Micro Motion Manual: Micro Motion ELITE Coriolis Flow and Density Sensors Manuals & Guides

Installation Manual
Micro Motion™ ELITE™ Coriolis Flow and Density Sensors
20002158, Rev DP
June 2022
Safety messages are provided throughout this manual to protect personnel and equipment. Read each safety message carefully before proceeding to the next step.
Safety and approval information
This Micro Motion product complies with all applicable European directives when properly installed in accordance with the instructions in this manual. Refer to the EU declaration of conformity for directives that apply to this product. The following are available: the EU Declaration of Conformity, with all applicable European directives, and the complete ATEX installation drawings and instructions. In addition, the IECEx installation instructions for installations outside of the European Union and the CSA installation instructions for installations in North America are available at Emerson.com or through your local Micro Motion support center.
Information affixed to equipment that complies with the Pressure Equipment Directive, can be found at Emerson.com. For hazardous installations in Europe, refer to standard EN 60079-14 if national standards do not apply.
Other information
Troubleshooting information can be found in the Configuration Manual. Product data sheets and manuals are available from the Micro Motion web site at Emerson.com.
Return policy
Follow Micro Motion procedures when returning equipment. These procedures ensure legal compliance with government transportation agencies and help provide a safe working environment for Micro Motion employees. Micro Motion will not accept your returned equipment if you fail to follow Micro Motion procedures.
Return procedures and forms are available on our web support site at Emerson.com, or by calling the Micro Motion Customer Service department.
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Installation Manual Contents
20002158 June 2022

Contents

Chapter 1 Before you begin........................................................................................................5
1.1 About this document...................................................................................................................5
1.2 Hazard messages.........................................................................................................................5
1.3 Related documentation............................................................................................................... 5
Chapter 2 Planning.................................................................................................................... 7
2.1 Installation checklist.................................................................................................................... 7
2.2 Best practices.............................................................................................................................. 8
2.3 Temperature limits...................................................................................................................... 9
2.4 Recommendations for hygienic and self-draining applications...................................................12
Chapter 3 Mounting.................................................................................................................15
3.1 Recommendations for lifting heavy meters............................................................................... 15
3.2 Mount the sensor.......................................................................................................................17
3.3 Rotate junction box or 800 core processor (optional).................................................................18
3.4 Mount electronics of high-temperature sensors........................................................................ 19
3.5 Mount a CMF010 sensor to a wall or pole................................................................................... 22
3.6 Mount a CMFS007, CMFS010, or CMFS015 sensor in a bracket.................................................. 23
3.7 Mount a CMFS025, CMFS040, or CMFS050 sensor in a wall mount bracket................................24
3.8 Secure wafer-style process connections.....................................................................................25
3.9 Attach extended electronics...................................................................................................... 26
Chapter 4 Transmitter power and I/O wiring............................................................................ 29
4.1 Options for wiring......................................................................................................................29
4.2 Connect 4-wire cable................................................................................................................. 30
4.3 Connect the 9-wire cable .......................................................................................................... 35
Chapter 5 Grounding................................................................................................................37
Chapter 6 Supplementary information.....................................................................................39
6.1 Purge the sensor case ................................................................................................................39
6.2 Pressure relief............................................................................................................................ 41
Installation Manual 3
Contents Installation Manual
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4 Micro Motion ELITE
Installation Manual Before you begin
20002158 June 2022

1 Before you begin

1.1 About this document

This document provides information on planning, mounting, wiring, and grounding the ELITE sensor.
The information in this document assumes that users understand basic transmitter and sensor installation, configuration, and maintenance concepts and procedures.

1.2 Hazard messages

This document uses the following criteria for hazard messages based on ANSI standards Z535.6-2011 (R2017).
DANGER
Serious injury or death will occur if a hazardous situation is not avoided.
WARNING
Serious injury or death could occur if a hazardous situation is not avoided.
CAUTION
Minor or moderate injury will or could occur if a hazardous situation is not avoided.
NOTICE
Data loss, property damage, hardware damage, or software damage can occur if a situation is not avoided. There is no credible risk of physical injury.
Physical access
WARNING
Unauthorized personnel can potentially cause significant damage and/or misconfiguration of end users' equipment. Protect against all intentional or unintentional unauthorized use.
Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical access to protect users' assets. This is true for all systems used within the facility.

