Micro Motion Manual: Micro Motion 5700 Transmitters with a Marine Bunker Transfer Package Manuals & Guides

Application Manual

MMI-20076337, Rev AA

Micro Motion™ 5700 Transmitters with a
Marine Bunker Transfer Package

Certified Marine Bunker Measurement Solution

April 2022

Safety messages

Safety messages are provided throughout this manual to protect personnel and equipment. Read each safety message carefully
before proceeding to the next step.

Safety and approval information

This Micro Motion product complies with all applicable European directives when properly installed in accordance with the
instructions in this manual. Refer to the EU declaration of conformity for directives that apply to this product. The following are
available: the EU declaration of conformity, with all applicable European directives, and the complete ATEX Installation Drawings
and Instructions. In addition the IECEx Installation Instructions for installations outside of the European Union and the CSA
Installation Instructions for installations in North America are available on the internet at www.emerson.com or through your local
Micro Motion support center.

Information affixed to equipment that complies with the Pressure Equipment Directive, can be found on the internet at

www.emerson.com. For hazardous installations in Europe, refer to standard EN 60079-14 if national standards do not apply.

Other information

Full product specifications can be found in the product data sheet. Troubleshooting information can be found in the configuration
manual. Product data sheets and manuals are available from the Micro Motion web site at www.emerson.com.

Return policy

Follow Micro Motion procedures when returning equipment. These procedures ensure legal compliance with government
transportation agencies and help provide a safe working environment for Micro Motion employees. Micro Motion will not accept
your returned equipment if you fail to follow Micro Motion procedures.

Return procedures and forms are available on our web support site at www.emerson.com, or by phoning the Micro Motion
Customer Service department.

Emerson Flow customer service

Email:

• Worldwide: [e-mail]

• Asia-Pacific: [e-mail]

Telephone:

North and South America

United States 800 522 6277 U.K. and Ireland 0870 240 1978 Australia 800 158 727

Canada [phone] The Netherlands [phone] New Zealand 099 128 804

Mexico [phone] France [phone] India 800 440 1468

Argentina [phone] Germany 0800 182 5347 Pakistan 888 550 2682

Brazil [phone] Italy [phone] China [phone]

Chile [phone] Central & Eastern [phone] Japan [phone]

Peru [phone] Russia/CIS [phone] South Korea [phone]

Europe and Middle East Asia Pacific

Egypt 0800 000 0015 Singapore [phone]

Oman 800 70101 Thailand 001 800 441 6426

Qatar 431 0044 Malaysia 800 814 008

Kuwait 663 299 01

South Africa 800 991 390

Saudi Arabia 800 844 9564

UAE 800 0444 0684

2

Application Manual Contents

MMI-20076337 April 2022

Contents

Chapter 1 Before you begin........................................................................................................5

1.1 About this manual....................................................................................................................... 5

1.2 Hazard messages.........................................................................................................................5

1.3 Related documents......................................................................................................................6

Chapter 2 Overview of Marine Bunker Measurement Package....................................................7

2.1 Measurement.............................................................................................................................. 7

2.2 OIML R117-1 compliance.............................................................................................................7

2.3 System types and requirements for the Marine Bunker Transfer Package.....................................8

Chapter 3 Install the 5700 with the Marine Bunker Transfer Package..........................................9

3.1 Install the Profile/MID system...................................................................................................... 9

Chapter 4 Configure the system............................................................................................... 13

4.1 Configure auxiliary devices........................................................................................................ 13

4.2 Configure basic flow meter parameters..................................................................................... 13

4.3 Configure bunker ticket options................................................................................................ 14

4.4 Configure the printer................................................................................................................. 19

Chapter 5 Operate the system ................................................................................................. 23

5.1 Transfer a bunker and print a ticket using the display.................................................................23

5.2 Print or reprint a bunker ticket using BunkerLink........................................................................23

5.3 View bunker transfer history...................................................................................................... 24

5.4 Print or export bunker transfer data........................................................................................... 24

