Installation Manual
P/N MMI-20012740, Rev. BA
Fe
bruary 2009
Micro Motion
®
Model 2200S Transmitters
Installation Manual
©2009, Micro Motion, Inc. All rights reserved. ELITE and ProLink are registered trademarks, and MVD and MVD Direct Connect
are trademarks of Micro Motion, Inc., Boulder, Colorado. Micro Motion is a registered trade name of Micro Motion, Inc., Boulder,
Colorado. The Micro Motion and Emerson logos are trademarks and service marks of Emerson Electric Co. All other trademarks
are property of their respective owners.
Contents
Chapter 1 Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Interpreting your model number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.4 Overview of flowmeter components and installation architectures . . . . . . . . . . . . . . . 2
1.4.1 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4.2 mA output and rescaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.5 Transmitter installation overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.6 Flowmeter documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.7 Customer service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Chapter 2 Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Transmitter power requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Barrier requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3.1 Barrier power requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3.2 Third-party barriers verified by Micro Motion . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Locating the components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Installation tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 3 Transmitter and Barrier Installation . . . . . . . . . . . . . . . . . . . . . . . 11
3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Installing the extender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3 Rotating the transmitter on the sensor (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4 Rotating the user interface module on the transmitter (optional) . . . . . . . . . . . . . . . 14
3.5 Grounding the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.6 Installing the Micro Motion adapter-barrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.7 Installing a third-party barrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Chapter 4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2 Wiring for installations without a barrier or adapter-barrier . . . . . . . . . . . . . . . . . . . . 17
4.3 Wiring for installations with a third-party barrier or Micro Motion adapter-barrier . . . 18
Installation Manual i
Contents
Appendix A Dimensions and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 23
A.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
A.2 Physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
A.3 Power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
A.4 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
A.5 User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
A.6 Input/output signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A.7 Digital communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A.8 Host interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A.9 Environmental limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A.10 Environmental effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A.11 Hazardous area classifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Appendix B Micro Motion Adapter-Barrier . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
B.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
B.2 About the Micro Motion adapter-barrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
B.3 Dimensions and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
B.4 Mounting and removing the Micro Motion adapter-barrier . . . . . . . . . . . . . . . . . . . . 30
B.5 Unlocking and locking the Micro Motion adapter-barrier. . . . . . . . . . . . . . . . . . . . . . 30
B.6 Configuring active or passive loop power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
B.7 Calibrating the mA output of the Micro Motion adapter-barrier . . . . . . . . . . . . . . . . . 31
B.8 Resetting the Micro Motion adapter-barrier to factory calibration values . . . . . . . . . 32
Appendix C Return Policy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
C.1 General guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
C.2 New and unused equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
C.3 Used equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
ii Micro Motion® Model 2200S Transmitters
Chapter 1
Before You Begin
1.1 Overview
This chapter provides an orientation to the use of this manual. This manual describes the procedures
required to install the Model 2200S transmitter.
If you are installing your transmitter in a hazardous area, be sure the transmitter is approved for that
area.
1.2 Safety
Safety messages are provided throughout this manual to protect personnel and equipment. Read each
safety message carefully before proceeding to the next step.
If you are installing the transmitter in a hazardous area, refer to Micro Motion approval instructions,
shipped with the product or available from the Micro Motion web site. Improper installation in a hazardous
area can cause an explosion.
Installation Considerations WiringTransmitter and Barrier InstallationBefore You Begin
Follow all instructions. Improper installation could cause measurement error or flowmeter failure.
1.3 Interpreting your model number
Model 2200S transmitter options are encoded in the model number located on the transmitter tag. The
model number is a string of the following form:
2200S*(H or K)********
In this string:
H = Micro Motion adapter-barrier not supplied with the transmitter
•
•
K = Micro Motion adapter-barrier supplied with the transmitter
Note: See the product data sheet for information on the remaining characters in the model number.
Installation Manual 1
Before You Begin
Transmitter housing cover
Conduit openings
Clamping ring
Sensor case
Conduit openings
Clamping ring
Sensor case
Transmitter housing cover
Extender
1.4 Overview of flowmeter components and installation architectures
A Model 2200S installation includes the following components:
• Transmitter
•Sensor
• Micro Motion adapter-barrier or third-party barrier (optional)
If the flowmeter is in a safe area, no barrier is required between the flowmeter and external devices. If
the flowmeter is in a hazardous area, a barrier may be required between the flowmeter and external
devices. See Sections 1.4.2 and 2.3 for more information about barrier options and requirements.
1.4.1 Transmitter
The Model 2200S transmitter is mounted on a Micro Motion sensor, in one of two mounting options:
integral-mount or extended-mount. See Figures 1-1 and 1-2.
Figure 1-1 Model 2200S transmitter – Integral-mount
Figure 1-2 Model 2200S transmitter – Extended-mount
1.4.2 mA output and rescaling
In installations with no barrier or a third-party barrier, the mA signal received by the external device
will be scaled from 12 mA to 20 mA. Any rescaling must occur in the external device. In installations
with the Micro Motion adapter-barrier, the external device will receive a 4–20 mA signal.
