The print system SOLID F90 HD works on an electrophotographical
base employing an LED array as exposure unit. The maximum
resolution of 600 dots per inch is corresponding to about 24 pixels
per mm.
The print speed is up to 85 pages per minute in the Two-Up mode .
Exclusively continuous media with sprocket holes can be used for the
tractor guiding. The maximum material width is 18 inches, the
printable width is 17 inches. This enables you to print two A4
portrait pages side by side (Two-Up). A stacker is included in the
standard device.
The non-contact Xenon flash fusing system in combination with the
straight paper flow enables you to use the most different paper types
and label materials with a weight from 60 to 204 g/m². Even
demanding media like plastic, PVC etc. can be used.
Consequently there is a multitude of scopes for this print system. It is
suitable for high-speed printing with excellent print quality using
different types of materials.
The high functionality of the MICROPLEX controller specially
qualifies the SOLID F90 HD also for form printing.
The printer is capable of using most of the page description
languages used in the industrial field and also the business standards
known in connection with laser printers can be used.
The capabilities featured include the MICROPLEX page description
language IDOL. Using this language, complex tasks such as the
creation of forms can be carried out by simple software commands
(see separate IDOL manual).
Data can be sent from almost any software platform, because printer
drivers are already available for this.
The MICROPLEX printer controller has its integrated website, this allows
a printer configuration via Ethernet. See Networking Features of
MICROPLEX Printers for more information.
Consequently there is a multitude of scopes for this print system. It is
suitable for high-speed printing with excellent print quality using different
types of materials.
Printing Basics
The MICROPLEX printer controller enables the connection of this print
system to EDP systems whereby several interfaces, emulations and fonts
are available.
The digital information (e.g. a text file) is transferred from the computer
into the printer memory. The printer’s electronic component (the
controller) combined with the page description language, defines the
letters, numbers, graphics, etc. into bit patterns and posts them into the
controller’s frame store.
In this way, a “pattern“ of the future print page (generated by dots) is
created.
The electronically controlled LED (Light Emitting Diode Array) plots the
dot pattern in rows onto the light-sensitive surface of a rotating precharged drum. Toner is caused to adhere to the electrostatic latent
image formed on the drum surface. This image consisting of toner
particles is electrically transferred onto the paper, that is guided past the
drum.
When transported further, the toner particles, which are affected by the
Xenon flash fusing, are combined resistantly with the paper. The drum is
discharged and cleaned.
The following conventions should help you to find information
and to understand instructions more easily:
This symbol refers to a possible source of danger. Disregarding
the information identified by this symbol could result in injuries,
a reduction of printer functionality, or damage to the printer or
other objects.
This symbol indicates important hints and suggestions on using
the printer. Disregarding the hints might cause problems with
!
the printer or within the environments.
ONLINE
blue colored text
[ Menu Level 1 ]
This symbol shows a control panel key. Such symbols will be
used in this manual whenever keys have to be pressed in order
to activate certain functions.
Link to another chapter or a different document. By clicking the
blue colored text you'll enter the concerning chapter or
document.
This symbol represents messages shown in the display (panel).
This symbol is used to show a shining LED (light emitting diode).
The SOLID F90 HD printer panel is provided with several LEDs.
The real shape of the LEDs differs from the shape of this symbol
(compare figure in section 4.3).
This symbol will be used in this manual to show a non-shining
LED.
- Do not push anything into the ventilation apertures.
- Never perform installations, cleanings or maintenance work
that is not described in this manual. Such work should only be
done by MICROPLEX authorized service personnel.
- To avoid damage, the devices must be switched off (i.e. cut
off from the power supply) before the user begins connecting
the interface line.
In case of emergency, in order to disconnect the printer from the
main power, please note the following:
- For connected printers with plugs, an easily accessible power outlet should be installed near the printer.
- For perma
nently connected printers, an easily accessible
emergency power-off switch should be installed close to the
printer.
- Please do not conceal any disconnect devices with the printer
or other objects.
- Please follow all the information and hints directly attached to
the device and/or described in this manual.
- To ensure optimum printer performance, only use
MICROPLEX consumables.
First, place the printer and the accessories onto a level surface until
the definitive location is chosen.