5.5 Contents of profile report.......................................................................................................... 25

5.6 Contents of bunker ticket for Basic/MID and Profile/MID systems.............................................. 30

5.7 Retrieve and reprint bunker tickets using the display................................................................. 34

5.8 Bunker operations..................................................................................................................... 34

5.9 Bunker variables........................................................................................................................ 34

5.10 Maintain bunker transfer history..............................................................................................34

Application Manual 3

Contents Application Manual

April 2022 MMI-20076337

4 Micro Motion Marine Bunker Transfer Package

Application Manual Before you begin

MMI-20076337 April 2022

1 Before you begin

1.1 About this manual

This application manual provides information required to install and operate the 5700 transmitter with the
Marine Bunker Transfer Package.

Use the transmitter display as the primary configuration and operation method. However, you can use
ProLink™ III for most configuration and operation tasks. ProLink III also provides additional reporting and
history features.

This manual assumes that users understand basic transmitter and sensor installation, configuration, and
maintenance concepts and procedures.

Important

Use this application manual as your main guide for installation, configuration, and operation. You will be
referred to other documentation for specific tasks and information.

1.2 Hazard messages

This document uses the following criteria for hazard messages based on ANSI standards Z535.6-2011
(R2017).

DANGER

Serious injury or death will occur if a hazardous situation is not avoided.

WARNING

Serious injury or death could occur if a hazardous situation is not avoided.

CAUTION

Minor or moderate injury will or could occur if a hazardous situation is not avoided.

NOTICE

Data loss, property damage, hardware damage, or software damage can occur if a situation is not avoided.
There is no credible risk of physical injury.

Physical access

NOTICE

Unauthorized personnel can potentially cause significant damage and/or misconfiguration of end users'
equipment. Protect against all intentional or unintentional unauthorized use.

Physical security is an important part of any security program and fundamental to protecting your system.
Restrict physical access to protect users' assets. This is true for all systems used within the facility.

Application Manual 5

Before you begin Application Manual

April 2022 MMI-20076337

1.3 Related documents

You can find all product documentation on the product documentation DVD shipped with the product or at

www.emerson.com.

See any of the following documents for more information:

• Micro Motion 5700 Product Data Sheet

• Micro Motion 5700 Transmitters with Configurable Inputs and Outputs: Configuration and Use Manual

• Micro Motion 5700 Transmitters with Configurable Inputs and Outputs: Installation Manual

• Sensor installation manual

• Vendor documentation for auxiliary devices

6 Micro Motion Marine Bunker Transfer Package

Application Manual Overview of Marine Bunker Measurement Package

MMI-20076337 April 2022

2 Overview of Marine Bunker Measurement Package

The Micro Motion Certified Marine Bunker Measurement Solution is a system that provides a complete
solution for the measurement of marine fuel delivery. The system monitors aeration (entrained gas or
entrained air), and supplies a bunker ticket with time and date, total amount transferred, and other relevant
data.

2.1 Measurement

The Marine Bunker Transfer Package provides flow measurement data that complies with OIML R117-1 and
MID 2004/22/EC Annex MI-005. If the appropriate security hardware is installed, the system has been
accredited by a certified technician, and OIML/MID-approved procedures are followed, the bunker ticket can
be used as a legal Weights & Measures document.

2.2 OIML R117-1 compliance

The Marine Bunker Transfer Package is designed to comply with measurement and operational requirements
established by OIML. After the initial start up and certification, OIML R117-1 compliance includes four factors,
or checks. For bunker transfer measurement data to meet OIML R117-1 requirements, the bunker transfer
must pass all four checks.

The four checks are as follows:

MMQ

Aeration

Power

Bunker­critical
alerts

Minimum Measured Quantity (MMQ) defines the minimum measured quantity of fuel in a
bunker transfer that is necessary to meet OIML/MID requirements. MMQ is used to ensure that
the bunker is sized appropriately for the sensor and ensures that various factors related to
starting and stopping flow do not have a significant effect on measurement accuracy. During
initial system configuration, the service technician calculates and configures a site-specific
value for MMQ. This value is typically not changed unless the piping is changed.

