All rights reserved. The information contained herein is proprietary and is provided solely for the purpose
of allowing customers to operate and/or service Microscan manufactured equipment and is not to be
released, reproduced, or used for any other purpose without written permission of Microscan.
Throughout this manual, trademarked names might be used. We state herein that we are using the names
to the benefit of the trademark owner, with no intention of infringement.
Disclaimer
The information and specifications described in this manual are subject to change without notice.
Latest Manual Version
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iiHS-51/HS-51X Wireless Handheld Reader User Manual
Appendix A General Specifications .........................................................A-2
Appendix B Electrical Specifications .......................................................A-5
Appendix C Configuration Symbols.........................................................A-6
Appendix D Communications Protocol ..................................................A-18
Appendix E ASCII Table........................................................................A-19
Appendix F Maintenance.......................................................................A-20
Appendix G Glossary of Terms .............................................................A-21
Introduction
HS-51/HS-51X Wireless Handheld Reader User Manualv
About the HS-51 and HS-51X
About the HS-51 and HS-51X
The HS-51 Wireless Handheld 2D Reader is a general-purpose 2D reader. Its many features
include dual field optics for both High Density and Wide Angle, a ruggedized design, and
compact size.
The HS-51X Wireless Handheld DPM Reader is a special-purpose 2D reader for decoding
direct part marks. Microscan’s X-Mode decode algorithms make the HS-51X an ideal
solution for reading difficult marks on many surfaces, including PCBs, electrical components,
castings, and sheet metal. Its tough design makes it a good choice for manufacturing and
light industrial applications.
Both readers can be configured and tested easily using the intuitive tree controls and user
interface of Microscan’s ESP Software.
Note: The HS-51 and HS-51X Wireless Handheld Readers have unique algorithm
licenses, and the HS-51 cannot be field-upgraded to an HS-51X.
About This Manual
This manual provides complete information on setting up, installing, and configuring the
HS-51 and HS-51X Wireless Handheld Readers. The chapters are presented in the order
in which the reader would be assembled, configured, and optimized.
Highlighting
Cross-references and web addresses are highlighted in blue bold.
Bold Initial Caps are used throughout the manual for emphasis.
viHS-51/HS-51X Wireless Handheld Reader User Manual
Introduction
Statement of Agency Compliance
The HS-51 and HS-51X Wireless Handheld Readers have been tested for compliance
with FCC regulations and were found to be compliant with all applicable FCC Rules and
Regulations.
IMPORTANT NOTE: To comply with FCC RF exposure compliance requirements, this
device must not be co-located or operate in conjunction with any other antenna or transmitter.
CAUTION: Changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
The HS-51 and HS-51X Wireless Handheld Readers have been tested for compliance to
CE (Conformité Européenne) standards and guidelines and were found to conform to
applicable CE standards, specifically the EMC requirements EN 55024, ESD EN 61000-4-2,
Radiated RF Immunity EN 61000-4-3, ENV 50204, EFT EN 61000-4-4, Conducted RF
Immunity EN 61000-4-6, EN 55022, Class B Radiated Emissions, and Class B Conducted
Emissions.
HS-51/HS-51X Wireless Handheld Reader User Manualvii
Statement of RoHS Compliance
Statement of RoHS Compliance
All Microscan readers with a ‘G’ suffix in the FIS number are RoHS-Compliant. All compliant
readers were converted prior to March 1, 2007. All standard accessories in the Microscan Product
Pricing Catalog are RoHS-Compliant except 20-500013-01 and 98-000039-02. These products
meet all the requirements of “Directive 2002/95/EC” European Parliament and the Council of
the European Union for RoHS compliance. In accordance with the latest requirements, our
RoHS-Compliant products and packaging do not contain intentionally added Deca-BDE,
Perfluorooctanes
trace levels. To view the document stating these requirements, please visit:
Please contact your sales manager for a complete list of Microscan’s RoHS-Compliant products.
This declaration is based upon information obtained from sources which Microscan believes to be reliable, and
from random sample testing; however, the information is provided without any representation of warranty,
expressed or implied, regarding accuracy or correctness. Microscan does not specifically run any analysis on our
raw materials or end product to measure for these substances.
