Micro Motion Series 3000 Manuals & Guides

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Instruction Manual

P/N 3300992, Rev. C November 2003

Micro Motion

Series 3000

Detailed Setup Manual

Micro Motion

Series 3000

Detailed Setup Manual

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• In U.S.A., phone 1-800-522-MASS (1-800-522-6277)

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• Outside the U.K., phone +31 (0) 318 495 670

©2003, Micro Motion, Inc. All rights reserved. Micro Motion is a registered trademark of Micro Motion, Inc. The Micro Motion and Emerson logos are trademarks of Emerson Electric Co. All other trademarks are property of their respective owners.

Contents

1 Before You Begin . . . . . . . . . . . . . . . . . . . . . . 1

1.1 About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 Organization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1 Appendixes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 Person-Process Interface . . . . . . . . . . . . . . . . . 3

2.1 About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.2 Person-Process Interface. . . . . . . . . . . . . . . . . . . . . . . . . 3

2.3 Scientific notation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3 System Data. . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.1 About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.2 Recording system data . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.3 System data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.1 About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.2 Recording inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.3 Disabling Coriolis inputs, Coriolis alarms, and

sensor alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.4 Configure process variables. . . . . . . . . . . . . . . . . . . . . . 14

4.5 Sensor calibration data . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.6 Sensor information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.7 Frequency input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5 Discrete Batch . . . . . . . . . . . . . . . . . . . . . . . 29

5.1 About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5.2 Recording discrete batch parameters . . . . . . . . . . . . . . 29

5.3 Flow source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.4 Control options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.5 Configure presets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.6 Discrete inputs or discrete events . . . . . . . . . . . . . . . . . 37

6 Measurements . . . . . . . . . . . . . . . . . . . . . . . 39

6.1 About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

6.2 Recording measurement parameters . . . . . . . . . . . . . . 39

6.3 Totalizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

6.4 Process comparator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Series 3000 Detailed Setup Manual i

Contents continued

7 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

7.1 About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

7.2 Recording outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

7.3 Discrete outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

7.4 Milliamp outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

7.5 Frequency output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

8 Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . 55

8.1 About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

8.2 Recording monitoring data. . . . . . . . . . . . . . . . . . . . . . . 55

8.3 Process monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

9 Digital Communication . . . . . . . . . . . . . . . . . 57

9.1 About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

9.2 Recording printer settings . . . . . . . . . . . . . . . . . . . . . . . 57

9.3 Configuring the printer setup . . . . . . . . . . . . . . . . . . . . . 58

9.4 Weights and measures ticket. . . . . . . . . . . . . . . . . . . . . 61

9.5 Printer test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

10 Passwords and Language . . . . . . . . . . . . . . . 63

10.1 About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

10.2 Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

10.3 Security for weights and measures . . . . . . . . . . . . . . . . 65

10.4 Language. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

11 Custody Transfer. . . . . . . . . . . . . . . . . . . . . . 67

11.1 About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

11.2 Custody transfer configuration procedure . . . . . . . . . . . 67

11.3 Security breach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

12 Operation Mode . . . . . . . . . . . . . . . . . . . . . . 81

12.1 About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

12.2 Startup and display test . . . . . . . . . . . . . . . . . . . . . . . . . 81

12.3 Sensor zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

12.4 Default operation mode . . . . . . . . . . . . . . . . . . . . . . . . . 84

12.5 Operation mode for discrete batch control. . . . . . . . . . . 85

12.6 Using the view menu . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

13 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

13.1 About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

13.2 Alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

13.3 Active alarm log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

13.4 Customer service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

ii Series 3000 Detailed Setup Manual

Contents continued

14 Diagnostics Menu . . . . . . . . . . . . . . . . . . . . 111

14.1 About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

14.2 Reading inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

14.3 Setting outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

15 Active Alarm Log . . . . . . . . . . . . . . . . . . . . 115

15.1 About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

15.2 Active alarm log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

15.3 For more information about alarms . . . . . . . . . . . . . . . 116

16 Totalizers. . . . . . . . . . . . . . . . . . . . . . . . . . 117

16.1 About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

16.2 Configuring totalizers . . . . . . . . . . . . . . . . . . . . . . . . . . 117

16.3 Batch inventory totalizers . . . . . . . . . . . . . . . . . . . . . . . 118

16.4 Process inventory totalizers . . . . . . . . . . . . . . . . . . . . . 118

17 Calibration and Trim . . . . . . . . . . . . . . . . . . 121

17.1 About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

17.2 Necessary versus optional calibration and

trim procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

17.3 Sensor zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

17.4 Density calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

17.5 Milliamp output trim . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

17.6 Batch AOC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

17.7 Temperature calibration . . . . . . . . . . . . . . . . . . . . . . . . 133

17.8 Viewing current data for calibrations . . . . . . . . . . . . . . 135

18 Meter Factors. . . . . . . . . . . . . . . . . . . . . . . 137

18.1 About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

18.2 Meter factors and measurements . . . . . . . . . . . . . . . . 137

18.3 Proving factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

18.4 Volume method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

18.5 Multivariable method . . . . . . . . . . . . . . . . . . . . . . . . . . 140

18.6 Viewing current data for meter factors . . . . . . . . . . . . . 150

18.7 Resetting meter factors and proving factors. . . . . . . . . 150

Appendixes

Software Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Series 3000 Software Configuration Record. . . . . . . . . . . . . . . 159

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Series 3000 Detailed Setup Manual iii

Series 3000 Detailed Setup Manual iv

1 Before You Begin

1.1 About this manual This manual explains how to use the Series 3000 software to configure,

operate, and maintain the Model 3300, 3350, 3500, and 3700 applications platforms.

This manual provides information about the following applications:

• Model 3500 or 3700 transmitter

• Discrete batch control

• Process and inventory totalizers

• Process monitor

• Process comparator

• Security for custody transfer

This manual does not provide information about the Series 3000 Net Oil Computer or the density application.

• For information about the Net Oil Computer, see the Series 3000 Net Oil Computer Manual.

• For information about the density application, see the Series 3000 Density Application Manual.

This manual does not explain installation or wiring. For information about installation and wiring, see the Series 3000 Installation Manual.

Person-Process Interface Configuration: InputsConfiguration: System DataBefore You Begin

1.2 Organization This manual is organized as follows:

Part 1: Introduction, includes Chapters 1 and 2.

• This Chapter outlines the contents of this manual.

• Chapter 2 explains how to use the Person-Process Interface.

Part 2: Configuration, includes Chapters 3 through 9.

• Chapter 3 explains how to configure system data.

• Chapter 4 explains how to configure inputs.

• Chapter 5 explains how to configure the discrete batch control application.

• Chapter 6 explains how to configure measurement parameters.

• Chapter 7 explains how to configure outputs.

• Chapter 8 explains how to configure monitoring.

• Chapter 9 explains how to configure digital communication.

Part 3: Security and Language, includes Chapters 10 and 11.

• Chapter 10 explains how to configure security and select the language for Person-Process Interface displays.

• Chapter 11 explains how to enable security for custody transfer.

Part 4: Operation and Diagnostics, includes Chapters 12 through 14.

• Chapter 12 explains how to use the software in operation mode.

• Chapter 13 explains how to use the diagnostic software.

• Chapter 14 explains how to read inputs and set outputs.

Series 3000 Detailed Setup Manual 1

Before You Begin continued

Part 5: Maintenance, includes Chapters 15 through 18.

• Chapter 15 explains how to use the active alarm log.

• Chapter 16 explains how to monitor and reset totalizers.

• Chapter 17 explains how to perform calibration and trim procedures.

• Chapter 18 explains how to enter meter factors for proving applications.

1.1 Appendixes Appendix A provides software diagrams for all software menus

described in this manual.

Appendix B is the Series 3000 software configuration record. Use it to record parameters that will be configured as you follow the instructions in Chapters 3 through 9.

2 Series 3000 Detailed Setup Manual

2 Person-Process Interface

2.1 About this chapter This chapter explains how to use the security button, function buttons,

and cursor control buttons on the display face.

2.2 Person-Process Interface Figure 2-1 shows the Person-Process Interface. Use the interface to:

• Configure the application

• Monitor and control the application

• Perform maintenance and diagnostic tasks

Figure 2-1. Person-Process Interface

5← DEVICE 1 →2

Mass Flow Rate

Backlit

display

Mass Total

PRINT RESET VIEW

Function buttons

2.33

g/s

485.88

Person-Process Interface Configuration: InputsConfiguration: System DataBefore You Begin

Cursor control buttons

Security button

Series 3000 Detailed Setup Manual 3

The security button is in the lower right of the interface, marked by an icon of a padlock.

• If security is disabled, press the security button to access the main menu. See Figure 2-2. When you set up the application for the first time, security will be disabled.

• If security has been enabled, you will be prompted to enter a password. See Figure 2-3. To enable security, see pages 63-64.

Person-Process Interface continued

You can use the security button to return to the main menu or password entry screen. Press the security button once to return to:

• The main menu, shown in Figure 2-2, if security is disabled

• The password entry screen, shown in Figure 2-3, if security is enabled

At the main menu or password entry screen, press EXIT to return to the operation screen.

Figure 2-2. Pressing security button, security disabled

5← DEVICE 1 →2

Mass Flow Rate

2.33

g/s

Mass Total

485.88 g

PRINT RESET VIEW

Figure 2-3. Pressing security button, security enabled

5← DEVICE 1 →2

Mass Flow Rate

2.33

g/s

Mass Total

485.88 g

PRINT RESET VIEW

DEVICE 1

Configuration

Maintenance Security Language

SEL EXIT

Enter Password

SEL HELP EXIT

4 Series 3000 Detailed Setup Manual

Person-Process Interface continued

Function buttons The pushbuttons below the display are the function buttons. The action

each button performs appears above the button. See Figure 2-4.

Figure 2-4. Function buttons

ALARMS

DEVICE 1

Configuration

Maintenance Security Language

SEL HELP EXIT

VIEW Access the view menu

ACK Acknowledge an alarm message

EXIT Exit to previous menu or cancel a change

NO Cancel action

PREV Return to the previous screen

ABORT • Abort sensor zero

• Abort calibration

HELP Show a help screen

RESUME Resume a batch that has been stopped

RESET Reset total

PRINT Print a ticket

NEXT Advance to the next screen

START Start batch

STOP • Stop batch before target is achieved

• Batch can be resumed

END • End batch before target is achieved

• Batch cannot be resumed

RESET Reset total

PAUSE Pause counting of all displayed totals

RESUME Resume counting of all displayed totals

SEL Select the highlighted menu item

CHG Make a change to the highlighted menu item

SAVE Save a change

ENTER Enter a password

YES Proceed with action

PRINT Print a ticket

Configuration: InputsConfiguration: System DataPerson-Process InterfaceBefore You Begin

Series 3000 Detailed Setup Manual 5

Person-Process Interface continued

Using cursor control buttons

The actions performed by the function buttons apply to the item at the cursor.

Figure 2-5, page 7, shows a typical configuration sequence involving both a menu item and a variable. Pressing HELP produces a screen that has help for the item at the cursor.

Menus

A menu is a list of items.

• The cursor is a reverse-video highlight bar.

• Use the up or down arrow buttons to locate the cursor at the menu item you want to select or change.

• After locating the cursor at the desired menu item, press CHG or the right arrow button to select the item.

Vari a bles

After a menu item has been selected, the cursor enables you to enter or change a variable:

• The cursor appears as a line under a character.

• If the variable has a value of Yes or No, all arrows toggle between the two choices. Otherwise, press the up and down arrow buttons to increase or decrease the value of the character at the cursor.

• If the variable has more than one digit or character (like the slug low limit in the example), press the left and right arrow buttons to move the cursor to the next or previous character.

• When the variable is correct, press SAVE.

• If you wish to cancel the change, press EXIT before pressing SAVE. The interface will return to the previous screen without saving the changes.

Process monitor

In the process monitor, use the left and right arrows to scroll from one screen to the next or previous screen.

• Press the right arrow (

• Press the left arrow (

• There are five screens.

To assign variables to each process monitor screen, see page 56.

→ ) to scroll to the next screen.

←) to scroll to the previous screen.

2.3 Scientific notation Scientific notation is used for displaying values that include 10 or more

digits. For example, the value 123,400,000 would be displayed as

1.234+8.

6 Series 3000 Detailed Setup Manual

Person-Process Interface continued

Figure 2-5. Cursor control buttons

Menu item

Indicates items

available to scroll

Cursor is a

highlight bar

Variab le

Cursor is an

underscore

Density

Density Units

Density Damping

Slug Low Limit

0.005000 g/cc

Slug High Limit

0.100000 g/cc

CHG HELP EXIT

Density

Density Units

Density Damping

Slug Low Limit

0.005

Slug High Limit

0.100000 g/cc

SAVE HELP EXIT

g/cc

1.7 sec

g/cc

1.7 sec

000 g/cc

EXIT

↓

Move cursor to left

↓

Move cursor up/Scroll up

SELECT

Move cursor down/Scroll down

Person-Process Interface Configuration: InputsConfiguration: System DataBefore You Begin

Increase value at cursor or toggle YES/NO

Move cursor to right

Decrease value at cursor or toggle YES/NO

Process monitor

5← DEVICE 1 →2

Scroll to previous screen

Mass Flow Rate

2.33

g/s

Mass Total

485.88 g

PRINT RESET VIEW

Series 3000 Detailed Setup Manual 7

Scroll to next screen

8 Series 3000 Detailed Setup Manual

3 System Data

3.1 About this chapter This chapter explains how to configure system data. System data

include all the software parameters listed in Figure 3-1.

Failure to perform configuration tasks in the proper sequence could result in an incomplete configuration. Perform configuration tasks in the following sequence:

1. Configure system data.

2. Configure inputs (see Chapter 4).

3. Configure the discrete batch control application, if it is present (see Chapter 5).

4. Configure measurements (see Chapter 6).

5. Configure outputs (see Chapter 7).

6. Configure monitoring (see Chapter 8).

7. Configure digital communication (see Chapter 9).

CAUTION

Selecting configuration will interrupt measurement and control functions. All outputs will go to their configured fault settings.

Person-Process Interface Configuration: InputsConfiguration: System DataBefore You Begin

Set control devices for manual operation before accessing configuration menus.

3.2 Recording system data While you are configuring system data, record the data in the Series

3000 Series 3000 configuration record (Appendix B).

Figure 3-1. System menu

System Tag

Time Hour

Minute

Second

Date Day

Master reset Month

Yea r

Series 3000 Detailed Setup Manual 9

System Data continued

3.3 System data To configure system data:

Configuration

System

Tag

Time Date Master Reset

SEL EXIT

1. Press the security button on the display face.

2. Select Configuration.

3. Select System.

4. Use the function buttons and cursor control buttons to configure the parameters that are listed

in Tabl e 3-1.

Table 3-1. System parameters

Variable Default Description

Tag Device 1 • Enter up to 8 digits and/or characters that uniquely identify this platform

Time Current time Enter 2 digits for hours, 2 digits for minutes, and 2 digits for seconds

Date Current date Enter 4 digits for the year, a character code for the month, and 2 digits for the day

• The tag will appear on operation screens

10 Series 3000 Detailed Setup Manual

4 Inputs

4.1 About this chapter This chapter explains how to configure inputs. Inputs include all the

software parameters listed in Figure 4-1, page 12.

Failure to perform configuration tasks in the proper sequence could result in an incomplete configuration. Perform configuration tasks in the following sequence:

1. Configure system data (see Chapter 3).

2. Configure inputs.

3. Configure the discrete batch control application, if it is present (see Chapter 5).

4. Configure measurements (see Chapter 6).

5. Configure outputs (see Chapter 7).

6. Configuring monitoring (see Chapter 8).

7. Configure digital communication (see Chapter 9).

CAUTION

Selecting configuration will interrupt measurement and control functions. All outputs will go to their configured fault settings.

Person-Process Interface Configuration: InputsConfiguration: System DataBefore You Begin

Set control devices for manual operation before accessing configuration menus.