Please make sure that all items are included and that there are no
defects. Immediately inform your supplier of any damage.
Open the cardboard box carefully and check the contents:
1.MICROPLEX Printer SOLID F90 HD
2.Developer Unit
3.Developer (powder)
4.Toner
5.Photoreceptor Drum
6.Cleaning Unit
!
!
7.Stacker
8.CD containing:
• Operator’s Manual SOLID F90 HD
• Print drivers
• IDOL Programming Manual
The printer’s first installation has to be done by a trained service
engineer.
Please retain the original packing materials in case the printer has
to be transported in the future.
Use the original packing materials and adhesive fasteners to avoid
damage to the internal components.
(See chapter 9 Measures for Transport and Shipping (Repacking)).
Conditional connection for the SOLID F90 HD:
The maximum permissible system impedance Z
The user of this device has to determine in consultation with the supply
authority, if necessary, that the equipment is connected only to a
supply of that impedance or less!
To avoid damage, the devices must be switched off (i.e. cut off
from the power supply) before the user begins connecting the
interface line.
The printer processes continuous paper in lengths from 7 to 24
inches and width from 6 to 18 inches (including the perforated
!
!
margins, 17 inches printable).
You can check the printer configuration (inclusive the settings
regarding paper length etc.) by printing a status sheet (see
section 5.1).
If a large quantity of paper with a paper width smaller than
18 inch has been processed, the printer has to be cleaned first
before you start to process paper with a larger paper width.
See chapter 6 Printer Cleaning (especially section 6.2
Cleaning the Transport Unit) and chapter 7 Operator
Maintenance (especially section 7.1 Charger Cleaning).
1. Turn the printer OFF LINE.
2. Make sure the left tractor is in the left position.
Please replace the toner cartridge, when the message [TONER
EMPTY!] is displayed.
With one toner filling approximately 20,000 pages A4 with a
print density of 5 % can be printed (compare chapter 10
Specifications).
Please wear vinyl gloves to avoid dirty hands when
replacing the cartridge.
2. Rotate the used toner cartridge 180° counterclockwise
until it stops. Pull out the cartridge.
Toner cartridg
Slit
Pin
!
3. Take the new toner cartridge out of the packing. Use the
vinyl bag to pack the old cartridge.
On the occasion of every toner cartridge replacing the
necessity of cleaning the developer unit has to be checked.
Cleaning the developer unit has to be done in due time to
avoid reduced print quality (see section 7.2).
6. Insert the cartridge deeply into the toner hopper until it
stops. For that you have to align the toner cartridge slit
with the developing unit pin. Then slowly turn the
cartridge 180° clockwise.
Slit
(after the
rotation)
Toner cartridg
Pin
7. Close the printer’s front cover.
The announcement [TONER EMPTY!] will
be extinguished.
The toner is easily combustible and should never come in
contact with fire. Disposal will be carried out by your
service engineer. Until disposal please store the cartridge
in a vinyl bag in a closed cardboard box.
Close the waste toner recovery unit. Make sure the bars click
into place.
!
6. Close the printer’s front cover.
The announcement [TONER WASTE!] will be
extinguished.
The waste toner is easily combusti
in contact with fire. Disposal will be carried out by your service
engineer. Until disposal please store the waste toner bottle in a
vinyl bag in a closed cardboard box.
1. Make sure the printer, computer, and any other attached devices
are turned off and unplugged.
Use a proper interface line to connect the printer to the computer or to
2.
attach the printer to the network.
The printer SOLID F90 HD is provided with several interfaces; see
chapter 10 Specifications for more information.
4.2. Printer Power on
The power switch is located at the right side of the printer (see section 2.3
Printer Components). As soon as the printer’s warm up phase is finished the
print system SOLID F90 HD goes into the ON LINE mode.
The Online LED and the Ready LED shine and the name of the printer is
displayed.
You can use the control panel to change the printer configuration
and customize your printer to meet your specific needs.
In addition printer configuration via Ethernet is possible.
The MICROPLEX printer controller offers an integrated website, for
more information see Networking Features of MICROPLEX Printers
Chapter 5 (Panel Functions) describes how to reach the particular
printer functions via the control panel.