The information provided in this certification notice is correct to the best of Microscan’s knowledge at the date of
publication. This notice is not to be considered a warranty or quality specification. Users are responsible for
determining the applicability of any RoHS legislation or regulations based on their individual use of the product.
In regards to “RoHS Directive 2011_65_EU” Microscan produces Monitoring and Control Instruments as well as
Industrial Monitoring & Control Instruments as defined within the directive. Microscan has developed and is
implementing a RoHS2 compliance plan with the intention of bringing all active products listed in our current
marketing literature within full compliance as per the directive deadlines.
Key milestones for the transition plan are as follows:
• Complete internal product audit by July 2014.
• Initial “Monitoring and Control Instruments” RoHS2 compliant products available by December 2014
• Initial “Industrial Monitoring & Control Instruments” RoHS2 compliant products available by July 2015
• All new products introduced in 2015 are expected to be WEEE & RoHS2 compliant.
Microscan will mark the products with the ‘CE’ marking that complies with the RoHS2 process to acquire ‘CE’ certification
per the example given: Example >> Machinery directive + EMC directive + RoHS2 = Declaration of Conformity.
(PFOS) or Perfluorooctanic Acid (PFOA) compounds above the maximum
viiiHS-51/HS-51X Wireless Handheld Reader User Manual
Connect to the Reader ................................................................................................................. 1-8
Configure the Reader ................................................................................................................... 1-9
Save Changes in ESP................................................................................................................ 1-10
Contents
This section is designed to get your HS-51 Wireless Handheld 2D Reader or HS-51X
Wireless Handheld DPM Reader up and running quickly. Detailed setup information for
configuring reader parameters can be found in subsequent sections.
HS-51/HS-51X Wireless Handheld Reader User Manual1-1
Check Hardware
*Charging Station without Embedded
Modem available as an accessory.
Check Hardware
Hardware for Default Configuration
All required hardware for default configuration is included with the reader and does not
need to be purchased separately. This includes a battery, a charging base with embedded
Bluetooth modem, and a 3-foot USB cable.
1-2HS-51/HS-51X Wireless Handheld Reader User Manual
Quick Start
Push the
battery
into place.
The latch will snap when the battery is fully
in place. Slide the latch to the right and pull
gently to release the battery.
Battery life button
Battery life LEDs
Install the Battery
Battery Installation
Install the battery in the reader as shown below. The latch will snap and the battery will
lock into place.
To remove the battery, slide the latch to the right and then pull gently on the cartridge.
Battery Life LEDs
Press the battery life button to the left of the LEDs to check the amount of battery life
remaining. If the battery has less than 10% capacity, the first LED will flash quickly. If the
battery has greater than 25% capacity, the LEDs will illuminate and remain illuminated for
four seconds.
This table shows battery life LED behavior for different levels of battery life.
Battery Life
<10%Rapid flashing
<25%ON
25-50%ONON
50-75%ONONON
>75%ONONONON
HS-51/HS-51X Wireless Handheld Reader User Manual1-3
Charge the Reader
Charging Station with
Embedded Modem
Charging Station without Embedded
Modem (Accessory Only)
Charge the Reader
• Plug the USB charge cable into the Charging Station’s USB connector.
• Plug the other end of the USB cable into a USB port on your PC.
• Place the reader into the Charging Station. Be sure that the battery has already been
installed in the reader.
Note: Batteries ship with approximately 50% battery life and must be charged to
100% before first use. Approximate time required to charge a depleted battery is four
hours via USB cable.
Power-on the reader once it is charged to 100% by pulling and holding the trigger for
approximately one second. The reader will beep and vibrate and the LEDs will flash to
indicate that it has been powered on.
Note: Pressing and holding the buttons on the top of the reader will also power it on.
1-4HS-51/HS-51X Wireless Handheld Reader User Manual
Configure Hardware
Charging Station and Handheld Reader
1
USB Cable
to PC
3
2
Note: All required hardware for default configuration
is included with the reader and does not need to be
purchased separately. This includes a battery, a
charging base with embedded Bluetooth modem,
and a 3-foot USB cable.
2Charging Station with Embedded Modem
3Lithium-Ion Battery
Quick Start
Installation
• Connect the Charging Station with Embedded Modem to the PC via the USB Cable.