4.2 Recording inputs While you are configuring inputs, record them in the Series 3000

configuration record (Appendix B).

Series 3000 Detailed Setup Manual 11

Inputs continued

Figure 4-1. Inputs menu

Inputs Coriolis Enable/disable Enable Coriolis

Enable sensor alarms

Alarm timeout

Configure process var Flow variables Flow damping

Density Density units

Temperature Temperature units

Sensor cal data T-Series setup

Flow factor

Flowcal temp coef

FCF

FTG

FFQ

DTG

DFQ1

DFQ2

Dens temp coeff

Temperature slope

Temperature offset

Sensor information Sensor model no.

Sensor serial no.

Sensor material

Sensor end connection

Sensor liner

Frequency input Flow rate units

Scaling method Frequency = flow

Frequency

Flow

Pulses/unit

Units/pulse

Pulses/unit

Units/pulse

K-factor

If enable sensor alarms is set to NO.

If a sensor is not connected.

If an ELITE, BASIS, Model D, Model DL, or Model DT sensor is connected, or if T-Series setup is set to NO.

If a T-Series sensor is connected or if T-Series setup is set to YES.

If frequency = flow is selected.

If pulses/unit is selected.

If units/pulse is selected.

Meter direction Forward

Mass units Backward

Mass low flow cutoff

Volume units

Vol low flow cutoff

Density damping

Slug low limit

Slug high limit

Slug time

Temperature damping

12 Series 3000 Detailed Setup Manual

Inputs continued

4.3 Disabling Coriolis inputs, Coriolis alarms, and sensor alarms

Configuration

Inputs

Coriolis

Enable/disable

Enable/Disable

Enable Coriolis

YES

Enable Sensor Alarms

YES

Alarm Timeout

Coriolis and sensor alarms are enabled as the default. By disabling Coriolis, you disable all Coriolis input signals and alarms. Disabling them might be desirable while you are connecting the sensor, or if you are using only the frequency input to measure flow. Disabling sensor alarms disables a subset of Coriolis alarms to prevent them from driving outputs to fault levels, stopping internal totalizers, and stopping a running batch.

To disable Coriolis inputs and Coriolis alarms, or to disable sensor alarms:

1. Press the security button on the display face.

2. Select Configuration.

3. Select Inputs.

4. Select Coriolis.

5. Select Enable/Disable.

6. Use the function buttons and cursor control buttons to configure the parameters that are listed

in Tabl e 4-1.

Person-Process Interface Configuration: InputsConfiguration: System DataBefore You Begin

CHG EXIT

Table 4-1. Enabling or disabling inputs and alarms

Note

For more information about alarms, see Chapter 13.

Variable Default Description

Enable Coriolis Yes If set to NO:

Enable sensor alarms Yes If set to NO, warming up, transmitter failure, density failure, and sensor failure

Alarm timeout 1 minute • If enable sensor alarms is set to NO, enter the number of minutes, from 1 to 20, for

• The platform will not use input signals from the sensor to measure flow, density, or temperature

• The platform will not produce the following alarms: warming up, cal in progress, drive overrange, temperature overrange, temperature failure, sensor failure, transmitter failure, density overrange, density failure, mass flow overrange, volume overrange, calibration failure, calibration complete, calibration aborted, RTD failure, charize required, slug flow, slug timeout

alarms will be downgraded to informational alarms for the amount of time configured for the alarm timeout:

• During alarm timeout, outputs will not go to fault levels

• During alarm timeout, sensor alarms will not require acknowledgment

• During alarm timeout, internal totalizers will not stop counting

• During alarm timeout, batches in progress will not stop

which sensor alarms will be disabled

• Sensor alarms will revert to fault alarms after the alarm timeout has ended

Series 3000 Detailed Setup Manual 13

Inputs continued

4.4 Configure process variables Process variables include flow variables, density,

temperature, sensor calibration data, and sensor information.

Flow variables To configure flow variables:

Configuration

Inputs

Coriolis

Config process var

Flow variables

Flow Variables

↓

Flow Damping

0.8 sec

Meter Direction

Forward

Mass Units

g/s

Mass Low Flow Cutoff

0.00000 g/s

CHG EXIT

1. Press the security button on the display face.

2. Select Configuration.

3. Select Inputs.

4. Select Coriolis.

5. Select Config Process Var.

6. Select Flow Variables.

7. Use the function buttons and cursor control buttons to configure the parameters that are listed in Tabl e 4-2.

Table 4-2. Flow variables

Variable Default Description

Flow damping 0.8 sec • Damping filters out noise or the effects of rapid changes in the flow rate without

Meter direction Forward • Select the direction in which process fluid will flow through the sensor relative to

Mass units g/s • Select the desired unit of mass flow (see Table 4-4, page 15)

Mass low flow cutoff 0.00000 g/s • Enter the mass flow rate below which mass flow outputs and displays will indicate

Volume units l/s • Select the desired unit of volume flow (see Tabl e 4- 4, page 15)

Volume low flow cutoff 0.00000 l/s • Enter the volume flow rate below which volume flow outputs and displays will

affecting measurement accuracy

• If the platform will operate with a Micro Motion T-Series sensor, the recommended flow damping value is 0.3 seconds

• Milliamp outputs have their own damping

the flow direction arrow on the sensor

• The sensor can measure forward or backward flow

• For the effect of flow direction on outputs and totalizers, see Ta ble 4-3, page 15

• Mass flow outputs and displays will indicate mass flow in the selected unit

zero flow

• Milliamp outputs have their own mass low flow cutoffs

• Volume flow outputs and displays will indicate volume flow in the selected unit

indicate zero flow

• Milliamp outputs have their own volume low flow cutoffs

14 Series 3000 Detailed Setup Manual

Inputs continued

Table 4-3. Effect of flow direction on outputs and totalizers

Fluid flow direction Output or totalizer

Fluid flowing in same direction as flow arrow on sensor

Fluid flowing in opposite direction from flow arrow on sensor

4-20 mA output Output increases as flow

Frequency output Output increases as flow

Totalizer configured for forward flow Totals increase Totals remain constant

Totalizer configured for reverse flow Totals remain constant Totals increase

Totalizer configured for absolute value forward/reverse

Totalizer configured for subtractive forward/reverse Totals increase Totals decrease

4-20 mA output Output goes to 2 mA Output increases as flow

Frequency output Output remains at 0 Hz Output increases as flow

Totalizer configured for forward flow Totals remain constant Totals increase

Totalizer configured for reverse flow Totals increase Totals remain constant

Totalizer configured for absolute value forward/reverse

Totalizer configured for subtractive forward/reverse Totals decrease Totals increase

Platform configuration for meter direction

Forward Backward

Output goes to 2 mA

rate increases

Output remains at 0 Hz

rate increases

Totals increase Totals increase

rate increases

Totals increase Totals increase

Table 4-4. Mass and volume flow units

Mass flow units Volume flow units

Unit Software label Unit Software label

Grams/second g/s Cubic feet/second cuft/s

Grams/minute g/min Cubic feet/minute cuft/min

Grams/hour g/hr Cubic feet/hour cuft/hr

Kilograms/second kg/s Cubic feet/day cuft/day

Kilograms/minute kg/min Cubic meters/second cu m/s

Kilograms/hour kg/hr Cubic meters/minute cu m/min

Kilograms/day kg/day Cubic meters/hour cu m/hr

Metric tons (1000 kg)/minute t/min Cubic meters/day cu m/day

Metric tons (1000 kg)/hour t/hr U.S. gallons/second USgps

Metric tons (1000 kg)/day t/day U.S. gallons/minute USgpm

Pounds/second lb/s U.S. gallons/hour USgph

Pounds/minute lb/min Imperial gallons/second UKgps

Pounds/hour lb/hr Imperial gallons/minute UKgpm

Pounds/day lb/day Imperial gallons/hour UKgph

Short tons (2000 lb)/minute STon/min Imperial gallons/day UKgpd

Short tons (2000 lb)/hour STon/hr Million gallons/day MilGal/day

Short tons (2000 lb)/day STon/day Liters/second l/sec

Long tons (2240 lb)/minute LTon/min Liters/minute l/min

Long tons (2240 lb)/hour LTon/hr Liters/hour l/hr

Long tons (2240 lb)/day LTon/day Milliliters/day MilL/day

Ounces/second oz/s Barrels/second bbl/s

Ounces/minute oz/min Barrels/minute bbl/min

Ounces/hour oz/hr Barrels/hour bbl/hr

Barrels/day bbl/day

Fluid ounces/second Floz/s

Fluid ounces/minute Floz/min

Fluid ounces/hour Floz/hr

Person-Process Interface Configuration: InputsConfiguration: System DataBefore You Begin

Series 3000 Detailed Setup Manual 15

Inputs continued

Density inputs To configure density inputs:

Configuration

Inputs

Coriolis

Config process var

Density

↓

Density Units

g/cc

Density Damping

1.7 sec

Slug Low Limit

0.000000 g/cc

Slug High Limit

5.000000 g/cc

CHG EXIT

1. Press the security button on the display face.

2. Select Configuration.

3. Select Inputs.

4. Select Coriolis.

5. Select Config Process Var.

6. Select Density.

7. Use the function buttons and cursor control buttons to configure the parameters that are listed

in Tabl e 4-5.

Table 4-5. Density inputs

Variable Default Description

Density units g/cc • Select the desired unit of density (see Tab le 4-6 )

Density damping 1.7 sec • Damping filters out noise or the effects of rapid changes in density without affecting

Slug low limit 0.000000 g/cc • Enter the desired low limit, in g/cc, for the process density

Slug high limit 5.000000 g/cc • Enter the desired high limit, in g/cc, for the process density

Slug time 1.0 sec • Enter the number of seconds for which flow outputs will hold their last measured flow

• Density outputs and displays will indicate density in the selected unit

measurement accuracy

• If the platform will operate with a Micro Motion T-Series sensor, the recommended density damping value is 0.3 seconds

• Milliamp outputs have their own damping

• The entered value is the density below which a slug flow alarm will be generated

• For more information about slug flow, see page 98

• The entered value is the density above which a slug flow alarm will be generated

• For more information about slug flow, see page 98

rate while density is outside the range specified by the slug low limit and slug high limit

• The maximum slug time is 1200 seconds

• If a value of 0.0 is entered, as soon as slug flow is detected, flow outputs will go to the level that indicates zero flow

• For more information about slug time, see page 98

16 Series 3000 Detailed Setup Manual

Inputs continued

Table 4-6. Density units

Unit Software label

Grams/cubic centimeter g/cc

Kilograms/cubic meter kg/cum

Pounds/gallon lb/gal

Pounds/cubic foot lb/cuft

Grams/milliliter g/mL

Kilograms/liter kg/L

Grams/liter g/L

Pounds/cubic inch lb/CuIn

Short tons (2000 lb)/cubic yard STon/CuYd

Temperature To configure temperature inputs:

Configuration

Inputs

Coriolis

Config process var

Temperature

Temperature Units

degC

Temperature Damping

3.5 sec

CHG EXIT

1. Press the security button on the display face.

2. Select Configuration.

3. Select Inputs.

4. Select Coriolis.

5. Select Config Process Var.

6. Select Temperature.

7. Use the function buttons and cursor control buttons to configure the parameters that are listed

in Tabl e 4-7.

Table 4-7. Temperature inputs

Person-Process Interface Configuration: InputsConfiguration: System DataBefore You Begin

Variable Default Description

Temperature units degC • Select °Celsius, °Fahrenheit, °Rankine, or Kelvin

Temperature damping 3.5 sec • Damping filters out noise or the effects of rapid changes in temperature without

Series 3000 Detailed Setup Manual 17

• Temperature outputs and displays will indicate temperature in the selected unit

affecting measurement accuracy

• If the platform will operate with a Micro Motion T-Series sensor, the recommended temperature damping value is 0.0 seconds

• Milliamp outputs have their own damping

Inputs continued

4.5 Sensor calibration data Sensor calibration data describe the sensor’s

Configuration

Inputs

Coriolis

Sensor cal data

Sensor Cal Data

↓

Flow Factor

1.00000

Flocal Temp Coef

5.130

0.000000

1.000000

CHG EXIT

Sensor Cal Data

↓

T-Series Setup

Flow Factor

1.00000

Flowcal Temp Coef

5.130

0.000000

CHG EXIT

sensitivity to flow, density, and temperature.

To configure sensor calibration data:

1. Press the security button on the display face.

2. Select Configuration.

3. Select Inputs.

4. Select Coriolis.

5. Select Sensor Cal Data.

6. If the applications platform is connected to a sensor, skip to step 7. If the applications platform is not connected to a sensor, select T-Series Setup, then:

• Select Yes to enter calibration data for a Micro

Motion T-Series sensor (see page 19), or

• Select No to enter calibration data for an

ELITE, BASIS, Model D, Model DL, or Model DT sensor (see pages 20-26).

7. Use the function buttons and cursor control buttons to configure sensor calibration data.

• Sensor cal data should be entered from the

sensor serial number tag or factory calibration certificate.

• Tags and certificates vary in appearance,

depending on the sensor model number and manufacturing date.

18 Series 3000 Detailed Setup Manual

Inputs continued

Calibration data for Micro Motion T-Series sensors

If the applications platform is connected to a Micro Motion T-Series sensor, or if YES was selected at step 6, page 18, the Person-Process Interface enables configuration of calibration data for a T-Series sensor.

Sensor Cal Data

T-Series Setup

FCF

FTG

0.000000

CHG EXIT

YES

1.00000

5.130

↓

Flow calibration values include the FCF, FT, FTG, and FFQ. Enter the flow calibration values that appear on the sensor tag. See Figure 4-2.

Density calibration values include D1, D2, K1, K2, FD, DT, DTG, DFQ1, and DFQ2. Enter the density calibration values that appear on the sensor tag. See

Figure 4-2.

Temperature calibration values include the

temperature slope and the temperature offset. To enter temperature calibration values, see page 26.

Figure 4-2. Sensor calibration data on Micro Motion T-Series sensor tag

Flow calibration values

Person-Process Interface Configuration: InputsConfiguration: System DataBefore You Begin

FCF FTG

Density calibration values

D2 DT

DTG

FFQ

K1 K2 FD

DFQ1 DFQ2

Series 3000 Detailed Setup Manual 19

Inputs continued

Calibration data for ELITE®, BASIS®, Model D, Model DL, or Model DT sensors

Sensor Cal Data

↓

T-Series Setup

Flow Factor

1.00000

Flowcal Temp Coef

5.130

0.000000

CHG EXIT

If the applications platform is connected to an ELITE, BASIS, Model D, Model DL, or Model DT sensor, or if NO was selected at step 6, page 18, the PersonProcess Interface enables configuration of calibration data for the appropriate sensor.

Flow calibration values include the flow factor and the flow calibration temperature coefficient. To configure flow calibration values, see page 20.

Density calibration values include D1 and D2 density values, K1 and K2 tube periods, the flowing density correction factor, and the density calibration temperature coefficient. To configure density calibration values, see pages 21-25.

Temperature calibration values include the temperature slope and the temperature offset. To configure temperature calibration values, see page 26.

Flow calibration values

Flow calibration values include the flow factor and the flow calibration temperature coefficient (flowcal temp coef). To configure flow calibration values, see Table 4-8 and Figure 4-3.

Table 4-8. Flow calibration values

Variable Default Description

Flow factor 1.00000 g/sec • Enter the first 5 digits of the flow cal factor (see Figure 4-3)

• The entered value is the flow rate, in g/sec, that generates 1 velocity signals from the sensor

Flowcal temp coef 5.130 • Enter the last 3 digits of the flow cal factor (see Figure 4-3)

• The entered value represents the percent change in the measured flow rate per 100°C change in temperature

µsec of time shift between

20 Series 3000 Detailed Setup Manual

Inputs continued

Figure 4-3. Flow calibration values on sensor serial number tag

Flow factor on newer tag Flow factor on older tag

19.0005.13

Flocal temp coef on newer tag Flocal temp coef on older tag

19.0005.13

Person-Process Interface Configuration: InputsConfiguration: System DataBefore You Begin

19.0005.13

Density calibration values

Density calibration values include D1 and D2 density values, K1 and K2 tube periods, the flowing density correction factor (FD), and the density calibration temperature coefficient (dens temp coeff).

