 mm
Width
4.75”
120.6 mm
Depth
5.5
139.7 mm
Weight
Unpackaged Weight = 15.5 oz (.44
kg)
Shipping weight (includes all items
packaged in shipping box, such as cables, manuals, etc.) = Approx 4 pounds (1.81 kg)
Imaging Device
5.0 megapixel camera Object Distance: Contact
Field of View
3.0” (76.19 mm) horizontally
2.25” (57.15 mm) vertically
Minimum Barcode X Dimension
1D = 4.0 mils (0.10 mm) 2D = 5.9 mils (0.15 mm)
Minimum PC Requirements
(PC Supplied by Customer) Windows® XP Professional or Windows® 7 (Windows®
Vista is not supported)
Intel® Core™ 2 Duo Processor (or equivalent)
2 GB RAM 800 x 600 Resolution One available USB 2.0 port
Power Requirements
USB Powered 5VDC @ 180mA
Light Source
Red 660 nm filter
Communication
USB 2.0 A/MINI-B cable 10 feet (3048 mm)
Operating and Storage Temperature
4º C (40º F) to 46º C (115º F)
Relative Humidity
5% to 95% (non-condensing)
Calibration
EAN/UPC Calibrated Conformance Test Card
Safety Compliant
RoHS/WEEE compliant CE
4.75”
(120.6 mm)
1.5” (38.1 mm)
5.5” (139.7 mm)
3.87”
(98.3 mm)
8.5”
(215.9 mm)
Specifications and photos subject to change.
Engineering Specifications
q
LVS-9580 Operating Instructions - English
Supported Symbologies and Standards
Below are just a few of the Symbologies and Standards supported by the LVS-9580. Contact Microscan for a full list of supported Symbologies and Standards.
Supported Symbologies
1D (Linear) Codes:  Aztec Code  Codabar  Code 128  Code 39  Code 93  DataBar expanded  DataBar limited  DataBar omindirectional  DataBar stacked  DataBar truncated  DataBar  EAN/JAN-13  EAN/JAN-8  Enterprise Intelligent Barcode (EIB)
4State (4SB)
French CIP  GS1-128  Hanxin Code  HIBC  Interleaved 2 of 5 (ITF)  ITF-14  Japan Post  MaxiCode  MSI Plessey  Pharmacode – Italian  Pharmacode – Laetus  PZN 7 and PZN 8  UPC-A  UPC-E  USPS-128  USPS Intelligent Mail Barcode (also
referred to as 4-State Barcode)
2D (Two-Dimensional) Codes:  Below are 2D codes (including 2D Composite
Components abbreviated as CC) available for use with the “1D and 2D Barcode Verification” option:
DataBar with CC-A, CC-B, or CC-C  EAN/JAN-13 with CC-A, CC-B, or CC-C  EAN/JAN-8 with CC-A, CC-B, or CC-C  ECC-200 (Data Matrix)  Enterprise Intelligent Barcode (EIB) Complex Mail
Data Marks (CMDM)
GS1-128 with CC-A, CC-B, or CC-C  Micro QR Code  MicroPDF417  PDF417  QR Code  UPC-A with CC-A, CC-B, or CC-C  UPC-E with CC-A, CC-B, or CC-C
LVS-9580 Operating Instructions - English
Supported Standards
ISO Conformance Standards:
ISO/IEC 15415  ISO/IEC 15416  ISO/IEC 15426-1  ISO/IEC 15426-2
GS1 US Certification:
Data Matrix for Healthcare  Data Matrix (ECC 200)  EAN/UPC  EAN/UPC and extended codes  EAN/UPC with CC  GS1 DataBar Omnidirectional  ITF-14  GS1 Databar-14 with CC (formerly RSS-14 with CC)  UCC/EAN with Supplementals  UCC/EAN-128  UCC/EAN-128 with CC
Application Standards:
AIAG/DAMA/JAPIA/Odette  ALDI  AS9132-A /AIM DPM Cat 0  DHL  FPMAJ  GS1 General Specifications  HDMA Guidelines  Health Industry Barcode (HIBC)  IFAH  ISO/IEC 15415/15416  Italian Pharmacode  Japan Codabar  Laetus Miniature Pharmacode  Laetus Pharmacode  Laetus Standard  MIL-STD-130
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