T e m p o r a r y changes in printer configuration are effective only
as long as the printer stays turned on. To select such changes
temporarily, the user must terminate the change of function by
pressing the
SAVE key one single time.
.
P e r m a n e n t changes in printer configuration are active each
time the printer is turned on again. To select such changes
permanently, the user must terminate the change of function by
pressing the
SAVE key two times.
An output of the current printer values can be generated using the
“Status Sheet Printing“ panel function (see section 5.1).
Please note:
• User default settings remain in effect until you save new settings
or restore the factory defaults.
• Settings you choose from your software application or printer
Within one function the value can be changed by pressing the
ARROW ke
In case of a multi-digit function value the value of the currently chosen
digit will be changed.
ys.
SAVE
MENU
SAVE
In case of a multi-digit function value pressing the SAVE key switches
to the next position of the function value.
Pressing the MENU key switches to the previous digit of the function
value.
Please note: If you press the MENU key although the absolute left
digit of the function value is still arrived, the changing
procedure will be cancelled and this moves you to the
next menu level above.
If you press the SAVE key although the absolute right
digit (digit 1) of the function value is still arrived, the
currently displayed function value is stored.
Pressing the SAVE key the currentl
y displayed function value is
confirmed respectively the displayed function is activated. The
changes are stored temporary. (This means, the changes are saved
only until the next printer power off).
[Save as Setup? ]
After this you have to decide, if you want to save the changes
permanent (Save as setup).
To select such changes permanently, the
SAVE
one more time. These permanent changes in printer configuration are
active each time the printer is turned on again.
If the MENU key is pressed instead, the cha
MENU
temporary (not saved as setup). (This key takes the user to the
respective previous menu level).
The control panel functions will be described using diagrams.
These diagrams show the course necessary in order to activate
a certain function.
Key A
Key B
Key C
["Message"]
First the elements of the diagrams
are explained:
The sequence on the left describes which keys have to be
pressed briefly in succession.
In this example key A has to be pressed first. Then key A is
released and key B has to be pressed. Then key B has to be
released and key C has to be pressed.
″Panel display″ column shows the display messages
The
corresponding to the sequences listed on the left.
This function generates a list of all fonts installed to the printer.
The font list shows demo prints of all fonts and, in addition, the
concerning PCL selection commands. These commands contain
information on font width and font height (see section 5.19
Font Selection, too).
ON LINE
Panel display
[SOLID F90 HD ]
[Menu Level 1 ]
Notes
Turn the printer OFF LINE with this
key.
SAVE
SAVE
ON LINE
[Status Sheet
( ( (
[Font List
]
[Font List ]
Menu Level 1 is selected.
]
Press one of the ARROW keys until
[Font List ] is displayed.
This function allows the user to choose the current print
resolution.
If, after a particular resolution is chosen, the print data stream
indicates a different resolution (e.g. via a WINDOWS print
driver), the second print resolution will be used only for that job.
ON LINE
SAVE
SAVE
Panel displ
ay
[SOLID F90 HD ]
[Menu Level 1
( ( (
]
[Engine ]
[Resolution ]
[300 dpi ]
( ( (
Notes
Turn the printer OFF LINE with this
key.
Press one of the ARROW keys until
[Engine ] is displ
ayed.
Menu item Engine is selected.
Menu item Resolution is selected.
Press one of the ARROW keys until
the desired Resolution (e.g. 600
By selecting 300 dpi resolution the printing system will be
compatible for all applications (300 dpi data stream), also the
300 dpi font banks (bitmap writing) are available.
If 600 dpi resolution is chosen, the corresponding fonts must
be loaded into the printer server (e.g. True Type fonts, scalable
download fonts).
Within the Hexdump Mode the printer prints all characters received
via interface without any interpretation (hexadecimal coded).
This mode helps with error diagnosis. The Hexdump Mode can be
activated only temporarily.
ON LINE
SAVE
SAVE
Panel display
[SOLID F90
HD ]
[Menu Level 1 ]
[Status Sheet ]
( ( (
[Hexdump ]
[Hexdump ]
Notes
Turn the printer OFF LINE with this
key.
Menu level 1 is selected.