• To configure D1 and D2, see Ta ble 4-9 and Figure 4-4, page 22.

• To configure K1 and K2, see Ta ble 4-10 and Figure 4-5, page 23.

• To configure FD and the dens temp coeff, see Table 4-1 1 and Figure 4-6, page 24.

Table 4-9. D1 and D2 density values

Variable Default Description

D1 0.000000 g/cc • If the sensor tag shows a D1 value, enter the D1 value (see Figure 4-4)

D2 1.000000 g/cc • If the sensor tag shows a D2 value, enter the D2 value (see Figure 4-4)

• If the sensor tag does not show a D1 value, enter the Dens A or D1 value from the calibration certificate

• The entered value is the line-condition density of the low-density calibration fluid (Micro Motion uses air)

• If the sensor tag does not show a D2 value, enter the Dens B or D2 value from the calibration certificate

• The entered value is the line-condition density of the high-density calibration fluid (Micro Motion uses water)

Series 3000 Detailed Setup Manual 21

Inputs continued

Figure 4-4. D1 and D2 on sensor serial number tag

D1 on newer tag D2 on newer tag

0.0010

0.9980

Table 4-10. K1 and K2 tube period values

Variable Default Description

K1 500.000 • If the sensor tag shows a K1 value, enter the K1 value (see Figure 4-5)

K2 50000.000 • If the sensor tag shows a K2 value, enter the K2 value (see Figure 4-5)

• If the sensor tag does not show a K1 value, enter the first 5 digits of the density calibration factor (see Figure 4-5)

• The entered value represents the sensor flow tube period associated with D1, adjusted to 0°C

• If the sensor tag does not show a K2 value, enter the second 5 digits of the density calibration factor (see Figure 4-5)

• The entered value represents the sensor flow tube period associated with D2, adjusted to 0°C

22 Series 3000 Detailed Setup Manual

Inputs continued

Figure 4-5. K1 and K2 on sensor serial number tag

K1 on newer tag K1 on older tag

12500142864.44

12502.000

K2 on newer tag K2 on older tag

12500142864.44

Person-Process Interface Configuration: InputsConfiguration: System DataBefore You Begin

12500142864.44

14282.000

12500142864.44

Series 3000 Detailed Setup Manual 23

Inputs continued

Table 4-11. FD and dens temp coeff values

Variable Default Description

FD 0.0000 • If the sensor tag shows an FD value, enter the FD value (see Figure 4-6)

Dens temp coeff 4.440000 • If the sensor tag shows a TC value, enter the TC value (see Figure 4-6)

• If the sensor tag does not show an FD value, enter the appropriate value from Tab le 4 -12, page 25

• The entered value adjusts density calculations for the effect of high flow rates on measured density

• If the sensor tag does not show a TC value, enter the last 3 digits of the density calibration factor (see Figure 4-6)

• The entered value represents the percent change in the measured density per 100°C change in temperature

Figure 4-6. FD and dens temp coeff on sensor serial number tag

FD on newer tag

310

Dens temp coeff on newer tag Dens temp coeff on older tag

12500142864.44

4.44000

24 Series 3000 Detailed Setup Manual

Inputs continued

Table 4-12. Nominal FD values for sensors

Nominal

ELITE

CMF010 standard pressure 316L stainless steel 140

CMF010 standard pressure Inconel

686 220

Sensor model Flow tube material

FD value

CMF010 high pressure Inconel 686 760

CMF025 standard pressure 316L stainless steel or Hastelloy

C-22 450

CMF050 standard pressure 316L stainless steel or Hastelloy C-22 430

CMF100 standard pressure 316L stainless steel or Hastelloy C-22 230

CMF200 standard pressure 316L stainless steel or Hastelloy C-22 320

CMF300 standard pressure 316L stainless steel or Hastelloy C-22 280

CMF400 standard pressure 316L stainless steel 608

BASIS

F025S 316L stainless steel 0

F050S 316L stainless steel 0

F100S 316L stainless steel 0

F200S 316L stainless steel 350

Model D DS006 standard pressure 316L stainless steel or Hastelloy C-22 450

DS012 standard pressure 316L stainless steel 900

DS012 standard pressure Hastelloy C-22 490

DS025 standard pressure 316L stainless steel 110

DS025 standard pressure Hastelloy C-22 330

DS040 standard pressure 316L stainless steel 220

DS040 standard pressure Hastelloy C-22 610

DS065 standard pressure 316L stainless steel 310

DS100 standard pressure 316L stainless steel or Hastelloy C-22 520

DS150 standard pressure 316L stainless steel or Hastelloy C-22 480

DS150 standard pressure 316L stainless steel with Tefzel

lining 640

DS300 standard pressure 316L stainless steel or Hastelloy C-22 200

DS300 standard pressure 316L stainless steel with Tefzel lining 260

DS600 standard pressure 316L stainless steel 50

Model DH DH006 high pressure 316L stainless steel 0

DH012 high pressure 316L stainless steel 0

DH025 high pressure 316L stainless steel 0

DH038 high pressure 316L stainless steel 0

DS100 high pressure 316L stainless steel 0

DH150 high pressure 316L stainless steel 0

DH300 high pressure 316L stainless steel 0

Model DL DL065 316L stainless steel 210

DL100 316L stainless steel 670

DL200 316L stainless steel 150

Model DT DT065 Hastelloy C-22 550

DT100 Hastelloy C-22 380

DT150 Hastelloy C-22 130

Person-Process Interface Configuration: InputsConfiguration: System DataBefore You Begin

Series 3000 Detailed Setup Manual 25

Inputs continued

Temperature calibration values for all sensors

All Micro Motion sensors have the same temperature calibration values. They include the temperature slope and the temperature offset. To configure temperature calibration values, see Table 4-1 3 .

Table 4-13. Temperature calibration values

Variable Default Description

Temperature slope 1.000000 • Enter the slope provided by Micro Motion, or perform a temperature calibration

Temperature offset 0.000000 • Enter the offset provided by Micro Motion, or perform a temperature calibration

• To perform a temperature calibration, see pages 133-134

4.6 Sensor information Sensor information includes variables that serve as

Configuration

Inputs

Coriolis

Sensor information

Sensor Information

↓

Sensor Model No.

CMF025

Sensor Serial No.

000000

Sensor Material

304 SS

Sensor End Connection

ANSI 150

CHG EXIT

references without affecting calibration parameters, totalizers, or outputs.

To configure sensor information:

1. Press the security button on the display face.

2. Select Configuration.

3. Select Inputs.

4. Select Coriolis.

5. Select Sensor Information.

6. Use the function buttons and cursor control buttons to configure the parameters that are listed in Tabl e 4-14 .

Table 4-14. Sensor information variables

Variable Default Description

Sensor model no. Uninitialized Enter a description of the sensor model, such as "CMF025"

Sensor serial no. 000000 Enter the serial number that is on the sensor serial number tag

Sensor material 304 SS Select the appropriate sensor flow tube material (304 SS, 316L SS, Hastelloy C,

Sensor end connection ANSI 150 Select the appropriate flange, union fitting, sanitary fitting, or wafer fitting

Sensor liner None Select the appropriate liner material for the sensor flow tubes (Tefzel or none)

26 Series 3000 Detailed Setup Manual

Inconel, or Tantalum)

Inputs continued

4.7 Frequency input To configure the frequency input:

Configuration

Inputs

Frequency input

Frequency Input

↓

Flow Rate Units

kg/min

Scaling Method

Frequency = Flow

Frequency

1000.000 Hz

Flow

1000.000 kg/min

CHG EXIT

1. Press the security button on the display face.

2. Select Configuration.

3. Select Inputs.

4. Select Frequency Input.

5. Use the function buttons and cursor control buttons to configure the parameters that are listed in Tabl e 4-15 .

Person-Process Interface Configuration: InputsConfiguration: System DataBefore You Begin

Table 4-15. Frequency input variables

Variable Default Description

Flow rate units kg/min • Select the desired unit of mass flow or volume flow (see Table 4 -4, page 15)

Scaling method Frequency = flow • Select frequency = flow, pulses/unit, or units/pulse

Frequency 1000.000 Hz If frequency = flow is selected as the scaling method, enter the frequency (or pulse

Flow 1000.000 kg/min If frequency = flow is selected as the scaling method, enter the flow rate that is

Pulses 60.00 pulses If pulses/unit is selected as the scaling method, enter the number of input pulses

Units 0.017 kg If units/pulse is selected as the scaling method, enter the number of mass or

K-factor 1.0000 • Enter a value of 0.0001 to 2.0000

• If the frequency input will be used as the flow source for the density application, you must select a unit of mass flow. See the Series 3000 Density Application

Manual

• The frequency input has a range of 0 to 20,000 Hz

rate), in Hz, that represents the configured flow rate

represented by the configured frequency

that represents one mass or volume unit

volume units that is represented by one input pulse

• The entered value serves as a scaling factor for flow rate outputs and displays. See the example on page 28

• The K-factor is used for proving a Model 3300 or 3350 application peripheral, for which meter factors are not available

Series 3000 Detailed Setup Manual 27

Inputs continued

Example: A Model 3300 application peripheral indicates a flow rate of 5483

grams/minute. Calibration of the reference flow element reveals that the actual flow rate is 5482 grams/minute.

Use the following formula to calculate the K-factor:

K-factor

Reference flow rate

----------- ----------------- ----------------- -------= Indicated flow rate

5482 g/min

------------ ------------- ----- 0.9998==

5483 g/min

Enter a K-factor of 0.9998.

28 Series 3000 Detailed Setup Manual

5 Discrete Batch

5.1 About this chapter This chapter explains how to configure the discrete batch control

application. The discrete batch control application includes all the software parameters listed in Figure 5-1, page 30.

Failure to perform configuration tasks in the proper sequence could result in an incomplete configuration. Perform configuration tasks in the following sequence:

1. Configure system data (see Chapter 3).

2. Configure inputs (see Chapter 4).

3. Configure the discrete batch control application.

4. Configure measurements (see Chapter 6).

5. Configure outputs (see Chapter 7).

6. Configure monitoring (see Chapter 8).

7. Configure digital communication (see Chapter 9).

CAUTION

Selecting configuration will interrupt measurement and control functions. All outputs will go to their configured fault settings.

Configuration: Measurements Configuration: MonitoringConfiguration: OutputsConfiguration: Discrete Batch

5.2 Recording discrete batch parameters

Set control devices for manual operation before accessing configuration menus.

While you are configuring discrete batch control parameters, record them in the Series 3000 configuration record (Appendix B).

Series 3000 Detailed Setup Manual 29

Discrete Batch continued

Figure 5-1. Discrete batch menu

Discrete batch Flow source None

Frequency input

Mass

Vo lu me

Std vol flow

Net mass flow

Net vol flow

Control options Enable batch

Time out

No. of stages

No. of decimals

Reset on start

Count up

Enable end warning

Enable AOC

Enable overrun

Lockout target

Maximum target

Ignore source alarms

Alarm timeout

Configure presets by Quantity

Configure presets Preset 1

Preset 2

Preset 3

Preset 4

Preset 5

Preset 6

Discrete inputs End

Inhibit batch

Inhibit totalizer

Reset

Resume

Start

Stop

If density application software is installed and configured.

If lockout target is set to NO.

If Ignore source alarms is set to YES.

If density application software is installed and configured.

If no. of stages is set to 2.

If enable end warning is set to YES.

If enable overrun is set to YES.

If discrete event has been configured under Measurements.

% of target

Enable preset

Name

Density curve

Open primary

Open secondary

Close primary

End warning

None

Density curve 1

Density curve 2

Density curve 3

Density curve 4

Target Density curve 5

Overrun

Density curve 6

None

Discrete input 1

Discrete input 2

Discrete event 1

Discrete event 2

Discrete event 3

Discrete event 4

Discrete event 5

30 Series 3000 Detailed Setup Manual

Discrete Batch continued

5.3 Flow source To configure the flow source:

Configuration

Discrete batch

Flow source

Flow Source

None

Frequency Input

Mass Volume Std Vol Flow Net Mass Flow Net Vol Flow

1. Press the security button on the display face.

2. Select Configuration.

3. Select Discrete Batch.

4. Select Flow Source.

5. Use the function buttons and cursor control buttons to select one of the flow sources listed in Table 5-1.

CHG EXIT

Table 5-1. Flow sources

Flow source Default Description

None None • Batch controller is disabled

Frequency input • Frequency input from a Micro Motion

Mass Mass flow rate from Coriolis software in Model 3500 or 3700 transmitter

Volume Volume flow rate from Coriolis software in Model 3500 or 3700 transmitter

Std vol flow • Standard volume flow rate at reference temperature

Net mass flow • Net mass flow rate

Net vol flow • Net volume flow rate at reference temperature

• START button will not appear on display

• Frequency input from a pulse output device

• Standard volume flow is available only if density application software is installed and configured to indicate standard volume flow (see the Series 3000 Density Application Manual)

• Net mass flow is available only if density application software is installed and configured to indicate net mass flow (see the Series 3000 Density Application Manual)

• Net volume flow is available only if density application software is installed and configured to indicate net volume flow (see the Series 3000 Density Application Manual)

IFT9701 or RFT9739 transmitter

Configuration: Measurements Configuration: MonitoringConfiguration: OutputsConfiguration: Discrete Batch

Series 3000 Detailed Setup Manual 31

Discrete Batch continued

5.4 Control options To configure batch control options:

Configuration

Discrete batch

Control options

Control Options

↓

Enable Batch

YES

Time Out

10.0 sec

No. of Stages

No. of Decimals

CHG EXIT

1. Press the security button on the display face.

2. Select Configuration.

3. Select Discrete Batch.

4. Select Control Options.

5. Use the function buttons and cursor control buttons to configure the control options that are listed in Table 5- 2 , page 33.

32 Series 3000 Detailed Setup Manual

Discrete Batch continued

Table 5-2. Control options

Note

Control options apply to all batch presets. To configure presets, see pages 34-35

Setting Default Description

Enable batch Yes • Select YES to enable batch presets

• Select NO to disable batch presets. The operation mode will default to the process monitor

Time out 10.0 sec • Enter a value of 0.0 to 300.0

• The batch controller produces a time out alarm if flow stops for more than the number of seconds configured for the time out before the batch is completed

• Time out can be assigned to a discrete output (see pages 49-50)

• Time out is disabled if set to 0.0 seconds

• For information about the time out alarm, see page 100

No. of stages 1 • Enter a value of 1 for 1-stage batch control

• Enter a value of 2 for 2-stage batch control

No. of decimals 1 • Enter a value of 1 to 5

• The entered value is the number of digits to the right of the decimal point on the operation screen

Reset on start No • If set to YES, the batch totalizer resets when the operator starts the batch

• If set to NO, the operator must press RESET before starting a new batch

• Reset and start can be assigned to discrete inputs (see page 37)

Count up Yes • If set to YES, the actual total increases from zero

• If set to NO, the actual total decreases from the target value

Enable end warning No • Select YES to enable the end warning

• When end warning is enabled and an end warning value has been entered for the selected preset, a discrete output can be configured to indicate the end warning

• End warning is a status indicator only, and does not affect valve operation

• End warning will remain active until batch completion

Enable AOC Yes • Select YES to enable Automatic Overshoot Compensation (AOC)

• The batch AOC compensates for valve closure time

• When batch AOC is enabled, the batch controller measures overshoot on 2 to 10 trial batches, then compensates for the time required to close the valve

• To calibrate the batch AOC, see page 132

Enable overrun Yes • Select YES to enable overrun indication

• When overrun is enabled and an overrun value has been entered for the selected preset, the batch controller produces an overrun alarm when the batch total exceeds the target by more than the programmed overrun amount

• Overrun can be assigned to a discrete output (see pages 49-50)

Lockout target No • If set to YES, batch targets cannot be changed by the operator

• If set to NO, the operator can change the batch target when a batch is not running

Maximum target 999999999.0 kg If lockout target is set to NO, enter the maximum target that the operator will be

allowed to set in the batch operation mode

Ignore source alarms No • Select YES to ignore source alarms

• If set to YES, the batch will not stop and a time out alarm will not be produced for the number of minutes configured for the alarm timeout

• For information about the time out alarm, see page 100

Alarm timeout 1 minute • If ignore source alarms is set to YES, enter the number of minutes, from 1 to 20,

for which the time out alarm will be disabled

• For information about the time out alarm, see page 100

Configure presets by % of target • If set to % of target, open primary, open secondary, close primary, and end

warning values are each configured as a percent of target

• If set to quantity, open primary and open secondary are each configured as a quantity at which the valve should open; close primary and end warning values are each configured as a quantity that is subtracted from the target

• To configure open primary, open secondary, close primary, and end warning values, see pages 34-36

Configuration: Measurements Configuration: MonitoringConfiguration: OutputsConfiguration: Discrete Batch

Series 3000 Detailed Setup Manual 33

Discrete Batch continued

5.5 Configure presets You can configure up to six batch presets. Preset 1

Configuration

Discrete batch

Configure presets

Preset 1 Preset 2 Preset 3 Preset 4 Preset 5 Preset 6

Preset 1

↓

Enable Preset

YES

Name

Preset 1

End Warning

80.00%

Target

0.0 kg

CHG EXIT

cannot be disabled.

