Microplex SOLID T8, SOLID T6, SOLID T5, SOLID T4 Operator's Manual

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SOLID T8

SOLID T6

SOLID T5

SOLID T4

Operator’s Manual

Edition 2.0M

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2

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Contents 3

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Table of Contents

Chapter Page

1. Introduction 7

1.1. General Description 7

1.2. Conventions 9

1.3. CE - Conformity 10

1.4. General Safety Regulations 10

2. Installation 13

2.1. Check List 13

2.2. Printer Unpacking 14

2.3. Printer Installation 16

2.4. Printer Components 17

3. Basic Operation Sequences 18

3.1. Overview 18

4. Handling of Consumables 20

4.1. Winding Diagram 20

4.2. Roll-Fed Media Handling 21

4.2.1. Tear-Off Media Loading 21

4.2.2. Media Removal 25

4.3. Handling of Ribbon (Foil) 26

4.3.1. Ribbon Loading 26

4.3.2. Setting the Ribbon Tautness 29

4.3.3. Ribbon Removal 31

4.4. Setting the Photoelectric Switch 32

4.5. Printhead Pressure Adjusting 35

4.6. Printhead Position Adjustment 37

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4 Contents

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Chapter Page

5. Control Panel 39

5.1. Attaching the Printer to a Computer 39

5.2. Turning on the Printer 39

5.3. Control Panel View 40

5.4. Function of the Control Panel Elements 40

5.5. Configuration via the Control Panel 42

5.6. Menu Structure 43

5.7. Syntax of Diagrams 46

6. Panel Functions 47

6.1. Print Process Selecting 47

6.2. Media Setting (Material; Label or Continuous) 49

6.3. Page Length Adjustment 50

6.4. Material Width Adjustment (Paper Width) 51

6.5. Configuration of Text Margins 52

6.6. Printing the Status Sheet 53

6.7. Printing the Font List 55

6.8. Hexdump-Mode Activation 56

6.9. Normal Print Mode Activation (incl. FORM FEED) 57

6.10. Clearing the Input Buffer (Cancel Job) 58

6.11. Printing the Menu Page 59

6.12. Generating Test Prints (Sliding Pattern) 60

6.13. Data - Interface Selection 61

6.14. Emulation Selection 62

6.15. Display Language Selection 64

6.16. Transparent Code Adjustment 65

6.17. Selection of Memory Distribution (Input Buffer) 66

6.18. Setting to Factory Default 67

6.19. Font Selection 68

6.20. Text Orientation Selection 71

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Contents 5

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Chapter Page

6.21. Symbol Code Selection 72

6.22. Paper Change and manual Material Transport (Paper Move) 73

6.23. Print Speed Adjustment 74

6.24. Contrast (Density) Setting 75

6.25. Setting the Zero Position of the Material Feed (Sync Sensor Offset) 76

6.26. Setting the Sync Sensor Mode 78

6.27. Setting the Sync Sensor Level 79

6.28. Setting the Sync Sensor Sensitivity 80

6.29. Selecting the Light Sensor Type 81

6.30. Selecting the Cut Mode 82

6.31. Adjusting the Cutting Position 86

6.32. Configuration of Network Parameters (f.e. IP Address) 87

7. Operator Maintenance 89

7.1. Printer Cleaning 89

7.1.1. Printer Cabinet Cleaning 90

7.1.2. Printhead Cleaning 91

7.1.3. Sensor Cleaning 92

7.1.4. Transport Roller Cleaning 92

7.2. Printhead Exchange 93

7.2.1. Printhead Removal and Installation 94

7.2.2. Head Resistance Value Setting 97

7.3. Adjusting the Right Pressure Value 100

8. Troubleshooting 102

8.1. Error Messages 102

8.2. Reduced Print Quality 103

8.3. Incorrect Media Transport 105

8.4. Print Repetition after an Error 106

9. Specifications 107

10. Index 111

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

6 Contents

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

Introduction 7

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1. Introduction

1.1. General Description

The SOLID T4, SOLID T5, SOLID T6 and SOLID T8 are multifunctional
non-impact printers based on thermal print technology.
The devices can be used for thermal transfer printing as well as for
thermal direct printing. Because of their wide range of application,
you can use them to print all kind of information as barcodes,
alphanumerical characters and vector graphics e.g. .
Each of these devices not only knows one device-specific page
description language as standard thermal printers usually do, but
most of the languages used in the industrial field and the well-known
market standards of laserprinters, too.

The SOLID T4, SOLID T5, SOLID T6 and SOLID T8 are all provided
with a controller that is also used in SOLID laserprinters. So the
advantages of the thermal print technology are combined with the
flexibility of the „laserprinter intelligence“.

For the printers SOLID T4, SOLID T5, SOLID T6 and SOLID T8 a
software (called IP printADMIN) will be available to allow a printer
configuration via Ethernet. The controller has its integrated website
with information on the printer status and the printjob status.

Data can be sent without programming expenditure from almost
any software platform, because printer drivers are already
available for this.

The capabilities featured include the MICROPLEX page description
language IDOL. Using this language, complex tasks such as the
creation of forms can be carried out by simple software commands
(see separate IDOL manual).

The resolution is 300 dots per inch corresponding to about 12 dots
per millimeter.
The print speed is 100 to 300 mm/second.
Roll-fed media as well as continuous-media can be printed on.
The maximum processable width of media is 254 mm (SOLID T8).
213 mm of that are printable.

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

8 Introduction

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Fundamentals of Thermal Printing

The thermal print technology enables a quiet and fast print process
with a high resolution output. The printhead produces the image
by heating single elements (dots). So you need a special ribbon
(thermal transfer printing) or a special kind of paper (thermal
direct printing).
While thermal transfer printing the dots touch the thermal ribbon
so that the heating of particular dots leads to a partial melting of
the ribbon. Due to the contact with a media (future carrier of the
information, for example paper) this leads to a transfer of the
image onto the media.
While thermal direct printing the dots touch the thermal paper
directly. The dyes and developers within the paper respond to
the heat of particular dots, change their colour to black and so
the wanted image emerges.

The SOLID T4, SOLID T5, SOLID T6 and SOLID T8 can all be
used for both methods of printing.

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

Introduction 9

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1.2. Conventions

To find the requested information more quickly and to
understand instructions more easily, the following conventions
are used:

This symbol refers to a possible source of danger. If you do not
pay attention to this information, injuries may result, the function
of the printer could be reduced or objects could be damaged.

This symbol refers to important hints and suggestions on using
the printer. Disregarding these hints might cause problems with

F

the printer or within the environments.

ON LINE

blue colored text

[Menu Level 1 ]

↵

This symbol shows a key of the control panel. Such symbols will
be used in this manual whenever keys have to be pressed in
order to activate certain functions.

Link to another chapter or a different document. By clicking the
blue colored text you'll enter the concerning chapter or
document.

This symbol represents messages shown in the display (panel).

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10 Introduction

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1.3. CE - Conformity

The manufacturer hereby declares that the device complies with
the guideline RL 89/336/EWG for information technology
devices.

The determinations of the product standard concerning high
frequency interferences of information technology devices EN
55022, class A/DIN VDE 0878 (electromagnetic interference)
are complied.

Also the generic standard EN 50082-1/DIN VDE 0839 for
interference strength is complied.

1.4. General Safety Regulations

FCC-Instructions

This device produces, employs and possibly radiates high
frequency energy. Because of this, incorrect installation can
disturb radio communications.

This device complies with the FCC-rules and regulations class B
(subject J, part 15) corresponding to high frequency
interferences.

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Introduction 11

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This MICROPLEX product and its consumables are designed
and tested according to strict safety standards.

Heeding the following instructions ensures secure operation:

- Please make sure your electricity source is appropriately
grounded.

- Install the device on solid and level ground.

- Only trained staff are authorized to transport the equipment.

- Only use consumables which are specially developed for this
device.

- Using unsuitable consumables may cause a reduction of outpu
quality or damages to the device.

- Ensure no liquids get on or into the device.

- Do not remove any cover or safety device fastened by screws.

- Do not remove or bridge over any safety device.

- Do not push anything into the ventilation apertures.

- Never carry out installations, cleanings or maintenance
operations which are not described in this manual. This should
only be done by MICROPLEX authorized service personnel.

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12 Introduction

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- Be careful when operating equipment with opened cover
hoods (setting-up work or service). Rotating parts can cause
injury , and it is also possible for hair, clothing, jewellery,
etc. to be caught in the machinery.
Ribbon and material should only be inserted and changed by
specially instructed personnel.

- Optional device components may only be installed by
authorized personnel, and in accordance with the
appropriate assembly and usage regulations.

- The cutter may only be installed by trained personnel.

- Only attach or remove the printhead when the device is
switched off.
After switching off the device, wait at least 3 minutes before
removing the printhead.

- Only plug in or remove interface connectors when the device
is switched off.

In order to disconnect the printer quickly from the main power
in case of emergency please note the following:

- For connected printers with plugs, the power-outlet should
be installed near the printer and easily within reach.

- For permanently connected printers, an easily accessible
emergency power-off switch should be installed close to the
printer.

- Please do not conceal any disconnect devices with the
printer or other objects.

- After switching off the device, wait at least 15 seconds
before the device is switched on again.

- Please follow all the information and hints directly attached
to the device and/or described in this manual.

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

Installation 13

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2. Installation

2.1. Check List

First of all place the printer and the accessories onto a level
surface until the definitive location is chosen.

Please make sure that all items are included and that there are
no defects.
Immediately inform your supplier of any damage.
Open the cardboard box carefully and check the contents:

1. Printer SOLID T4, T5, T6 or T8

2. Power cord

3. 1 Ribbon (Foil)

4. CD containing:

• Operator’s Manual for SOLID T4 / T5 / T6 / T8

• Print drivers

• IDOL Programming Manual

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14 Installation

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2.2. Printer Unpacking

1. Open the box and remove the parts lying on top.

2. Remove the foam covering.

3. Take hold of the SOLID printer from the bottom and lift it out

the box carefully. (Get somebody to hold the box when
removing the printer).