Press one of the ARROW keys until
[Hexdump ] is displaye
d.
The Hexdump Mode is activated.
ON LINE
Note:
By activating the normal print mode (see next section) or by
turning the printer off and on again the printer can be taken out of
Hexdump Mode.
Time between turning the printer off and on again should be at least
15 seconds.
5.5. Normal Print Mode Activation (incl. FORM FEED)
The normal print mode suspends the Hexdump Mode.
This function is activated, when a print job must be continued
without turning the printer off and on again. In addition to that the
function “Normal Print Mode Activation“ is used to produce a
FORM FEED.
ON LINE
SAVE
SAVE
Panel display
[SOLID F90
HD ]
[Menu Level 1 ]
[Status Sheet ]
( ( (
[Normal Print/FF ]
[Normal Print/FF ]
Notes
Turn the printer OFF LINE with this
key.
Menu level 1 is selected.
Press one of the ARROW keys until
[Normal Print/FF ] is displayed.
The normal print mode is activated.
ON LINE
Note:
After activating the normal print mode a FOR
automatically and one sheet is put out.
This is necessary because after a test in the Hexdump Mode it is
possible that data can remain in the input buffer unintentionally
(cause: in the Hexdump Mode no control characters are evaluated
and no FORM FEED
This function permits the resumption of a print job at a
particular page after a print interruption (e.g. paper jam). The
data contained in the input buffer before the interruption are
cleared.
ON LINE
SAVE
SAVE
Panel display
[SOLID F90 HD ]
[Menu Level 1 ]
[Status Sheet ]
( ( (
[Cancel Job ]
[Cancel Job ]
Notes
Turn the printer OFF LINE with this
key.
Menu level 1 is selected.
Press one of the ARROW keys until
[Cancel Jo
b ] is displayed.
All data contained in the input buffer
will be cle
After inserting new material (e.g. paper) this function is used to
adjust the printer to the new page length. The default page length
value is 12 inches for Europe, 11 inches for North America.
ON LINE
SAVE
SAVE
SAVE
Panel displ
ay
[SOLID F90 HD ]
[Menu Level 1 ]
( ( (
[Paper Menu ]
[Stacker Select ]
( ( (
[Page Length ]
[in Inch ]
( ( (
Notes
Turn the printer OFF LINE with this key.
Press one of the ARROW keys until
[Paper Menu ] is displayed.
Press the SAVE key to select the paper menu.
Press one of the ARROW keys until
[Page Length ] is displayed.
Press the SAVE key to adjust the page length.
Inch = currently selected measuring unit
(alternat
Note If the option ‘Paper Request’ is chosen (by the following change of
configuration: CONFIG 32: Bit 2 set to 1), the printer goes OFF LINE
not only in case of paper end, but also after every printer turn on and
after every paper size adjustment, too.
The panel display shows the message [Load Paper ] ... .
After loading the corresponding paper the printer is turned ON LINE
by using the ON LINE key.
The printer SOLID F90 HD processes fanfold paper with a width up
to 18 inches (17” printable). When the Two-Up mode is chosen,
each time 2 images of A4 are printed side by side.
printprint
image 1 image 2
A4
form width
A4
3 landscape
print direction
(paper feed direction)
Note: All other page parameters have to be set optionally in accordance to the
requirements.
A simultaneous combination of several print images per formlength and
several print images per form width isn’t possible until now.
This function is used to adjust the format width (print width) to the
actually used paper format.
ON LINE
SAVE
SAVE
SAVE
Panel display
[SOLID F90
HD ]
[Menu Level 1 ]
( ( (
[Paper Menu ]
[Stacker Select ]
( ( (
[Paper Width ]
[in inch ]
( ( (
Notes
Turn the printer OFF LINE with this key.
Press one of the ARROW keys until
[Paper Menu ] is displayed.
Press the SAVE key to select the p
aper
menu.
Press one of the ARROW keys until
[Paper Width
] is displayed.
Press the SAVE key to adjust the format
width to the paper widt
h.
Inch = currently selected measuring unit
(alternat
ive the measuring units mm or dot
can be chosen with the ARROW keys).
[Digit4 0
8.51]
Pressing one of the ARROW keys changes
the value of the current position
(Digit4 = left digit, in this example: 0).