•Place the Battery in the reader.
• Charge the reader until the battery LEDs show a 100% charge.
• Power-on the reader.
• Decode the Quick Connect Code on the Charging Station to establish a Bluetooth
connection between the reader and modem.
• Configure the reader for your application in ESP before use.
• Save Settings using ESP when reader configuration is complete.
HS-51/HS-51X Wireless Handheld Reader User Manual1-5
Install ESP
Install ESP
ESP Software is Microscan’s configuration and testing software. Use ESP to set up your
HS-51 or HS-51X Wireless Handheld Reader.
ESP can be found on the
1. Follow the prompts to install ESP from the Tools Drive.
2. Click on the ESP icon to run the program.
Note: ESP can also be installed from the Download Center at www.microscan.com.
Important: If you intend to use the reader’s Bluetooth functionality, click the Install
the Microscan Bluetooth Driver
Microscan Tools Drive
check box when you see this dialog during installation.
that is shipped with the reader upon request.
Minimum System Requirements
• 233 MHz Pentium processor
• Windows 7 (32-bit or 64-bit), Vista (32-bit or 64-bit), or XP (32-bit or 64-bit) operating system
• Internet Explorer 6.0 or higher
• 128 MB RAM or greater
• 160 MB hard drive space
• 800 x 600 minimum 256 color display (1024 x 768 32-bit color recommended)
1-6HS-51/HS-51X Wireless Handheld Reader User Manual
Select Model
When you start ESP, the following menu will appear:
Quick Start
•
Click the HS-51/HS-51X button and then click OK. If you do not want to make this selection
every time you start ESP, uncheck “Show this dialog at startup”. If you need to select
another model later, click the Switch Model button at the top of the screen.
Note: You can also type a name of your choice in the Description text field and click OK.
• Click Yes when this dialog appears:
HS-51/HS-51X Wireless Handheld Reader User Manual1-7
Connect to the Reader
If the reader is already connected to
the Bluetooth Modem, you will see
the ID of your reader in the Select Device field. The reader ID number
should match the serial number
printed on the reader’s ID label.
If the reader is not yet connected to the modem,
the Select Device field will show Bluetooth Modem. Decode the Quick Connect Code on
the base of the modem to connect the reader to
the modem. The reader ID will then appear.
or
Connect to the Reader
•
The
USB
dialog will appear. You will see the device ID in the
Note: You can also select Connection Wizard from the Connect dropdown menu or
click the Connect button to access the USB dialog.
Select Device
field. Click
Connect
.
• When you are connected successfully, the CONNECTED message will appear in a
green box in the status bar at the bottom right of the screen.
You are now ready to configure your reader using ESP. Subsequent sections provide
more detailed information about ESP’s configuration options.
1-8HS-51/HS-51X Wireless Handheld Reader User Manual
Configure the Reader
Quick Start
The following modes are accessible by clicking the buttons in the first row of
• Click the Connect button to establish communication.
• Click the Send/Recv button to send or receive commands.
• Click the Switch Model button to open the model menu, or to return to a previous model.
• Click the Parameters button to show the tabbed tree controls for Communication, Read
Cycle, Symbologies, and I/O Parameters.
• Click the Term inal button to display decoded symbol data and to send serial commands
to the reader using text or macros.
• Click the Utilities button to show the tabbed interfaces for Differences from Default,
Firmware, Bluetooth, and Advanced settings.
For further details, see ESP Help in the dropdown Help menu.
App Mode
icons:
HS-51/HS-51X Wireless Handheld Reader User Manual1-9
Save Changes in ESP
1. Left-click on the +
to expand the
desired tree.
2. Double-click on the
desired parameter
and click once in the
selection box to view
options.
5. Right-click on the open
screen and select Save to Reader to implement the
command in the reader.
4. Left-click again on the
open screen to complete
your selection.
3. Place your cursor in the
selection box, scroll down to
the setting you want to
change, and click once on
the setting.
Save Changes in ESP
To make changes to a configuration setting:
Saving Options
• Send, No Save. Changes will be lost when power is re-applied to the reader.
• Send and Save. This activates all changes in current memory and saves to the reader
for power-on.
