Micro Motion Manual: Micro Motion 5700 Transmitters with Configurable Inputs and Outputs Manuals & Guides

Installation Manual
MMI-20027478, Rev AF
Micro Motion™ 5700 Transmitters with Configurable Inputs and Outputs
All Installation Types (Integral, four-Wire, and nine-Wire)
April 2022
Safety messages are provided throughout this manual to protect personnel and equipment. Read each safety message carefully before proceeding to the next step.
Safety and approval information
This Micro Motion product complies with all applicable European directives when properly installed in accordance with the instructions in this manual. Refer to the EU declaration of conformity for directives that apply to this product. The following are available: the EU Declaration of Conformity, with all applicable European directives, and the complete ATEX installation drawings and instructions. In addition, the IECEx installation instructions for installations outside of the European Union and the CSA installation instructions for installations in North America are available at Emerson.com or through your local Micro Motion support center.
Information affixed to equipment that complies with the Pressure Equipment Directive, can be found at Emerson.com. For hazardous installations in Europe, refer to standard EN 60079-14 if national standards do not apply.
Other information
Troubleshooting information can be found in the Configuration Manual. Product data sheets and manuals are available from the Micro Motion web site at Emerson.com.
Return policy
Follow Micro Motion procedures when returning equipment. These procedures ensure legal compliance with government transportation agencies and help provide a safe working environment for Micro Motion employees. Micro Motion will not accept your returned equipment if you fail to follow Micro Motion procedures.
Return procedures and forms are available on our web support site at Emerson.com, or by calling the Micro Motion Customer Service department.
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Installation Manual Contents
MMI-20027478 April 2022

Contents

Chapter 1 Before you begin........................................................................................................5
1.1 About this document...................................................................................................................5
1.2 Hazard messages.........................................................................................................................5
1.3 Related documentation............................................................................................................... 5
Chapter 2 Planning.................................................................................................................... 7
2.1 Installation checklist.................................................................................................................... 7
2.2 Additional considerations for retrofitting existing installations.................................................... 8
2.3 Power requirements.................................................................................................................... 9
Chapter 3 Mounting and sensor wiring.................................................................................... 11
3.1 Mounting and sensor wiring for integral-mount transmitters.....................................................11
3.2 Mounting transmitters...............................................................................................................11
3.3 Wire a remote-mount transmitter to the sensor........................................................................ 16
3.4 Ground the meter components................................................................................................. 18
3.5 Rotate the transmitter on the sensor (optional)......................................................................... 20
3.6 Rotate the user interface on the transmitter (optional)..............................................................22
3.7 Rotate the sensor wiring junction box on a remote-mount transmitter (optional)......................23
Chapter 4 Wiring the channels................................................................................................. 25
4.1 Available channels..................................................................................................................... 25
4.2 Access the wiring channels........................................................................................................ 26
4.3 Wire the mA output...................................................................................................................27
4.4 Wire the mA/HART® output....................................................................................................... 28
4.5 Wire the frequency output.........................................................................................................31
4.6 Wire the discrete output............................................................................................................34
4.7 Wire the RS-485 output............................................................................................................. 37
4.8 Wire the mA input..................................................................................................................... 37
4.9 Wire the discrete input.............................................................................................................. 38
4.10 Wire the frequency input......................................................................................................... 39
4.11 Wire Channels A and D for Safety Instrumented Systems (SIS) applications............................. 40
Chapter 5 Wiring the power supply..........................................................................................45
Chapter 6 Wire the printer....................................................................................................... 47
Chapter 7 Power up the transmitter.........................................................................................49
Chapter 8 Configuring the transmitter with Guided Setup........................................................51
Chapter 9 Using the display controls........................................................................................ 53
Chapter 10 Available service port connection.............................................................................55
Appendix A Wire the Micro Motion 5700 to the Micro Motion 3100 transmitter..........................57
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Contents Installation Manual
April 2022 MMI-20027478
4 Micro Motion 5700 Transmitters with Configurable Inputs and Outputs
Installation Manual Before you begin
MMI-20027478 April 2022

1 Before you begin

1.1 About this document

This manual provides information on planning, mounting, wiring, and initial setup of the Micro Motion 5700 transmitter. For information on full configuration, maintenance, troubleshooting, or service of the transmitter, see the Configuration and Use Manual.
The information in this document assumes that users understand basic transmitter and sensor installation, configuration, and maintenance concepts and procedures.

