This Micro Motion product complies with all applicable European directives when properly installed in accordance with the
instructions in this manual. Refer to the EU declaration of conformity for directives that apply to this product. The EU declaration of
conformity, with all applicable European directives, and the complete ATEX Installation Drawings and Instructions are available on
the internet at www.emerson.com or through your local Micro Motion support center.
Information affixed to equipment that complies with the Pressure Equipment Directive, can be found on the internet at
www.emerson.com.
For hazardous installations in Europe, refer to standard EN 60079-14 if national standards do not apply.
Other information
Full product specifications can be found in the product data sheet. Troubleshooting information can be found in the configuration
manual. Product data sheets and manuals are available from the Micro Motion web site at www.emerson.com.
Return policy
Follow Micro Motion procedures when returning equipment. These procedures ensure legal compliance with government
transportation agencies and help provide a safe working environment for Micro Motion employees. Micro Motion will not accept
your returned equipment if you fail to follow Micro Motion procedures.
Return procedures and forms are available on our web support site at www.emerson.com, or by phoning the Micro Motion Customer
Service department.
Emerson Flow customer service
Email:
•Worldwide: flow.support@emerson.com
•Asia-Pacific: APflow.support@emerson.com
Telephone:
North and South AmericaEurope and Middle EastAsia Pacific
United States800-522-6277U.K.0870 240 1978Australia800 158 727
Recommended installation for specific gravity applications
•
Power requirements
•
1.1Installation and commissioning overview
Following is an overview of the tasks to install and commission the Specific Gravity Meter
(SGM). These tasks must be completed before configuring and using the meter.
As part of the SGM commissioning process, you are required to perform an onsite
calibration of the meter. Onsite meter calibration requires calibration gases and additional
hardware to calibrate the meter. See the configuration and use manual for more
information on planning the SGM commissioning. The configuration and use manual
provides guidance on selecting the calibration gases, as well as instruction on performing
an onsite calibration.
Planning
Process
Confirm you have all parts necessary and meet the basic installation requirements.
Consider the installation best practices for the meter.See Section 1.3
Mount the meter.See Section 2.1
Connect the gas bypass lines to the meter.See Section 2.2
Wire the meter according to the recommended practices for
your process environment and required approvals.
Select the control pressure for the meter.See Micro Motion Specific Gravi‐
Purge cycle the meter.
Calibrate the meter.
1.2Installation checklist
□
Verify the contents of the product shipment to confirm that you have all parts and
information necessary for the installation.
Reference
See Section 1.2
See Chapter 3
ty Meters (SGM): Configuration
and Use Manual
Installation Manual 1
Planning
PartQuantity
Micro Motion® Specific Gravity Meter (SGM)1
Labeled enclosure (if applicable), which includes:
-Enclosure mounting feet
-Instructions for attaching the mounting feet
Accessories kit:
-M20 to 1/2-inch NPT adapter (if applicable)
-1/2-inch NPT blanking plug
-2.5 mm hex key
Calibration certificate1
Safety instructions booklets2
Micro Motion Product Documentation DVD1
□
Make sure that all electrical safety requirements are met for the environment in
which the meter will be installed.
□
Make sure that the local ambient and process temperatures and process pressure
are within the limits of the meter.
□
Make sure that the hazardous area specified on the approval tag is suitable for the
environment in which the meter will be installed.
□
If installing the meter in a hazardous area, confirm that you have the required safety
barriers or galvanic isolators for your installation.
□
Make sure that you will have adequate access to the meter for verification and
maintenance.
□
Make sure that the process gas meets the recommended characteristics regarding
composition, temperature, and pressure for your installation.
□
Verify that you have all equipment necessary for your installation. Depending on
your application, you may be required to install additional parts for optimal
performance of the meter.
□
Follow recommended best practices for installing the SGM.
1
1
1.3
2Micro Motion Specific Gravity Meters
Best practices
The following information can help you get the most from your meter.
•Handle the meter with care. Follow local practices for lifting or moving the meter.