Do not use other parts of the printer (e.g. the cutter or the
magazine ...) to lift the device!

Fig. 2.2.a Lifting the printer out of the box

4. Set the device down.

Fig. 2.2.b Setting the printer down

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Installation 15

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5. Turn the device to the position in which it is to be used.

Fig. 2.2.c Printer turned to the right position

6. Place the printer onto a suitable base (see chapter 2.3).

Please retain the original packing materials in case the printer
has to be transported in the future.

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16 Installation

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2.3. Printer Installation

- The chosen location should be well-ventilated, clean and dry.

- Damaging environmental factors such as metal vapors, oil mist,
corroding lixivum or the like must not come into contact with
the printer.

- Position the printer on solid and level ground.

- Do not exposure the printer to shocks or vibrations.

- The printer and socket have to be easily accessible.

- The printer should not be located near volatile or combustible
materials (e.g. a curtain).

- The printer must be connected to an appropriate AC power
source 120V AC/60 Hz (North America) or 230V/50 Hz
(Europe, United Kingdom e.g.). The power source must be
properly grounded. The socket and power cords must not be
damaged.

- Use the printer only within the allowed fluctuation range of
±10%.

- The voltage support must not be impaired by interference.

- In order to run the printer reliably, please maintain the
following environmental conditions:

Temperature: +5°C to +35°C (operating)

-20°C to +70°C (storage temperature)
Relative atmospheric humidity: 45% to 75% (without

condensation)

- Do not expose the printer to abrupt temperature changes
(heating, window or air condition).

- The printer should not be exposed to direct sunlight.

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Installation 17

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2.4. Printer Components

Main view:

display

panel

hood

Rear view:

Centronics interface

Ethernet interface

USB interface

serial interface

Fig. 2.4.a Main view of the printer

power switch

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

input power
connector

Fig. 2.4.b Rear view of the printer

18 Basic Operation Sequences

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3. Basic Operation Sequences

3.1. Overview

start

print process selecting

see chapter 5

th e rm a l d ire c t

ribb o n rem ov al

see chapter 4 see chapter 4

ribbon loading

media loading

see chapter 4

printhead position and pressure adjusting

see chapter 4

media setting

see chapter 6

label

pagelength/form atgap m easuring

see chapter 6

th e rm a l tra n s fe r

continuous

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margin setting

see chapter 6

Basic Operation Sequences 19

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If the panel settings above shall be effective permanently (that
means they do not have to be put in again after a printer

F

OFF/ON) the setting values can be saved permanently by
operating the ON LINE ↵ key three times.

The output of the actual setting values can be effected by
activating the panel function "Printing the Status Sheet " (see
chapter 6.6).

Detailed information on the operations above and to further
functions of the printers SOLID T4, T5, T6 and T8 can be found in
the following chapters.

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20 Handling of Consumables

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4. Handling of Consumables

For thermal direct printing it is not allowed to load a ribbon to
avoid damaging the printhead. Make sure your settings using
the control panel and display respectively via interface (see
chapter 5 and 6) fit to the printer implementation (ribbon
inserted /not inserted).

4.1. Winding Diagram

The diagram above shows the usual winding directions of material and ribbon.
Always follow this diagram when inserting/changing material and ribbon.
Also pay attention to the instructions located on the inside of the device hood.
Ribbon and material should only be inserted/changed by specially instructed
personnel.

Designation of the parts

1 Setting screw, printhead contact
2 Setting — thin/narrow material
3 Setting — medium material
4 Setting — thick/wide material
5 Ribbon transport roller
6 Ribbon roll-up mandrel (ribbon mandrel left)
7 Setting — roll-up speed
8 Setting — unwind speed
9 Ribbon unwinder with ribbon
10 Material unwinder with material
11 Outer guide disc
12 Ribbon
13 Head mounting

14 Printhead (thermal bar)
15 Print roller
16 Sensor setting gap detection
17 Feed roller
18 Pressure rollers
19 Ribbon guide mandrel
20 Fan lever for contact rollers
21 Material end photoelectric switch
22 Material guide
23 Material thickness
24 Material
25 Bouncer arm (not with SOLID T4)

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Handling of Consumables 21

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4.2. Roll-Fed Media Handling

4.2.1. Tear-Off Media Loading

To load roll-fed media for tear-off respectively for further external
processing go on like this:

The tear-off roll-fed media is easier to insert if the end is gored
before inserting as shown in figure 4.2.1.a (when using a new

F

roll you should first remove the protection foil if necessary and
discard one full turn of the media).

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

Fig. 4.2.1.a Goring the tear-off roll-fed media

1. Open the printer hood.

2. Switch off the printer.

3. Pull off the outer guide disc (1) of the unwinder (2)

(see figure 4.2.1.b).

22 Handling of Consumables

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guide disc

unwinder

Fig. 4.2.1.b Pulling off the outer guide disc

4. The material roll should turn in an anti-clockwise direction

when unwinding. Take the Tear-off roll-fed media and hold
it in the corresponding way.

5. Push the material onto the unwinder with the appropriate

adapter rings.

6. Push on the outer guide disc of the unwinder.

7. Lay the material around the bouncer arm (compare item 25
in chapter 4.1 Winding Diagram).

8. Set the material guide to the width of the label material. To

do this loosen the thumb screw on the underside of the front
material guide (3). Push the material guide to the side (if
necessary). Tighten the thumb screw again.

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Handling of Consumables 23

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material guide

Fig. 4.2.1.c Setting the material guide

9. Press the red load lever (4) of the infeed to raise the contact
rollers. Keeping the load lever (4) pressed down, push the
beginning of the material through the material guide until it
is underneath the printhead.

load lever

Fig. 4.2.1.d Inserting the material

10. Arrange the material so that it is drawn in straight.
Position the contact rollers of the print unit, while pressing
down the load lever, so that both rollers (5) sit
symmetrically on the material.
(Notice: in figure 4.2.1.e the printhead has been removed
to provide a clearer view)

Pay attention to the following safety instructions!

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24 Handling of Consumables

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Safety instructions:

- The cutter (optional) can cause injuries if the printer is
operated incorrectly.

- There is a danger of fingers, hair, clothing, jewellery etc.
being drawn into the machine in the vicinity of the ribbon
and material transport unit.

rollers

Fig. 4.2.1.e Arranging the material

11. Close the hood of the printer.

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Handling of Consumables 25

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4.2.2. Media Removal

1. Switch the printer to OFF LINE mode.

2. Open the hood of the printer.

3. Press the lift lever to remove the material (see chapter 4.1:

Item 20 in the Winding Diagram) and at the same time pull
away the material to the rear.

The material can also be expelled from the rear of the printer
module by using the panel function Paper Feed (see
Menu Structure in chapter 5).

4. Rotate the media unwinder including the tear-off roll-fed

media clockwise until the free end is winded up.

5. Remove the roll with the tear-off roll-fed media (if necessary

protect the media against unintentional unwinding first).

6. Close the hood of the printer.

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26 Handling of Consumables

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4.3. Handling of Ribbon (Foil)

4.3.1. Ribbon Loading

If you want to operate the printer in the thermal transfer mode a
printer ribbon has to be used (compare chapter 1.1).

Make sure you always use a printer ribbon being wider than the
media to print on. In the case of printing on abrasive media

F

printhead damaging can be avoided this way.

To set the ribbon go on like this:

1. Open the printer hood.

2. Switch off the printer.

3. The ribbon unwinding should be performed counter-clockwise.
Take the ribbon and slip it onto the ribbon mandrel (1) in
the corresponding way until it stops.

4. Remove the protection foil if necessary (by unwinding it and
cutting it off).

ribbon mandrel

left mandrel

Fig. 4.3.1.a Feeding through the ribbon below the printhead

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material contact
roller

Handling of Consumables 27

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5. Place an empty ribbon sleeve onto the left mandrel (2).

6. Feed the ribbon end between the printhead bracket and the

material contact roller (3).

7. Then pull up the ribbon and drape it over the guide

mandrel (compare Fig. 4.3.1.b).

8. Feed the ribbon under the take-up mandrel (4) and secure it

to the ribbon sleeve (turn up the ribbon once so that the
adhesive part at the beginning of the ribbon can be used).

ribbon sleeve

take-up mandrel

guide mandrel

Fig. 4.3.1.b Securing the ribbon to the ribbon sleeve

9. Check that the ribbon has no folds and is running straight.

If necessary, tauten the ribbon by turning the take-up
mandrel in a counter-clockwise direction (5).

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28 Handling of Consumables

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take-up mandrel

Fig. 4.3.1.c Tautening the ribbon by turning the take-up mandrel

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Handling of Consumables 29

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4.3.2. Setting the Ribbon Tautness

The factory settings cover a large range of varying ribbon
widths, nevertheless slight adjustment may be necessary when
using very narrow or very wide ribbon.

The unwinding/roll-up torque has to be increased, when:

- the ribbon is slack or has folds or

- the ribbon is not wound up tightly enough on the roll-up

mandrel.

The unwinding/roll-up torque has to be decreased, when:

- the ribbon stretches visibly or tears during printing

or

- the ribbon is not transported properly.

The braking torque of the ribbon unwind mandrel (1) and the
ribbon roll up mandrel (2) can be set from the front using the red
plastic hexagonal nuts (3) on the ribbon mandrels.

ribbon unwind
mandrel

ribbon roll up
mandrel

plastic hexagonal
nut

Fig. 4.3.2.a Setting the braking torque of the ribbon roll up mandrel

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

The braking torque is increased by turning them in a clockwise
direction.

30 Handling of Consumables

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ribbon unwind
mandrel

plastic hexagonal
nut

Fig. 4.3.2.b Setting the braking torque of the ribbon unwind mandrel

During feeding, the ribbon must run between the mandrels evenly
and without folds over the entire length.

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Handling of Consumables 31

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4.3.3. Ribbon Removal

The following steps are necessary if you want to switch from
printing in the thermal transfer mode to printing in the thermal
direct mode.
In case only a used-up ribbon has to be removed the steps 4 and
5 have to be omitted.