1.2 Hazard messages

This document uses the following criteria for hazard messages based on ANSI standards Z535.6-2011 (R2017).
DANGER
Serious injury or death will occur if a hazardous situation is not avoided.
WARNING
Serious injury or death could occur if a hazardous situation is not avoided.
CAUTION
Minor or moderate injury will or could occur if a hazardous situation is not avoided.
NOTICE
Data loss, property damage, hardware damage, or software damage can occur if a situation is not avoided. There is no credible risk of physical injury.
Physical access
WARNING
Unauthorized personnel can potentially cause significant damage and/or misconfiguration of end users' equipment. Protect against all intentional or unintentional unauthorized use.
Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical access to protect users' assets. This is true for all systems used within the facility.

1.3 Related documentation

You can find all product documentation on the product documentation DVD shipped with the product or at Emerson.com.
See any of the following documents for more information:
Micro Motion 5700 Product Data Sheet
Installation Manual 5
Before you begin Installation Manual
April 2022 MMI-20027478
Micro Motion 5700 Transmitters with Configurable Inputs and Outputs: Configuration and
Use Manual
Coriolis Flow Meter with Micro Motion 5700 Transmitters Safety Manual for Safety
Instrumented Systems (SIS)
Micro Motion 5700 Transmitters with a Marine Bunker Transfer Package: Application
Manual
Replacing the Junction Box for the 4200 Transmitter and the 5700 Transmitter
Replacing the Sensor Cable for the 4200 Transmitter and the 5700 Transmitter
Sensor installation manual
6 Micro Motion 5700 Transmitters with Configurable Inputs and Outputs
Installation Manual
MMI-20027478 April 2022
Planning

2 Planning

2.1 Installation checklist

If possible, install the transmitter in a location that will prevent direct exposure to
sunlight. The environmental limits for the transmitter may be further restricted by hazardous area approvals.
If you plan to mount the transmitter in a hazardous area:
WARNING
Verify that the transmitter has the appropriate hazardous area approval. Each
transmitter has a hazardous area approval tag attached to the transmitter housing.
Ensure that any cable used between the transmitter and the sensor meets the
hazardous area requirements.
For ATEX/IECEx installations, strictly adhere to the safety instructions
documented in the ATEX/IECEx approvals documentation available on the product documentation DVD shipped with the product or at Emerson.com.
Verify that you have the appropriate cable and required cable installation parts for your
installation. For wiring between the transmitter and sensor, verify the maximum cable length does not exceed 1,000 ft (305 m).
Ensure that you use the following cables for the different connections:
A shielded, twisted-pair instrument cable with drain for all in and out connections
A twisted-pair shielded cable for the RS-485 (Channel E) connection
You can mount the transmitter in any orientation as long as the conduit openings or
transmitter display do not point upward. Installing the transmitter with the conduit openings or transmitter display facing
upward risks condensation moisture entering the transmitter housing, which could damage the transmitter.
Following are examples of possible orientations for the transmitter.
Preferred orientation
Alternate orientations
To prevent conduit connectors from seizing in the threads of the conduit openings,
apply a conductive anti-galling compound to the threads, or wrap threads with PTFE
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Planning Installation Manual
April 2022 MMI-20027478
tape two to three layers deep. Wrap the tape in the opposite direction that the male threads will turn when inserted into the female conduit opening.
Mount the meter in a location and orientation that satisfies the following conditions:
Allows sufficient clearance to open the transmitter housing cover. Install with 8 in
(203 mm) to 10 in (254 mm) clearance at the wiring access points.
Provides clear access for installing cabling to the transmitter.
Provides clear access to all wiring terminals for troubleshooting.