•Ensure that the process gas is clean and dry.
•Do not use gases incompatible with the materials of construction. To prevent
corrosion of the sensing element, the process gas should be compatible with
Ni-Span-C.
•Do not expose the meter to excessive vibration (greater than 0.5 g continuously).
Vibration levels in excess of 0.5 g can affect the meter accuracy.
•Do not operate the meter above its rated pressure or process temperature.
Planning
•Install an external coalescing filter in the sample gas inlet pipework to minimize
condensate and dust contamination.
•Verify that the filters in your system are not causing any excessive flow restrictions.
•Installing the meter in a weather-proof enclosure thermally insulates the meter to
maintain temperature equilibrium between the sample and pipeline gases.
•Ensure good ventilation around the meter and/or enclosure to prevent gas build-up
in the unlikely event of a leak.
•Ensure meter is not transported when it contains hazardous substances, including
fluids that may have leaked into and are still contained within the case.
1.4Recommended installation for specific gravity
applications
To ensure optimum performance of the meter, Micro Motion recommends that you install
the meter inside an enclosure that is mounted to a wall. The following diagram illustrates
the recommended installation of the SGM.
Installation Manual 3
I
G
E
J
B
F
H
A
D
C
M
K
L
O
N
SGM
Planning
Typical wall-mounted installation of the SGM in an enclosureFigure 1-1:
•At startup, power source must provide a minimum of 0.5 A of short-term current at
a minimum of 19.6 V at the power-input terminals.
Power cable recommendations
Minimum wire gauge (AWG per feet)Figure 1-2:
A.AWG
B.Distance of installation
Installation Manual 5
Planning
Minimum wire area (mm2 per meter)Figure 1-3:
A.Minimum wire area (mm2)
B.Distance of installation
6Micro Motion Specific Gravity Meters
2Mounting
Topics covered in this chapter:
Mount the meter enclosure to a wall
•
Connect the gas bypass lines
•
Rotate the display on the transmitter (optional)
•
2.1Mount the meter enclosure to a wall
Micro Motion recommends that you install the meter in an enclosure that is mounted to a
wall.
When you order the meter with an enclosure, the meter and pipework inside the enclosure
are configured at the factory to allow for easy installation of the meter in your process
pipeline.
Mounting
Important
If you are installing the SGM as a stand-alone device (not inside an enclosure): for best performance,
you must ensure that the SGM is not exposed to rapid changes in temperature.
SGM installed in mounting enclosureFigure 2-1:
A.Stainless steel insulated enclosure (600 x 800 x 300 mm)
B.Stainless steel insulated enclosure (600 x 800 x 300 mm) with sample conditioning system
Installation Manual 7
Mounting
Procedure
1.Attach the mounting brackets to the exterior of the meter enclosure. All necessary
parts and instructions for attaching the feet are shipped with the product.
2.Prepare the mounting location on the wall. See
Mounting dimensions for small enclosure and Section 2.1.1 for the mounting
dimensions of the small and large enclosures.
3.Attach the meter enclosure to the wall-mount location.
CAUTION!
When lifting or transporting the meter inside the enclosure, be sure not to drop the
meter. While the meter enclosure is designed to minimize damage due to shocks,
dropping the meter will damage the meter.
2.1.1Mounting dimensions for a large enclosure
Mounting dimensions for large enclosureFigure 2-2:
8Micro Motion Specific Gravity Meters
2.2Connect the gas bypass lines
Once you have mounted the meter, you are ready to connect the gas bypass lines. There
are three lines: sample gas input, sample gas output, and pressure relief.
Each connector is a 1/4-inch Swagelok bulkhead fitting. These connectors are located on
the outside of the enclosure.
Procedure
Connect the lines to the appropriate connector.
CAUTION!
Be sure to connect the gas input line to the appropriate fitting. Connecting the gas input line to
the wrong fitting could cause damage to the meter.