1.3 Related documentation

You can find all product documentation at Emerson.com.
See any of the following documents for more information:
Installation Manual 5
Before you begin Installation Manual
June 2022 20002158
The hazardous area approvals documentation shipped with the sensor or available at
www.emerson.com/flowmeasurement.
Micro Motion ELITE Coriolis Flow and Density Meters Product Data Sheet
Micro Motion 9-Wire Flowmeter Cable Preparation and Installation Manual
Micro Motion High Temperature Solutions Best Practices Guide
The transmitter installation guide and the transmitter configuration and use guide
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Planning

2 Planning

2.1 Installation checklist

If you plan to mount the transmitter in a hazardous area:
WARNING
Make sure that the hazardous area specified on the approval tag is suitable for the environment in which the meter will be installed.
Verify that the local ambient and process temperatures are within the limits of the
meter.
If your sensor has an integral transmitter, no wiring is required between the sensor and
transmitter. Follow the wiring instructions in the transmitter installation manual for signal and power wiring.
If your transmitter has remote-mounted electronics, follow the instructions in this
manual for wiring between the sensor and the transmitter, and then follow the instructions in the transmitter installation manual for power and signal wiring.
Table 2-1: Maximum lengths for Micro Motion cable
Cable type To transmitter Maximum length
Micro Motion 9-wire 9739 MVD transmitter 1,000 ft (305 m)
All other MVD transmitters 60 ft (18 m)
Micro Motion 4-wire All 4-wire MVD transmitters 1,000 ft (305 m) without
Ex-approval
500 ft (152 m) with IIC
rated sensors
1,000 ft (305 m) with IIB
rated sensors
Table 2-2: Maximum lengths for user-supplied 4-wire cable
Wire function Wire size Maximum length
Power (VDC) 22 AWG (0.326 mm²) 300 ft (91 m)
20 AWG (0.518 mm²) 500 ft (152 m)
18 AWG (0.823 mm²) 1,000 ft (305 m)
Signal (RS-485) 22 AWG (0.326 mm²) or larger 1,000 ft (305 m)
For optimal performance, install the sensor in the preferred orientation. The sensor will
work in any orientation as long as the flow tubes remain full of process fluid.
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Planning
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Table 2-3: Preferred sensor orientation
Installation Manual
Process
Liquids & slurries
Gases
Primary preferred orientation
Liquid with bubbles Wet gas
Secondary preferred orientation
Alternate suitable orientation
Two-phase
Install the meter so that the flow direction arrow on the sensor case matches the actual
forward flow of the process. (Flow direction is also software-selectable.)

2.2 Best practices

There are no pipe run requirements for Micro Motion sensors. Straight runs of pipe
upstream or downstream are unnecessary.
If the sensor is installed in a vertical pipeline, liquids and slurries should flow upward
through the sensor. Gases should flow downward.
Keep the sensor tubes full of process fluid.
For halting flow through the sensor with a single valve, install the valve downstream
from the sensor.
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The sensor does not require external supports. The flanges will support the sensor in
any orientation. (Some sensor models installed in very small, flexible pipeline have optional installation instructions that allow for external supports.)
Planning

2.2.1 High temperature best practices

Perform steam injection downstream of the Coriolis meter
Use steam traps to eliminate condensation and steam flashing
Control fast acting valves to prevent hammer shock
Install the meter symmetrically (not tilted)
Use heat jacket symmetrically (avoid electric or oil trace on just one side)
To avoid plugging for plugging prone applications, apply heat slowly and uniformly
during startup
Perform slow and controlled switch-over from ethane to de-coking process
For more information, refer to the Micro Motion High Temperature Solutions Best
Practices Guide.