2 Micro Motion® Model 2200S Transmitters
Before You Begin
2-wire cable
Power and signal
mA receiving
device
DCS
12–20 mA
HART variables
2-wire cable
Power and signal
mA receiving
device
DCS
12–20 mA
HART variables
Hazardous area Safe area
Barrier
2-wire cable
Power and signal
mA receiving
device
DCS
4–20 mA
HART variables
Hazardous area Safe area
Micro Motion
adapter-barrier
These installation architectures are illustrated in the following figures:
• Type 1 installations (Figure 1-3) – safe area installation with 12–20 mA output scaling
• Type 2 installations (Figure 1-4) – hazardous area installation with a third-party barrier and
12–20 mA output scaling
• Type 3 installations (Figure 1-5) – hazardous area installation with the Micro Motion
adapter-barrier and 4–20 mA output scaling
Figure 1-3 Type 1 installations – Safe area installation
Installation Considerations WiringTransmitter and Barrier InstallationBefore You Begin
Figure 1-4 Type 2 installations – Hazardous area installation with third-party barrier
Figure 1-5 Type 3 installations – Hazardous area installation with Micro Motion adapter-barrier
Installation Manual 3
Before You Begin
Install extender
Transmitter
mounting type
Extended-mountIntegral-mount
Rotate transmitter on sensor
(optional)
Rotate user interface module on
transmitter (optional)
Barrier or
adapter-barrier?
Micro Motion
adapter-barrier
None
Install adapter-barrier
Wire transmitter to adapter-barrier
Wire adapter-barrier to DCS
Wire power to adapter-barrier
Wire transmitter to DCS
Done
Review installation
considerations
Third-party barrier
Install barrier
Wire transmitter to barrier
Wire barrier to DCS
Wire power to barrier
Configure adapter-barrier
(if required)
Calibrate adapter-barrier
(if required)
Chapter 2
Chapter 3
Chapter 4
Appendix B
1.5 Transmitter installation overview
The flowchart in Figure 1-6 provides an overview of installation steps. Additional information and
instructions are provided in following chapters.
Figure 1-6 Installation overview
4 Micro Motion® Model 2200S Transmitters
Before You Begin
1.6 Flowmeter documentation
Table 1-1 lists documentation sources for other required information.
Table 1-1 Flowmeter documentation resources
Topic Document
Sensor installation Sensor documentation shipped with sensor
Hazardous area installation See the approval documentation shipped with the
Transmitter configuration
Transmitter startup and use
Transmitter troubleshooting
1.7 Customer service
For technical assistance, phone the Micro Motion Customer Service department:
• In the U.S.A., phone 800-522-MASS (800-522-6277) (toll free)
• In Canada and Latin America, phone +1 303-527-5200 (U.S.A.)
•In Asia:
transmitter, or download the appropriate
documentation from the Micro Motion web site
(www.micromotion.com)
Micro Motion® Model 2200S Transmitters:
Configuration and Use Manual
Installation Considerations WiringTransmitter and Barrier InstallationBefore You Begin
- In Japan, phone 3 5769-6803
- In other locations, phone +65 6777-8211 (Singapore)
•In Europe:
- In the U.K., phone 0870 240 1978 (toll-free)
- In other locations, phone +31 (0) 318 495 555 (The Netherlands)
Customers outside the U.S.A. can also email Micro Motion customer service at
International.MMISupport@EmersonProcess.com.
Installation Manual 5
6 Micro Motion® Model 2200S Transmitters
Chapter 2
0 100 200 300 400 500 600
Loop resistance (Ω)
(For HART communications, 250–600 Ω required)
Supply voltage (V)
27
26
23
19
18
17
16
24
22
20
25
21
15
28
Installation Considerations
2.1 Overview
This chapter includes the following topics:
• Transmitter power requirements – see Section 2.2
• Barrier requirements – see Section 2.3
• Component location – see Section 2.4
• Installation tips – see Section 2.5
2.2 Transmitter power requirements
The supply voltage required by the Model 2200S transmitter depends on the total resistance in the mA
loop. This includes all sensor resistance and wire resistance. Use the chart in Figure 2-1 to determine
required supply voltage based on loop resistance.
Figure 2-1 Minimum loop supply voltage vs. loop resistance – Transmitter
Installation Considerations WiringTransmitter and Barrier InstallationBefore You Begin
Installation Manual 7
Installation Considerations
I.S. terminals
Non-I.S. terminals
2.3 Barrier requirements
If a barrier is required, there are two options:
• Micro Motion adapter-barrier (shown in Figure 2-2). This component provides galvanically
isolated, intrinsically safe power to the Model 2200S transmitter and rescales the 12–20 mA
output of the Model 2200S transmitter to 4–20 mA.
• Third-party barrier
The barrier is connected to the transmitter via a 2-wire cable. This cable supplies power to the
transmitter, and also carries the mA/HART signal from the transmitter to the barrier. The barrier is
connected to external devices via a 2-wire cable that carries the mA/HART signal.
Figure 2-2 Micro Motion adapter-barrier
2.3.1 Barrier power requirements
Power must be supplied to the barrier or adapter-barrier.
• The Micro Motion adapter-barrier requires 18–42 VDC.
• For third-party barriers, see the vendor documentation.
The barrier or adapter-barrier may be active or passive:
• Active – the loop between the barrier and the host is powered by the barrier
• Passive – the loop between the barrier and the host is not powered by the barrier
A third-party barrier must be capable of delivering the following voltages at the transmitter terminals:
• 17 V (minimum) at 12 mA
• 12.25 V (minimum) at 20 mA
2.3.2 Third-party barriers verified by Micro Motion
Table 2-1 lists the third-party barriers that Micro Motion has verified with the Model 2200S
transmitter. For other barriers, refer to the manufacturer’s data sheet.