1-10HS-51/HS-51X Wireless Handheld Reader User Manual
This section is designed to help you understand the ESP interface.
Enter
a Terminal interface, and a Utilities interface.ESP can be used to configure the HS-51 and HS-51X Wireless Handheld Readers in the
following ways:
• Tree Controls: Each tree control contains a list of all commands that pertain to that
• Graphic User Interfaces: Settings can be configured using point-and-click tools – radio
• Terminal: ESP’s Terminal allows you to send configuration and utility commands
App Mode
specific category of reader operation. For example, the Communications menu shows
a Communications Mode command which contains a dropdown menu showing the
available communications modes.
buttons, spin boxes, check boxes, and drag-and-drop functions.
directly to the reader by typing them in the Send text field.
HS-51/HS-51X Wireless Handheld Reader User Manual2-1
App Mode
Click on tabs in this row to
access configuration trees
like the one shown here.
Click here to open
the Terminal or
Utilities views.
Click the Parameters icon to
return to full App Mode view
from Terminal or Utilities.
App Mode
Click the App Mode button to access specific configuration menus, Utilities tools, and a
Terminal window where serial commands can be entered.
Note: See the corresponding sections of this documentation for specific information on
any of the views or modes mentioned above.
2-2HS-51/HS-51X Wireless Handheld Reader User Manual
Tree Controls
2. Double click on
the parameter and
click once in the
selection box to
view options.
3. Place your cursor
in the selection
box, scroll down to
the setting you
want to change
and click once on
the setting.
4. Left click again on the open screen to complete the
selection.
5. Right click on the open screen and select Save to Reader to implement the command in the reader.
1. Left click on the +/-
to expand or collapse
the tree.
In this example, the command for
Read Cycle Timeout is shown.
To make changes to configuration settings in the tree control menus:
Using ESP
Hint: To see the underlying serial command that corresponds with each tree control item,
click on the item in the tree control and drag the mouse to the open screen. The command
will be displayed between angle brackets.
HS-51/HS-51X Wireless Handheld Reader User Manual2-3
Menu Toolbar
(Save to Reader)
(Receive Reader
Settings)
Menu Toolbar
File > New
Whenever New is selected from the File menu, the
default configuration of ESP is loaded.
Open / Save
When
is saved to the host computer’s hard drive and available
whenever the same file is selected under Open.
When you save menu changes to your hard drive, these
changes are not saved to your reader. The diagram
below shows how settings can be saved and received
between ESP and the reader, and ESP and the host
hard drive.
Save
or
Save As
is selected, the
ESP
configuration
Import / Export
Import converts the ASCII settings from a text file to ESP configuration settings.
Export converts the active ESP configuration settings to an ASCII text file.
2-4HS-51/HS-51X Wireless Handheld Reader User Manual
Using ESP
Model
The Model menu allows you to select between reader models. When you choose another
model, the current connection with your present model will be terminated.
New Model
To connect to another model, select New Model, choose the model you want, and click OK.
All models you have selected and enabled will continue to appear in the dropdown model
menu. The New Model option is repeated when you click the Switch Model button on the
top row of icons.
HS-51/HS-51X Wireless Handheld Reader User Manual2-5
Menu Toolbar
The Toolbar Style
options allow you to
determine how ESP will
display the mode options
in the two rows at the top
of the screen.
Options
You can use the
preferences.
Preferences will be saved and loaded into
opened, whether or not you save the
Options
menu to save memos and set up
ESP
Preferences > General Tab
ESP
ESP
the next time
file to the host computer.
ESP
is
Reload Last File
At startup, reloads the last file saved to the computer.
Show Model Prompt
At startup, remembers the last connected model and displays it in the Connecting...
dialog whenever you attempt to connect.
Show Connect Prompt
At startup, displays the Would you like to connect... prompt.
Receive After Connect
At startup, loads the reader’s settings into ESP. (This is not recommended if you want to
preserve your ESP settings for future use.)
2-6HS-51/HS-51X Wireless Handheld Reader User Manual
Using ESP
Preferences > Terminal Tab
Show Non-Printable Characters
When Show Non-Printable Characters is enabled, characters such as “CRLF” will be
displayed in the Terminal window. When Enhanced Format is checked, the characters
are displayed with more detailed formatting.