Gas bypass connectors (located on the side of the enclosure)Figure 2-3:
Mounting
A. Pressure relief
B. Process gas output
C. Process gas input
Installation Manual 9
B
C
D
A
D
E
Mounting
2.3Rotate the display on the transmitter
(optional)
The display on the transmitter electronics module can be rotated 90° or 180° from the
original position.
2.Turn the display cover counterclockwise to remove it from the main enclosure.
3.Carefully loosen (and remove if necessary) the semi-captive display screws while
holding the display module in place.
4.Carefully pull the display module out of the main enclosure until the sub-bezel pin
terminals are disengaged from the display module.
Note
If the display pins come out of the board stack with the display module, remove the pins and
reinstall them.
5.Rotate the display module to the desired position.
6.Insert the sub-bezel pin terminals into the display module pin holes to secure the
display in its new position.
10Micro Motion Specific Gravity Meters
Mounting
7.If you have removed the display screws, line them up with the matching holes on the
sub-bezel, then reinsert and tighten them.
8.Place the display cover onto the main enclosure.
9.Turn the display cover clockwise until it is snug.
10.If appropriate, power up the meter.
Installation Manual 11
Wiring
3Wiring
Topics covered in this chapter:
Terminals and wiring requirements
•
Intrinsically safe output wiring
•
Heater wiring
•
3.1Terminals and wiring requirements
Three pairs of wiring terminals are available for transmitter outputs. These outputs vary
depending on your transmitter output option ordered. The Analog (mA), Time Period
Signal (TPS), and Discrete (DO) outputs require external power, and must be connected to
an independent 24 VDC power supply.
For meters connecting to a remote-mount Model 2700 FOUNDATION™ fieldbus
transmitter, you must wire the meter to the remote-mount Model 2700 transmitter using
a 4-wire cable connection. See the processor wiring content in this manual for information
on how to wire the meter.
The screw connectors for each output terminal accept a maximum wire size of 14 AWG
(2.5 mm2).
Important
•Output wiring requirements depend on the hazardous area classification of the environment
in which the meter is installed. It is your responsibility to verify that this installation meets all
corporate, local, and national safety requirements and electrical codes.
•If you will configure the meter to poll an external temperature or pressure device, you must
wire the mA output to support HART communications. You may use either HART/mA singleloop wiring or HART multi-drop wiring.
Transmitter outputsTable 3-1:
Output channels
Transmitter version
Analog4–20 mA + HART4–20 mAModbus/RS-485
Time period signal (TPS)4–20 mA + HARTTime Period Sig-
Fixed4–20 mA (tem-
Processor for remote-mount Model
2700 FOUNDATION fieldbus
ABC
Modbus/RS-485
nal (TPS)
Time period sig-
perature)
DisabledDisabledModbus/RS-485
nal (TPS)
Disabled
12Micro Motion Specific Gravity Meters
3.2Intrinsically safe output wiring
Micro Motion provides safety barrier and galvanic isolator installation kits for wiring the
meter in a hazardous environment. These kits provide the appropriate barriers or isolators
depending on the outputs available and approvals required.
Information provided about wiring the safety barriers and galvanic isolators is intended as
an overview. You should wire the meter according to the standards that are applicable at
your site.
CAUTION!
•Meter installation and wiring should be performed by suitably trained personnel only in
accordance with the applicable code of practice.
•Refer to the hazardous area approvals documentation shipped with your meter. Safety
instructions are available on the Product Documentation DVD and accessible at
www.emerson.com.
3.2.1Hazardous area entity parameters
Wiring
DANGER!
•Hazardous voltage can cause severe injury or death. To reduce the risk of hazardous
voltage, shut off power before wiring the meter.
•Improper wiring in a hazardous environment can cause an explosion. Install the meter
only in an area that complies with the hazardous classification tag on the meter.