8 Micro Motion® Model 2200S Transmitters
Installation Considerations
Table 2-1 Third-party barriers verified by Micro Motion
Vendor Barrier
MTL 3046
Pepperl & Fuchs KFD2-STC1-EX1 (300 Ω maximum on system side)
PR Electronics 5106
5042
706S+
787S+
KFD2-STC4-EX1
2.4 Locating the components
When choosing locations for components, refer to the following guidelines:
• See the sensor installation manual for information on locating the sensor with integral-mount
or extended-mount electronics.
• Ensure that each component has all required approvals for its location, and that all cable meets
the applicable hazardous area requirements.
• Do not install a component in a location where its temperature, humidity, or vibration limits
will be exceeded.
• Maximum distance between components depends on the wire size, the wire type, and the
power supply. Ensure that sufficient power is supplied to the transmitter terminals.
2.5 Installation tips
To optimize the use and reliability of the flowmeter:
• Install the sensor and transmitter in a location and orientation that will allow easy access to the
terminals and to the display.
• Minimize the amount of moisture or condensation inside the transmitter housing. Moisture
inside the transmitter housing can damage the transmitter and cause measurement error or
flowmeter failure. To do this:
- Ensure that the conduit openings do not point upward.
- Ensure the integrity of all gaskets and O-rings.
- Install drip legs on conduit or cable.
Installation Considerations WiringTransmitter and Barrier InstallationBefore You Begin
- Seal unused conduit openings.
- Ensure that all covers are fully tightened.
Installation Manual 9
10 Micro Motion® Model 2200S Transmitters
Chapter 3
Transmitter and Barrier Installation
3.1 Overview
This chapter includes the following topics and procedures:
• Installing the extender (if required) – see Section 3.2
• Rotating the transmitter on the sensor (optional) – see Section 3.3
• Rotating the user interface module on the transmitter (optional) – see Section 3.4
• Grounding the transmitter – see Section 3.5
• Installing the Micro Motion adapter-barrier (if required) – see Section 3.6
• Installing the third-party barrier (if required) – see Section 3.7
3.2 Installing the extender
Note: This step is required only for extended-mount devices.
The transmitter is pre-installed on the extender. To install the extender on the sensor:
1. Referring to Figure 3-1:
a. Remove the metal clamping ring from the base of the feedthrough, and set it aside to use
later.
b. Remove and discard the plastic cap that was used to protect the feedthrough pins.
2. Referring to Figure 3-2:
a. Remove and discard the plastic plug inside the base of the extender.
b. Place the extender onto the feedthrough and rotate it until the feedthrough notches line up.
Installation Considerations WiringTransmitter and Barrier InstallationBefore You Begin
c. Carefully push the extender onto the feedthrough until the pins are fully engaged.
CAUTION! Do not twist, bend, or damage the feedthrough pins.
3. Replace the clamping ring on the feedthrough. Tighten the screw to 13–18 in-lbs (1.5–2 N-m).
CAUTION! Ensure that the connection between the extender and the sensor is moisture-proof.
Inspect and grease all gaskets and O-rings. Moisture in the electronics can cause measurement
error or flowmeter failure.
Installation Manual 11
Transmitter and Barrier Installation
Plastic cap –
remove and discard
Clamping ring –
remove but do not discard
Clamping ring screw
Feedthrough
Feedthrough notches
Extender
Plastic plug –
remove and discard
Transmitter
Clamping ring screw
Feedthrough
Figure 3-1 Feedthrough, plastic cap, and clamping ring
Figure 3-2 Mounting the extender onto the sensor
12 Micro Motion® Model 2200S Transmitters
Transmitter and Barrier Installation
Feedthrough
Clamping ring
Feedthrough
notches
3.3 Rotating the transmitter on the sensor (optional)
For easier access to the user interface or the wiring terminals, the transmitter can be rotated on the
sensor in 45° increments, for eight different orientations.
To rotate the transmitter on the sensor:
1. Referring to Figure 3-3, remove the metal clamping ring from the base of the feedthrough.
2. Gently lift the transmitter on the feedthrough until it disengages from the notches on the
feedthrough. You will not be able to remove the transmitter completely.
3. Rotate the transmitter to the desired position.
360°. Excessive rotation can damage the wiring and cause measurement error or flowmeter
failure.
4. Lower the transmitter, sliding it onto the notches on the feedthrough.
5. Replace the clamping ring on the feedthrough. Tighten the screw to 13–18 in-lbs (1.5–2 N-m).
CAUTION! Ensure that the connection between the transmitter and the sensor is moisture-proof.
Inspect and grease all gaskets and O-rings. Moisture in the electronics can cause measurement
error or flowmeter failure.
Figure 3-3 Rotating the transmitter on the sensor
CAUTION! Do not rotate the housing more than
Installation Considerations WiringTransmitter and Barrier InstallationBefore You Begin
Installation Manual 13
Transmitter and Barrier Installation
4 × Transmitter housing cover screws
(captive)
2 × User interface screws (captive)
Transmitter housing cover
User interface module
3.4 Rotating the user interface module on the transmitter (optional)
For easier access, the user interface module can be rotated on the transmitter up to 360° in 90°
increments.