To configure batch presets:

1. Press the security button on the display face.

2. Select Configuration.

3. Select Discrete Batch.

4. Select Configure Presets.

5. Select Preset 1, Preset 2, Preset 3, Preset 4, Preset 5, or Preset 6.

6. Use the function buttons and cursor control buttons to configure the parameters that are listed in Tabl e 5-3, page 35.

To configure the primary valve open, secondary valve open, primary valve close, and end warning as a percent of target or as an amount, see the examples on page 36.

34 Series 3000 Detailed Setup Manual

Discrete Batch continued

Table 5-3. Presets

Setting Default Description

Enable preset • Yes for preset 1

• No for presets 2-6

Name • Preset 1 for preset 1

• Preset 2 for preset 2

• Preset 3 for preset 3

• Preset 4 for preset 4

• Preset 5 for preset 5

• Preset 6 for preset 6

Density curves None • If density application software is installed and configured, you can select a density

Open primary 0.00% of target or

0.0 kg quantity

Open secondary 0.00% of target or

0.0 kg quantity

Close primary 80.00% of target or

0.0 kg quantity

End warning 80.00% of target or

0.0 kg quantity

Target 0.0 kg Enter the total at which the batch will be completed

Overrun 0.0 kg • If overrun is enabled as a control option, enter the amount over the target value at

• If set to YES, the batch preset can be selected in the view menu (see page 91)

• If set to NO, the batch preset is disabled and cannot be selected

• Preset 1 cannot be disabled

Enter up to 21 alphanumeric characters for the name that will appear on operation screens and in preset selection menus

curve that will apply to this preset

• If a density curve is selected, batch totals will be based on the derived variable that is selected during configuration of the density application (see the Series 3000 Density Application Manual)

• If 2-stage batch is selected as a control option, enter the percent of the target, or quantity, at which the primary valve will open. See the examples on page 36

• Open primary and/or open secondary must be set to 0

• To enable 2-stage batch control, see pages 32-33

• The primary valve can be assigned to a discrete output (see pages 49-50)

• If 2-stage batch is selected as a control option, enter the percent of the target, or quantity, at which the secondary valve will open. See the examples on page 36

• Open primary and/or open secondary must be set to 0

• To enable 2-stage batch control, see pages 32-33

• The secondary valve can be assigned to a discrete output (see pages 49-50)

• If 2-stage batch is selected as a control option, enter the percent of the target, or quantity subtracted from the target, at which the primary valve will close. See the examples on page 36

• The secondary valve always closes when the target is achieved

• To enable 2-stage batch control, see pages 32-33

• The primary valve can be assigned to a discrete output (see pages 49-50)

• If end warning is enabled as a control option, enter the percent of the target, or quantity subtracted from the target, at which the end warning will occur. See the examples on page 36

• End warning can be assigned to a discrete output (see pages 49-50)

• To enable the end warning, see pages 32-33

which batch overrun will be indicated. For example, if the target is 250 kilograms and overrun should be indicated at 280 kilograms, enter 30

• Overrun can be assigned to a discrete output (see pages 49-50)

• To enable overrun indication, see pages 32-33

Configuration: Measurements Configuration: MonitoringConfiguration: OutputsConfiguration: Discrete Batch

Series 3000 Detailed Setup Manual 35

Discrete Batch continued

Example 1: Configure presets by quantity under the following conditions:

• The target is 200 kilograms

• The primary valve opens at the start of the batch and closes when 180 kilograms have been delivered

• The secondary valve opens when 100 kilograms have been delivered

• The end warning occurs when 160 kilograms have been delivered

Close primary 200 kilograms 180 kilograms 20=–=

Open secondary 100 kilograms=

End warning 200 kilograms 160 kilograms– 40==

Example 2: Configure presets by percent of target under the following conditions:

• The target is 200 kilograms

• The primary valve opens at the start of the batch and closes when 180 kilograms have been delivered

• The secondary valve opens when 100 kilograms have been delivered

• The end warning occurs when 160 kilograms have been delivered

Close primary

180 kilograms

------------- ------------- ----------- 0.90== 200 kilograms

Since 0.90 equals 90%, enter a close primary value of 90.

Open secondary

100 kilograms

------------ ------------ ------------- 0.50== 200 kilograms

Since 0.50 equals 50%, enter an open secondary value of 50.

End warning

160 kilograms

------------ ------------- ------------ 0.80== 200 kilograms

Since 0.80 equals 80%, enter an end warning value of 80.

36 Series 3000 Detailed Setup Manual

Discrete Batch continued

5.6 Discrete inputs or discrete events The batch can be controlled by up to two discrete

Configuration

Discrete batch

Discrete inputs

Discrete Inputs

↓

End

Discrete Input 2

Inhibit Batch

None

Inhibit Totalizer

None

Reset

Discrete Input 1

CHG EXIT

inputs and up to five discrete events.

To assign batch functions to discrete inputs or discrete events:

1. Press the security button on the display face.

2. Select Configuration.

3. Select Discrete Batch.

4. Select Discrete Inputs.

5. Use the function buttons and cursor control buttons to assign the desired batch functions to a discrete input or discrete event. The discrete batch control application supports the discrete functions listed in Ta ble 5-4.

Configuration: Measurements Configuration: MonitoringConfiguration: OutputsConfiguration: Discrete Batch

Table 5-4. Discrete input or discrete event assignments

Notes

• A function cannot be assigned to a discrete event until the discrete event has been configured under Measurements

• To configure discrete events, see pages 42-45

Function

End None • End the batch

Inhibit batch • The batch is disabled

Inhibit totalizer • The batch is delivered but not totalized

Reset • Reset batch total to zero

Resume • Resume a batch that has been stopped

Start Start the batch by opening the flow control valve(s) and/or by starting the pump

Stop • Stop the batch

Default input or event Description of ON state

• The batch cannot be resumed

• The batch totalizer must be reset for the next batch

• Inhibit batch is used for temporary lockout

• Inhibit totalizer is used when process fluid is recirculated

• The batch controller can be configured to reset automatically on start

• To configure reset on start, see pages 32-33

• Counting resumes from the total at which the batch was stopped

• The batch can be resumed

• If lockout target is disabled as a control option, the operator can change the target before resuming

• To enable or disable lockout target, see pages 32-33

Series 3000 Detailed Setup Manual 37

38 Series 3000 Detailed Setup Manual

6 Measurements

6.1 About this chapter This chapter explains how to configure measurements. Measurements

include all the software parameters listed in Figure 6-1, page 40.

Failure to perform configuration tasks in the proper sequence could result in an incomplete configuration. Perform configuration tasks in the following sequence:

1. Configure system data (see Chapter 3).

2. Configure inputs (see Chapter 4).

3. Configure the discrete batch control application, if it is present (see Chapter 5).

4. Configure measurements.

5. Configure outputs (see Chapter 7).

6. Configure monitoring (see Chapter 8).

7. Configure digital communication (see Chapter 9).

CAUTION

Selecting configuration will interrupt measurement and control functions. All outputs will go to their configured fault settings.

Configuration: Measurements Configuration: MonitoringConfiguration: OutputsConfiguration: Discrete Batch

6.2 Recording measurement parameters

Set control devices for manual operation before accessing configuration menus.

While you are configuring measurement parameters, enter them in the Series 3000 configuration record (Appendix B).

Series 3000 Detailed Setup Manual 39

Measurements continued

Figure 6-1. Measurements menu

Flow source None

Frequency input

Mass

Vo lu me

Std volume flow

Net mass flow

Measurements Totalizers Totalizer 1 Net vol flow

Totalizer 2

Totalizer 3

Totalizer 4

Process comparator Discrete event 1

Discrete event 2

Discrete event 3

Discrete event 4

Discrete event 5

Density functions See the Series 3000 Density Application Manual

If density application software is installed and configured.

If discrete event has been configured.

If event type is HI, IN HI/LO, or OUT HI/LO.

If event type is LO, IN HI/LO, or OUT HI/LO.

Flow direction Forward

Reverse

Absolute val. FWD/REV

Subtractive FWD/REV

Reset source

Inhibit source

None

Discrete input 1

Discrete input 2

Discrete event 1

Discrete event 2

Discrete event 3

Discrete event 4

Discrete event 5

Primary valve

Batch in progress

Batch overrun

Batch timeout

Batch pump

Label Total label

Inventory label

Event type HI

Process variable LO

HI PV value

LO PV value

IN HI/LO

OUT HI/LO

40 Series 3000 Detailed Setup Manual

Measurements continued

6.3 Totalizers To configure totalizers:

Configuration

Measurements

Totaliz ers

Totaliz e r 1 Totaliz e r 2 Totaliz e r 3 Totaliz e r 4

Totalizer 1

↓

Flow Source

Frequency Input

Flow Direction

Forward

Reset Source

None

Inhibit Source

None

CHG EXIT

1. Press the security button on the display face.

2. Select Configuration.

3. Select Measurements.

4. Select Totalizers.

5. Select Totalizer 1, Totalizer 2, Totalizer 3, or Tot a li ze r 4 .

6. Use the function buttons and cursor control buttons to configure the parameters that are listed in Tabl e 6-1, page 41.

Configuration: Measurements Configuration: MonitoringConfiguration: OutputsConfiguration: Discrete Batch

Table 6-1. Totalizer parameters

Variable Default Description

Flow source Totalizer 1: Frequency input

Totalizer 2: Mass Totalizer 3: Volume Totalizer 4: None

Flow direction Forward • Forward: Forward flow will be added to the total

Reset source None Select the batch control option, valve, discrete input, or discrete event that

Inhibit source None • Select the batch control option, valve, discrete input, or discrete event that

Total label Totalizer 1: Freq. input total

Totalizer 2: Mass total Totalizer 3: Volume total Tot a li z er 4 : To t a l 4

Inventory label Totalizer 1: Freq. input inventory

Totalizer 2: Mass inventory Totalizer 3: Volume inventory Totalizer 4: Inventory 4

• Frequency input: Totalizer will indicate accumulated total of the variable that is represented by the frequency input

• Mass: Totalizer will indicate mass total

• Volume: Totalizer will indicate volume total

• Std vol flow (available only if density application software is installed and configured to indicate standard volume flow): Totalizer will indicate standard volume total at reference temperature

• Net mass flow (available only if density application software is installed and configured to indicate net mass flow): Totalizer will indicate net mass total

• Net vol flow (available only if density application software is installed and configured to indicate net volume flow): Totalizer will indicate net volume total at reference temperature

• Reverse: Reverse flow will be added to the total

• Absolute Val. FWD/REV: Forward or reverse flow will be added to the total

• Subtractive FWD/REV: Forward flow will be added to the total; reverse flow will be subtracted from the total

will reset the totalizer

will inhibit the flow source

• When the selected batch control option, valve, discrete input, or discrete event is active, the total and inventory will not change

• Enter up to 16 alphanumeric characters that will identify this total

• The label will identify this total in configuration and view menus

• Enter up to 16 alphanumeric characters that will identify this inventory

• The label will identify this inventory in configuration and view menus

Series 3000 Detailed Setup Manual 41

Measurements continued

6.4 Process comparator The process comparator enables comparison of

measured values of selected process variables with configured values of those variables. A discrete event occurs when the measured value of a selected process variable achieves a configured high or low value. The discrete event then can be used for controlling the process; for example, inhibiting a totalizer if the flow rate is outside a specified range.

Configuring the process comparator includes the following procedures:

• Selecting the discrete event type

• Assigning a process variable to the event

• Configuring a high value, a low value, or high and low values at which the event will occur

• Assigning a batch control option, totalizer, or discrete output to the event

Event type To configure the event type:

Configuration

Measurements

Process comparator

Discrete event 1 Discrete event 2 Discrete event 3 Discrete event 4 Discrete event 5

Discrete Event 1

Event Type

Process Variable

None

1. Press the security button on the display face.

2. Select Configuration.

3. Select Measurements.

4. Select Process Comparator.

5. Select Discrete Event 1, Discrete Event 2, Discrete Event 3, Discrete Event 4, or Discrete Event 5.

6. Select Event Type.

7. Use the function buttons and cursor control buttons to select one of the event types listed in Table 6-2, page 43.

CHG EXIT

42 Series 3000 Detailed Setup Manual

Measurements continued

Table 6-2. Discrete event types

Notes

• To assign a process variable to the discrete event, see below

• To set a high value, a low value, or high and low values at which the discrete event will occur, see page 44

Variable Default Description

None None Discrete event will be inactive

HI Discrete event will occur if the assigned variable is above the high value

LO Discrete event will occur if the assigned variable is below the low value

IN HI/LO Discrete event will occur if the assigned variable is above the low value and below the high value

OUT HI/LO Discrete event will occur if the assigned variable is below the low value or above the high value

Process variable To select the process variable:

Configuration

Measurements

Process comparator

Discrete event 1 Discrete event 2 Discrete event 3 Discrete event 4 Discrete event 5

Discrete Event 1

Event Type

Process Variable

Mass Flow Rate

HI PV Value

1.000 g/s

CHG EXIT

1. Select an event type (see page 42 and above).

2. Press EXIT to return to the Discrete Event 1, Discrete Event 2, Discrete Event 3, Discrete Event 4, or Discrete Event 5 screen.

3. Select Process Variable.

4. Use the function buttons and cursor control buttons to select a process variable.

Configuration: Measurements Configuration: MonitoringConfiguration: OutputsConfiguration: Discrete Batch

Series 3000 Detailed Setup Manual 43

Measurements continued

High and low values To configure a high value, low value, or high and low

Configuration

Measurements

Process comparator

Discrete event 1 Discrete event 2 Discrete event 3 Discrete event 4 Discrete event 5

Discrete Event 1

Event Type

OUT HI/LO

Process Variable

Mass Flow Rate

HI PV Value

5.000 g/s

LO PV Value

1.000 g/s

CHG EXIT

values for the process variable:

1. Select an event type (see pages 42-43).

2. Select a process variable (see page 43).

3. Press EXIT to return to the Discrete Event 1, Discrete Event 2, Discrete Event 3, Discrete Event 4, or Discrete Event 5 screen.