Input entity parameters
Input entity parameters: all connectionsTable 3-2:
4–20 mA /Discrete
Output/Time Period
ParameterPower supply
Voltage (Ui)30 VDC30 VDC18 VDC
Current (Ii)484 mA484 mA484 mA
Power (Pi)2.05 W2.05 W2.05 W
Internal capacitance
(Ci)
Internal inductance (Li) 0.0 H0.0 H0.0 H
0.0 pF0.0 pF0.0011 pF
SignalRS-485
RS-485 output and cable parameters
All connections to the meter receive their power from the connected intrinsically safe
barrier. All cable parameters are derived from the output parameters of these devices. The
RS-485 connection also receives power from the connected barrier (MTL7761AC),
although this connection has specific output and cable parameters.
Installation Manual 13
Wiring
RS-485 output and cable entity parameters (MTL7761AC)Table 3-3:
Input parameters
Voltage (Ui)18 VDC
Current (Ii)100 mA
Internal capacitance (Ci)1 nF
Internal inductance (Li)0.0 H
Output parameters
Voltage (Uo)9.51 VDC
Current (instantaneous) (Io)480 mA
Current (steady state) (I)106 mA
Power (Po)786 mW
Internal resistance (Ri)19.8 Ω
Cable parameters for Group IIC
External capacitance (Co)85 nF
External inductance (Lo)154 µH
External inductance/resistance ratio (Lo/Ro)31.1 µH/Ω
Cable parameters for Group IIB
External capacitance (Co)660 nF
External inductance (Lo)610 µH
External inductance/resistance ratio (Lo/Ro)124.4 µH/Ω
Hazardous area
voltage
Hazardous area
current
The meter entity parameters require the selected barrier’s opencircuit voltage to be limited to less than 30 VDC (Vmax = 30 VDC).
The meter entity parameters require the selected barrier’s shortcircuit currents to sum to less than 484 mA (Imax = 484 mA) for all
outputs.
Hazardous area
capacitance
The capacitance (Ci) of the meter is 0.0011 μF. This value added to
the wire capacitance (Ccable) must be lower than the maximum
allowable capacitance (Ca) specified by the safety barrier. Use the
following equation to calculate the maximum length of the cable
between the meter and the barrier: Ci + Ccable ≤ Ca
Hazardous area
inductance
The inductance (Li) of the meter is 0.0 μH. This value plus the field
wiring inductance (Lcable), must be lower than the maximum
allowable inductance (La) specified by the safety barrier. The
following equation can then be used to calculate the maximum cable
length between the meter and the barrier: Li + Lcable ≤ La
14Micro Motion Specific Gravity Meters
3.2.2Wire all intrinsically safe outputs using safety barriers
Micro Motion provides a safety barrier installation kit for wiring the meter in a hazardous
area. Contact your local sales representative or customer support at
flow.support@emerson.com for more information on ordering a barrier kit.
CAUTION!
•Meter installation and wiring should be performed by suitably trained personnel only in
accordance with the applicable code of practice.
•Refer to the hazardous area approvals documentation shipped with your meter. Safety
instructions are available on the Product Documentation DVD and accessible at
www.emerson.com.
The safety barrier kit provides barriers for connecting all of the available meter outputs.
Use the provided barriers with the designated output.
Wiring
Output(s)
4–20 mAMTL7728P+
• 4–20 mA
• Time Period Signal (TPS)
• Discrete
Modbus/RS-485MTL7761AC
PowerMTL7728P+
Barrier
MTL7728P+
Procedure
Wire the barriers to the appropriate output terminal and pins (see Figure 3‐1).
Installation Manual 15
Bus
Bar
Hazardous Area
Non-Hazardous Area
MTL7761AC
RS-485 A
RS-485 B
3
4
1
2
24 VDC
24 VDC
MTL7728P+
24 VDC
3
4
1
2
MTL7728P+
3
4
1
2
250 Ω
MTL7728P+
3
4
1
2
A
B
C
mA1+
HART
RS-485
PWR
mA2/
TPS/DO
A
B
Wiring
Intrinsically safe mA/DO/TPS output wiring using safety barriersFigure 3-1:
A. HART/Field Communicator device
B. Signal device
C. The recommended resistance will vary depending on your Channel B output. For mA outputs, 250 Ω is the recommended
resistance. For TPS or Discrete outputs, 500–1000 Ω is the recommended resistance.