To rotate the user interface module on the transmitter:
1. Remove power from the transmitter.
2. Referring to Figure 3-4, remove the transmitter housing cover and user interface module:
a. Loosen the four transmitter housing cover screws.
b. Remove the transmitter housing cover.
c. Loosen the two user interface screws.
d. Gently lift the user interface module, disengaging it from the user interface connector on
the transmitter.
3. On the back of the user interface module, four user interface connectors are provided. Rotate
the user interface module to the desired position and plug it into the user interface connector
on the transmitter.
4. Tighten the user interface screws.
5. Replace the transmitter housing cover and tighten the transmitter housing cover screws.
6. Restore power to the transmitter.
Figure 3-4 Rotating the user interface module on the transmitter
14 Micro Motion® Model 2200S Transmitters
Transmitter and Barrier Installation
3.5 Grounding the transmitter
The Model 2200S transmitter is grounded via the sensor. See the sensor installation manual for
grounding requirements and procedures. No additional grounding is required.
Ensure that the flowmeter is appropriately grounded. Improper grounding can cause measurement error.
3.6 Installing the Micro Motion adapter-barrier
Note: This step is required only for installations that include the Micro Motion adapter-barrier.
Install the Micro Motion adapter-barrier according to the instructions in Appendix B.
The adapter-barrier is set to “active” at the factory, i.e., the adapter-barrier powers the loop to the host.
If you do not want the adapter-barrier to power the loop, reconfigure the adapter-barrier. Instructions
are provided in Section B.6.
3.7 Installing a third-party barrier
Note: This step is required only for installations that include a third-party barrier.
Installation Considerations WiringTransmitter and Barrier InstallationBefore You Begin
If you are using a third-party barrier, install and configure the barrier according to the vendor
instructions.
Installation Manual 15
16 Micro Motion® Model 2200S Transmitters
Chapter 4
Wiring
4.1 Overview
This chapter includes the following topics and procedures:
• Wiring for installations without a barrier or adapter-barrier – see Section 4.2
• Wiring for installations with a barrier or adapter-barrier – see Section 4.3
Ensure that wiring meets or exceeds all applicable code requirements. A device that has been improperly
wired in a hazardous area can cause an explosion.
4.2 Wiring for installations without a barrier or adapter-barrier
In these installations, the Model 2200S transmitter is wired directly to the host.
To wire the transmitter to the host:
1. Refer to the wiring diagram in Figure 4-1.
2. Use standard twisted-pair shielded wire.
3. Ensure that all wire lengths are within the maximum wire length as determined by the loop
resistance.
4. At the Model 2200S transmitter:
a. Remove the transmitter housing cover and user interface module as described in
Section 3.4, Step 2.
b. Unscrew the Warning flap screw and raise the Warning flap.
c. Connect the wires to terminals 1 and 2. Terminals 1 and 2 are polarity-insensitive.
d. Lower the Warning flap and tighten the Warning flap screw.
e. Replace the user interface module and transmitter housing cover.
5. At the host, connect the wires to the mA terminals. See the vendor documentation for
assistance in identifying the terminals.
6. Supply power to the loop and add resistance as required.
Installation Considerations WiringTransmitter and Barrier InstallationBefore You Begin
Installation Manual 17
Wiring
+
–
–
+
30 VDC maximum
600 Ω maximum loop resistance
For HART communications, 250–600 Ω required
mA receiving
device
DCS
Te r mina l 2
Termin a l 1
Warning flap (opened)
Transmitter terminals 1 and 2 are
polarity-insensitive.
Figure 4-1 Wiring for installations without a barrier or adapter-barrier
4.3 Wiring for installations with a third-party barrier or Micro Motion adapter-barrier
In these installations, the Model 2200S transmitter is wired to the barrier or Micro Motion
adapter-barrier. The barrier is then wired to the host and to an external power supply. Power and
resistance requirements depend on the barrier and the host. Refer to local installation requirements.
Note: Adapt the following instructions to your barrier (if you are using a third-party barrier) and
your host. Figures 4-5 and 4-6 illustrate typical wiring scenarios for third-party barriers, but your
case may be different. See the vendor documentation for assistance in identifying the terminals and
for specific wiring, power, and resistance requirements.
To wire the transmitter to the host via a third-party barrier or Micro Motion adapter-barrier:
1. Use standard twisted-pair shielded wire.
2. Ensure that all wire lengths are within the maximum wire length as determined by the loop
resistance.
3. See the appropriate wiring diagram for your barrier and power type:
• For an active Micro Motion adapter-barrier (the adapter-barrier powers the loop), see
Figure 4-2. “Active” is the factory setting.
• For a passive Micro Motion adapter-barrier (the adapter-barrier does not power the loop),
see Figure 4-3. Ensure that you have reconfigured the adapter-barrier to “passive.”
• For an active third-party barrier, see Figure 4-5.
• For a passive third-party barrier, see Figure 4-6.
4. At the Model 2200S transmitter:
a. Remove the transmitter housing cover and user interface module as described in
Section 3.4, Step 2.
b. Unscrew the Warning flap screw and raise the Warning flap.
c. Connect the wires to terminals 1 and 2. Terminals 1 and 2 are polarity-insensitive.
d. Lower the Warning flap and tighten the Warning flap screw.
e. Replace the user interface module and transmitter housing cover.