2.3 Temperature limits

Sensors can be used in the process and ambient temperature ranges shown in the temperature limit graphs. For the purposes of selecting electronics options, temperature limit graphs should be used only as a general guide. If your process conditions are close to the gray area, consult with your Micro Motion representative.
WARNING
Temperature limits may be further restricted by hazardous area approvals that are necessary to avoid potential injury to personnel and damage to equipment. Refer to the hazardous area approvals documentation shipped with the sensor or available at
www.emerson.com/flowmeasurement for specific temperature ratings for each model
and configuration.
Note
In all cases, the electronics cannot be operated where the ambient temperature is
below -40 °F (-40 °C) or above 140 °F (60 °C). If a sensor is to be used where the ambient temperature is outside of the range permissible for the electronics, the electronics must be remotely located where the ambient temperature is within the permissible range, as indicated by the shaded areas of the temperature limit graphs.
The extended-mount electronics option allows the sensor case to be insulated without
covering the transmitter, core processor, or junction box, but does not affect temperature ratings. When insulating the sensor case at elevated process temperatures above 140 °F (60 °C), ensure electronics are not enclosed in insulation as this may lead to electronics failure.
For the CMFS007 sensor, the difference between the process fluid temperature and the
average temperature of the case must be less than 210 °F (99 °C)
Installation Manual 9
140 (60)
–40 (–40)
113 (45)
–148 (–100)
–400
(–240)
400
(204)
140 (60)
T amb
T proc
A
B
B
C
-148
(-100)
Planning Installation Manual
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Ambient and process temperature limits for CMFS007, CMFS025–CMFS150
B
113 (45)
Tamb
–40 (–40)
140 (60)
140 (60)
A
B
–148 (–100)
–58 (–50) 400 (204)
T
= Ambient temperature °F (°C)
amb
T
= Process temperature °F (°C)
proc
A = All available electronic options B= Remote mount electronics only
Ambient and process temperature limits for CMF***M/L/H/P (excludes special order cryogenic modifications) and CMFS010-015
Tproc
T
= Ambient temperature °F (°C)
amb
T
= Process temperature °F (°C)
proc
A = All available electronic options B = Remote mount electronics only C = Recommend special order cryogenic sensor options when operating at a process
temperature below -148 °F (-100 °C)
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Installation Manual Planning
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Ambient and process temperature limits for special order cryogenic ELITE meters
140 (60)
Tamb
–40 (–40)
A
B
–148 (–100)
–400
(–240)
T
= Ambient temperature °F (°C)
amb
T
= Process temperature °F (°C)
proc
Tproc
A = All available electronic options B= Remote mount electronics only
Ambient and process temperature limits for high temperature ELITE meters
140 (60)
176 (80)
Tamb
–40 (–40)
–148 (–100)
T
= Ambient temperature °F (°C)
amb
T
= Process temperature °F (°C)
proc
A = All available electronic options B= Remote mount electronics only
–58
(–50)
A
B
Tproc
662
(350)
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Planning Installation Manual
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Ambient and process temperature limits for super duplex ELITE meters
140 (60)
140 (60)
B
113
(45)
Tamb
–40 (–40)
–148 (–100)
–40 (–40) 400 (204)
T
= Ambient temperature °F (°C)
amb
T
= Process temperature °F (°C)
proc
A
B
Tproc
A = All available electronic options B= Remote mount electronics only
Note
For super duplex models operating above 351 °F (177.2 °C), consult the factory before purchase.
2.4 Recommendations for hygienic and self­draining applications
CMFS sensors are certified EHEDG TYPE EL CLASS I for hygienic applications when installed vertically with the process fitting and gasket combinations listed in the Position Paper of the EHEDG Test Methods Subgroup (available at https://www.ehedg.org). Other process connections/gasket combinations may be used provided they have been evaluated and successfully tested for in-place cleanability according to the latest edition of EHEDG Document 2. Refer to the Micro Motion ELITE Coriolis Flow and Density Meters Product
Data Sheet for further information about fitting options.
For optimal cleanability and drainability:
If possible, install the sensor in a vertical pipeline with the process fluid flowing upward
through the sensor.
If the sensor must be installed in a horizontal pipeline, drainage is accomplished by air
purge evacuation of the pipeline circuit.
For clean-in-place (CIP) applications, Micro Motion recommends using the generally-
accepted flow velocity of at least 1.5 m/s for cleaning the sensor.
The gap between the electronics housing and sensor body should be inspected
periodically. Manually clean this gap when necessary.
12 Micro Motion ELITE
A
B
C
Installation Manual Planning
20002158 June 2022
Figure 2-1: Installation for self-draining applications
A. Process pipeline
B. Direction of normal process flow
C. Direction of drainage
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Planning Installation Manual
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14 Micro Motion ELITE
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