4. Select HI PV Value or LO PV Value.

5. Use the function buttons and cursor control buttons to enter the appropriate value (or values) from Table 6-3.

Table 6-3. High and low values of process variables

Notes

• To configure the event type as HI, LO, IN HI/LO or OUT HI/LO, see pages 42-43

• Values are exclusive. For example, if the event type is HI, the assigned process variable is mass flow, and the HI PV value is set for 100 lb/min, the event will occur when the mass flow rate exceeds 100 lb/min

Variable Description

HI PV value • If event type is HI or OUT HI/LO, enter the value above which the event will occur

LO PV value • If event type is LO or OUT HI/LO, enter the value below which the event will occur

• If event type is IN HI/LO, enter the value below which the event will occur

• If event type is OUT HI/LO or IN HI/LO, you must also enter a LO PV value

• If event type is IN HI/LO, enter the value above which the event will occur

• If event type is OUT HI/LO or IN HI/LO, you must also enter a HI PV value

44 Series 3000 Detailed Setup Manual

Measurements continued

Assigning an event to a batch control function, totalizer, or output

To enable a discrete event to control the process, the event must be assigned to a batch control function, totalizer, or discrete output.

• To assign a discrete event to a batch control function, see page 37.

• To assign a discrete event to a totalizer, see page 41.

• To assign a discrete event to a discrete output, see pages 49-50.

Example: Configure discrete event 1 so it will inhibit totalizer 1 when the mass

flow rate in forward or backward direction is less than 2 pounds/minute.

1. Select lb/min as the mass unit (see page 14).

2. Configure totalizer 1 so the flow source is mass and the flow direction is subtractive forward/reverse (see page 41).

3. Configure discrete event 1 so the event type is IN HI/LO and the process variable is mass flow (see pages 42-43.)

4. Enter a value of 2 for the high process variable value and a value of –2 for the low process variable value (see Table 6-3 , page 44).

Configuration: Measurements Configuration: MonitoringConfiguration: OutputsConfiguration: Discrete Batch

5. Exit the process comparator menu.

6. Return to the totalizers menu, then configure totalizer 1 so the inhibit source is discrete event 1 (see page 41).

Series 3000 Detailed Setup Manual 45

46 Series 3000 Detailed Setup Manual

7 Outputs

7.1 About this chapter This chapter explains how to configure outputs. Outputs include all the

software parameters listed in Figure 7-1, page 48.

Failure to perform configuration tasks in the proper sequence could result in an incomplete configuration. Perform configuration tasks in the following sequence:

1. Configure system data (see Chapter 3).

2. Configure inputs (see Chapter 4).

3. Configure the discrete batch control application, if it is present (see Chapter 5).

4. Configure measurements (see Chapter 6).

5. Configure outputs.

6. Configure monitoring (see Chapter 8).

7. Configure digital communication (see Chapter 9).

CAUTION

Selecting configuration will interrupt measurement and control functions. All outputs will go to their configured fault settings.

Configuration: Measurements Configuration: MonitoringConfiguration: OutputsConfiguration: Discrete Batch

Set control devices for manual operation before accessing configuration menus.

7.2 Recording outputs While you are configuring outputs, record them in the Series 3000

configuration record (Appendix B).

Series 3000 Detailed Setup Manual 47

Outputs continued

Figure 7-1. Outputs menu

Outputs Discrete outputs Discrete output 1

Discrete output 2

Discrete output 3

Milliamp outputs

Milliamp output 1 Last measured value

Milliamp output 2 Internal zero

Power source Internal

External

Assignment None

Fault alarm

Discrete input 1

Discrete input 2

Discrete event 1

Discrete event 2

Discrete event 3

Discrete event 4

Discrete event 5

Primary valve

Secondary valve

Batch in progress

Batch end warn

Batch overrun

Batch timeout

Batch pump

Fault indication Downscale

Variable assignment Upscale

Frequency output Flow source None

Frequency output use Totalization

Scaling method Frequency = flow

Frequency

Flow

Pulses/unit

Units/pulse

Maximum pulse width

Power Active

Fault indication Downscale

If discrete event is configured under Measurements.

If density application software is installed and configured.

If frequency = flow is selected.

If pulses/unit is selected.

If units/pulse is selected.

Calibration span 20 mA

4 mA

Low flow cutoff

Damping seconds

Frequency input

Mass

Vo lu me

Std vol flow

Net mass flow

Net vol flow

Rate control

Pulses/unit

Units/pulse

Passive

Upscale

Last measured value

Internal zero

48 Series 3000 Detailed Setup Manual

Outputs continued

7.3 Discrete outputs To configure discrete outputs:

Configuration

Outputs

Discrete outputs

Discrete output 1 Discrete output 2 Discrete output 3

Discrete Output 1

Power Source

Internal

Assignment

None

CHG EXIT

1. Press the security button on the display face.

2. Select Configuration.

3. Select Outputs.

4. Select Discrete Outputs.

5. Select Discrete Output 1, Discrete Output 2, or Discrete Output 3.

6. Use the function buttons and cursor control buttons to configure the power source and assignment for the selected discrete output.

Power source

• To select the appropriate power source, see Table 7-1, below.

• Discrete outputs can be connected to factorysupplied or user-supplied relays. For relay specifications and installation instructions, see the Series 3000 Installation Manual.

Assignment

Select the event or discrete input that will control the on/off states of the discrete output. See Ta ble 7-2, page 50.

Configuration: Measurements Configuration: MonitoringConfiguration: OutputsConfiguration: Discrete Batch

Table 7-1. Discrete output power sources

Note

For relay specifications and installation instructions, see the Series 3000 Installation Manual

Power source Default Description

Internal Internal • The circuit provides 24 volts when ON and 0 volts when OFF

External • The circuit provides 0 volts when ON and 24 volts when OFF

• The circuit is open when ON and closed when OFF

• The circuit is open when OFF and closed when ON

Series 3000 Detailed Setup Manual 49

Outputs continued

CAUTION

If "batch in progress" is assigned to a discrete output, connecting the output to a system pump can cause batch overrun or a deadhead pump.

To avoid batch overrun or a deadhead pump, do not connect a discrete output to a pump if "batch in progress" is assigned to the output.

Table 7-2. Discrete output assignment variables

Notes

• If control options are configured for 1-stage batch operation, primary valve or batch pump functions must be assigned to one of the discrete outputs

• If control options are configured for 2-stage batch operation, primary valve function must be assigned to one discrete output, and secondary valve function must be assigned to another discrete output

• To configure the batch controller for 1-stage or 2-stage operation, and to enable overrun and end warning, see pages 32-33

• To configure discrete inputs, valves, overrun, timeout, and the end warning, see page 37

• To configure discrete events, see pages 42-45

Variable Default Description

None None The discrete output is inactive

Fault alarm • The discrete output will indicate any condition that produces a fault alarm

Discrete input 1 The discrete output will be controlled by discrete input 1

Discrete input 2 The discrete output will be controlled by discrete input 2

Discrete event 1 The discrete output will be controlled by discrete event 1

Discrete event 2 The discrete output will be controlled by discrete event 2

Discrete event 3 The discrete output will be controlled by discrete event 3

Discrete event 4 The discrete output will be controlled by discrete event 4

Discrete event 5 The discrete output will be controlled by discrete event 5

Primary valve • The discrete output will control the function of the primary valve

Secondary valve • The discrete output will control the function of the secondary valve

Batch in progress • The discrete output will indicate the batch is in progress

Batch end warn The discrete output will indicate when the batch total has exceeded the percent of

Batch overrun The discrete output will indicate when the batch total has exceeded the amount

Batch timeout At start of batch or at any time before batch completion, the discrete output will be

Batch pump • The discrete output will control the function of the system pump

• For information about fault alarms, see pages 104-109

• If control options are configured for 1-stage batch operation, primary valve function or batch pump function must be assigned to one of the discrete outputs

• "Batch in progress" is a status indicator only

• Because "batch in progress" remains active until batch completion, using "batch in progress" to control a pump can cause batch overrun or a deadhead pump

target or quantity subtracted from target that is configured for batch end warn

configured for batch overrun

active if no flow has been measured for the amount of time configured for time out

• The pump remains on while the primary or secondary valve is open

• If control options are configured for 1-stage batch operation, primary valve function or batch pump function must be assigned to one of the discrete outputs

50 Series 3000 Detailed Setup Manual

Outputs continued

7.4 Milliamp outputs Configuring milliamp outputs includes the following

procedures:

• Configuring fault indication

• Assigning a process variable to the output

• Configuring the calibration span

Fault indication To configure fault indication for milliamp outputs:

Configuration

Outputs

Milliamp outputs

Milliamp output 1

Fault indication

Milliamp output 2

Fault indication

1. Press the security button on the display face.

2. Select Outputs.

3. Select Milliamp Outputs.

4. Select Milliamp Output 1 or Milliamp Output 2.

5. Select Fault Indication.

6. Use the function buttons and cursor control buttons to configure the condition and setting of fault indicators for the selected milliamp output.

Configuration: Measurements Configuration: MonitoringConfiguration: OutputsConfiguration: Discrete Batch

Fault Indication

Condition

Downscale

Setting

3.60 mA

Condition

Milliamp outputs can produce downscale, upscale, last measured value, or internal zero fault indicators. See Table 7-3 . The default condition is downscale.

Setting

If downscale or upscale is selected as the fault condition, the setting determines the amount of

CHG EXIT

current that indicates a fault. See Tabl e 7-3 .

CAUTION

Using last measured value or internal zero may hamper identification of fault outputs.

To make sure fault outputs can be identified, select downscale or upscale.

Table 7-3. Fault conditions and settings for milliamp outputs

Condition

Downscale Downscale Can be configured from 1.0 to 3.6 mA 3.6 mA

Upscale Can be configured from 21.0 to 24.0 mA 22.0 mA

Last measured value • Holds at the mA value that represents the last measured

Internal zero • Goes to the mA value that represents a value of 0.0 for the

Default condition Description Default setting

Not applicable

value for the process variable before the fault occurred

• Apparent lack of variation in the process variable could indicate a fault

process variable

• An apparent value of 0.0 for the process variable could indicate a fault

Series 3000 Detailed Setup Manual 51

Outputs continued

Process variable To assign process variables to milliamp outputs:

Configuration

Outputs

Milliamp outputs

Milliamp output 1

Variable assignment

Milliamp output 2

Variable assignment

1. Press the security button on the display face.

2. Select Outputs.

3. Select Milliamp Outputs.

4. Select Milliamp Output 1 or Milliamp Output 2.

5. Select Variable Assignment.

6. Press CHG to access the process variable menu.

7. Use the function buttons and cursor control buttons to select a process variable.

Process Variable

None

Frequency Input Temperature Mass Flow Rate Mass Flow Live Zero Density Vol. Flow Rate Drive Gain Net Solids Flow HFCS42

SAVE EXIT

↓

Calibration span To configure the calibration span for milliamp outputs:

Configuration

Outputs

Milliamp outputs

Milliamp output 1

Calibration span

Milliamp output 2

Calibration span

Calibration Span

↓

20.0mA

0.00 g/s

4.0mA

0.000 g/s

Low Flow Cutoff

0.00 g/s

Damping Seconds

CHG EXIT

1. Press the security button on the display face.

2. Select Outputs.

3. Select Milliamp Outputs.

4. Select Milliamp Output 1 or Milliamp Output 2.

5. Select Calibration Span.

• The calibration span menu item appears only

after a process variable has been assigned to the output.

• To assign process variables to milliamp

outputs, see above.

6. Use the function buttons and cursor control buttons to configure the parameters that are listed in Tabl e 7-4, page 53.

52 Series 3000 Detailed Setup Manual

Outputs continued

Table 7-4. Calibration span variables

Notes

• The calibration span menu item appears only after a process variable has been assigned to the output

• To assign process variables to milliamp outputs, see page 52

• Some values are dependent on sensor calibration data. To configure sensor calibration data, see pages 18-26

Variable Default Description

20 mA 0.0 for all process variables • Enter the value the output will represent at 20.0 mA

4 mA • Enter the value the output will represent at 4.0 mA

Low flow cutoff 0.0 for all flow variables • If a flow variable is assigned to the output, the low flow cutoff is the flow

Damping seconds 0 sec • Select the amount of added damping for the milliamp output

4.0 mA minimum Not applicable

20.0 mA maximum The highest value that can be represented by the output

Minimum span • The smallest allowable difference between the value represented at

(read-only)

• The entered value must be greater than the 4.0 mA value

• The entered value must be less than the 20.0 mA value

rate below which the output will indicate zero flow

• The entered value must be greater than the mass or volume low flow cutoff that was configured as a flow variable (see page 14)

• Damping is added to damping that has been configured for flow, density, or temperature (see pages 14-17)

The lowest value that can be represented by the output

4.0 mA and the value represented at 20.0 mA

• The 20.0 mA value must be greater than the 4.0 mA value

Configuration: Measurements Configuration: MonitoringConfiguration: OutputsConfiguration: Discrete Batch

7.5 Frequency output To configure the frequency output:

Configuration

Outputs

Frequency output

Frequency Output

↓

Flow Source

None

Frequency Output Use

Totalization

Scaling Method

Frequency = Flow

Frequency

1000.000 Hz

CHG EXIT

1. Press the security button on the display face.

2. Select Configuration.

3. Select Outputs.

4. Select Frequency Output.

5. Use the function buttons and cursor control buttons to configure the parameters that are listed in Tabl e 7-5, page 54.

Series 3000 Detailed Setup Manual 53

Outputs continued

CAUTION

Using last measured value or internal zero may hamper identification of fault outputs.

To make sure fault outputs can be identified, select downscale or upscale.

Table 7-5. Frequency output variables

Variable Default Description

Flow source None • Frequency input: Output will indicate accumulated total of the variable that is

Frequency output use Totalization • Select totalization if the output will be used as or connected to a pulse counter

Scaling method Frequency = flow • Select frequency = flow, pulses/unit, or units/pulse

Frequency 1000.000 Hz If frequency = flow is selected as the scaling method, enter the frequency (or

Flow 1000.000 kg/min If frequency = flow is selected as the scaling method, enter the flow rate that is

Pulses 60.00 pulses If pulses/unit is selected as the scaling method, enter the number of output

Units 0.017 kg If units/pulse is selected as the scaling method, enter the number of mass or

Maximum pulse width 511 ms • The pulse width can be configured for output frequencies below 500 Hz

Power Active Select active or passive operation for the frequency output

Fault indication Downscale • Downscale: Output goes to 0 Hz

represented by the frequency input

• Mass: Output will indicate mass total

• Volume: Output will indicate volume total

• Std vol flow (available only if density application software is installed and configured to indicate standard volume flow): Output will indicate standard volume total at reference temperature

• Net mass flow (available only if density application software is installed and configured to indicate net mass flow): Output will indicate net mass total

• Net vol flow (available only if density application software is installed and configured to indicate net volume flow): Output will indicate net volume total at reference temperature

• Select rate control if the output will be used for controlling the flow rate

• The frequency output has a range of 0 to 12,500 Hz

pulse rate), in Hz, that represents the configured flow rate

represented by the configured frequency

pulses that represents one mass or volume unit

volume units that is represented by one output pulse

• Enter the desired pulse width in milliseconds

• Voltage is 24 VDC nominal for active operation, 20 VDC applied maximum for passive operation

• Sourcing current is 10 mA at 3 VDC for active operation

• Sinking current is 500 mA for active or passive operation

• Upscale: Output goes to 15,000 Hz

• Last measured value:

- Output holds at the frequency that represents the last measured flow rate

before the fault occurred

- Apparent lack of variation in the flow rate could indicate a fault

• Internal zero:

- Output goes to 0 Hz

- An apparent no-flow condition could indicate a fault

54 Series 3000 Detailed Setup Manual

8 Monitoring

8.1 About this chapter This chapter explains how to configure monitoring. Monitoring includes

all the software parameters listed in Figure 8-1.

Failure to perform configuration tasks in the proper sequence could result in an incomplete configuration. Perform configuration tasks in the following sequence:

1. Configure system data (see Chapter 3).

2. Configure inputs (see Chapter 4).

3. Configure the discrete batch control application, if it is present (see Chapter 5).

4. Configure measurements (see Chapter 6).

5. Configure outputs (see Chapter 7).

6. Configure monitoring.

7. Configure digital communication (see Chapter 9).

CAUTION

Selecting configuration will interrupt measurement and control functions. All outputs will go to their configured fault settings.