1. Switch the printer to OFF LINE mode.

2. Open the hood of the printer.

3. The core of a used-up ribbon can be removed by pulling it

from the ribbon mandrel (compare figure 4.3.1.a).

F

4. If the inserted ribbon is not used-up, cut it close to the

ribbon take-up mandrel (see figure 4.3.1.b)

5. Rotate the ribbon mandrel clockwise until the free end of
the ribbon is winded up.

The unused ribbon can remain within the device until it is
used for the next thermal transfer operation (if necessary
protect the ribbon against unintentional unwinding).
The ribbon has to be loaded as described in chapter

4.3.1.

6. Rotate the take-up mandrel counter-clockwise until the free
end of the used-up ribbon is winded up.

7. Remove the used-up ribbon from the take-up mandrel and
dispose it according to the rules.

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

8. Close the hood of the printer.

32 Handling of Consumables

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4.4. Setting the Photoelectric Switch

The printers SOLID T4, SOLID T5, SOLID T6 and SOLID T8 are
provided with transparency photoelectric switches.

The photoelectric switch (2) can be adjusted using the red
adjustment knob (1) on the front of the print module over a range
of 15 mm crossways to the material feed direction.

adjustment knob

photoelectric switch

Fig. 4.4.a Position of the photoelectric switch (Illustration without printhead)

A scale (3) from 0 to 15 is given on the red adjustment knob
(see figure 4.4.b).

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Handling of Consumables 33

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scale

adjustment knob

Fig. 4.4.b Adjustment knob for the photoelectric switch

photoelectric switch

Fig. 4.4.c Photoelectric switch

For the adjustment of the photoelectric switch the gap position of
the currently used material is important. The following formula is
valid:

Setting value = Gap position — 2 mm

— Gap position: measured from the left edge of the material
— Setting value: scale value on the adjustment knob

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34 Handling of Consumables

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Example:

Centre of the gap from the left edge = 11 mm, minus
2 mm gives a setting value of 9 mm.

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Handling of Consumables 35

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4.5. Printhead Pressure Adjusting

Different material width and/or material thickness have an effect
on the contact pressure of the thermal bar on the feed roller.

To compensate this influence, the contact pressure can be set
in 3 stages:

Setting 1 for thin/narrow material
Setting 2 for medium material
Setting 3 for thick/wide material

The corresponding red setting screw (4) sits above the ribbon roll
up mandrel and is recessed into the front plate. It can be turned
using a coin.

Fig. 4.5.a Setting screw for the printhead’s contact pressure

(Illustration without printhead)

setting screw

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36 Handling of Consumables

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setting screw

Fig. 4.5.b Increasing the printhead‘s contact pressure

The factory setting for the printhead contact pressure is Setting 1
(setting for thin/narrow material).

F

For medium head contact pressure turn the arrow to Setting 2
until it lightly clicks into place.

To get a further increased printhead’s contact pressure turn the
arrow to Setting 3 until it lightly clicks into place.

Please note:

- Printing should always be carried out with the lightest contact
pressure possible for creating a satisfactory print quality. This
protects the printhead and the entire device.

- Excessive contact pressure can result in premature wearing of
the printhead.

- See also chapter 7.2 Printhead Exchange
and chapter 7.3 Adjusting the Right Pressure Value.

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

Handling of Consumables 37

_______________________________________________________________________________________________

4.6. Printhead Position Adjustment

The printhead 0 line can be variably adjusted from 2mm
(from the left edge of the label) to 13mm:
(does not apply for SOLID T4)

1. For adjustment first loosen the two thumb screws (1).

thumb screws

Fig. 4.6.a Loosening the thumb screws

The printhead may and must not be removed for these
operations.

2. Shift the printhead to the required position.

3. Tighten the screws again.

The following operations have to be done to suit the “lateral
position“ of the ribbon to the new position of the printhead.

4. Loosen the black plastic discs (4) on the ribbon roll up

mandrel and the ribbon unwind mandrel at the back using a
2mm Allan key.

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

38 Handling of Consumables

_______________________________________________________________________________________________

plastic discs

Fig. 4.6.b Loosening the screws of the plastic discs

5. Adjust the plastic discs to the same position as the printhead

interior.

6. Tighten the screws again using the Allan key.

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

Control Panel 39

________________________________________________________________________________________________

5. Control Panel

5.1. Attaching the Printer to a Computer

1. Make sure the printer, computer, and any other attached devices

are turned off and unplugged.

2. Use a proper interface line to connect the printer to the computer or to
attach the printer to the network.
The printers SOLID T4, SOLID T5, SOLID T6 and SOLID T8 are provided
with several interfaces; see figure 2.4.b and chapter 9 Specifications
for more information.

5.2. Turning on the Printer

First, please notice the instructions given in chapter 4 Handling of
Consumables.

F

1. Plug one end of the printer power cord into the socket at the back of the

printer and the other end into a properly grounded outlet.

2. Turn on the printer. The power switch is located at the right side of the
printer (see chapter 2.4 Printer Components).

As soon as the printer’s warm up phase is finished the printer goes into
the ON LINE mode. A status message and the name of the printer are
displayed.

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

40 Control Panel

________________________________________________________________________________________________

5.3. Control Panel View

display

ON LINE
SOLID T8

Ú

CUT

ON LINE

↵

FEED Ù

PROG ESC

(two-lined)

function
keys

(4 units)

5.4. Function of the Control Panel Elements

Display

The display (LCD-panel, 2 x 16 characters) serves to show the
printer’s status messages.

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

Control Panel 41

________________________________________________________________________________________________

Control Panel Keys

Now the individual control panel keys are described:

The ON LINE ↵ key is used to turn the printer OFF LINE or

ON LINE

Ú

CUT

↵

ON LINE.
In addition to that this key can be used to clear an error
message in the display after the fault was fixed.

In the OFF LINE mode this key is used to start the cutter.

Ù

FEED

Ù

FEED

Ú

CUT

PROG ESC

In the OFF LINE mode the paper is conveyed one format
length further after having activated the FEED s key.

These keys are used for working within the different levels of the
menu structure described in the following.

ON LINE

↵

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

42 Control Panel

________________________________________________________________________________________________

5.5. Configuration via the Control Panel

By operating the panel the printer configuration can be changed.
In addition a software (called IP printADMIN) will be available
for the SOLID T4, SOLID T5, SOLID T6 and SOLID T8 to allow a
printer configuration via Ethernet.
The controller has its integrated website with information on the
printer status and the printjob status.

Chapter 6 (Panel Functions) describes how to reach the particular
printer functions via the panel.

T e m p o r a r y changes in printer configuration are effective
only as long as the printer stays turned on. To select such
changes temporarily, the user must terminate the change of
function by pressing the ON LINE ↵ key one single time.

P e r m a n e n t changes in printer configuration are active
each time the printer is turned on again. To select such changes
permanently, the user must terminate the change of function by
pressing the ON LINE ↵ key three times.

An output of the current printer values can be generated using
the “Status Sheet Printing“ panel function (see chapter 6.6).

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

Control Panel 43

________________________________________________________________________________________________

5.6. Menu Structure

Access to the menu structure is possible as soon as the printer is turned
OFF LINE and the PROG ESC key was pressed.

The menu structure of the printers SOLID T4, SOLID T5, SOLID T6 and SOLID T8

is arranged in different levels:

ON LINE mode

â

ON LINE

OFF LINE mode

â

Menu Level 1

PROG ESC

↵

Paper Menu

CUT Ú

FEED Ù

Configuration

Page Menu

Engine

Network

Status Sheet

Font List

Hexdump

Normal Print/FF

Cancel Job

Menu Page

Sliding Pattern

Page Length

in mm

in inch

in dot

Format Gap

in mm

in inch

in dot

Paper Width

in mm

in inch

in dot

Two-Up Mode

Print Direction

Material

Label

Continuous

Media End Detect

Off

On

Interface

SIA

Off

Timeout

Centronics

RS 232

RS 232 Protocol

RTS/CTS

XON/XOFF

Baudrate

RS 232 Format

MP-BUS

Emulation

Language

Transparent Code

Input Buffer

Config. Word

User Config.

Select

Define

Factory Default

RFM

Key lock

Extended Menu

Time setting

Date setting

Font Number

Orientation

Symbol Code

Line Spacing

Char. Spacing

Line Termination

Margin

Left

Right

Top

Bottom

PCL Y-Offset

Paper Move

Backward

Forward

Paper Change

Printspeed

Contrast

Image X-Pos.

Image Y-Pos.

Process

Sync.Sens.Offset

Sync.Sens.Type

Sync.Sens.Mode

Sync.Sens.Level

Sync.S.Sensitiv.

Sensor Test

Cutting Menu

Cutting Pos.

Cut Mode.

Autom.Cutting

Last Error

Service Mode

Off

DHCP

Manual

IP Address

Subnet Mask

Gateway

This panel function allows the user to choose a reduced menu instead
of the extended menu shown above.

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

44 Control Panel

________________________________________________________________________________________________

Selecting positions in the menu structure:

This symbol shows the ON LINE ↵ key. The printer is turned
OFF LINE with this key.

ON LINE

PROG ESC

↵

With this key you get into the first menu level of the menu
structure.

Ú

CUT

Ù

FEED

["Menu Level "]

ON LINE

↵

By pressing the keys CUT t and FEED s you can move within
the menu levels.

Each menu item / sub-item within a menu level is shown in the
display of the control panel.

The ON LINE ↵ key has two main functions. It gives the user
access to a particular menu and, once in the menu, it allows the
user to select a particular function.

["Function"]

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

Control Panel 45

________________________________________________________________________________________________

Functions / Changing of function values:

Within one function the value can be changed by pressing the
key FEED s or CUT t.

Ù

FEED

The digit to change can be selected by pressing the CUT t key.
(This moves you to the next position of the function value).

Ú

CUT

By pressing the ON LINE ↵ key the function values currently
displayed are confirmed resp. the selected function is activated

ON LINE

↵

(the changes are stored temporary).