2.2 Additional considerations for retrofitting existing installations

The transmitter installation may require 3 in (76 mm) to 6 in (152 mm) of additional
wiring for the input/output and power connections. This length would be in addition to the currently installed wiring. Confirm you have the additional wiring necessary for the new installation.
Before removing the existing transmitter, be sure to record the configuration data for
the currently installed transmitter. At initial startup of the newly installed transmitter, you will be prompted to configure the meter via a guided setup.
Record the following information (if applicable):
Variable
Tag
Mass flow units
Volume flow units
Density units
Temperature units
Channel configuration
mA Outputs 1 Power (internal or external):
mA Outputs 2 (optional) Power (internal or external):
Setting
Source:
Scaling (LRV, URV):
Fault action:
Source:
Scaling (LRV, URV):
Fault action:
8 Micro Motion 5700 Transmitters with Configurable Inputs and Outputs
Installation Manual
Planning
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Variable Setting
Frequency outputs (optional) Power (nternal or external):
Source:
Scaling (LRV, URV):
Fault action:
Dual output:
Discrete outputs (optional) Power (internal or external):
Source:
Scaling (LRV, URV):
Fault action:
Discrete input (optional) Power (internal or external):
Source:
Scaling (LRV, URV):
Fault action:
RS-485 Address:
Calibration parameters (for 9-wire installations only)
Flow calibration factor FCF (Flow cal or flow calibration factor):
Density calibration factors D1:
D2:
K1:
K2:
TC:
FD:

2.3 Power requirements

Self-switching AC/DC input, automatically recognizes supply voltage:
85 to 240 VAC, 50/60 Hz, 6 watts typical, 11 watts maximum
18 to 100 VDC, 6 watts typical, 11 watts maximum
Note
For DC power:
Power requirements assume a single transmitter per cable.
At start-up, the power source must provide a minimum of 1.5 amps of short-term
current per transmitter and not pull voltage below 18 VDC.
Length and conductor diameter of the power cable must be sized to provide 18 VDC
minimum at the power terminals, at a load current of 0.7 amps.
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Planning Installation Manual
April 2022 MMI-20027478
Cable sizing formula
M = 18V + (R x L x 0.7A)
M: minimum supply voltage
R: cable resistance
L: cable length (in Ω/ft)
Typical power cable resistance at 68 °F (20.0 °C)
Wire gauge Resistance
14 AWG 0.0050 Ω/ft
16 AWG 0.0080 Ω/ft
18 AWG 0.0128 Ω/ft
20 AWG 0.0204 Ω/ft
2.5 mm
1.5 mm
1.0 mm
0.75 mm
0.50 mm
2
2
2
2
2
0.0136 Ω/m
0.0228 Ω/m
0.0340 Ω/m
0.0460 Ω/m
0.0680 Ω/m

2.3.1 Maximum cable lengths between sensor and transmitter

The maximum cable length between the sensor and transmitter, which are installed separately, is determined by cable type.
Cable type
Micro Motion 4-wire remote mount
Micro Motion 9-wire remote mount
User-supplied 4-wire VDC 22 AWG (0.326 mm²) 300 ft (91 m)
Wire gauge Maximum length
Not applicable 1,000 ft (305 m) without
Ex-approval
500 ft (152 m) with IIC
rated sensors
1,000 ft (305 m) with IIB
rated sensors
Not applicable 60 ft (18 m)
VDC 20 AWG (0.518 mm²) 500 ft (152 m)
VDC 18 AWG (0.823 mm²) 1,000 ft (305 m)
RS-485 22 AWG (0.326 mm²) or larger
1,000 ft (305 m)
10 Micro Motion 5700 Transmitters with Configurable Inputs and Outputs
Installation Manual Mounting and sensor wiring
MMI-20027478 April 2022

3 Mounting and sensor wiring

3.1 Mounting and sensor wiring for integral­mount transmitters
There are no separate mounting requirements for integral transmitters, and there is no need to connect wiring between the transmitter and the sensor.