Configuration: Measurements Configuration: MonitoringConfiguration: OutputsConfiguration: Discrete Batch

Set control devices for manual operation before accessing configuration menus.

8.2 Recording monitoring data While you are configuring monitoring data, record the data in the Series

3000 configuration record (Appendix B).

Figure 8-1. Monitoring menu

Monitoring Screen 1, line 1

Screen 1, line 2

Screen 2, line 1

Screen 2, line 2

Screen 3, line 1

Screen 3, line 2

Screen 4, line 1

Screen 4, line 2

Screen 5, line 1

Screen 5, line 2

Screen 5, line 3

Screen 5, line 4

Series 3000 Detailed Setup Manual 55

Monitoring continued

8.3 Process monitor To configure monitoring:

Configuration

Monitoring

↓

Screen 1, Line 1

Mass Flow

Screen 1, Line 2

Mass Total

Screen 2, Line 1

Volume Flow

Screen 2, Line 2

Volume Total

SEL EXIT

1. Press the security button on the display face.

2. Select Configuration.

3. Select Monitoring.

4. Use the function buttons and cursor control buttons to configure the parameters that are listed in Tabl e 8-1.

For information about using the process monitor, see pages 84 and 91.

Table 8-1. Monitoring parameters

Variable Default Description

Screen 1, line 1 Mass flow rate Select the process variable that will appear on screen 1, line 1

Screen 1, line 2 Mass total Select the process variable that will appear on screen 1, line 2

Screen 2, line 1 Volume flow rate Select the process variable that will appear on screen 2, line 1

Screen 2, line 2 Volume total Select the process variable that will appear on screen 2, line 2

Screen 3, line 1 Density Select the process variable that will appear on screen 3, line 1

Screen 3, line 2 Temperature Select the process variable that will appear on screen 3, line 2

Screen 4, line 1 Density Select the process variable that will appear on screen 4, line 1

Screen 4, line 2 Mass flow rate Select the process variable that will appear on screen 4, line 2

Screen 5, line 1 Mass flow rate Select the process variable that will appear on screen 5, line 1

Screen 5, line 2 Volume flow rate Select the process variable that will appear on screen 5, line 2

Screen 5, line 3 Density Select the process variable that will appear on screen 5, line 3

Screen 5, line 4 Temperature Select the process variable that will appear on screen 5, line 4

56 Series 3000 Detailed Setup Manual

9 Digital Communication

9.1 About this chapter This chapter explains how to configure digital communication. Digital

communication includes all the software parameters listed in Figure 9-1, page 58.

Failure to perform configuration tasks in the proper sequence could result in an incomplete configuration. Perform configuration tasks in the following sequence:

1. Configure system data (see Chapter 3).

2. Configure inputs (see Chapter 4).

3. Configure the discrete batch control application, if it is present (see Chapter 5).

4. Configure measurements (see Chapter 6).

5. Configure outputs (see Chapter 7).

6. Configure monitoring (see Chapter 8).

7. Configure digital communication.

CAUTION

Selecting configuration will interrupt measurement and control functions. All outputs will go to their configured fault settings.

Configuration: PW and Language Operation ModeConfiguration: Custody TransferConfiguration: Digital Communication

Set control devices for manual operation before accessing configuration menus.

9.2 Recording printer settings While you are configuring printer settings, record them in the Series

3000 configuration record (Appendix B).

Series 3000 Detailed Setup Manual 57

Digital Communication continued

Figure 9-1. Digital communication menu

Digital comm Configure printer Printer select Epson TM-U295

Digitec 6610A

Generic

Header line 1 Text

Header line 2 Line feeds

Footer Font size Normal height

Baud rate Double height

Parit y

Data bits

Start bits

Stop bits

Format W&M ticket

Printer test Header line 2

If custody transfer software and security switch are installed.

Header line 1

Header line 3

Header line 4

Footer

Start number (BOL)

Text

Line feeds

Font size

Normal height

Double height

9.3 Configuring the printer setup Configuring the printer setup includes the following

procedures:

1. Configuring the headers and footer

2. Selecting the printer

3. Configuring the baud rate, parity, data bits, start bits, and stop bits

Headers and footer To configure the headers and footer:

Configuration

Digital comm

Configure printer

Header line 1 Header line 2 Footer

Header line 1

Text

Line Feeds

Font Size

Normal Height

1. Press the security button on the display face.

2. Select Configuration.

3. Select Digital Comm.

4. Select Configure Printer.

5. Select Header Line 1, Header Line 2, or Footer.

6. Use the function keys and cursor control buttons to configure the parameters that are listed in Table 9-1, page 59.

CHG EXIT

58 Series 3000 Detailed Setup Manual

Digital Communication continued

Table 9-1. Headers and footer for printer ticket

Variable Default Description

Text Not applicable (no text) Enter up to 21 characters of text for this line of the header or for the footer

Line feeds 1 line • Enter 1 or 2 if the font size is normal height

Font size Normal height Select normal height or double height

• Enter 2 if the font size is double height

Printer, baud rate, and bits To configure the printer, baud rate, parity, data bits,

Configuration

Digital comm

Configure printer

Configure Printer

↓↑

Baud Rate

9600

Parity

None

Data Bits

Start Bits

CHG HELP EXIT

start bits, and stop bits:

1. Press the security button on the display face.

2. Select Configuration.

3. Select Digital Comm.

4. Select Configure Printer.

5. Use the function keys and cursor control buttons to configure the parameters that are listed in Table 9-2.

Typical tickets are illustrated in Figure 9-2 and Figure 9-3, page 60.

• Figure 9-2 illustrates a typical process monitor ticket.

• Figure 9-3 illustrates a typical batch ticket.

Configuration: PW and Language Operation ModeConfiguration: Custody TransferConfiguration: Digital Communication

Table 9-2. Printer setup variables

Variable Default Description

Printer select Epson TM-U295 Select Epson TM-U295, Digitec 6610A, or generic

Baud rate 9600 bps Select 1200, 2400, 4800, or 9600 bps to match baud rate for the selected printer

Parity None Select none, odd, or even to match parity bits for the selected printer

Data bits 8 bits Enter 7 or 8 data bits to match data bits for the selected printer

Start bits 1 bit This variable is fixed at 1 start bit and cannot be changed

Stop bits 1 bit Enter 1 or 2 stop bits to match stop bits for the selected printer

Series 3000 Detailed Setup Manual 59

Digital Communication continued

Figure 9-2. Typical process monitor ticket

LINE 1 LINE 2

DEVICE 1 2-JUN-1999 7:17:12 Mass Flow Rate Units: g/s Current value: 143.642

Mass Total Units: g Current value: 841.64

FOOTER

Figure 9-3. Typical batch ticket

LINE 1 LINE 2

DEVICE 1 2-JUN-1999 7:17:12 Preset 1 Units: g

Actual: 1000.1

Target: 1000.0 FOOTER

60 Series 3000 Detailed Setup Manual

Digital Communication continued

9.4 Weights and measures ticket The format weights and measures ticket menu

appears only if the custody transfer software and security switch are installed.

Configuring a weights and measures ticket includes the following procedures:

1. Configuring the headers and footer

2. Entering the start number for bills of lading

Headers and footer To configure the headers and footer:

Configuration

Digital comm

Format W&M ticket

Header line 1 Header line 2 Header line 3 Header line 4 Footer

1. Press the security button on the display face.

2. Select Configuration.

3. Select Digital Comm.

4. Select Format W&M Ticket.

5. Select Header Line 1, Header Line 2, Header Line 3, Header Line 4, or Footer.

6. Use the function keys and cursor control buttons to configure the parameters that are listed in

Table 9-3.

Configuration: PW and Language Operation ModeConfiguration: Custody TransferConfiguration: Digital Communication

Header line 1

Text

Line Feeds

Font Size

Normal Height

CHG HELP EXIT

Table 9-3. Headers and footer for weights and measures ticket

Variable Default Description

Text Not applicable (no text) Enter up to 21 characters of text for this line of the header or for the footer

Line feeds 1 line • Enter 1 or 2 if the font size is normal height

Font size Normal height Select normal height or double height

• Enter 2 if the font size is double height

Series 3000 Detailed Setup Manual 61

Digital Communication continued

Start number for bills of lading To enter the start number for bills of lading:

Configuration

Digital comm

Format W&M ticket

Start number (BOL)

Start Number (BOL)

CHG EXIT

12934

1. Press the security button on the display face.

2. Select Configuration.

3. Select Digital Comm.

4. Select Format W&M Ticket.

5. Select Start Number (BOL).

6. Use the function keys and cursor control buttons to enter the desired start number for bills of lading.

9.5 Printer test To perform the printer test:

Configuration

Digital comm

Printer test

ALARMS

Printer

Configure Printer Format W&M Ticket

Printer Test

SEL EXIT

1. Press the security button on the display test.

2. Select Configuration.

3. Select Digital Comm.

4. Select Printer Test.

When the printer test is complete, the display reads, "Print Test Complete". If printing does not occur:

• Check RS-485 output wiring. See the Series 3000 Installation Manual.

• Make sure printer configuration settings are compatible with the selected printer. See the instructions for the selected printer.

62 Series 3000 Detailed Setup Manual

10 Passwords and Language

10.1 About this chapter This chapter explains how to configure security and select the language

for the Person-Process Interface.

• Security includes all the software parameters listed in Figure 10-1.

• Language includes all the software parameters listed in Figure 10-2.

Figure 10-1.Security menu

Security Enable

Disable

Press 1

Passwords Maintenance Press 2

Configuration Press 3

Press 4

Weights & measures

If custody transfer software and security switch are installed.

Wor ld w ide

Europe

Switch status

Sensor zero

Batch reset

Disable

Enable

Front panel secure

Remote comm. secure

Configuration: PW and Language Operation ModeConfiguration: Custody TransferConfiguration: Digital Communication

Figure 10-2.Language menu

Language List of languages, one of which may be selected

10.2 Security Security enables limited access to configuration and maintenance

menus. If security is enabled, you can set up a configuration password, a maintenance password, or configuration and maintenance passwords.

• The operator can access all software menus by entering the configuration password.

• The operator can access the maintenance menu by entering the maintenance password.

Series 3000 Detailed Setup Manual 63

Passwords and Language continued

Enabling security To enable security:

Security

Enable Security

Disable

Enable

SAVE EXIT

1. Press the security button on the display face.

2. At the main menu, select Security.

3. At the Security menu, again select Security.

4. Select Enable, then press SAVE.

Passwords To set up passwords:

Security

Passwords

Maintenance Configuration

Configuration

Press 1

Left

Press 2

Left

Press 3

Left

Press 4

Left

CHG EXIT

1. After enabling security as instructed above, press EXIT to return to the security menu.

2. Select Passwords.

3. Select the type of password that will be set up.

• Select Maintenance to set up the maintenance

• Select Configuration to set up the configuration

4. Select the cursor control button that will be pressed first, second, third, and fourth when the password is entered.

password. The maintenance password allows access to the maintenance menu.

password. The configuration password allows access to all software menus.

64 Series 3000 Detailed Setup Manual

Passwords and Language continued

10.3 Security for weights and measures To configure security for weights and measures

Security

Weights & measures

Wor ld Wi d e Europe

World Wide

Switch Status

Sensor Zero Batch Reset

CHG EXIT

(custody transfer) applications, see Chapter 11.

Configuration: PW and Language Operation ModeConfiguration: Custody TransferConfiguration: Digital Communication

10.4 Language The language menu enables you to select the

language for all screens.

To select the language:

1. Press the security button on the display face.

Language

English German

SAVE EXIT

2. Select Language.

3. Select the desired language, then press SAVE.

Series 3000 Detailed Setup Manual 65

66 Series 3000 Detailed Setup Manual

11 Custody Transfer

11.1 About this chapter This chapter explains how to configure security for custody transfer.

11.2 Custody transfer configuration procedure

The procedure for configuring security for custody transfer includes the following steps:

1. Configuring the applications platform.

2. If the platform is a Model 3500 or 3700, performing a sensor zero.

3. Setting the security switch.

4. For custody transfer applications in Europe, securing software functions.

5. Installing the weights and measures seal.

Step 1 Configure the applications platform

To configure the applications platform, see Chapters 3-10.

Step 2 Perform a sensor zero (Model 3500 or 3700)

If the applications platform is a Model 3500 or 3700, perform a sensor zero. See pages 81-83.

Step 3 Set the security switch

Configuration: PW and Language Operation ModeConfiguration: Custody TransferConfiguration: Digital Communication

Security for custody transfer will not take effect until the security switch has been set to ON.

CAUTION

Improper handling of transmitter components can damage the applications platform.

To prevent electrostatic discharge, wear an anti-static wrist strap while setting the security switch.

Series 3000 Detailed Setup Manual 67

Custody Transfer continued

Setting the switch on the Model 3300 or 3500

Model 3300 or 3500 mounted in a panel

To set the security switch on a Model 3300 or 3500 mounted in a panel: a. Loosen the captive screws in the bracket that holds the screw-type

wiring connectors or I/O cables in place on the back panel of the applications platform.

b. Pull the bracket away from the back panel. c. The security switch is located on the back panel. Set the switch so

the toggle is upward. See Figure 11-1.

d. Plug the bracketed wiring connectors or I/O cables onto the terminal

strips in the back panel.

e. Tighten the captive screws to secure the bracket to the back panel.

Figure 11-1.Security switch on panel-mount Model 3300 or 3500

Security switch

Security is enabled when toggle is upward

68 Series 3000 Detailed Setup Manual

Custody Transfer continued

Model 3300 or 3500 mounted in a 19-inch (486.2 mm) DIN subrack

To set the security switch on a Model 3300 or 3500 mounted in a subrack: a. Loosen the captive screws that secure the front panel of the

applications platform to the guide rails in the subrack.

b. Slide the platform out of the subrack. c. The security switch is located on the back panel of the platform. Set

the switch so the toggle is upward. See Figure 11-2.

d. Align the platform with the guide rails in the subrack. e. Slide the platform into the subrack. Make sure the pins on the back

panel make contact with the wiring connectors.

f. Replace the top two or bottom two screws in the front panel of the

platform with the supplied lockout screws. See Figure 11-3, page 70.

g. Make sure all four front-panel screws are tightly secured to the guide

rails in the subrack.

Figure 11-2.Security switch on rack-mount Model 3300 or 3500

Configuration: PW and Language Operation ModeConfiguration: Custody TransferConfiguration: Digital Communication

Security switch

Security is enabled when toggle is upward

Series 3000 Detailed Setup Manual 69

Custody Transfer continued

Figure 11-3.Installing lockout screws on rack-mount platform

Seal wire will be installed by weights and measures inspector (see step 5, page 80)

Setting the switch on the Model 3350 or 3700

Replace top 2 or bottom 2 screws with the supplied lockout screws

2 x Lockout screw

WARNING

Explosion hazard.

In an explosive atmosphere, do not remove the circuit board compartment cover within 2 minutes after power has been disconnected.

Figure 11-4 identifies the circuit board compartment.

CAUTION

Improper handling of transmitter components can damage the applications platform.

If a breaker bar or other tool is used for loosening the cover of the circuit board compartment:

• Apply steady pressure to avoid chipping the paint. Chipped paint can result in corrosion of the housing. If the paint is chipped, repaint the housing.

• Do not apply excessive torque. Excessive torque can damage the pipeline or the platform.

To set the security switch on the Model 3350 or 3700: a. Unscrew the circuit board compartment cover. b. The security switch is located on the panel inside the circuit board

compartment. Set the switch so the toggle is toward the mounting bracket for the applications platform. See Figure 11-4, page 71.

c. Reinstall the cover. Tighten the cover to 12 ft-lb (16 Nm) torque.