18 Micro Motion® Model 2200S Transmitters
Wiring
+
–
+
–
18–42 VDC maximum
R
loop
820 Ω maximum
For HART communications, 250–600 Ω required
Te r mina l 2Terminal 1
mA receiving
device
DCS
Warning flap (opened)
Hazardous area Safe area
23
24
1
2
12 11
Micro Motion adapter-barrier
Transmitter terminals 1 and
2 are polarity-insensitive.
Adapter-barrier terminals 11 and 12
are polarity-insensitive.
5. At the barrier or adapter-barrier:
a. Wire the I.S. terminals on the component to terminals 1 and 2 on the Model 2200S
transmitter. Terminals 1 and 2 are polarity-insensitive.
b. Wire the non-I.S. terminals on the component to the mA terminals on the mA receiving
device and add resistance as required.
c. Wire power to the barrier. Terminals 11 and 12 on the Micro Motion adapter-barrier are
polarity-insensitive. If you are using a third-party barrier, refer to the vendor
documentation for polarity information.
6. If you have a passive barrier or adapter-barrier, connect the loop to an external power source
and add resistance as required.
Figure 4-2 Wiring for installations with Micro Motion adapter-barrier, active
Installation Considerations WiringTransmitter and Barrier InstallationBefore You Begin Installation Considerations WiringTransmitter and Barrier InstallationBefore You Begin Installation Considerations WiringTransmitter and Barrier InstallationBefore You Begin Installation Considerations WiringTransmitter and Barrier InstallationBefore You Begin
Installation Manual 19
Wiring
+
–
+
–
–
+
Terminal 2Termin a l 1
mA receiving
device
DCS
Warning flap (opened)
Hazardous area Safe area
18–42 VDC
V
loop
Micro Motion adapter-barrier
23
24
1
2
12 11
For R
loop
value, see Figure 4-4
For HART communications, 250–600 Ω required
Transmitter terminals 1 and 2
are polarity-insensitive.
Adapter-barrier terminals 11 and 12
are polarity-insensitive.
36
32
20
8
4
24
16
28
12
0
40
Supply voltage (V)
200 400 600 800 1000 16001200 14000
Loop resistance (Ω)
Figure 4-3 Wiring for installations with Micro Motion adapter-barrier, passive
Figure 4-4 Minimum loop supply voltage vs. loop resistance – Micro Motion adapter-barrier, passive
20 Micro Motion® Model 2200S Transmitters
Wiring
+
–
Te r mina l 2Te rmin a l 1
mA receiving
device
DCS
Warning flap (opened)
Hazardous area Safe area
VDC as required
R
loop
as required
For HART communications, 250–600 Ω required
Active barrier
Transmitter terminals 1 and 2
are polarity-insensitive.
+
–
mA receiving
device
DCS
Terminal 2
Te r mina l 1
Warning flap (opened)
Hazardous area Safe area
Passive barrier
VDC as required
R
loop
as required
For HART communications, 250–600 Ω required
Transmitter terminals 1 and 2
are polarity-insensitive.
Figure 4-5 Typical wiring for installations with third-party barrier, active
Installation Considerations WiringTransmitter and Barrier InstallationBefore You Begin Installation Considerations WiringTransmitter and Barrier InstallationBefore You Begin Installation Considerations WiringTransmitter and Barrier InstallationBefore You Begin Installation Considerations WiringTransmitter and Barrier InstallationBefore You Begin
Figure 4-6 Typical wiring for installations with third-party barrier, passive
Installation Manual 21
22 Micro Motion® Model 2200S Transmitters
Appendix B
Micro Motion Adapter-Barrier
B.1 Overview
This appendix includes the following topics and procedures:
• Introduction to the Micro Motion adapter-barrier – see Section B.2
• Dimensions and specifications – see Section B.3
• Mounting and removing the Micro Motion adapter-barrier – see Section B.4
• Locking and unlocking the Micro Motion adapter-barrier – see Section B.5
• Configuring the Micro Motion adapter-barrier for active or passive loop power – see
Section B.6
• Calibrating the Micro Motion adapter-barrier – see Section B.7
• Resetting the Micro Motion adapter-barrier to factory calibration values – see Section B.8
B.2 About the Micro Motion adapter-barrier
The Micro Motion adapter-barrier provides galvanically isolated, intrinsically safe power to the
Model 2200S transmitter. On the field side, the adapter-barrier is wired to a Micro Motion sensor. On
the system side, it is wired to a host. The adapter-barrier rescales the 12–20 mA output from the
Model 2200S transmitter to 4–20 mA.
By default, the adapter-barrier is set to “active,” i.e., it powers the system-side loop. The
adapter-barrier can be reconfigured to “passive,” i.e., it does not power the system-side loop.
The adapter-barrier’s mA output to the host can be calibrated, and the calibration can be reset to
factory values.
Switches and buttons on the adapter-barrier are used to configure and calibrate the device. The front
panel of the adapter-barrier is shown in Figure B-1.
In normal use, the adapter-barrier is locked. If it is locked, you must unlock it before you can
configure it or calibrate it.