3 x

ON LINE

PROG ESC

To select such changes permanently, the user must terminate the
change of function by pressing the ON LINE ↵ key three times.

ON LINE

↵

These permanent changes in printer configuration are active each
time the printer is turned on again.

Return to the ON LINE mode:

A) In one step:

Pressing the ON LINE ↵ key longer than 2 seconds switches the
user directly to the ON LINE mode from nearly any menu

↵

position.

B) Return to the ON LINE mode step by step:

Pressing the PROG ESC key takes the user to the respective
previous menu level. Aim is to jump back to the OFF LINE mode.
The name of the printer is shown on the display, when this mode
is reached (e.g. [SOLID T8 ]).

ON LINE

_______________________________________________________________________________________________

↵

MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

The ON LINE ↵ key switches the user to the ON LINE mode if
the printer is in the OFF LINE mode.

46 Control Panel

________________________________________________________________________________________________

5.7. Syntax of Diagrams

The control panel functions will be described using diagrams.
These diagrams show the course necessary in order to activate a
certain function.

First the elements of the diagram are explained:

The sequence on the left describes which keys have to be pressed
briefly in succession.

ON LINE

↵

PROG ESC

Ù

FEED

["Message"]

In this example the ON LINE ↵ key has to be pressed first. Then the
ON LINE ↵ key is released and the PROG ESC key has to be
pressed. Then the PROG ESC key has to be released and the
FEED s key has to be pressed.

The ″Panel display″ column shows the display messages
corresponding to the sequences listed on the left.

In the column ″Notes″ explanations to particular operational steps
are given.

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

Panel Functions 47

________________________________________________________________________________________________

6. Panel Functions

For the panel functions described in the following text, the printer is
presumed to be turned on and in the ON LINE mode.

F

6.1. Print Process Selecting

This function allows to select the print process. While thermal direct
printing the device operates without ribbon, while thermal transfer
printing a ribbon is needed (see chapter 4 Handling of
Consumables, too).

For thermal direct printing it is not allowed to insert a ribbon to
avoid damaging the printhead.
Make sure your settings match to the printer implementation (ribbon
inserted/not inserted).

Description of this control panel function continues on the next page.

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48 Panel Functions

________________________________________________________________________________________________

ON LINE

PROG ESC

Ù

FEED

ON LINE

Ù

FEED

Panel display
[ON LINE ]

↵

[OFF LINE ]

Notes

Turn the printer OFF LINE with this
key.

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Press the FEED s or CUT t key until

  

[Engine] is displayed.

[Engine ]

The menu item Engine is selected.

↵

[Paper Move ]

Press the FEED s or CUT t key until

  

[Process] is displayed.

ON LINE

Ù

FEED

ON LINE

ON LINE

[Process ]

The menu item Process is selected.

↵

[Thermo direct ]

Press the FEED s or CUT t key until
the display message is

  

corresponding with the printer
implementation (ribbon inserted =

[Thermo transfer ]

↵

Thermo transfer e.g.).

The thermal transfer print process is

[Thermo transfer ]

selected.

Turn the printer ON LINE again:

↵

Press the ON LINE ↵ key longer
than 2 seconds.

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

Panel Functions 49

________________________________________________________________________________________________

6.2. Media Setting (Material; Label or Continuous)

This function allows to adjust the printer to the actual used material
(distinction between formatted media (label) and continuous media).

ON LINE

PROG ESC

Ù

FEED

ON LINE

Ù

FEED

Panel display
[ON LINE ]

↵

Notes

Turn the printer OFF LINE with this
key.

[OFF LINE ]

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Press the FEED s or CUT t key until

  

[Paper Menu] is displayed.

[Paper Menu ]

↵

[Page Length ]

Press the FEED s or CUT t key until

  

[Material ] is displayed.

[Material ]

Select sub-menu Material.

ON LINE

↵

[Label ]

Press the FEED s or CUT t key until
the statement shown by the display

FEED

Ù

  

corresponds to the inserted media
(Continuous e.g.).

[Continuous ]

ON LINE

↵

[Continuous ]

The printer is adjusted to continuous
material.

Turn the printer ON LINE again:

ON LINE

↵

Press the ON LINE ↵ key longer
than 2 seconds.

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

50 Panel Functions

________________________________________________________________________________________________

6.3. Page Length Adjustment

After inserting new material (e.g. paper) this function is used to adjust
the printer to the new page length.

ON LINE

PROG ESC

Ù

FEED

ON LINE

ON LINE

ON LINE

Ú

CUT

Panel display

[ON LINE ]

↵

Notes

Turn the printer OFF LINE with this key.

[OFF LINE ]

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Press the FEED s or CUT t key until
[Paper Menu ] is displayed.

  

[Paper Menu ]

Press the ON LINE ↵ key to select the
paper menu.

↵

[Page Length ]

Press the ON LINE ↵ key to adjust the
page length.

↵

[in mm ]

mm = currently selected measuring unit.
(Alternative the units inch or dot can be

  

↵

[Digit1 280.1]

chosen with FEED s or CUT t).

Pressing the FEED s key changes the
value of the current position (Digit1 =

  

last position, in this example: 1).
Pressing the CUT t key switches to the

[Digit1 282.5]

next digit.

ON LINE

ON LINE

_______________________________________________________________________________________________

↵

↵

[Digit1 282.5]

MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

The page length is changed to 282.5
mm.

Turn the printer ON LINE again:
Press the ON LINE ↵ key longer than 2
seconds.

Panel Functions 51

________________________________________________________________________________________________

6.4. Material Width Adjustment (Paper Width)

The paper width (print width) has to be adjusted with this function
according to the currently used format.

ON LINE

PROG ESC

Ù

FEED

ON LINE

Ù

FEED

ON LINE

ON LINE

Ù

FEED

Panel display

Notes

[ON LINE ]

↵

Turn the printer OFF LINE with this key.

[OFF LINE ]

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Press the FEED s or CUT t key until

  

[Paper Menu ] is displayed.

[Paper Menu ]

Press the ON LINE ↵ key to select the

↵

paper menu.

[Page Length ]

Press the FEED s or CUT t key until

  

[Paper Width ] is displayed.

[Paper Width ]

Press the ON LINE ↵ key to adjust the

↵

[in mm ]

format width to the paper width.
mm = currently selected measuring unit.

(Alternative the units inch or dot can be

  

↵

[Digit1 210.3]

chosen with FEED s or CUT t).

Pressing the FEED s key changes the
value of the current position (Digit1 =

  

last position, in this example: 3).
Pressing the CUT t key switches to the

[Digit1 210.0]

next digit.

ON LINE

ON LINE

_______________________________________________________________________________________________

↵

↵

MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

[Digit1 210.0]

The format width (paper width) is
changed to 210.0 mm.

Turn the printer ON LINE again:
Press the ON LINE ↵ key longer than
2 seconds.

52 Panel Functions

t

________________________________________________________________________________________________

6.5. Configuration of Text Margins

This function sets text margins. Margins are expressed in dots a
the upper left edge of the paper.

ON LINE

PROG ESC

FEED Ù

ON LINE

Ù

FEED

ON LINE

Panel display

↵

[ON LINE ]

Notes
Turn the printer OFF LINE with this

key.

[OFF LINE ]

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Press the FEED s or CUT t key until

  

[Page Menu ] is displayed.

[Page Menu ]

↵

[Font Number ]

Press the FEED s or CUT t key until

  

[Margin ] is displayed.

[Margin ]

↵

[Left ]

Press the FEED s or CUT t key until

FEED Ù

  

the desired margin is displayed.

[Right ]

ON LINE

↵

[Digit1 02381]

Pushing the FEED s key changes the
value of the current position (digit 1
= last position, in this example: 1).
Pushing the CUT t key moves you to
the next position.

The right margin is changed into
2387 dot.

FEED Ù

ON LINE

  

[Digit1 02387]

↵

[Digit1 02387]

Turn the printer ON LINE again:

ON LINE

↵

Press the ON LINE ↵ key longer than
2 seconds.

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

Panel Functions 53

________________________________________________________________________________________________

6.6. Printing the Status Sheet

This function generates a status sheet.
The status sheet contains information about the current printer
configuration and the available fonts.

ON LINE

PROG ESC

ON LINE

ON LINE

ON LINE

Panel display

Notes

[ON LINE ]

Turn the printer OFF LINE with this

↵

key.

[OFF LINE ]

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Press the ON LINE ↵ key. Menu
level 1 is selected.

↵

[Status Sheet ]

Press the ON LINE ↵ key again.
A status sheet is printed.

↵

[Status Sheet ]

Turn the printer ON LINE again:
Press the ON LINE ↵ key longer

↵

than 2 seconds.

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

54 Panel Functions

________________________________________________________________________________________________

Status sheet contents:

The first lines, entitled SERVICE INFORMATION, contain
hexadecimal coded configuration parameters.

Printed in plain text:

-

Controller version / memory / serial number

-

Firmware release

-

Interface
parameters of Parallel, Serial, USB, Network (Ethernet)

-

Printer emulation

-

User-RAM / free User-RAM

-

Input data buffer

-

Transparent code

-

Paper size

-

Default margins top / left
bottom / right

-

Default character code

-

Options

-

Fonts installed (Font banks)

Note: Use the panel function Printing the Font List to show the fonts installed

(see the following chapter).

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

Panel Functions 55

________________________________________________________________________________________________

6.7. Printing the Font List

This function generates a list of all fonts installed to the printer.
The font list shows demo prints of all fonts and, in addition, the
concerning PCL selection commands. These commands contain
information on font width and font hight (see chapter 6.19 Font
Selection, too).

ON LINE

PROG ESC

ON LINE

Ù

FEED

Panel display

Notes

[[ON LINE ]

↵

Turn the printer OFF LINE with this
key.

[OFF LINE ]

[Menu Level 1 ]

↵

[Status Sheet ]

Menu Level 1 is selected.

Press the FEED s or CUT t key until
[Font List ] is displayed.

  

[Font List ]

ON LINE

ON LINE

_______________________________________________________________________________________________

↵

↵

MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

[Font List ]

The font list is printed.