CAUTION!
• In an electrically noisy environment, screen the cable in a safe area.
• To meet the EC Directive for Electromagnetic Compatibility (EMC), use a suitable instrumentation cable to connect
the meter. The instrumentation cable should have individual screens, foil or braid over each twisted pair, and an
overall screen to cover all cores. Where permissible, connect the overall screen to earth at both ends (360° bonded at
both ends). Connect the inner individual screens at only the controller end.
• For safety, do not terminate the inner individual screens to earth in a hazardous area.
• Use metal cable glands where the cables enter the meter amplifier box. Fit unused cable ports with metal blanking
plugs.
16Micro Motion Specific Gravity Meters
Wiring
3.2.3Wire the intrinsically safe Analog outputs version using
galvanic isolators
Micro Motion provides a galvanic isolator installation kit specific to wiring the Analog
version of the meter in a hazardous area. Contact your local sales representative or
Micro Motion Customer Support at flow.support@emerson.com for more information on
ordering an isolator kit for your meter.
CAUTION!
•Meter installation and wiring should be performed by suitably trained personnel only in
accordance with the applicable code of practice.
•Refer to the hazardous area approvals documentation shipped with your meter. Safety
instructions are available on the Micro Motion Product Documentation DVD and
accessible on the Micro Motion website at www.emerson.com.
The galvanic isolator kit (Analog version) provides isolators for connecting the following
outputs. Use the provided isolators with the designated output.
Note
The RS-485 barrier is not isolated.
Output(s)
4–20 mA + HARTMTL5541
4–20 mAMTL5541
Modbus/RS-485MTL7761AC
PowerMTL5523
Isolator
Procedure
Wire the isolators to the appropriate output terminal and pins (see Figure 3‐2).
Installation Manual 17
mA1+
HART
PWR
mA2
Hazardous Area
Non-Hazardous Area
MTL7761AC
RS-485 A
RS-485 B
3
4
1
2
MTL5541
2
1
14
13
12
11
MTL5523
2
1
24 VDC
14
13
12
11
24 VDC
LINK
250 Ω
MTL5541
2
1
14
13
12
11
24 VDC
250 Ω
A
B
A
B
Wiring
Intrinsically safe output wiring using galvanic isolators (mA outputs option)Figure 3-2:
A. HART/Field Communicator device
B. Signal device
CAUTION!
• In an electrically noisy environment, screen the cable in a safe area.
• To meet the EC Directive for Electromagnetic Compatibility (EMC), use a suitable instrumentation cable to connect
the meter. The instrumentation cable should have individual screens, foil or braid over each twisted pair, and an
overall screen to cover all cores. Where permissible, connect the overall screen to earth at both ends (360° bonded at
both ends). Connect the inner individual screens at only the controller end.
• For safety, do not terminate the inner individual screens to earth in a hazardous area.
• Use metal cable glands where the cables enter the meter amplifier box. Fit unused cable ports with metal blanking
plugs.
18Micro Motion Specific Gravity Meters
3.2.4Wire the intrinsically safe Time Period Signal (TPS) or
Discrete output version using galvanic isolators
Micro Motion provides a galvanic isolator installation kit specific to wiring the Time Period
Signal (TPS) and Discrete versions of the meter in a hazardous area. Contact your local
sales representative or Micro Motion Customer Support at flow.support@emerson.com for
more information on ordering an isolator kit for your meter.
CAUTION!
•Meter installation and wiring should be performed by suitably trained personnel only in
accordance with the applicable code of practice.
•Refer to the hazardous area approvals documentation shipped with your meter. Safety
instructions are available on the Micro Motion Product Documentation DVD and
accessible on the Micro Motion website at www.emerson.com.
The galvanic isolator kit (TPS/Discrete version) provides isolators for connecting the
following outputs. Use the provided isolators with the designated output.
Wiring
Note
The RS-485 barrier is not isolated.