Micro Motion Adapter-Barrier IndexReturn PolicySpecifications
Installation Manual 27
Micro Motion Adapter-Barrier
0
1
2
3
4
5
6
7
LED2
LED1
Up Arrow button
Down Arrow button
Rotary switch
4.4
(111.8)
0.9
(22.9)
3.9
(99.1)
Dimensions in
inches
(mm)
Front view
Side view
Figure B-1 User interface
B.3 Dimensions and specifications
Figure B-2 Dimensions
28 Micro Motion® Model 2200S Transmitters
Micro Motion Adapter-Barrier
0575
Table B-1 Specifications
12–20 mA to 4–20 mA barrier with HART pass-through
Physical IP20
DIN rail mounting type: DIN 46277
Weight: 0.33 lb (0.15 kg)
Can be stacked side by side
Temperature limits Ambient temperature: –40 to +140 °F (–40 to +60 °C)
Temperature drift: < 0.005% span/°C
Humidity limits 5 to 95% relative humidity, non-condensing at 140 °F (60 °C)
2
Electrical Wire gauge: 0.2 mm
(24 AWG) minimum, 2.5 mm2 (14 AWG) maximum
Isolation voltage Power to field side: > 1500 VAC
Power to host side: > 500 VAC
Field to host side: > 1500 VAC
Power supply
(terminals 11 and 12)
18–42 VDC
Maximum supply current: 170 mA
Maximum power: 3 W
Field side
(terminals 1 and 2)
One passive 12–20 mA input
• Over/under range: 11–21 mA
• HART pass-through
• Loop supply: > 25 V
• HART-compliant impedance: > 250 Ω
• I.S. compliance: ATEX, CSA, IECEx
Host side
(terminals 23 and 24)
One active or passive 4–20 mA output
• Over/under range: 2–22 mA
• Maximum load limit (active output): < 1 kΩ
• Maximum loop voltage (passive input): < 36 V
• Response time: < 7 millisec
• Trimmable endpoints (0% and 100%)
• Linearity: < 0.05% span
Conforms to NAMUR NE43 (February 2003) (depending on transmitter
configuration)
Micro Motion Adapter-Barrier IndexReturn PolicySpecifications
EMI effects Conforms to NAMUR NE21 Version: 08.22.2007
Table B-2 Hazardous area classifications
CSA C-US Class I, Div. 1, Groups C and D
Class I, Div. 2, Groups A, B, C, and D
Class II, Div. 2, Groups F and G
ATEX II (2) G [Ex ib] IIB/IIC
II (2) D [Ex ibD]
IECEx [Ex ib] IIB/IIC
(1) When installed in a suitable enclosure.
Installation Manual 29
(1)
Micro Motion Adapter-Barrier
DIN rail
Spring clamp
Spring clamp release loop
0
1
2
3
4
5
6
7
0
1
2
3
4
5
6
7
B.4 Mounting and removing the Micro Motion adapter-barrier
The Micro Motion adapter-barrier is designed to be mounted on a DIN rail. The adapter-barrier snaps
into place on the DIN rail.
To remove the adapter-barrier from the rail, pull the spring clamp away from the barrier, using the
spring clamp release loop. See Figure B-3.
Figure B-3 Mounting and removing the Micro Motion adapter-barrier
B.5 Unlocking and locking the Micro Motion adapter-barrier
If the adapter-barrier is locked, you will not be able to configure or calibrate the device.
To unlock the adapter-barrier, press
Up Arrow for three seconds. LED2 will be lit when the device is
unlocked.
There are two ways to lock the adapter-barrier:
• Automatic – Return the rotary switch (see Figure B-1) to position 7. The
adapter-barrier will lock itself automatically after two minutes, and LED2 will be turned off.
• “Fast Lock” – Return the rotary switch to position 7 and press
adapter-barrier is locked immediately, and LED2 is turned off.
If the rotary switch is not in position 7, the adapter-barrier cannot be locked.
B.6 Configuring active or passive loop power
By default, the adapter-barrier is “active,” i.e., it powers the host-side loop. To configure the loop
power setting of the adapter-barrier (if required):
1. Unlock the adapter-barrier if required (see Section B.5).
2. Set the rotary switch to position 5.
3. Press
4. Lock the adapter-barrier (see Section B.5).
Up Arrow or Down Arrow as desired, and hold for three seconds.
Up Arrow selects active power. After three seconds, LED2 is turned on.
•
•
Down Arrow selects passive power. After three seconds, LED2 is turned off.
Down Arrow. The
30 Micro Motion® Model 2200S Transmitters
Micro Motion Adapter-Barrier
0
1
2
3
4
5
6
7
0
1
2
3
4
5
6
7
B.7 Calibrating the mA output of the Micro Motion adapter-barrier
Calibrating the mA output of the adapter-barrier is used to ensure that the mA signal being sent by the
device is being received accurately by the host. You can calibrate the mA output at the 0% and 100%
endpoints.
Note: Micro Motion recommends that you perform this calibration procedure as part of a set of
testing and commissioning procedures. See the document entitled Micro Motion Model 2200S
Transmitters: Configuration and Use Manual.
To calibrate the mA output of the adapter-barrier:
1. Unlock the device if required (see Section B.5).
2. To calibrate the 0% signal:
a. At the adapter-barrier, set the rotary switch to position 1.
b. At the Model 2200S transmitter, fix the mA output to 12 mA.
c. At the host, check the mA reading from the adapter-barrier. The mA signal should read
4 mA, or the host should be receiving the configured LRV.
d. At the adapter-barrier, adjust the mA output from the adapter-barrier so that the mA
reading at the host is within tolerance.
• To increase, press
Up Arrow.
Micro Motion Adapter-Barrier IndexReturn PolicySpecifications
• To decrease, press
Down Arrow.