Aeration refers to entrained gas or entrained air in the process fluid. Aeration Limit is a real­time diagnostic that monitors the potential measurement error due to aeration and other
factors, and compares the real-time value to the maximum allowable measurement error as
defined by MID 2004/22/EC Annex MI-005. Aeration Limit is expressed as a percentage of the
MID limit. If the value of Aeration Limit at the end of the bunker transfer is below 100%, the
bunker measurement passes the Max Aeration check. Aeration Limit is calculated continuously.
During a bunker transfer, Aeration Limit can increase, decrease, or even exceed 100%.

Power was continuous during the transfer (no power interrupt).

If a bunker-critical alert occurs during a bunker transfer, the transfer fails the alert check and
the measurement cannot be used to meet OIML/MID requirements. Not all alerts are bunker­critical. The following alerts are bunker-critical:

Application Manual 7

Overview of Marine Bunker Measurement Package Application Manual

April 2022 MMI-20076337

RAM Error (Core)
Mass Flow Overrange
Density OOR
Calibration Failure
Sensor Temp Failure
Sensor Case Temp Fail
EEPROM Error
RAM Error (Transmitter)
Cal Factors Missing
Incorrect Sensor Type
Config DB Corrupt
Program Corrupt (Core)
Sensor Comm. Fail

Security Breach
Core Write Failure
Incorrect Board Type
Low Power
Outputs to Fault
Low Pickoff Sig
Data Loss Poss
Power Reset Occurred
API Temp OOR
API Density OOR
Display Readback Fail
Display Comm Error

If the bunker transfer fails one or more of these checks, the bunker transfer measurement data does not meet
OIML R117-1 requirements and the ticket will show Overall OIML R117-1: Fail.

Note

Aeration Limit is always calculated and the four checks are always applied, whether or not an OIML/MID­compliant system was purchased and installed. If the system is not OIML/MID-compliant, there is no system
performance traceability regardless of overall bunker pass/fail results.

2.3 System types and requirements for the Marine Bunker Transfer Package

The Marine Bunker Transfer Package can be set up in four different system types. Requirements depend on
the type chosen during purchase.

Table 2-1: Marine Bunker Transfer Package system types

System type Description

Basic system Measures the bunker transfer and print bunker tickets only. The flow

measurement and bunker tickets are not OIML/MID-approved.

Basic/MID system Measures the bunker transfer and print bunker tickets only. The flow

measurement and bunker tickets are OIML/MID-approved.

Profile system Measures the bunker transfer and print bunker tickets and profile reports. The

flow measurement and bunker tickets are not OIML/MID-approved. The profile
report is not OIML/MID-approved.

Profile/MID system Measures the bunker transfer and print bunker tickets and profile reports. The

flow measurement and bunker tickets are OIML/MID-approved. The profile
report is not OIML/MID-approved.

8 Micro Motion Marine Bunker Transfer Package

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Application Manual Install the 5700 with the Marine Bunker Transfer Package

MMI-20076337 April 2022

3 Install the 5700 with the Marine Bunker Transfer Package

3.1 Install the Profile/MID system

This procedure provides installation instructions for a system that measures the bunker delivery and prints
bunker tickets and profile reports. The bunker tickets are OIML/MID-approved. The profile reports are not
OIML/MID-approved.

Prerequisites

• Verify that the sensor is correctly installed and ready for wiring.

• Verify that the auxiliary devices (level switches, pressure transmitter, and temperature transmitter) are

correctly installed and ready for wiring to the 5700.