70 Series 3000 Detailed Setup Manual

Custody Transfer continued

Figure 11-4.Security switch for Model 3350 or 3700

Circuit board compartment

Do not open within 2 minutes after power has been disconnected

Configuration: PW and Language Operation ModeConfiguration: Custody TransferConfiguration: Digital Communication

Security switch

Security is enabled when toggle is toward mounting bracket

Applicable conditions when switch is on

When the security switch is ON, the conditions listed in Ta ble 11-1 apply.

Table 11-1. Conditions in effect when security switch is on

Variable Description

View menu functions Parameters listed on page 73 are not secured

Configuration menu functions • Parameters listed in bold type on pages 73-78 are secured

Maintenance menu functions • Parameters listed in bold type on pages 78-79 are secured

Security menu functions • Parameters listed in bold type on page 80 are secured

Language menu functions Language selection is secured

• Parameters listed in gray type on pages 73-78 are not secured

• Time can be changed to one hour earlier or one hour later than the current time to accommodate daylight savings time or standard time

• Time cannot be changed to one hour earlier or one hour later twice in succession

• Discrete batch flow source cannot be changed

• Batch cannot be disabled

• Batch totalizers count upward

• Reset on start is not available as a batch control option

• Number of decimal places in batch totals cannot be changed

• Discrete inputs cannot be configured to inhibit batch or inhibit totalizer

• Parameters listed in gray type on pages 78-79 are not secured

• Batch AOC can be calibrated

• Parameters listed in gray type on page 80 are not secured

Series 3000 Detailed Setup Manual 71

Custody Transfer continued

Security

Weights & measures

Europe

Switch status Sensor zero

Front panel secure Remote comm. secure

Batch reset

Front panel secure Remote comm. secure

Sensor Zero

Front Panel Secure

Remote Comm. Secure

Step 4 Secure software functions (Europe)

For custody transfer security in Europe, you can secure individual software parameters.

To secure the software configuration: a. Press the security button on the display face.

b. Select Security. c. Select Weights & Measures. d. Select Europe. e. Use the function buttons and cursor control

buttons to secure the parameters listed in Table 11-2.

YES

CHG EXIT

Table 11-2. Security for custody transfer in Europe

Note

The capability for performing a sensor zero or for resetting a batch using a discrete input or digital communication is not currently available, but will be available in a later Series 3000 release

Variable Default Description

Switch status • Enabled if security switch is ON

• Disabled if security switch is OFF

Sensor zero • Front panel secure: YES

• Remote comm. secure: YES

Batch reset • Front panel secure: YES

• Remote comm. secure: YES

• Set security switch to ON to enable security. If security is enabled:

- Parameters in bold type on pages 73-80 are secured

- Parameters in gray type on pages 73-80 are not secured

• Set security switch to OFF to disable security. If security is disabled, all parameters listed on pages 73-80 are not secured

• If security switch is ON and front panel secure is set to YES, sensor zero cannot be performed using the display

• If security switch is ON and remote comm. secure is set to YES, sensor zero cannot be performed using a discrete input or digital communication

• If security switch is ON and front panel secure is set to YES, a running batch cannot be reset using the display

• If security switch is ON and remote comm. secure is set to YES, a running batch cannot be reset using a discrete input or digital communication

72 Series 3000 Detailed Setup Manual

Custody Transfer continued

View menu

Process monitoring Preset 1

Preset 2

Preset selections Preset 3

Batch inventory Preset 4

Preset 5

Preset 6

Process totalizers Process Freq. input total

Active alarm log Mass total

Volume total

Tot a l 4

Inventory Freq. input inventory

Mass inventory

Volume inventory

Inventory 4

LCD options Contrast

LCD backlight

Diagnostic monitor Drive gain

Density curves

Applications list Live zero

If density application software is installed and configured, and if density curves have not been assigned to batch presets under Discrete Batch.

Tube frequency

Configuration: PW and Language Operation ModeConfiguration: Custody TransferConfiguration: Digital Communication

Configuration menu: System

System Tag

Time Hour

Date Day

Master reset Month

Inputs See page 74

Discrete batch See page 75

Measurements See page 76

Outputs See page 77

Monitoring See page 78

Digital comm See page 78

Minute

Second

Yea r

Series 3000 Detailed Setup Manual 73

Custody Transfer continued

Configuration menu: Inputs

System See page 73

Inputs Coriolis Enable/disable Enable Coriolis

Enable sensor alarms

Alarm timeout

Configure process var Flow variables Flow damping

Density Density units

Temperature Temperature units

Sensor cal data T-Series setup

Flow factor

Flowcal temp coef

FCF

FTG

FFQ

DTG

DFQ1

DFQ2

Dens temp coeff

Temperature slope

Temperature offset

Sensor information Sensor model no.

Sensor serial no.

Sensor material

Sensor end connection

Sensor liner

Frequency input Flow rate units

Discrete batch See page 75

Measurements See page 76

Outputs See page 77

Monitoring See page 78

Digital comm See page 78

If enable sensor alarms is set to NO.

If a sensor is not connected.

If an ELITE, BASIS, Model D, Model DL, or Model DT sensor is connected, or if T-Series setup is set to NO.

If a T-Series sensor is connected or if T-Series setup is set to YES.

If frequency = flow is selected.

If pulses/unit is selected.

If units/pulse is selected.

Scaling method Frequency = flow

Frequency

Flow

Pulses/unit

Units/pulse

Pulses/unit

Units/pulse

K-factor

Meter direction Forward

Mass units Backward

Mass low flow cutoff

Volume units

Vol low flow cutoff

Density damping

Slug low limit

Slug high limit

Slug time

Temperature damping

74 Series 3000 Detailed Setup Manual

Custody Transfer continued

Configuration menu: Discrete batch

System See page 73

Inputs See page 74

Discrete batch Flow source None

Frequency input

Mass

Vo lu me

Std vol flow

Net mass flow

Net vol flow

Control options Enable batch

Time out

No. of stages

No. of decimals

Reset on start

Count up

Enable end warning

Enable AOC

Enable overrun

Lockout target

Maximum target

Ignore source alarms

Alarm timeout

Configure presets by Quantity

Configure presets Preset 1

Preset 2

Preset 3

Preset 4

Preset 5

Preset 6

Discrete inputs End

Measurements See page 76 Discrete input 2

Outputs See page 77 Discrete event 1

Monitoring See page 78 Discrete event 2

Digital comm See page 78 Discrete event 3

Inhibit batch

Inhibit totalizer

Reset

Resume

Start

Stop

If density application software is installed and configured.

If lockout target is set to NO.

If Ignore source alarms is set to YES.

If density application software is installed and configured.

If no. of stages is set to 2.

If enable end warning is set to YES.

If enable overrun is set to YES.

If discrete event has been configured under Measurements.

% of target

Enable preset

Name

Density curve

Open primary

Open secondary

Close primary

End warning

Target Density curve 5

Overrun

None

Discrete input 1

Discrete event 4

Discrete event 5

Configuration: PW and Language Operation ModeConfiguration: Custody TransferConfiguration: Digital Communication

None

Density curve 1

Density curve 2

Density curve 3

Density curve 4

Density curve 6

Series 3000 Detailed Setup Manual 75

Custody Transfer continued

Configuration menu: Measurements

Flow source None

System See page 73

Inputs See page 74

Discrete batch See page 75

Measurements Totalizers Totalizer 1 Net vol flow

Totalizer 2

Totalizer 3

Flow direction Forward

Totalizer 4

Reset source

Inhibit source

Label Total label

Process comparator Discrete event 1

Discrete event 2

Discrete event 3

Discrete event 4

Discrete event 5

Event type HI

Process variable LO

HI PV value

LO PV value

Density functions See the Series 3000 Density Application Manual

Outputs See page 77

Monitoring See page 78

Digital comm See page 78

If density application software is installed and configured.

If discrete event has been configured.

If event type is HI, IN HI/LO, or OUT HI/LO.

If event type is LO, IN HI/LO, or OUT HI/LO.

Frequency input

Mass

Vo lu me

Std volume flow

Net mass flow

Reverse

Absolute val. FWD/REV

Subtractive FWD/REV

None

Discrete input 1

Discrete input 2

Discrete event 1

Discrete event 2

Discrete event 3

Discrete event 4

Discrete event 5

Primary valve

Batch in progress

Batch overrun

Batch timeout

Batch pump

Inventory label

IN HI/LO

OUT HI/LO

76 Series 3000 Detailed Setup Manual

Custody Transfer continued

Configuration menu: Outputs

System See page 73 Inputs See page 74 Discrete batch See page 75 Measurements See page 76 Outputs Discrete outputs Discrete output 1

Discrete output 2 Discrete output 3

Milliamp outputs

Milliamp output 1 Last measured value Milliamp output 2 Internal zero

Power source Internal

External

Assignment None

Fault alarm Discrete input 1 Discrete input 2 Discrete event 1 Discrete event 2 Discrete event 3 Discrete event 4 Discrete event 5 Primary valve Secondary valve Batch in progress Batch end warn Batch overrun Batch timeout Batch pump

Fault indication Downscale Variable assignment Upscale

Configuration: PW and Language Operation ModeConfiguration: Custody TransferConfiguration: Digital Communication

Frequency output Flow source None

Monitoring See page 78 Digital comm See page 78

Frequency output use Totalization

Scaling method Frequency = flow Frequency Flow Pulses/unit Units/pulse

Maximum pulse width Power Active

Fault indication Downscale

If discrete event is configured under Measurements.

If density application software is installed and configured.

If frequency = flow is selected.

If pulses/unit is selected.

If units/pulse is selected.

Calibration span 20 mA

4 mA Low flow cutoff Damping seconds

Frequency input Mass Vo lu me Std vol flow Net mass flow Net vol flow

Rate control

Pulses/unit Units/pulse

Passive

Upscale Last measured value Internal zero

Series 3000 Detailed Setup Manual 77

Custody Transfer continued

Configuration menu: Monitoring and digital communication

System See page 73

Inputs See page 74

Discrete batch See page 75

Measurements See page 76

Outputs See page 77

Monitoring Screen 1, line 1

Screen 1, line 2

Screen 2, line 1

Screen 2, line 2

Screen 3, line 1

Screen 3, line 2

Screen 4, line 1

Screen 4, line 2

Screen 5, line 1

Screen 5, line 2

Screen 5, line 3

Screen 5, line 4

Digital comm Configure printer Printer select Epson TM-U295

Digitec 6610A

Generic

Header line 1 Text

Header line 2 Line feeds

Footer Font size Normal height

Baud rate Double height

Parit y

Data bits

Start bits

Stop bits

Format W&M ticket

Header line 1

Printer test Header line 2

Header line 3

Header line 4

Footer

Start number (BOL)

If custody transfer software and security switch are installed.

Text

Line feeds

Font size

Normal height

Double height

Maintenance menu: Active alarm log, batch inventory, and process inventory

Active alarm log

Batch inventory Preset 1

Preset 2

Preset 3

Preset 4

Preset 5

Preset 6

Process inventory Frequency input

Mass

Vo lu me

Inventory 4

Calibration See page 79

Diagnostics See page 79

78 Series 3000 Detailed Setup Manual

Custody Transfer continued

Maintenance menu: Calibration and diagnostics

Active alarm log See page 78

Batch inventory See page 78

Process inventory See page 78

Calibration Sensor zero Cycles

Calibrate zero

View current data

Density Low density Density D1

High density Density D2

Flowing density Density D3

View current data Calibrate density

Density curve trim See the Series 3000 Density Application Manual

mA output trim

Meter factors Multivariable MF Density

Batch AOC Start calibration

Temperature Low temperature

Diagnostics Read external inputs Discrete inputs Discrete input 1

Simulate outputs Discrete outputs Discrete output 1

Milliamp output 1 Trim 4.0 mA

Milliamp output 2 Trim 20.0 mA

Volume Proving factor

View current data Calculate

Save calibration

High temperature

View current data

Frequency input Discrete input 2

Milliamp outputs Milliamp output 1

Frequency output Milliamp output 2

Time remaining

Result

Sensor offset (msec)

High density

Low density

Average density

Standard deviation

Calibrate density

Mass

Mass and density

Mass and volume

Density and volume

Calibrate temp.

Discrete output 2

Discrete output 3

Configuration: PW and Language Operation ModeConfiguration: Custody TransferConfiguration: Digital Communication

Proving factor

Calculate

Series 3000 Detailed Setup Manual 79

Custody Transfer continued

Security menu

Security Enable

Disable

Press 1

Passwords Maintenance Press 2

Configuration Press 3

Press 4

Weights & measures

If custody transfer software and security switch are installed.

Wor ld w ide

Europe

Switch status

Sensor zero

Batch reset

Language menu

Language List of languages, one of which may be selected

Disable

Enable

Front panel secure

Remote comm. secure

Step 5 Install the weights and measures seal

The weights and measures inspector must install and secure the seal.

• On a Model 3300 or 3500 mounted in a panel, the inspector runs the wire seal through the hole in the tab protruding through the bracket that secures the wiring connectors to the back panel of the platform.

• On a Model 3300 or 3500 mounted in a subrack, the inspector runs the wire seal through the holes in the lockout screws on the front panel of the platform.

• On a Model 3350 or 3700, a hasp on the housing is located beside the circuit board compartment cover. The cover has four tabs. The inspector runs the wire seal through the hole in the hasp and the hole in the nearest tab.

11.3 Security breach Security is breached if the security switch is set to OFF. A security

breach brings about the following conditions:

• The alarm message "Security Breach" appears on the screen. The alarm, and the time and date when the breach occurred, are logged in the active alarm log.

• If the operator prints a ticket by pressing the function button labeled PRINT in the process monitor or discrete batch operation screen, a note on the ticket reads, "Not a legal receipt. Security breached."

The security breach remains in effect until the switch is set to ON.

80 Series 3000 Detailed Setup Manual

12 Operation Mode

12.1 About this chapter This chapter explains how to use the software in operation mode.

• The process monitor is the default operation mode unless a control function such as the discrete batch control application is present.

• If a control function is present, the control function is the default operation mode.

12.2 Startup and display test At startup, the applications platform automatically tests its display.

During display testing, the screen darkens for approximately five seconds. After the display test is completed:

1. The Micro Motion

2. An application list appears.

3. The platform enters the operation mode, as shown in Figure 12-1, page 84, and Figure 12-2, page 85.

12.3 Sensor zero If the applications platform is a Model 3500 or 3700, a sensor zero must

be performed at initial startup.

Sensor zero establishes flowmeter response to zero flow and sets a baseline for flow measurement.

logo appears.

Configuration: PW and Language Operation ModeConfiguration: Custody TransferConfiguration: Digital Communication

Once the sensor zero is set, it remains part of the transmitter nonvolatile memory, and will not be affected by a power failure, brownout, or power cycle.

CAUTION

Failure to perform a sensor zero calibration at initial startup could cause the flowmeter to produce inaccurate signals.

To avoid inaccurate measurements, perform a sensor zero before putting the flowmeter into operation.

Series 3000 Detailed Setup Manual 81

Operation Mode continued

Preparing for sensor zero calibration To prepare the flowmeter for sensor zero:

1. Install the sensor according to the appropriate sensor instruction manual.

2. Apply power to the platform, then allow it to warm up for at least 30 minutes.

3. Run the process fluid to be measured through the sensor until the sensor temperature approximates the normal process operating temperature.

4. Fill the sensor completely with process fluid under normal process conditions of temperature, density, pressure, etc., and ensure zero flow through the sensor.

5. Close the shutoff valve downstream from the sensor.

6. Make sure flow through the sensor is

completely stopped.

CAUTION

Flow through the sensor during sensor zero will result in an inaccurate zero setting.

Make sure fluid flow through the sensor is completely stopped during sensor zero.

Performing the sensor zero calibration To perform the sensor zero:

Maintenance

Calibration

Sensor zero

Calibrate zero

Cal In Progress

Calibrate Zero

↓

Time Remaining

Status

In Progress

Zero Offset (mSec)

0.082

High Density

0.432 g/cc

ABORT

1. Press the security button on the display face.

2. Select Maintenance.

3. Select Calibration.

4. Select Sensor Zero.

5. Select Calibrate Zero, then press CHG.

• During the sensor zero calibration, the time

remaining counts down to zero seconds.