Output(s)
4–20 mA + HARTMTL5541
• Time Period Signal (TPS)
• Discrete
Modbus/RS-485MTL7761AC
PowerMTL5523
Isolator
MTL5532
Procedure
1.Wire the isolators to the appropriate output terminal and pins (see Figure 3‐3).
Installation Manual 19
mA1+
HART
RS-485
PWR
TPS/DO
SIG
Hazardous Area
Non-Hazardous Area
MTL7761AC
MTL5532
RS-485 A
RS-485 B
5
3
4
1
2
1
11
12
13
14
4
1 kΩ
MTL5541
2
1
14
13
12
11
A
24 VDC
24 VDC
1 kΩ
250 Ω
B
A
B
MTL5523
2
1
14
13
12
11
24 VDC
LINK
Wiring
Hazardous area output wiring using galvanic isolators (TPS and Discrete output options)Figure 3-3:
A. HART/Field Communicator
B. Signal device
CAUTION!
• In an electrically noisy environment, screen the cable in a safe area.
• To meet the EC Directive for Electromagnetic Compatibility (EMC), use a suitable instrumentation cable to connect
the meter. The instrumentation cable should have individual screens, foil or braid over each twisted pair, and an
overall screen to cover all cores. Where permissible, connect the overall screen to earth at both ends (360° bonded at
both ends). Connect the inner individual screens at only the controller end.
• For safety, do not terminate the inner individual screens to earth in a hazardous area.
• Use metal cable glands where the cables enter the meter amplifier box. Fit unused cable ports with metal blanking
plugs.
20Micro Motion Specific Gravity Meters
1 2 3 4
OFF
ON
Wiring
2.Set the isolator switch settings for the TPS/DO connection (MTL5532 isolator). You
must set the isolator switches appropriately for Pins 1 through 5 (see Table 3‐4).
The switches are located on the side of the isolator, and must be set to either Off
(the up position) or On (the down position).
•Use THHN wire or equal for connecting lines rated for 90 ºC minimum, and for
connectors rated for 105 ºC.
•Refer to the name plate on the heater for the temperature setting, heater watts, and
supply voltage.
Procedure
1.Open the junction box cover.
Installation Manual 21
Wiring
2.Use the following table and figure to wire the heater.
N or L2NEUTRAl OR LIVE 2
L1LIVE 1
PNGROUND
A. N or L2
B. L1
C. Ground
D. Thermostat
E. Black
F. Inside junction box
G. Heater block
H. Red/white stripe
I. White or black
J. Green
22Micro Motion Specific Gravity Meters
4Grounding
The meter must be grounded according to the standards that are applicable at the site.
The customer is responsible for knowing and complying with all applicable standards.
Prerequisites
Micro Motion suggests the following guides for grounding practices:
•In Europe, EN 60079-14 is applicable to most installations, in particular Sections
12.2.2.3 and 12.2.2.4.
•In the U.S.A. and Canada, ISA 12.06.01 Part 1 provides examples with associated
applications and requirements.
•For IECEx installations, IEC 60079-14 is applicable.
If no external standards are applicable, follow these guidelines to ground the meter:
The Emerson logo is a trademark and service mark of Emerson Electric Co. Micro Motion, ELITE,
ProLink, MVD and MVD Direct Connect marks are marks of one of the Emerson Automation
Solutions family of companies. All other marks are property of their respective owners.
Micro Motion Europe
Emerson Automation Solutions
Neonstraat 1
6718 WX Ede
The Netherlands
T +31 (0) 70 413 6666
F +31 (0) 318 495 556
www.micromotion.nl
Micro Motion United Kingdom
Emerson Automation Solutions
Emerson Process Management Limited
Horsfield Way
Bredbury Industrial Estate
Stockport SK6 2SU U.K.
T +44 0870 240 1978
F +44 0800 966 181
Micro Motion Japan
Emerson Automation Solutions
1-2-5, Higashi Shinagawa
Shinagawa-ku
Tokyo 140-0002 Japan
T +81 3 5769-6803
F +81 3 5769-6844
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.