3.2 Mounting transmitters

There are two options available for mounting transmitters:
Mount the transmitter to a wall or flat surface.
Mount the transmitter to an instrument pole.
3.2.1

Mount the transmitter to a wall or flat surface

Prerequisites
Emerson recommends 5/16-18 (8 mm–1.25) fasteners that can withstand the process
environment. Emerson does not supply bolts or nuts as part of the standard offering (general purpose bolts and nuts are available as an option).
Ensure that the surface is flat and rigid and that it does not vibrate or move excessively.
Confirm that you have the necessary tools and the mounting kit shipped with the
transmitter.
Procedure
1. Attach the mounting bracket to the transmitter and tighten the screws to 80 in lbf (9.04 N m) to 90 in lbf (10.17 N m).
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Mounting and sensor wiring Installation Manual
April 2022 MMI-20027478
Figure 3-1: Mounting bracket to an aluminum transmitter
Figure 3-2: Mounting bracket to a stainless steel transmitter
2. For wall-mount installations, secure the mounting bracket to the prepared surface.
12 Micro Motion 5700 Transmitters with Configurable Inputs and Outputs
Installation Manual Mounting and sensor wiring
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Figure 3-3: Wall-mounting bracket and dimensions for an aluminum transmitter
A. 2.8 in (71 mm) B. 2.8 in (71 mm)
Figure 3-4: Wall-mounting bracket and dimensions for a stainless steel transmitter
A. 7.51 in (190.8 mm) B. 3.67 in (93.2 mm)
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3. For aluminum transmitters, place and attach the transmitter-mounting bracket to the mounting bracket secured to the wall or instrument pole.
Figure 3-5: Attaching and securing an aluminum transmitter to the mounting bracket
3.2.2
Tip
To ensure the mounting bracket holes are aligned, insert all attachment bolts into place before tightening.

Mount the transmitter to a pole

Prerequisites
Ensure that the instrument pole extends at least 12 in (305 mm) from a rigid base and
is no more than 2 in (51 mm) in diameter.
Confirm that you have the necessary tools, and the instrument-pole mounting kit
shipped with the transmitter.
Procedure
For pole-mount installations, attach the U-bolt mounting piece to the instrument pole.
14 Micro Motion 5700 Transmitters with Configurable Inputs and Outputs
Installation Manual Mounting and sensor wiring
MMI-20027478 April 2022
Figure 3-6: Pole-mounting bracket attachment for an aluminum transmitter
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Figure 3-7: Pole-mounting bracket attachment for a stainless steel transmitter

3.3 Wire a remote-mount transmitter to the sensor

Use this procedure to wire a four-wire or nine-wire remote-mount transmitter to the sensor.
Prerequisites
Prepare the four-wire cable as described in the sensor documentation.
Prepare the nine-wire cable as described in the Micro Motion 9-Wire Flow Meter Cable
Preparation and Installation Guide.
Connect the cable to the sensor-mounted core processor or junction box as described
in the sensor documentation. You can access all product documentation on the documentation DVD shipped with the product or at Emerson.com.
16 Micro Motion 5700 Transmitters with Configurable Inputs and Outputs
Installation Manual Mounting and sensor wiring
MMI-20027478 April 2022
Procedure
1. Remove the transmitter-to-sensor wiring compartment cover to reveal the terminal connections.
Figure 3-8: Removal of the transmitter-to-sensor wiring compartment cover
2. Feed the sensor wiring cable into the transmitter wiring compartment.
Figure 3-9: Sensor wiring feedthrough
3. Connect the sensor wires to the appropriate terminals.
Important
Terminate the four-wire cable drain wires only at the sensor/core processor end of the cable. See the sensor installation manual for more detail. Do not connect the four-wire cable drain wires to the ground screw located inside the junction box.
See Figure 3-10 for four-wire terminal connections.
See Figure 3-11 for nine-wire terminal connections.
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Figure 3-10: Four-wire transmitter-to-sensor wiring connections
Figure 3-11: Nine-wire transmitter-to-sensor wiring connections
Note
Connect the four drain wires in the nine-wire cable to the ground screw located inside the junction box.
4. Replace the transmitter-to-sensor wiring compartment cover and tighten the screws to 14 in lbf (1.58 N m) to 15 in lbf (1.69 N m).

3.4 Ground the meter components

In 4-wire or 9-wire remote installations, the transmitter and sensor are grounded separately.
18 Micro Motion 5700 Transmitters with Configurable Inputs and Outputs
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