• Sensor zero requires anywhere from 20

seconds to 2½ minutes, depending on the sensor model and the density of the fluid.

During sensor zero, the calibrate zero screen indicates the result, the zero offset in microseconds, the high density, and the low density.

If calibration is successful, when the time remaining is 0, the message "Calibration Complete" appears on the screen. Press ACK to acknowledge the message, then press EXIT to exit the calibrate zero screen.

If calibration is not successful, the message "Calibration Failure" appears on the screen. To diagnose the cause of the failure, see page 82.

82 Series 3000 Detailed Setup Manual

Operation Mode continued

Diagnosing sensor zero failure If the calibrate zero screen reads "Calibration

Failure," the sensor zero calibration was not successfully completed. "Calibration Failure" could indicate:

• Flow of fluid during the sensor zero calibration;

• Partially empty flow tubes; or

• An improperly mounted sensor.

To clear a sensor zero failure:

• Press ACK to acknowledge the "Calibration Failure" message, then re-zero after correcting the problem, or

• Abort the sensor zero procedure by cycling power to the platform.

Sensor zero cycles Sensor zero cycles is the number of signal

Maintenance

Calibration

Sensor zero

Calibrate Zero

Cycles

Calibrate Zero

View Current Data

processing cycles required for sensor zero. The default sensor zero cycles is 2. Increasing the number of sensor zero cycles can improve sensor zero accuracy by enabling the platform to derive the offset of the flow signal from a larger number of flow signals.

Configuration: PW and Language Operation ModeConfiguration: Custody TransferConfiguration: Digital Communication

SEL HELP EXIT

Series 3000 Detailed Setup Manual 83

Operation Mode continued

12.4 Default operation mode The process monitor, shown in Figure 12-1, is the default operation

mode unless a control function such as the discrete batch application is present. If a control function is present:

• The control function is the default operating mode.

• Process variables can be monitored by accessing the process monitoring menu via the view menu. For more information about the view menu, see pages 90-93.

You can configure the process variables that will be displayed on each of the 5 screens of the process monitor. To configure the process monitor, see Chapter 8.

To scroll through the process monitor, press the left (¬) or right (®) cursor control button. The number beside each arrow on the top line indicates the screen that will be displayed if the left or right cursor control button is pressed.

If a total appears on the screen, you can press RESET to reset it to 0. Pressing RESET will reset only the totals on the screen that is displayed.

Press PRINT to print a ticket that includes values of process variables on the screen that is displayed.

Figure 12-1.Person-Process Interface in default operation mode

5← DEVICE 1 →2

Mass Flow Rate

Backlit

display

2.33

g/sec

Mass Total

485.88 g

PRINT RESET VIEW

Function buttons

Cursor control buttons

Security button

84 Series 3000 Detailed Setup Manual

Operation Mode continued

12.5 Operation mode for discrete batch control

Figure 12-2.Person-Process Interface in batch operation mode

Figure 12-2 shows the Person-Process Interface in batch operation mode, ready to start a batch. To select a batch preset, see page 91.

The display shows that there have been zero kilograms of actual delivery in this batch. When flow starts, the display continuously updates to show the actual amount that has been delivered.

The display can be set up to show either the amount that has been delivered (count up) or the amount left to be delivered (count down). To configure count up or count down, see pages 32-33.

DEVICE 1 Preset 1

Backlit

display

Actual

0.0

Configuration: PW and Language Operation ModeConfiguration: Custody TransferConfiguration: Digital Communication

Cursor control buttons

Editing

cursor

Function buttons

Target

12.3

START HELP VIEW

Security button

If the batch controller is measuring standard volume, net volume, or net mass, actual and target values indicate net totals, rather than indicating gross totals

Series 3000 Detailed Setup Manual 85

Operation Mode continued

Function buttons In Figure 12-3, the display shows that the batch target is 12.3 kg.

• When you press START, flow starts.

• When the target amount has passed through the flowmeter, flow automatically stops.

The words on the dark background at the bottom of the display tell you the actions you can perform by pressing the three function buttons.

To start the batch, press the button on the left, labeled START. Figure 12-3 shows what happens.

Figure 12-3.Using batch function buttons

DEVICE 1 Preset 1

Actual

0.0

Target

12.3

The function of this

button changes from

START to STOP

START HELP VIEW

Display shows actual quantity, updated continuously

DEVICE 1 Preset 1

Actual

4.4

Target

12.3

STOP HELP VIEW

86 Series 3000 Detailed Setup Manual

Operation Mode continued

Figure 12-4 indicates the actions that are performed by the function buttons during batch operation. The batch control sequence is explained on page 89.

Figure 12-4.Function buttons in batch operation mode

DEVICE 1 Preset 1

Actual

0.0

Configuration: PW and Language Operation ModeConfiguration: Custody TransferConfiguration: Digital Communication

Target

12.3

START HELP VIEW

VIEW Access the view menu

ACK Acknowledge an alarm

HELP Show a help screen

RESUME Resume a batch that has been stopped

PRINT Print a ticket

START Start the batch

STOP • Stop the batch before the target is achieved

END • End the batch before the target is achieved

RESET Reset the batch total to zero

• Batch can be resumed

• Batch cannot be resumed

Series 3000 Detailed Setup Manual 87

Operation Mode continued

Cursor control buttons The discrete batch control application can be set up to allow the

operator to change the target when the batch is not running. To enable target adjustment, see pages 32-33.

In Figure 12-5, the line beneath the farthest right digit of the target is the editing cursor.

• If the application has been set up to permit target adjustment, the cursor appears on the screen whenever the batch is stopped.

• Whenever the cursor appears on the screen, you can use the cursor control buttons to change the target.

Figure 12-5 shows how the cursor control buttons work when the editing cursor is displayed.

Figure 12-5.Adjusting the batch target

DEVICE 1 Preset 1

Actual

0.0

Target

12.3

START HELP VIEW

If the batch controller is measuring standard volume, net volume, or net mass, actual and target values indicate net totals, rather than indicating gross totals

Increases value at cursor

Moves cursor right

Moves cursor left

Decreases value at cursor

Cursor

88 Series 3000 Detailed Setup Manual

Operation Mode continued

Batch control sequence After the discrete batch control application has been configured as

described in Chapter 5, the batch control sequence is automatic. A batch can be controlled automatically from the moment you press the START button until the batch is complete. See Tabl e 12 -1.

If necessary, you can:

• Temporarily interrupt the batch by pressing STOP, then continue without resetting the batch totalizer by pressing RESUME.

• End the batch before it is complete by pressing END. After END has been pressed, the batch cannot be resumed.

Table 12-1. Batch events

Notes

• To configure discrete batch control options, see pages 32-33

• To configure presets, see pages 34-35

• To assign a discrete input or discrete event to a batch event, see page 37

• To assign a batch event to a discrete output, see pages 49-50

Event Description

Batch in progress • Batch is in progress

Primary valve open/close, 1-stage batch

Primary valve open/close, 2-stage batch

Secondary valve open/close, 2-stage batch

End warning • If end warning was enabled during configuration, the batch controller produces an alarm

Overrun • If overrun was enabled during configuration, the batch controller produces an alarm when

Batch pump • The system pump is operating

• Batch in progress remains active until flow stops

• If control options are configured for reset on start, pressing START resets the batch total to zero, opens the valve, and starts the batch

• If control options are not configured for reset on start, pressing START opens the valve and starts the batch

• The valve automatically closes when the target is achieved

• If control options are configured for reset on start and the preset is configured so open primary is 0% of target or an amount of 0, pressing START resets the batch total to zero, opens the primary valve, and starts the batch

• If control options are not configured for reset on start and the preset is configured so open primary is 0% of target or an amount of 0, pressing START opens the primary valve and starts the batch

• If the preset is configured so open primary is a value other than 0% of target or an amount other than 0, the valve opens when the batch total achieves the open primary value

• The primary valve closes when the batch total achieves the close primary value

• If control options are configured for reset on start and the preset is configured so open secondary is 0% of target or an amount of 0, pressing START resets the batch total, opens the secondary valve, and starts the batch

• If control options are not configured for reset on start and the preset is configured so open secondary is 0% of target or an amount of 0, pressing START opens the secondary valve and starts the batch

• If the preset is configured so open secondary is a value other than 0% of target or an amount other than 0, the secondary valve opens when the batch total achieves the open secondary value

• The secondary valve closes when the target is achieved

when the batch total achieves the programmed end warning value

• The end warning remains active until batch completion

the batch total exceeds the target by the programmed amount or percent of target

• Overrun remains active until batch completion

• The pump remains on while the primary or secondary valve is open

Configuration: PW and Language Operation ModeConfiguration: Custody TransferConfiguration: Digital Communication

Series 3000 Detailed Setup Manual 89

Operation Mode continued

12.6 Using the view menu When you press VIEW at the operation screen, the view menu is

displayed. Figure 12-6 shows the functions performed by the function buttons and cursor control buttons in the view menu.

For more information about view menu functions, see pages 91-95.

Figure 12-6.Working with the view menu

EXIT

ALARMS

VIEW MENU

Process Monitoring

Preset Selections Batch Inventory Process Totalizers Active Alarm Log LCD Options Diagnostic Monitor Density Curves Applications List

SEL HELP EXIT

Move cursor upward

SELECT

Move cursor downward

SEL Select highlighted option

CHG Make a change to the

highlighted option

SAVE Save a change

PAUSE Pause counting of all

displayed totals

RESUME Resume counting of all

displayed totals

RESET Reset total

PRINT Print a ticket

HELP Show a help screen

RESET Reset total

EXIT Return to operation screen

VIEW Go to view menu

90 Series 3000 Detailed Setup Manual

Operation Mode continued

Process monitoring In the process monitor, process variables are

View

Process monitoring

5← DEVICE 1 →2

Mass Flow Rate

2.33

g/sec

Mass Total

485.88 g

PRINT RESET EXIT

displayed and continuously updated, in measurement units defined during configuration.

• You can configure the process variables that will be displayed on each of the 5 screens of the process monitor. To configure the process monitor, see Chapter 8.

• To scroll through the process monitor, press the

←) or right (→) cursor control button. The

left ( number beside each arrow on the top line indicates the screen that will be displayed if the left or right cursor control button is pressed.

• If a total appears on the screen, you can press RESET to reset it to 0. Pressing RESET will reset only the totals on the screen that is displayed.

• Press PRINT to print a ticket that includes values of process variables on the screen that is displayed.

Preset selections The discrete batch control application can be set up

View

Preset selections

Select Preset

Preset 1

Preset 2 Preset 3 Preset 4 Preset 5 Preset 6

SAVE EXIT

with as many as six different batch presets.

• Each preset has its own target.

• A preset may also have a descriptive name, which will appear on the selection menu.

To select a batch preset:

1. At the operation screen, press VIEW.

2. Select Preset Selections. Only presets that have been configured will be listed.

3. Select the desired preset, then press SAVE.

4. Press EXIT repeatedly to return to the operation screen.

If a density curve has been assigned to the selected preset, batch totals will be based on the derived variable that was selected during configuration of the density application. See the Series 3000 Density Application Manual.

Configuration: PW and Language Operation ModeConfiguration: Custody TransferConfiguration: Digital Communication

Series 3000 Detailed Setup Manual 91

Operation Mode continued

Batch inventory Use the batch inventory menu to monitor inventory

View

Batch inventory

Batch Inventory

↓

Preset 1

0.0 kg

Preset 2

0.0 kg

Preset 3

0.0 kg

Preset 4

0.0 kg

EXIT

totals for batch presets.

To monitor a batch inventory total:

1. At the operation screen, press VIEW.

2. Select Batch Inventory.

3. Press EXIT repeatedly to return to the operation screen.

To reset batch inventory totals, see page 118.

Totalizers The process totalizers menu allows you to:

• Monitor and reset process totals, and pause and resume counting of displayed totals

• Monitor inventory totals

View

Process totalizers

Process

Freq. In Total

0.00 kg

Mass Total

10.18 g

Volume Total

2.55 l

Total 4

PAU S E RESET EXIT

Process totalizers

In the view menu, you can monitor or reset process totals, and pause and resume counting of displayed totals.

CAUTION

If counting has been paused, pressing RESET will cause the total to reset to a non-zero value.

To make sure the total resets to zero, press RESET before pressing PAUSE.

To reset a process totalizer, or to pause and resume counting of the displayed totals:

1. At the operation screen, press VIEW.

2. Select Process Totalizers.

3. Select Process.

4. Select the desired process totalizer.

• To reset the selected totalizer, press RESET.

• To pause counting of all displayed totals, press

PAU S E.

• To resume counting of all displayed totals,

press RESUME.

5. Press EXIT repeatedly to return to the operation screen.

The value to which the process total resets depends on whether or not counting has been paused.

92 Series 3000 Detailed Setup Manual

Micro Motion Series 3000 Manuals & Guides

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Before You Begin

1.1 About this manual This manual explains how to use the Series 3000 software to configure,

1.2 Organization This manual is organized as follows:

1.1 Appendixes Appendix A provides software diagrams for all software menus

2 Person-Process Interface

2.1 About this chapter This chapter explains how to use the security button, function buttons,

2.2 Person-Process Interface Figure 2-1 shows the Person-Process Interface. Use the interface to:

Security button

Function buttons The pushbuttons below the display are the function buttons. The action

Using cursor control buttons

2.3 Scientific notation Scientific notation is used for displaying values that include 10 or more

3 System Data

3.1 About this chapter This chapter explains how to configure system data. System data

3.2 Recording system data While you are configuring system data, record the data in the Series

System Data continued

4 Inputs

4.1 About this chapter This chapter explains how to configure inputs. Inputs include all the

4.2 Recording inputs While you are configuring inputs, record them in the Series 3000

4.3 Disabling Coriolis inputs, Coriolis alarms, and sensor alarms

4.4 Configure process variables Process variables include flow variables, density,

Flow variables

Density inputs To configure density inputs:

Temperature

4.5 Sensor calibration data Sensor calibration data describe the sensor’s

Calibration data for Micro Motion T-Series sensors

Calibration data for ELITE®, BASIS®, Model D, Model DL, or Model DT sensors

Temperature calibration values for all sensors

Sensor information

Frequency input

5 Discrete Batch

5.1 About this chapter This chapter explains how to configure the discrete batch control

5.2 Recording discrete batch parameters

Flow source

Control options

Configure presets

5.6 Discrete inputs or discrete events The batch can be controlled by up to two discrete

6 Measurements

6.1 About this chapter This chapter explains how to configure measurements. Measurements

6.2 Recording measurement parameters

Totaliz ers

Process comparator

Event Type

Process Variable

High and low values To configure a high value, low value, or high and low

Assigning an event to a batch control function, totalizer, or output

7 Outputs

7.1 About this chapter This chapter explains how to configure outputs. Outputs include all the

7.2 Recording outputs While you are configuring outputs, record them in the Series 3000

Discrete outputs

Milliamp outputs

Fault indication

Process Variable

Calibration span

Frequency output

8 Monitoring

8.1 About this chapter This chapter explains how to configure monitoring. Monitoring includes

8.2 Recording monitoring data While you are configuring monitoring data, record the data in the Series

8.3 Process monitor To configure monitoring:

9 Digital Communication

9.1 About this chapter This chapter explains how to configure digital communication. Digital

9.2 Recording printer settings While you are configuring printer settings, record them in the Series

9.3 Configuring the printer setup Configuring the printer setup includes the following

Headers and footer To configure the headers and footer:

Printer, baud rate, and bits To configure the printer, baud rate, parity, data bits,

9.4 Weights and measures ticket The format weights and measures ticket menu

Headers and footer To configure the headers and footer:

Start number for bills of lading To enter the start number for bills of lading:

Printer test

10 Passwords and Language

10.1 About this chapter This chapter explains how to configure security and select the language

Security Enable

Enabling security To enable security:

Passwords

10.3 Security for weights and measures To configure security for weights and measures

Language

11 Custody Transfer