Pressing the SAVE key moves you to the
( ( (
next digit (the MENU key moves you back).
The maximum adjustable format width is
]
14.72 inches.
The format width is changed to 8.53
inches.
In addition this new value can be saved as
setup value
(using the SAVE key), before
the printer is turned ON LINE again.
SAVE
MENU
ON LINE
[Digit1 08.53
[Save as Setup? ]
SAVE
Note: Information for „Paper Request“ can be found in section 5.9 Page Length Adjustment.
This function configures the transparent code. Using the transparent
code enables you to initiate the commands of the page description
language IDOL by
setting is 2625. These are the ASCII character codes (hexadecimal)
printable characters. The transparent code pre-
ON LINE
SAVE
SAVE
SAVE
for the characters
&% (ref. IDOL Programming Manual).
Panel display
[SOLID F90 HD ]
[Menu Level 1 ]
( ( (
[Configuration ]
[Interface ]
( ( (
[Transparent Code ]
[Digit4 2
( ( (
[Digit1 2626
625]
]
[Save as Setup? ]
Notes
Turn the printer OFF LINE with this key.
Press one of the ARROW keys until
[Configurat
ion ] is displayed.
Press one of the ARROW keys until
[Transparent Code ] is displ
The hexadecimal numbers for
preset.
Pressing one of the ARROW keys
ayed.
&% are
changes the value of the current digit
(Digit4 = left position, in this example: 2).
Pressing the SAVE key moves you to the
next digit (the MENU key moves you back).
2626 is selected as transparent code.
From now on use the characters
This function shifts the print image in relation to the paper to the
X-direction (crosswise the print direction). Because the paper feed
is always centered to the middle in the SOLID F90 HD, the image
shifting might be necessary when using e.g. special paper
formats to shift the X-coordinate zero to the left paper edge.
Panel display
Notes
ON LINE
SAVE
SAVE
SAVE
MENU
ON LINE
SAVE
[SOLID F90 HD ]
[Menu Level 1
( ( (
[Engine
]
[Resolution
( ( (
[Image X-Pos.
[Image X-Pos.
( ( (
]
]
]
xxx ]
[Image X-Pos. 160
[Save as Setup? ]
]
Turn the printer OFF LINE with this key.
Press one of the ARROW keys until
[Engine ] is displ
ayed.
Press one of the ARROW keys until
[Image X-Pos.] is displ
ayed.
The panel function Image Shifting to the
X-Direction is selected.
xxx = currently set value.
(Default value =128).
Operating one of the ARROW ke
ys the
value for the image shift can be altered.
Values from 0 up to 254 are settable,
so a max. image shifting of appr. ±1 ¼
Inch (approx. ±32 mm) can be reached.
Now the new image X-Position is saved
In addition this new value can be saved
as setup value (using the SAVE
This function sets the number of lines per inch. This setting is effective
only in case of using the printer as a line printer.
With a small number of lines per inch, line spacing will be relatively
large. (Ref. IDOL Programming Manual).
ON LINE
SAVE
SAVE
Panel display
[
SOLID F90
HD ]
[Menu Level 1 ]
( ( (
[Page Menu
[Font Number
( ( (
[Line Spacing
[Digit4 0
( ( (
]
]
]
06.5 ]
Notes
Turn the printer OFF LINE with this key.
Press one of the ARROW keys until
[Page Menu ] is displayed.
Press one of the ARROW keys until
[Line Spacing ] is displayed.
6.5 lpi = currently set value.
lines per inch).
(
Pressing one of the ARROW keys changes the
value of the current digit (Digit 4 = left
position, in this example: 0). Pressing the
SAVE key moves you to the next digit (the
MENU key moves you back).
5.26. Number of Characters per Inch Setting (Character Spacing)
This function sets the number of characters per inch. This setting is
effective only in case of using a line printer emulation.
With a small number of characters per inch, character spacing will be
relatively large. (Ref. IDOL Programming Manual).
ON LINE
SAVE
SAVE
Panel display
[
SOLID F90
HD ]
[Menu Level 1 ]
( ( (
[Page Menu
[Font Number
( ( (
]
]
[Char. Spacing
[Digit4 0
( ( (
13.3 ]
]
Notes
Turn the printer OFF LINE with this key.