Turn the printer ON LINE again:
Press the ON LINE ↵ key longer
than 2 seconds.

56 Panel Functions

________________________________________________________________________________________________

6.8. Hexdump-Mode Activation

Within the Hexdump-Mode the printer prints all characters received
via interface without any interpretation (hexadecimal coded).
This mode helps with error diagnosis. The Hexdump-Mode can be
activated only temporarily.

ON LINE

PROG ESC

ON LINE

Ù

FEED

Panel display

[ON LINE ]

↵

Notes

Turn the printer OFF LINE with this
key.

[OFF LINE ]

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Menu level 1 is selected.

↵

[Status Sheet ]

Press the FEED s or CUT t key until
[Hexdump ] is displayed.

  

[Hexdump ]

ON LINE

ON LINE

↵

↵

[Hexdump ]

Note: By activating the normal print mode (see next chapter) or by

turning the printer off and on again the printer can be taken out of
Hexdump-Mode. Time between turning the printer off and on again
should be at least 15 seconds.

_______________________________________________________________________________________________

MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

The Hexdump-Mode is activated.

Turn the printer ON LINE again:
Press the ON LINE ↵ key longer
than 2 seconds.

Panel Functions 57

________________________________________________________________________________________________

6.9. Normal Print Mode Activation (incl. FORM FEED)

The normal print mode suspends the Hexdump-Mode.
This function is activated, when a print job must be continued
without turning the printer off and on again.
In addition to that the function “Normal Print Mode Activation“ is
used to produce a FORM FEED.

ON LINE

PROG ESC

ON LINE

Ù

FEED

ON LINE

Panel display

[ON LINE ]

↵

Notes

Turn the printer OFF LINE with this
key.

[OFF LINE ]

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

↵

[Status Sheet ]

Press the FEED s or CUT t key until

  

[Normal Print/FF ] is displayed.

[Normal Print/FF ]

↵

[Normal Print/FF ]

The normal print mode is activated.

ON LINE

↵

Note: After activating the normal print mode a FORM FEED is released

automatically and one sheet is put out.
This is necessary because after a test in the Hexdump-Mode it is
possible that data can remain in the input buffer unintentionally
(cause: in the Hexdump-Mode no control characters are
evaluated and no FORM FEED is effected).

_______________________________________________________________________________________________

MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

Turn the printer ON LINE again:
Press the ON LINE ↵ key longer
than 2 seconds.

58 Panel Functions

________________________________________________________________________________________________

6.10. Clearing the Input Buffer (Cancel Job)

This function permits the resumption of a print job at a particular
page after a print interruption (e.g. paper jam). The data
contained in the input buffer before the interruption are cleared.

ON LINE

PROG ESC

ON LINE

Ù

FEED

ON LINE

Panel display
[ON LINE ]

↵

Notes

Turn the printer OFF LINE with this
key.

[OFF LINE ]

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Menu level 1 is selected.

↵

[Status Sheet ]

Press the FEED s or CUT t key until
[Cancel Job ] is displayed.

  

[Cancel Job ]

↵

[Cancel Job ]

All data contained in the input buffer
will be cleared.

ON LINE

_______________________________________________________________________________________________

↵

MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

Turn the printer ON LINE again:
Press the ON LINE ↵ key longer
than 2 seconds.

Panel Functions 59

________________________________________________________________________________________________

6.11. Printing the Menu Page

This function prints a survey of the available panel functions.
Note: When printing the menu page please use a large paper.

ON LINE

PROG ESC

ON LINE

Ù

FEED

ON LINE

Panel display
[ON LINE ]

↵

Notes

Turn the printer OFF LINE with this
key.

[OFF LINE ]

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Menu level 1 is activated.

↵

[Status Sheet ]

Press the FEED s or CUT t key until

  

[Menu Page ] is displayed.

[Menu Page ]

A menu structure presentation of the

↵

[Menu Page ]

SOLID T4/T5/T6/T8 is printed out
(compare chapter 5.6).

ON LINE

_______________________________________________________________________________________________

↵

MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

Turn the printer ON LINE again:
Press the ON LINE ↵ key longer
than 2 seconds.

60 Panel Functions

________________________________________________________________________________________________

6.12. Generating Test Prints (Sliding Pattern)

This function generates a series of test prints without sending
data to the printer.
These test prints facilitate error analysis.

ON LINE

PROG ESC

ON LINE

Ù

FEED

ON LINE

Panel display
[ON LINE ]

↵

Notes

Turn the printer OFF LINE with this
key.

[OFF LINE ]

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Menu level 1 is selected.

↵

[Status Sheet ]

Press the FEED s or CUT t key until
[Sliding Pattern ] is displayed.

  

[Sliding Pattern ]

↵

[Sliding Pattern ]

A series of test prints is generated.

ON LINE

↵

The printing out of test prints can be stopped by pushing the
PROG ESC key.

F

_______________________________________________________________________________________________

MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

Turn the printer ON LINE again:
Press the ON LINE ↵ key longer
than 2 seconds.

Panel Functions 61

________________________________________________________________________________________________

6.13. Data - Interface Selection

This function is used to determine the interface for print data
transfer.

ON LINE

PROG ESC

Ù

FEED

ON LINE

ON LINE

Panel display
[ON LINE ]

↵

Notes

Turn the printer OFF LINE with this
key.

[OFF LINE ]

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Press the FEED s or CUT t key until
[Configuration ] is displayed.

  

[Configuration ]

↵

[Interface ]

↵

[SIA ]

Press the FEED s or CUT t key until
the selected interface (e.g.

Ù

FEED

  

Centronics) is displayed.

[Centronics ]

ON LINE

↵

[Centronics ]

The Centronics interface is selected.

Turn the printer ON LINE again:

ON LINE

↵

Press the ON LINE ↵ key longer than
2 seconds.

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62 Panel Functions

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6.14. Emulation Selection

With this function you can change the active emulation.

ON LINE

PROG ESC

Ù

FEED

ON LINE

Ù

FEED

Panel display
[ON LINE ]

↵

Notes

Turn the printer OFF LINE with this
key.

[OFF LINE ]

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Press the FEED s or CUT t key until

  

[Configuration ] is displayed.

[Configuration ]

↵

[Interface ]

Press the FEED s or CUT t key until

  

[Emulation ] is displayed.

[Emulation ]

ON LINE

↵

[SOLID Standard ]

Press the FEED s or CUT t key until
the desired emulation (e.g. HP PCL 5)

FEED

Ù

  

is displayed.

[HP PCL 5 ]

ON LINE

↵

[HP PCL 5 ]

The emulation HP PCL 5 is selected.

Turn the printer ON LINE again:

ON LINE

↵

Press the ON LINE ↵ key longer than
2 seconds.

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Available Emulations:

Standard:

MICROPLEX IDOL,
HP LaserJet (PCL 5),
Epson FX,
IBM Proprinter,
Diablo 630

Optional:

Kyocera Prescribe,
Express,
Printronix IGP/PGL,
HPGL (7475A),
QMS (Magnum) Code V,
DEC LN03+,
Tektronix 4010/4014,
Tally MT 6xx,
TIFF (CCITT group 4),
Bull MP6090,
XEROX XES,
Datamax

Notice:

The brand names mentioned are registered trademarks of the
enterprises named above.

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64 Panel Functions

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6.15. Display Language Selection

This function enables the user to determine the language for the
display messages, the status sheet and the font list.

ON LINE

PROG ESC

Ù

FEED

ON LINE

Ù

FEED

Panel display
[ON LINE ]

↵

Notes

Turn the printer OFF LINE with this
key.

[OFF LINE ]

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Press the FEED s or CUT t key until

  

[Configuration ] is displayed.

[Configuration ]

↵

[Interface ]

Press the FEED s or CUT t key until

  

[Language ] is displayed.

[Language ]

ON LINE

↵

[German ]

Press the FEED s or CUT t key until
the desired language (e.g. English)

Ù

FEED

  

is displayed.

[English ]

ON LINE

↵

[English ]

The display language English is
selected.

Turn the printer ON LINE again:

ON LINE

↵

Press the ON LINE ↵ key longer
than 2 seconds.

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6.16. Transparent Code Adjustment

This function configures the transparent code. Using the transparent code
enables you to initiate the commands of the page description language
IDOL by printable characters. The transparent code pre-setting is 2625.

These are the ASCII character codes (hexadecimal) for the characters & %.

ON LINE

PROG ESC

Ù

FEED

ON LINE

Ù

FEED

Panel display

↵

[ON LINE ]

Notes

Turn the printer OFF LINE with this key.

[OFF LINE ]

The PROG ESC key gives the user access
to the menu structure.

[Menu Level 1 ]

Press the FEED s or CUT t key until

  

[Configuration ] is displayed.

[Configuration ]

↵

[Interface ]

Press the FEED s or CUT t key until

  

[Transparent Code ] is displayed.

[Transparent Code ]

ON LINE

↵

[Digit1 2625]

The hexadecimal number for & % is preset.
Pressing the FEED s key changes the
value of the current position (Digit 1 = last

FEED

Ù

  

position, in this example: 5). Pressing the
CUT t key moves you to the next position.

[Digit1 2626]

2626 is selected as transparent code.

ON LINE

↵

From now on use the characters &

&

[Digit1 2626]

before programming the IDOL commands.

Turn the printer ON LINE again:

ON LINE

↵

Press the ON LINE ↵ key longer than 2
seconds.

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66 Panel Functions

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6.17. Selection of Memory Distribution (Input Buffer)

This function enables the user to choose the distribution of the available
RAM memory between input buffer and macro/download memory.

ON LINE

PROG ESC

Ù

FEED

ON LINE

Ù

FEED

Panel display
[ON LINE ]

↵

[OFF LINE ]

Notes

Turn the printer OFF LINE with this key.

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Press the FEED s or CUT t key until

  

[Configuration ] is displayed.

[Configuration ]

↵

[Interface ]

Press the FEED s or CUT t key until
[Input Buffer ] is displayed.