Figure 3-1: Schematic of Profile system

A. 5700 transmitter

B. RS-485
C. Printer interface component
D. Relay

E. Power supply for relay

F. RS-485 to RS-232 signal converter
G. RS-485 to USB signal converter
H. MID-approved ticket printer

I. PC with ProLink III/BunkerLink
J. Existing connection

K. Default printer

Application Manual 9

A

B

C

D

E

F

G

H

Install the 5700 with the Marine Bunker Transfer Package Application Manual

April 2022 MMI-20076337

Procedure

1.

Follow the instructions in the Micro Motion 5700 Transmitters with Configurable Inputs and Outputs:
Installation Manual to perform the following installation tasks:

a) Wire the pressure transmitter via HART to the transmitter.

b) Mount the transmitter.

c) Wire the transmitter to the sensor.

d) Wire the transmitter’s secondary mA Output and Frequency Output (if they will be used).

e) Wire power to the transmitter.

f) Ground the transmitter.

2. Mount the Printer Interface Component to any flat surface. See the following figure for mounting

dimensions.

Figure 3-2: Mounting dimensions for Printer Interface Component

A. Front view, width: 7.464 in (189.59 mm)

B.

Front view, height: 9.360 in (237.74 mm)
C. Side view, width: 6.199 in (157.45 mm)
D. Mounting plate, width: 2 × 0.250 in (6.35 mm)

E. Back view, height: 9.625 in (244.48 mm)

F. Back view, space between mounting holes: 8.875 in (225.42 mm)
G. Back view, width: 4.000 in (101.60 mm)
H. Back view, space between mounting holes: 5.000 in (127.00 mm)

I. Back view, size of mounting holes: 4× ∅0.308 in (7.82 mm)

3. Set up one of the following options:

• Option 1: Wire the level switch (or switches) to Discrete Input 1 and to power.

When Discrete Input 1 is assigned to Start/Stop Totalizers during configuration, it will start
totalizers when there is liquid in the pipeline, and stop totalizers when there is no liquid in the
pipeline.

• Option 2: Set up an integrity detection loop and wire it to Discrete Input 1.

The integrity detection loop may be used to detect leaks, cable breakage, short circuits, and so on.
You can use any preferred method or device.

10 Micro Motion Marine Bunker Transfer Package

Application Manual Install the 5700 with the Marine Bunker Transfer Package

MMI-20076337 April 2022

4. Set up a HART loop that connects the primary mA Output to the external pressure transmitter and the
external temperature transmitter.

5. Optional: Follow the instructions in the Micro Motion 5700 Transmitters with Configurable Inputs and
Outputs: Installation Manual to perform the following installation tasks to wire Discrete Output 1 or
Discrete Output 2 to signal devices such as lights or horns.

Note

A Discrete Output is needed to control the printer relay.

6. Install the ticket printer.

a) Connect the printer to power according to the instructions in the vendor documentation.

b) Set the DIP switches on the printer as shown in the following table.

Note

The DIP switches are on the bottom of the printer, under the DIP switch cover. Power down the
printer before removing the DIP switch cover.

Table 3-1: DIP switch settings for Epson TM-T88V printer

Switch bank DIP switch settings Printer communication parameters

DSW1 Switch 1-1 OFF

Switch 1-2 OFF

Switch 1-3 OFF

Switch 1-4 OFF

Switch 1-5 ON

Switch 1-6 ON

Switch 1-7 ON

Switch 1-8 ON

DSW2 Switch 2-1 OFF

Switches 2-2
through 2-8

As desired

c) Attach the adapter to the signal converter.

An RS-485 to RS-232 signal converter and a DB9 to DB25 adapter were supplied with the system.

d) Plug the adapter into the terminal block on the printer.

7. Wire the Printer Interface Component.

a) Open the Printer Interface Component.

Baud: 38400
Parity: Even
Data bits: 8
Stop bits: 1
Characters per second: 400
Buffer size: 1024

b) Wire power to the relay power supply according to the instructions in the vendor

documentation.

c) Wire the relay to Discrete Output 1 or Discrete Output 2 on the transmitter.

d) Wire one set of RS-485 terminals on the relay to the RS-485 terminals on the transmitter.

Application Manual 11