Press one of the ARROW keys until
[Page Menu ] is displayed.
Press one of the ARROW keys until
[Char. Spacing ] is displayed.
13.3 cpi = currently set value.
characters per inch).
(
Pressing one of the ARROW keys changes the
value of the current digit (Digit 4 = left
position, in this example: 0). Pressing the
SAVE key moves you to the next digit (the
MENU key moves you back).
This panel function is located in the network menu
(submenu Duplex/Speed Setting).
The factory default value is Autonegotiation.
Autonegotiation means that devices on the network agree a
transmission mode, which each unit is able to handle, before
data transmission starts. By this the printer automatically
adjusts itself to maximize link performance.
Hint:
Autonegotiation is the recommended setting!
If you set the Duplex/Speed parameters manually, you may
experience problems. Wrong settings can slow down the
speed of the link (worst case: communication does not occur).
Explanations:
Auto-Negotiation
A Ethernet procedure that allows devices at either end of a
link segment to advertise and negotiate modes of operation
such as the speed of the link (100 Mbit/s or 10 Mbit/s) and
half- or full-duplex operation.
Half duplex
A device can either receive or send data at a given time.
Full duplex
Capability of a device for sending and receiving data at the
same time. In the case of full duplex, collision detection is
deactivated. A full duplex capable device is able to buffer
data packets.
By a regular and conscientious performance of the following
operations, the printer is guaranteed to always work at an
optimum reliability.
After the printing of about 20,000 pages A4 (print density 5 %;
!
compare chapter 10 Specifications) the components listed in this
chapter should be cleaned.
Please note:
The printer is provided with a drum counter.
Although this counter only records the revolutions of the drum,
the meter readings can be used to calculate values for the
“number of pages”. For every conversion you have to know the
page length of the printjob and to consider the following:
One digit of the counter corresponds to a page length of
14.8 inch, because this is the circumference of the drum.
Example: If 20,000 pages A4 portrait Two-Up have been printed
the number shown by the counter is approx. 7,900.
- Use a neutral detergent or water on a lintfree cloth to
remove dust or grease from the cover.
- Do not use detergents or any other devices or tools not
mentioned in this manual to avoid damages and
unnecessary costs of repairs.
- Please be especially careful to avoid damaging
mechanical or electronic modules.
Turn off the SOLID F90 HD printer and pull the power plug.
M
ake sure, the printer has been switched off for at least
8. Replace the transport unit. The green lever has to
be pressed down for this process. Slide the
!
transport unit into the printer until it stops w
pressing down the lever (resilience at the end).
Tip up the green lever of the transport
unit to its "up" position.
Pay attention to the second bar
located under the green lever - it also has to click into
place (second bar up).
of the transport unit
hile
Second bar up
Green lever and second bar up h
into place to avoid damaging the printer.
In order to run the printer always on its highest quality level, it is
necessary to perform regularly cleaning operations. In addition
special components have to be replaced if the occasion arises.
These operations can be performed by a MICROPLEX trained
operator. A untrained person is not allowed to perform these
!
operations.
The maintenance cycles given in this chapter are valid for printing
with a print density of 5 % (if no other values are specified; see also
chapter 10 Specifications).
Please note: The printer is provided with a drum counter.
The drum counter’s meter readings can be used to calculate values
for the “number of pages” (compare chapter 6 Printer cleaning;
If, for example 20,000 pages A4 portrait Two-Up have been printed
the number shown by the counter is approx. 7,900).
Further maintenance operations have to be done by the service
engineer (in accordance with the hints given in the Service Manual).
!
7.1. Charger Cleaning
The operations described in this section have to be performed after
!
!
the printing of every 50,000 pages A4 (portrait Two-Up).
Turn off the printer and pull the power plug before start working at
the chargers.
To clean the chargers the following tools are avail
a blower brush, a special wire cleaning tool and a emery block for
the cleaning of the main charger's grid.
Please clean the chargers especially careful to
tearing the tightened wires. Improper replacement of the chargers
into the printer may damage the photoreceptor drum.