  
[Input Buffer ]

ON LINE

↵

[32 kB ]

Press the FEED s or CUT t key until
the desired memory distribution is

Ù

FEED

ON LINE

  
[100 kB ]

↵

[100 kB ]

displayed. The input buffer size is
specified in kilobyte (kB) or in percent
of the installed memory.

100 kB is selected as input buffer.

Turn the printer ON LINE again:

ON LINE

↵

Press the ON LINE ↵ key longer than
2 seconds.

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6.18. Setting to Factory Default

This function back-outs all configurations to factory defaults.

ON LINE

PROG ESC

Ù

FEED

ON LINE

Ù

FEED

Panel display
[ON LINE ]

↵

Notes

Turn the printer OFF LINE with this
key.

[OFF LINE ]

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Press the FEED s or CUT t key until

  

[Configuration ] is displayed.

[Configuration ]

↵

[Interface ]

Press the FEED s or CUT t key until

  

[Factory Default ] is displayed.

[Factory Default ]

ON LINE

↵

[Factory Default ]

The configuration is back-outed to
factory defaults.

Turn the printer ON LINE again:

ON LINE

↵

Press the ON LINE ↵ key longer
than 2 seconds.

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68 Panel Functions

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6.19. Font Selection

This function selects the active font. Select font number out of the list
of available fonts.

ON LINE

PROG ESC

Ù

FEED

ON LINE

ON LINE

Panel display
[ON LINE ]

↵

Notes

Turn the printer OFF LINE with this
key.

[OFF LINE ]

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Press the FEED s or CUT t key until

  

[Page Menu ] is displayed.

[Page Menu ]

↵

[Font Number ]

↵

[Font 600 ]

Press the FEED s or CUT t key until
the desired font number (e.g. 5507

Ù

FEED

  

Langeoog) is displayed.

[Font 5507 ]

ON LINE

↵

[Font 5507 ]

The font number 5507 Langeoog is
selected.

Turn the printer ON LINE again:

ON LINE

↵

Press the ON LINE ↵ key longer
than 2 seconds.

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Panel Functions 69

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The SOLID T4, SOLID T5, SOLID T6 and SOLID T8
standard equipment contains the following fonts:

Font-no. Font width Font height Font name

0600 10 12 Kurilen
0602 10 12 Kurilen Italic
0610 12 10.1 Kurilen
1710 12 10.1 Kurilen Italic
4508 P 8.1 Helgoland
4510 P 10 Helgoland
4714 P 14.4 Helgoland Bold
5507 20 7 Langeoog
5508 16.6 7.9 Langeoog
5509 15 9.1 Langeoog
6610 10 10.1 Juist Monosp.
9210 P 10.1 Tasmanien
9310 P 10.1 Tasmanien Italic
2000 P SC Tasmanien
9900 P SC Neuwerk

Explanations:

Resumption of this standard font list see next page.

Font width:
Character distance in CPI (Characters Per Inch).
P = proportional, (meaning that each character has an individual width).

Font height:

Font height from the lowest descender to the upper edge of the highest

character, measured in graphical points (1/72 inch).

SC = scalable.

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PCL 5 compatible

Font-no. Font width

0050 SC Plakatschrift
0590 SC OCR /B
0591 SC OCR /A
6600 SC Juist Monospaced
0699 SC Kurilen
1700 SC Kurilen Italic
1800 SC Kurilen Bold
1900 SC Kurilen Bold Italic
5500 SC Langeoog
5600 SC Langeoog Bold
5700 SC Langeoog Italic
5800 SC Langeoog Bold Italic
2100 P SC Texel Bold
2200 P SC Texel Italic
2300 P SC Texel Bold Italic
9800 P SC Neuwerk Italic
9500 P SC Neuwerk Bold Italic
9600 P SC Neuwerk Bold
0060 SC Plakatschrift
9501 P SC Neuwerk-II Condensed Italic
9601 P SC Neuwerk-II Condensed Bold Ital.
9801 P SC Neuwerk-II Condensed BoId
9901 P SC Neuwerk-II Condensed
0530 P SC PiktoWin
5100 P SC Amrum
5200 P SC Amrum Bold
5300 P SC Amrum Italic
7500 P SC Antigua
7700 P SC Antigua Bold
7800 P SC Antigua Italic
7900 P SC Antigua Bold Itali
9199 P SC Tasmanien-II Bold Italic
9299 P SC Tasmanien-II
9399 P SC Tasmanien-II Italic
9499 P SC Tasmanien-II Bold

Font height Font name

Notes:

Additional fonts can be selected from the font catalogue
depending upon the memory capacity.

You can use the panel function Printing the Font List (see chapter

6.7) to generate a list of all fonts installed to the printer.

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Panel Functions 71

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6.20. Text Orientation Selection

This function selects the active text orientation.

ON LINE

PROG ESC

Ù

FEED

ON LINE

Ù

FEED

Panel display
[ON LINE ]

↵

Notes

Turn the printer OFF LINE with this
key.

[OFF LINE ]

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Press the FEED s or CUT t key until

  

[Page Menu ] is displayed.

[Page Menu ]

↵

[Font Number ]

Press the FEED s or CUT t key until

  

[Orientation ] is displayed.

[Orientation ]

ON LINE

↵

[Orientation 0 ]

Press the FEED s or CUT t key until

FEED

Ù

  

the desired orientation is displayed.

[Orientation 1 ]

ON LINE

↵

[Orientation 1 ]

The orientation 1 = landscape is
selected.

Turn the printer ON LINE again:

ON LINE

↵

Press the ON LINE ↵ key longer
than 2 seconds.

Text orientation assignment: Orientation 0 = Portrait (upright format)

Orientation 1 = Landscape (horizontal format)
Orientation 2 = Portrait upside down
Orientation 3 = Landscape upside down

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72 Panel Functions

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6.21. Symbol Code Selection

This function selects the active symbol code.

ON LINE

PROG ESC

Ù

FEED

ON LINE

Ù

FEED

Panel display

↵

[ON LINE ]

Notes

Turn the printer OFF LINE with this
key.

[OFF LINE ]

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Press the FEED s or CUT t key until
[Page Menu ] is displayed.

  

[Page Menu ]

↵

[Font Number ]

Press the FEED s or CUT t key until
[Symbol Code ] is displayed.

  

[Symbol Code ]

ON LINE

↵

[902, IBM PC-II ]

Press the FEED s or CUT t key until
the desired symbol code is

Ù

FEED

  

displayed.

[901, IBM PC-I ]

ON LINE

↵

[901, IBM PC-I ]

The symbol code 901, IBM PC-I is
selected.

Turn the printer ON LINE again:

ON LINE

↵

Press the ON LINE ↵ key longer
than 2 seconds.

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6.22. Paper Change and manual Material Transport (Paper Move)

Using this function you can start the material transport for a
material change. In addition this function can be used to
transport the print material stepwise (in or contrary to the print
direction, this can be helpful to clear a paper jam).

ON LINE

PROG ESC

Ù

FEED

ON LINE

ON LINE

Panel display

↵

[ON LINE ]

[OFF LINE ]

Notes

Turn the printer OFF LINE with this
key.

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Press the FEED s or CUT t key until

  

[Engine ] is displayed.

[Engine ]

↵

[Paper Move ]

↵

[Backward ]

The currently set transport direction is
displayed. (As long as the ON LINE ↵ key

is pressed the material is transported in the
chosen direction ).

Ù

FEED

ON LINE

ON LINE

↵

↵

 Return to the ON LINE mode from this menu level only via the PROG ESC key
(compare chapter 5.6)

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

  

[Paper Change ]

[Paper Change ]

Press the FEED s or CUT t key until
the desired transport direction is
displayed.

Operate the ON LINE ↵ key to start
the course of transport movements to
serve a paper change.

Turn the printer ON LINE again: Press
the ON LINE ↵ key longer than 2
seconds.

74 Panel Functions

________________________________________________________________________________________________

6.23. Print Speed Adjustment

This function is used to change the print speed (adaptation to the
actual used materials, e.g. to optimize the contrast of the printout).
The setting range for the print speed is 4 inch/s to 12 inch/s.

ON LINE

PROG ESC

Ù

FEED

ON LINE

Ù

FEED

Panel display
[ON LINE ]

↵

Notes

Turn the printer OFF LINE with this
key.

[OFF LINE ]

The PROG ESC key gives the user
access to the menu structure.

[Menu level 1 ]

Press the FEED s or CUT t key until

  

[Engine ] is displayed.

[Engine ]

↵

[Paper Move ]

Press the FEED s or CUT t key until

  

[Printspeed ] is displayed.

[Printspeed ]

ON LINE

↵

[ 8 inch/s ]

FEED

Ù

  

[ 4 inch/s ]

ON LINE

ON LINE

_______________________________________________________________________________________________

↵

↵

[ 4 inch/s ]

MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

The currently set value is displayed.

Press the FEED s or CUT t key until
the desired value is displayed.

Here the print speed is reduced to 4
inch/s.

Turn the printer ON LINE again:
Press the ON LINE ↵ key longer
than 2 seconds.

Panel Functions 75

________________________________________________________________________________________________

6.24. Contrast (Density) Setting

Using this function the print density (contrast) of the printed
characters can be changed.

ON LINE

PROG ESC

Ù

FEED

ON LINE

Ù

FEED

Panel display

[ON LINE ]

↵

Notes

Turn the printer OFF LINE with this
key.

[OFF LINE ]

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Press the FEED s or CUT t key until

  

[Engine ] is displayed.

[Engine ]

↵

[Paper Move ]

Press the FEED s or CUT t key until
[Contrast ] is displayed.

  

[Contrast ]

ON LINE

↵

[Contrast: 85 % ]

The currently set value is displayed.

Press the FEED s or CUT t key to

FEED

Ù

  

[Contrast: 60 % ]

change the contrast.
Values from 10% to 100% are
settable.

The contrast is reduced to 60 % (the

ON LINE

↵

[Contrast: 60 % ]

density is decreased).

Turn the printer ON LINE again:

ON LINE

↵

Press the ON LINE ↵ key longer than
2 seconds.