3. To calibrate the 100% signal:
a. At the adapter-barrier, set the rotary switch to position 2.
b. At the Model 2200S transmitter, fix the mA output to 20 mA.
c. At the host, check the mA reading from the adapter-barrier. The mA signal should read
20 mA or the host should be receiving the configured URV.
d. At the adapter-barrier, adjust the mA output from the adapter-barrier so that the mA
reading at the host is within tolerance.
• To increase, press
• To decrease, press
Up Arrow.
Down Arrow.
4. Lock the adapter-barrier (see Section B.5).
5. At the Model 2200S transmitter, unfix the mA output.
Installation Manual 31
Micro Motion Adapter-Barrier
0
1
2
3
4
5
6
7
B.8 Resetting the Micro Motion adapter-barrier to factory calibration values
To reset the adapter-barrier to factory calibration values:
1. Unlock the adapter-barrier if required (see Section B.5).
2. Set the rotary switch to position 0.
3. Press
Up Arrow and Down Arrow simultaneously for ten seconds. When the reset is complete,
LED1 and LED2 will flash.
4. Lock the adapter-barrier (see Section B.5).
32 Micro Motion® Model 2200S Transmitters
Appendix A
4.690
(119.1)
4.545
(115.4)
3.140
(79.7)
3.140
(79.7)
1.600
(40.6)
0.800
(20.3)
Dimensions in
inches
(mm)
5.124
(130.2)
Face view Side view
Dimensions and Specifications
Note: Information in this appendix applies to the Model 2200S transmitter installed on an ELITE®
sensor. For additional information on the sensor, see the product data sheet. For information on the
Micro Motion adapter-barrier, see Appendix B.
A.1 Dimensions
Figure A-1 shows the dimensions of the Model 2200S transmitter.
Figure A-1 Transmitter dimensions
Micro Motion Adapter-Barrier IndexReturn PolicySpecifications
Installation Manual 23
Dimensions and Specifications
A.2 Physical specifications
Housing NEMA 4X (IP67) polyurethane-painted cast aluminum or 316L stainless steel
Available with 1/2″ NPT or M20 conduit connections
Mounting Integral-mount or extended-mount
The transmitter can be rotated on the mounting in 45° increments, for eight different
orientations
Weight See product data sheet
A.3 Power supply
DC 17–36 VDC
Loop resistance up to 600 Ω
0.8 W maximum
A.4 Electrical connections
Input and output connections One pair of wiring terminals for transmitter input/output, digital communications,
Digital communications
administrative connection
and power. Screw terminals accept solid or stranded conductors, 26 to 14 AWG
(0.14to2.5mm
Two clips for temporary connection to HART/Bell 202 terminals. Loop resistance is
required on main terminals. No resistor is allowed on temporary connections.
2
).
A.5 User interface
Standard user interface with LCD panel
• Suitable for hazardous area installation.
• User interface module can rotate 360° on the transmitter in 90° increments.
• Two clips for HART/Bell 202 connections (requires removing transmitter housing
cover).
• Two membrane pushbuttons for local operation (requires removing transmitter
housing cover).
• Depending on purchase option, transmitter housing cover has glass or plastic
lens.
• User interface module includes LCD panel. LCD line 1 displays process variable;
line 2 displays engineering unit of measure, with optional alarm indication.
• LCD panel can be configured to scroll through display list at user-specified scroll
rate. Display list includes user-selected process variables and, optionally, all
active alarms.
• Display update rate is user-configurable: 100 to 10,000 milliseconds.
24 Micro Motion® Model 2200S Transmitters
Dimensions and Specifications
A.6 Input/output signals
Channel A One passive 12–20 mA output
• Isolated to ±50 VDC from earth ground
• Maximum load limit: 600 Ω
• External power: 17 to 36 VDC
• Can report mass flow, volume flow, gas standard volume flow, density,
temperature, or drive gain
• Output is linear with process from 11.9 to 20.25 mA
• Intrinsically safe (purchase option)
A.7 Digital communications
HART/Bell 202 HART signal is superimposed on the milliamp output, and is available for host
system interface:
• Frequency: 1.2 and 2.2 kHz
• Amplitude: to 1.0 mA
• 1200 baud, one stop bit, odd parity
• Address: 0 (default), configurable
• Requires 250 to 600 Ω resistance
Micro Motion Adapter-Barrier IndexReturn PolicySpecifications
A.8 Host interface
HART DD file Supports full device configuration and functionality
®
ProLink
II v2.8 Supports full device configuration and functionality
Requires HART/Bell 202 connection (RS-485 connections not supported)
A.9 Environmental limits
Ambient temperature limits Operating and storage: –40 to +140 °F (–40 to +60 °C)
Below –4 °F (–20 °C), LCD responsiveness decreases and LCD may become
difficult to read. Above 131 °F (55 °C), some darkening of the LCD panel may
occur.