Change Keyboard Macros
Clicking the Change Keyboard Macros button brings
up the Function Keys dialog. In this dialog you can
select the desired function key and then enter your
macro keystrokes in the associated key map. For
example, to make Ctrl-F2 the keystroke to send a trigger
character, select F2, then in the Ctrl row, enter <trigger character> and click OK. Then whenever the Ctrl-F2
keystroke is pressed, the trigger character will start the
read cycle.
Note: The F1 key is reserved for opening ESP Help and the F3 key is reserved for the
Find Next function.
Change Font
Allows you to modify the font used for decode data received from the reader on the Terminal
screen.
Change Echo Font
Allows you to modify the font used for command characters typed into the Terminal view.
Enable Echo
Allows you to enter command characters in Terminal.
Display Incoming Data Even When Not in Focus
When Display Incoming Data Even When Not in Focus is enabled, data from the reader
will continue to appear in the Terminal even when ESP is not the top window.
HS-51/HS-51X Wireless Handheld Reader User Manual2-7
Menu Toolbar
Preferences > Bar Code Options Tab
The Bar Code Options dialog allows you to set the size of user-created symbols.
Sizing Information
Sets the bar width or module width (in mils, or thousandths of an inch) of user-created
symbols.
Example: A bar width of 14 is 0.014 inches.
2-8HS-51/HS-51X Wireless Handheld Reader User Manual
Preferences > Advanced Tab
Using ESP
The Auto Sync options at the top of the Advanced tab allow the user to determine
whether Auto Sync will be enabled automatically in sections of ESP where it is used, or if it
will ask before it enables Auto Sync functions.
Always Ask Before Auto Sync Occurs
If this option box is checked, specific Auto Sync functions can be enabled.
from the Reader will automatically send the reader’s settings to ESP when Auto Sync is
enabled.
settings chosen in
in which Auto Sync will not automatically send reader settings to
to the reader.
Send ESP Settings to the Reader
ESP
to the reader.
Do Not Send or Receive Settings
will automatically send all reader configuration
ESP
Receive Settings
creates a condition
, or send
ESP
settings
Include Preamble and Postamble with Send Save
When this option box is checked, the user-configured Preamble and Postamble characters
will be sent along with other parameters.
HS-51/HS-51X Wireless Handheld Reader User Manual2-9
Menu Toolbar
Ask to Save ESP File when Quitting
When enabled, prompts the user to save a .esp file when ending a session.
The .esp file will be saved in the location of your choice.
Use Default Storage Location
When enabled, automatically stores data in ESP’s Application Data folder.
2-10HS-51/HS-51X Wireless Handheld Reader User Manual
Using ESP
Document Memo
The information you type in the Document Memo field will appear in a context-sensitive text
box whenever your cursor hovers over the Document Memo item on the Options menu.
Model Memo
Similar to Document Memo, the information you type in the Model Memo field will appear
in a context-sensitive text box whenever your cursor hovers over the Model Memo item on
the Options menu. Memos created in Model Memo are specific to the model enabled
when the message was created.
Note:
Memos must be saved in a
If you do not save your current session, any memos that you have entered during the session
will be discarded, and will be unavailable in your next session.
HS-51/HS-51X Wireless Handheld Reader User Manual2-11
.esp
file if you want them to available in your next session.
Menu Toolbar
Bluetooth Modem will appear in the
Select Device field if there is not a
connection between the reader and
modem. Decode the Quick Connect Code to establish a connection.
Connect
The Connect dropdown menu allows you to access the Connection Wizard, and also to
Disconnect ESP from the reader.
Connection Wizard
To connect using the Connection Wizard:
• Click Connect on ESP’s menu toolbar, and then select Connection Wizard.
• Click
Connect
when you see the reader’s name and serial number in the
Select Device
Note: If the reader is not yet connected to the modem, the Select Device field will show
Bluetooth Modem as the device instead of the reader. Decode the Quick Connect Code
on the base of the modem to connect the reader to the modem. The reader ID will then
appear. Click Connect to continue.
field.
• When a connection is established, the green indicator in the status bar at the bottom
right of the screen will be visible.
2-12HS-51/HS-51X Wireless Handheld Reader User Manual
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