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76 Panel Functions

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6.25. Setting the Zero Position of the Material Feed (Sync Sensor Offset)

Using this function an offset from the detected paper feed
zero-position (gap position) can be set in millimeter units.
By this the position of the printout and cut is adjusted relatively to the
gap / perforation of the material.
Setting range: -15 to +240 mm.

Gap position

detected by

the printer,

zero-position

feed direction

print material

ON LINE

PROG ESC

Ù

FEED

ON LINE

Ù

FEED

Panel display

[ON LINE ]

↵

Notes

Turn the printer OFF LINE with this
key.

[OFF LINE ]

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Press the FEED s or CUT t key until

  

[Engine ] is displayed.

[Engine ]

↵

[Paper Move ]

Press the FEED s or CUT t key until
[Sync.Sens.Offset ] is displayed.

  

The instructions are continued on the following page.

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ON LINE

Ù

FEED

ON LINE

ON LINE

Panel display

Notes

[Sync.Sens.Offset ]

↵

[Offset: + 0.0 mm ]

The currently set value is displayed.

Press the FEED s or CUT t key until
the desired offset is displayed.

  

[Offset: - 5.0 mm ]

↵

[Offset: - 5.0 mm ]

The gap/perforation position is shifted
5 mm in feed direction by this offset.

Turn the printer ON LINE again:

↵

Press the ON LINE ↵ key longer than
2 seconds.

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78 Panel Functions

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6.26. Setting the Sync Sensor Mode

With this function the gap detection mode is selected. The default setting is
‘Automatic’. The ‘Manual’ mode enables the processing of materials with
several varying contrast zones, which would otherwise falsely be measured as
gaps. With the help of the accompanying panel function Sync.Sens.Level and
Sync.S.Sensitiv. (see the following chapters) the contrast value measured by
the gap detection can be defined specifically for the label material.

ON LINE

PROG ESC

Ù

FEED

ON LINE

Ù

FEED

Panel display

[ON LINE ]

↵

Notes

Turn the printer OFF LINE with this
key.

[OFF LINE ]

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Press the FEED s or CUT t key until

  

[Engine ] is displayed.

[Engine ]

↵

[Paper Move ]

Press the FEED s or CUT t key until

  

[Sync.Sens.Mode ] is displayed.

[Sync.Sens.Mode ]

ON LINE

↵

[Automatic ]

Ù

FEED

  

[Manual ]

ON LINE

↵

[Manual ]

PROG ESC

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  

MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

The currently set value is displayed.

Press the FEED s or CUT t key until
the desired sensor mode is displayed.

The sensor mode manual is chosen.

The adjusting of the Sync sensor level
is described in the following chapter.

Panel Functions 79

________________________________________________________________________________________________

6.27. Setting the Sync Sensor Level

With this function the contrast value measured by the Sync sensor can be
defined specifically for the label material (presupposition is the choice of the
Sync sensor mode ‘Manual’, compare previous chapter). The adjusting of
the Sync sensor level allows materials with high contrast proof points within
the label to be processed, which would otherwise falsely be measured by
the system. (Setting range of sensor level: 0 to 255).

After selecting the panel function Sync.Sens.Level the contrast of the inserted
material (in the range of the photoelectric sensor) is shown on the display of
the operating panel.
For all various contrast zones of the used material contrast results shall be
measured now (place the material within the photoelectric sensor and read
the contrast values).

Example: Self-adhesive material with black bars lengthways across the label

Zone of the inserted material: Measured contrast value:
Masking paper 30
Masking paper + label 60
Masking paper + label + black bar 190

ON LINE

Ù

FEED

ON LINE

ON LINE

The value 60 has to be used as Sync sensor level here.
A Sync sensor level of 60 means that all readings over 60 are ignored,

therefore also the reading 190 at the black bar.

Panel display

Notes

[Sync.Sens.Level ]

↵

[Level: 190 / 255 ]

The measured contrast value is
displayed, behind the slash the
currently set level is displayed.

  

Press the FEED s or CUT t key until
the desired sensor level is displayed.

[Level: 190 / 60 ]

Confirm the new level value by

↵

pressing the ON LINE ↵ key.

[Level: 190 / 60 ]

Turn the printer ON LINE again:
Press the ON LINE ↵ key longer than

↵

2 seconds.

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80 Panel Functions

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6.28. Setting the Sync Sensor Sensitivity

This function serves to adjust the sensitivity of the Sync sensor
(photoelectric switch) to the gaps (perforations) of the actual used material.

Setting range for the sensitivity of the Sync sensor: 10 to 100 %.
The maximum sensitivity of 100 % has to be used for narrow gaps
(perforations). The minimum sensitivity of 10 % has to be used for clearly
detectable gaps.
The procedure of settings for this panel function [Sync.S.Sensitiv. ] is
similar to the panel function Contrast (Density) Setting (compare chapter

6.24).

Please pay attention to the following:

A too high level of sensitivity can lead to gaps being detected that do not
even exist (on proofs, material thickness fluctuations, perforations etc.).

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6.29. Selecting the Light Sensor Type

The optional reflex photoelectric switch for labels with reflecting length
markings, or the normal factory-fitted photoelectric switch for labels with
transparent or register gaps (self-adhesive labels), must be defined
according to the application.
The procedure of settings for this panel function [Light Sens.Type ] is similar
to the panel function Setting the Sync Sensor Mode (compare chapter

6.26).

Full-Size Photoelectric Switch

Adjustment range is the full material width.
Within the panel function Sync.Sens.Type please choose the sub-point

Full Size.

Reflex Photoelectric Switch

It is suitable for materials with reflecting markings.
Within the panel function Sync.Sens.Type please choose the sub-point

Reflex.

Transparent Photoelectric Switch

It is suitable for labels with transparent or register gaps.
Within the panel function Sync.Sens.Type please choose the sub-point

Punched.

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82 Panel Functions

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6.30. Selecting the Cut Mode

With this function the procedure for the label output and cut is defined.
This is only relevant if the cutter has been installed/selected.
The different cut modes are described on the following pages.

ON LINE

PROG ESC

Ù

FEED

ON LINE

Ù

FEED

ON LINE

Ù

FEED

Panel display

↵

[ON LINE ]

[OFF LINE ]

Notes

Turn the printer OFF LINE with this
key.

The PROG ESC key gives the user

[Menu Level 1 ]

access to the menu structure.

Press the FEED s or CUT t key until

  

[Engine ] is displayed.

[Engine ]

↵

[Paper Move ]

Press the FEED s or CUT t key until

  

[Cutting Menu ] is displayed.

[Cutting Menu ]

↵

[Cutting Pos. ]

Press the FEED s or CUT t key until

  

[Cut Mode ] is displayed.

[Cut Mode ]

ON LINE

↵

[Real 1:1 Mode ]

  

Ù

FEED

[Batch Mode ]

ON LINE

ON LINE

_______________________________________________________________________________________________

↵

↵

[Batch Mode ]

MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

The currently set value is displayed.

Press the FEED s or CUT t key until
the desired cut mode is displayed.

The cut mode batch mode is selected.

Turn the printer ON LINE again:
Press the ON LINE ↵ key longer than
2 seconds.

Panel Functions 83

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Real 1:1 Mode

The whole surface of the label is printable. The label is pushed forward to the
cutter for cutting. After the cut, the beginning of the next label is drawn back
under the print head. This reduces the output volume (in relation to a certain
time).

Print head

Label, unprinted

Cutter

1. Print

2. Print end

3. Feed,
then cut

4. Return

Label, printed

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Batch Mode

The whole surface of the label is printable. Cutting takes place during printing.
This can result in brief interruptions within the print zone of the following label.
The output volume is at its maximum level.
A material length greater 18 mm is required for the batch mode.

Print head

Label, unprinted

Cutter

1. Print

2. Cut

3. Print

Label, printed

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Normal 1:1 Mode

In this mode cutting takes place during printing. As a result the first 18 mm of the
label are not printable. These measurements correspond to the distance between
print head and cutter. The output volume is at its maximum level.

Print head Cutter

Label, unprinted

Label, printed

1. Print

2. Feed

3. Cut

Non-printable
area

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86 Panel Functions

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6.31. Adjusting the Cutting Position

The cutting position is identical to the detected gap position, i.e. with
the perforation or the start of the label. With this function a fine setting of
the cutting position is carried out.
The setting range for the offset is ± 2.0 mm.

ON LINE

PROG ESC

Ù

FEED

ON LINE

Ù

FEED

ON LINE

Panel display
[ON LINE ]

↵

Notes
Turn the printer OFF LINE with this

key.

[OFF LINE ]

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Press the FEED s or CUT t key until

  

[Engine ] is displayed.

[Engine ]

↵

[Paper Move ]

Press the FEED s or CUT t key until

  

[Cutting Pos. ] is displayed.

[Cutting Menu ]

↵

[Cutting Pos. ]

ON LINE

FEED

↵

Ù

[Position: + 0.0 mm ]

  

[Position: - 0.5 mm ]

ON LINE

ON LINE

↵

↵

[Position: - 0.5 mm ]

 This panel function is valid for printers equipped with a cutter (option).

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MICROPLEX Operator’s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

The currently set value is displayed.

Press the FEED s or CUT t key until
the desired offset is displayed.

The cutting position is shifted 0.5 mm
in feed direction.

Turn the printer ON LINE again:
Press the ON LINE ↵ key longer than
2 seconds.

Panel Functions 87

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6.32. Configuration of Network Parameters (f.e. IP Address)

The functions of the submenu Network are used to set the
parameters for connecting the printer to a network (Ethernet).

Setting the IP address manually:

ON LINE

PROG ESC

Ù

FEED

ON LINE

Ù

FEED

Panel display

↵

[ON LINE ]

Notes

Turn the printer OFF LINE with this
key.

[OFF LINE ]

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Press the FEED s or CUT t key until

  

[Network ] is displayed.

[Network ]

↵

[Off ]

The currently set configuration is
displayed.

Press the FEED s or CUT t key until

  

[Manual ] is displayed.