Humidity limits 5 to 95% relative humidity, non-condensing at 140 °F (60 °C)
Vibration limits Meets IEC68.2.6, endurance sweep, 5 to 2000 Hz, 50 sweep cycles at 1.0 g
A.10 Environmental effects
EMI effects Complies with EMC directive 2004/108/EC per EN 61326 Industrial
Conforms to NAMUR NE21 Version: 08.22.2007
Ambient temperature effect On mA output: ±0.005% of span per °C
Installation Manual 25
Dimensions and Specifications
0575
A.11 Hazardous area classifications
CSA C-US Ambient temperature –40 to +140 °F (–40 to +60 °C)
Class I, Div. 1, Groups C and D
Class I, Div. 2, Groups A, B, C, and D
Class II Div. 1, Groups E, F, and G
ATEX II 2G Ex ib IIB/IIC T4
II 2D Ex ibD 21 T70 °C
II 3G Ex nA II T4
II 3D Ex tD A22 IP66/67 T70 °C
IECEx Ex ib IIB/IIC T4
Ex nA II T4
26 Micro Motion® Model 2200S Transmitters
Appendix C
Return Policy
C.1 General guidelines
Micro Motion procedures must be followed when returning equipment. These procedures ensure legal
compliance with government transportation agencies and help provide a safe working environment for
Micro Motion employees. Failure to follow Micro Motion procedures will result in your equipment
being refused delivery.
Information on return procedures and forms is available on our web support system at
www.micromotion.com, or by phoning the Micro Motion Customer Service department.
C.2 New and unused equipment
Only equipment that has not been removed from the original shipping package will be considered new
and unused. New and unused equipment requires a completed Return Materials Authorization form.
Micro Motion Adapter-Barrier IndexReturn PolicySpecifications
C.3 Used equipment
All equipment that is not classified as new and unused is considered used. This equipment must be
completely decontaminated and cleaned before being returned.
Used equipment must be accompanied by a completed Return Materials Authorization form and a
Decontamination Statement for all process fluids that have been in contact with the equipment. If a
Decontamination Statement cannot be completed (e.g., for food-grade process fluids), you must
include a statement certifying decontamination and documenting all foreign substances that have
come in contact with the equipment.
Installation Manual 33
34 Micro Motion® Model 2200S Transmitters
Index
A
Adapter-barrier
See Micro Motion adapter-barrier
B
Barrier 8
active vs. passive 8, 18, 30
and mA output scale 2
installation
Micro Motion adapter-barrier 15
third-party barrier 15
installation architecture
Micro Motion adapter-barrier 3
third-party barrier 3
requirements 8
See also Micro Motion adapter-barrier
third-party barriers verified by Micro Motion 8
C
Calibration
Micro Motion adapter-barrier 31
resetting to factory calibration values 32
Customer service 5
D
Dimensions
Micro Motion adapter-barrier 28
transmitter 23
Documentation 5
E
Extender 2
installation 11
F
Flowmeter
components 2
documentation 5
G
Grounding requirements 15
I
I.S. barrier
See Barrier
Installation
architectures 2
barrier
Micro Motion adapter-barrier 15, 30
third-party barrier 15
extender 11
grounding 15
locating the components 9
overview 4
rotating transmitter on sensor 13
rotating user interface module on transmitter 14
tips 9
wiring
Micro Motion adapter-barrier 18
no barrier 17
third-party barrier 18
M
mA output
calibration 31
from Micro Motion adapter-barrier 2
from third-party barrier 2
from transmitter 2
mA output trim
See Micro Motion adapter-barrier, calibrating the
mA output
mA output wiring
See Wiring
Micro Motion adapter-barrier
active vs. passive 8, 30
and mA output scale 2, 27
calibrating the mA output 31
dimensions 28
in model number 1
installation 15, 30
mounting and removing 30
overview 27
resetting to factory calibration values 32
specifications 29
unlocking and locking 30
Micro Motion customer service 5
Model number 1
Micro Motion Adapter-Barrier IndexReturn PolicySpecifications
Installation Manual 35
Index
P
Power
barrier requirements 8
transmitter requirements 7
Power wiring
See Wiring
R
Requirements
barrier 8
power to barrier 8
power to transmitter 7
Return policy 33
S
Safety barrier
See Barrier
Safety messages 1
Scale
See mA output scale
Sensor 2
Specifications
Micro Motion adapter-barrier 29
transmitter 23
T
Transmitter 2
dimensions 23
documentation 5
installation overview 4
model number 1
mounting options 2
orientation 13
power requirements 7
rotating on sensor 13
rotating user interface module 14
specifications 23
type 1
U
User interface module
rotating 14
W
Wiring 17
active vs. passive barrier 18
Micro Motion adapter-barrier 18
no barrier 17
third-party barrier 18
36 Micro Motion® Model 2200S Transmitters
©2009, Micro Motion, Inc. All rights reserved. P/N MMI-20012740, Rev. BA
*MMI-20012740*
For the latest Micro Motion product specifications, view the
PRODUCTS section of our web site at www.micromotion.com
Micro Motion Inc. USA
Worldwide Headquarters
7070 Winchester Circle
Boulder, Colorado 80301
T +1 303-527-5200
+1 800-522-6277
F +1 303-530-8459
Micro Motion Europe
Emerson Process Management
Neonstraat 1
6718 WX Ede
The Netherlands
T +31 (0) 318 495 555
F +31 (0) 318 495 556
Micro Motion United Kingdom
Emerson Process Management Limited
Horsfield Way
Bredbury Industrial Estate
Stockport SK6 2SU U.K.
T +44 0870 240 1978
F +44 0800 966 181
Micro Motion Asia
Emerson Process Management
1 Pandan Crescent
Singapore 128461
Republic of Singapore
T +65 6777- 8211
F +65 6770- 8003
Micro Motion Japan
Emerson Process Management
1-2-5, Higashi Shinagawa
Shinagawa-ku
Tokyo 140-0002 Japan
T +81 3 5769-6803
F +81 3 5769-6844
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