[Manual ]

ON LINE

↵

[IP Address ]

Press the ON LINE ↵ key to set the IP
address manually.

ON LINE

↵

[192.168.002.002 ]

Pushing the FEED s key changes the
value of the current position (left digit
first, in this example: 1). Pushing the

FEED

Ù

  

CUT t key moves you to the next
position.

[192.168.010.123 ]

ON LINE

↵

[192.168.010.123 ]

The new IP address is stored.

Turn the printer ON LINE again:
Press the ON LINE ↵ key longer than

ON LINE

↵

2 seconds.

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Notes:

If your network is using DHCP , an address can be automatically
assigned (select the subitem DHCP from the network menu).

The parameters Subnet Mask and Gateway are configured in
the same way as described above. Please select the concerning
panel functions for this (compare chapter 5.6 Menu Structure).

Select the subitem Off from the network menu to switch off the
network access.



Dynamic Host Configuration Protocol: offers among other things

a centralized address management.

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Operator Maintenance 89

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7. Operator Maintenance

In order to run the printer on its highest quality level, it is necessary
to perform regularly simple cleaning operations, and to
occasionally replace certain components.
These operations can be performed by a MICROPLEX trained
operator. A not trained person is not allowed to perform these
operations.

7.1. Printer Cleaning

By a regular and conscientious performance of the following
operations, the printer is guaranteed to always work at an
optimum reliability.

For safety pull out the mains plug first. Make sure the elements that
are to be cleaned have cooled down.

Please be especially careful to avoid damaging mechanical or
electronic modules.
Do not use detergents, or any other devices or tools not mentioned
in this manual to avoid damages and unnecessary costs of repairs.

For the following cleaning operations the concerning parts or
modules have to be freely accessible. Because of this please
perform the following operational steps first if necessary:

- ribbon removal (see chapter 4.3.3)

- media removal (see chapter 4.2.2)

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After the cleaning operations please load the wanted consumables
(again), see chapter 4: Handling of Consumables.

7.1.1. Printer Cabinet Cleaning

Soilings like dust, grease or similar things can be removed with a
soft, lint-free cloth. If necessary the cloth can be moistured with water
or a neutral detergent. Inside the printer dust or paper dust can be
removed best with a soft (non-metallic) brush.

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Operator Maintenance 91

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7.1.2. Printhead Cleaning

This maintenance operation should be done after each ribbon
exchange or not later than the print quality is reduced (unwanted

F

"lines" or "gaps" in the printout).

Please pay attention to the following:

- For the printhead cleaning there is no need to disassemble or
remove the printhead.

- The printhead can be damaged by electrostatic charges.
Therefore first of all touch a properly grounded part of the
printer (f.e. the base plate of the printer).

- If the printhead is axially adjusted please mark the actual
position before you start the cleaning work.

1. Unscrew the two thumb screws on the printhead mounting until

the entire printhead mounting can be removed from the contact
shaft.

thumb screws

Fig. 7.1.2.a Loosening the thumb screws

2. For the printhead cleaning larger particles are to remove best

with a soft (non-metallic) brush.
For further cleaning use cotton-wool tips saturated with isopropyl
alcohol (99.9 %).

3. After cleaning, return the printhead mounting to its old position

and retighten the thumb screws.

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92 Operator Maintenance

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7.1.3. Sensor Cleaning

The device is provided with three sensors to enable controlling of
consumable movements.
The gap photoelectric switch and the reflex photoelectric switch are
located “below” the printhead mounting.
The material end photoelectric switch is located on the inner red
material feed on the print module.
For the cleaning of the gap/reflex photoelectric switches you have
to unscrew the two thumb screws first until the entire printhead
mounting can be removed from the contact shaft.

Please pay attention to the hints of chapter 7.1.2 !

Normally the sensor cleaning is possible with a soft lint-free cloth, if
necessary alcohol saturated cotton-wool tips (see chapter 7.1.2) can
be used.

7.1.4. Transport Roller Cleaning

The printer’s transport rollers (feed roller and print roller and the
transport rollers and plastic rollers, too) can be soiled by the print
media (e.g. with adhesive residues).

For the following cleaning operations the hints of chapter 7.1.2 are
valid, too !

Stickings can be removed best with a soft lint-free cloth saturated
with isopropyl alcohol (99.9 %).
Make sure the concerning transport rollers have been cleaned on
their whole extent so that there is no reason for irregular media
transport after that.

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Operator Maintenance 93

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7.2. Printhead Exchange

The lifetime of the printhead is up to 50,000 m
(if a contrast of 85% and "Setting 2" for the printhead pressure
adjustment are chosen. See chapter 4.5, too).

Only use consumables being specially developed for this device.
Using unsuitable consumables or excessive contact pressure can
result in premature wearing of the printhead.

F

Only a MICROPLEX - trained operator is allowed to exchange the
printhead.

The following operations have to be done to carry out the
printhead exchange:

- Printhead removal and installation

- Input of head resistance

- Adjusting the right printhead pressure (see chapter 7.3)

The printhead is adjusted to the printhead mounting during
manufacture. Therefore the printhead can only be replaced in
conjunction with the printhead mounting.

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94 Operator Maintenance

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7.2.1. Printhead Removal and Installation

1. Open the hood of the printer.

2. Switch off the printer and pull the power plug.

3. Remove the ribbon (see chapter 4.3.3).

4. Remove the printmedia (see chapter 4.2.2).

Please pay attention to the following:

- Wait at least 3 minutes after switching off the device

before disassembling the printhead.

- The printhead can be damaged by electrostatic charges.
Therefore first of all touch a properly grounded part of
the printer (f.e. the base plate of the printer).

- The printhead may not be touched on the print bar or
on the plug-in contacts.

- If the printhead is axially adjusted please mark the actual
position at first.

5. Unscrew the two thumb screws on the printhead mounting
until the entire printhead mounting can be removed from the
contact shaft.

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Fig. 7.2.1.a Unscrewing the two thumb screws

6. The printhead is provided with two lead wires. Pull out both
plugs in a horizontal direction from the printhead.

7. Remove the old printhead from the device.

Fig. 7.2.1.b Removing the printhead

8. Take the new printhead and note the resistance-
value printed on the new printhead due to the later setting
(inscription: R = ..., value in Ohm).

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MICROPLEX Operator‘s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0

9. Connect the new printhead to the printer using the two plug
connections.

96 Operator Maintenance

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10. Place the new printhead onto the contact shaft in the same
way the old one was positioned there (see figure 7.2.1.a).

11. Move the printhead to the right (old) axial position and
tighten the thumb screws.

Following the printhead exchange the resistance value of the
new printhead has to be set (see chapter 7.2.2 Input of Head
Resistance)!

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7.2.2. Head Resistance Value Setting

By using this function the head resistance has to be adjusted
after a printhead exchange (Input of the new printhead’s
resistance value).
This setting has to be done first after turning the printer on.

F
F

It is not allowed to interrupt the settings by switching the printer
off.

If the new printhead meets the requirements an automatically
printhead identification happens.
By activating the “Head Resistance Value Setting” control panel
function the automatically measured value is displayed.
In this case, an input or alteration of the head resistance value
is not possible and not necessary, too.

Starting the printer in the Service Mode:

Panel display

+

Ù

ON LINE

↵

Turn the printer on

FEED

[Service Mode ]

Notes

Before starting the printer the
ON LINE ↵ key and the FEED s key
have to be pressed simultaneously.

Turn the printer on and keep the keys
ON LINE ↵ and FEED s pressed
until the message [Service Mode] is
displayed shortly.

Now the functions of the service
mode are available (compare
dashed areas in the Menu Structure
of chapter 5.6).

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98 Operator Maintenance

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Input of the new printhead’s resistance value:

ON LINE

PROG ESC

Ù

FEED

ON LINE

Ù

FEED

Panel display

Notes

[ON LINE ]

With this key the printer has to be

↵

[OFF LINE ]

turned OFF LINE.

The PROG ESC key gives the user
access to the menu structure.

[Menu Level 1 ]

Operate the FEED s or CUT t key
until [Engine ] is displayed.

  

[Engine ]

↵

[Paper Feed ]

Operate the FEED s or CUT t key
until [Service Mode ] is displayed.

  
[Service Mode ]

ON LINE

↵

[Head Resistance]

The instructions are continued on the following page!

Attention: The input of an incorrect resistance value can

cause a damage of the printhead!

F

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ON LINE

Ù

FEED

ON LINE

↵

↵

3 times

Panel display

[Head Resistance]

[Digit1 xxxx]

  

[Digit4 1203]

Notes

Input of head resistance:

(xxxx = old value of head resistance)

With the FEED s key the value of the
actual digit can be changed (Digit 1 =
last digit, in the following example: 3).
With the CUT t key you can switch
to the next digit.
In this example 1203 Ohm is selected
for the head resistance.

The new value for the head resistance
has to be saved permanently by
operating the ON LINE ↵ three times.

PROG ESC

ON LINE

↵

F

[Saved! ]

Operate the PROG ESC key until the

  
[SOLID T8 ]

After having finished the settings described above, the printer
has to be turned off and on.

name of the printer is displayed.

The printer is turned ON LINE again.

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100 Operator Maintenance

r

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7.3. Adjusting the Right Pressure Value

A correction of the pressure value is necessary, if the diameter of
the new printmedia is bigger or smaller than the previous one.
In addition the pressure value can be modified in order to adapt
the characteristics of the consumables. An increase of the
pressure value, for example, can improve the transfer of the
image onto the printmedia.

pressure

printhead

thermal transfe
ribbon

F

printmedium

print roller

Fig. 7.3.a Principle view of the print process

The operation steps to perform are described in chapter 4.5
(Printhead Pressure Adjusting).

Please consider that increasing the pressure value will increase
the friction between printhead, ribbon, printmedia and the print
roller, too.
The abrasion of the concerning components (for example the
printhead surface) will be accelerated considerably due to the
increase of the pressure value.

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MICROPLEX Operator‘s Manual SOLID T4 / T5 / T6 / T8 Edition 2.0