Micro Motion™ 2500 Transmitters with
Configurable Input/Outputs
Configuration and Use Manual
February 2022
Page 2
Safety messages
Safety messages are provided throughout this manual to protect personnel and equipment. Read each safety message carefully
before proceeding to the next step.
Safety and approval information
This Micro Motion product complies with all applicable European directives when properly installed in accordance with the
instructions in this manual. Refer to the EU declaration of conformity for directives that apply to this product. The following are
available: the EU declaration of conformity, with all applicable European directives, and the complete ATEX Installation Drawings
and Instructions. In addition the IECEx Installation Instructions for installations outside of the European Union and the CSA
Installation Instructions for installations in North America are available on the internet at or through your local Micro Motion
support center.
Information affixed to equipment that complies with the Pressure Equipment Directive, can be found on the internet at . For
hazardous installations in Europe, refer to standard EN 60079-14 if national standards do not apply.
Other information
Full product specifications can be found in the product data sheet. Troubleshooting information can be found in the configuration
manual. Product data sheets and manuals are available from the Micro Motion web site at www.emerson.com.
Return policy
Follow Micro Motion procedures when returning equipment. These procedures ensure legal compliance with government
transportation agencies and help provide a safe working environment for Micro Motion employees. Micro Motion will not accept
your returned equipment if you fail to follow Micro Motion procedures.
Return procedures and forms are available on our web support site at www.emerson.com, or by phoning the Micro Motion
Customer Service department.
Emerson Flow customer service
Email:
• Worldwide: flow.support@emerson.com
• Asia-Pacific: APflow.support@emerson.com
Telephone:
North and South America
United States800-522-6277U.K. and Ireland0870 240 1978Australia800 158 727
You must have a communications tool to interface with the transmitter. Several different communications
tools and protocols are supported. You may use different tools in different locations or for different tasks.
Communications tool
ProLink III• HART/Bell 202
Field communicator• HART/Bell 202
Tip
You may be able to use other communications tools, such as AMS™ Suite: Intelligent Device Manager, or the
Smart Wireless THUM™ Adapter. Use of AMS or the Smart Wireless THUM Adapter is not discussed in this
manual. For more information on the Smart Wireless THUM Adapter, refer to the documentation available at .
Supported protocols
• Modbus/RS-485
• Service port
Configuration and Use Manual9
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Before you beginConfiguration and Use Manual
February 2022MMI-20019038
1.4 Additional documentation and resources
The following additional documentation supports the installation and operation of the transmitter.
TopicDocument
Fuel consumption
Hazardous area installationSee the approval documentation shipped with the
Product Data Sheet
Production Volume Reconciliation (PVR), Transient Bubble
Remediation (TBR), and Transient Mist Remediation (TMR)
applications
SensorSensor documentation
Transmitter installation
Micro Motion Fuel Consumption Application for Transmitters
Installation and Operation Guide
transmitter, or download the appropriate documentation
at www.emerson.com.
Micro Motion Series 1000 and Series 2000 Transmitters with
MVD™ Technology Product Data Sheet (PDS)
Micro Motion Oil and Gas Production Supplement
Micro Motion Model 1500 and Model 2500 Transmitters:
Installation Manual
All documentation resources are available at www.emerson.com or on the user documentation DVD.
10Micro Motion 2500 Transmitters with Configurable Input/Outputs
Page 11
Configuration and Use ManualQuick start
MMI-20019038February 2022
2 Quick start
2.1 Power up the transmitter
The transmitter must be powered up for all configuration and commissioning tasks, or for process
measurement.
Procedure
1.WARNING
To prevent ignition of flammable or combustible atmospheres, ensure that all covers and seals are
tightly closed. For hazardous area installations, applying power while housing covers are removed or
loose can cause an explosion resulting in injury or death.
Ensure that all transmitter and sensor covers and seals are closed.
2. Turn on the electrical power at the power supply.
The transmitter will automatically perform diagnostic routines. The transmitter is self-switching and
will automatically detect the supply voltage. When using DC power, a minimum of 1.5 amps of startup
current is required. During this period, Alert 009 is active. The diagnostic routines should complete in
approximately 30 seconds. The status LED will turn green when the startup diagnostics are complete. If
the status LED exhibits different behavior, an alert is active.
Postrequisites
Although the sensor is ready to receive process fluid shortly after power-up, the electronics can take up to
10 minutes to reach thermal equilibrium. Therefore, if this is the initial startup, or if power has been off long
enough to allow components to reach ambient temperature, allow the electronics to warm up for
approximately 10 minutes before relying on process measurements. During this warm-up period, you may
observe minor measurement instability or inaccuracy.
2.2 Check meter status
Check the meter for any error conditions that require user action or that affect measurement accuracy.
Procedure
1. Wait approximately 10 seconds for the power-up sequence to complete.
Immediately after power-up, the transmitter runs through diagnostic routines and checks for error
conditions. During the power-up sequence, Alert A009 is active. This alert should clear automatically
when the power-up sequence is complete.
2. Check the status LED on the transmitter.
Related information
View and acknowledge status alerts
Status alerts, causes, and recommendations
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Quick startConfiguration and Use Manual
February 2022MMI-20019038
2.2.1 Transmitter status reported by LED
Table 2-1: Status LED states
LED stateAlarm conditionDescription
Solid greenNo alarmNormal operation
Flashing yellowNo alarm• Zero calibration procedure is in progress
• Loop test is in progress
Solid yellowLow-severity alarmAlarm condition that will not cause measurement error
(outputs continue to report process data)
Solid redHigh-severity alarmAlarm condition that will cause measurement error
(outputs in fault)
2.3 Make a startup connection to the transmitter
To configure the transmitter, you must have an active connection from a communications tool. Follow this
procedure to make your first connection to the transmitter.
Procedure
Identify the connection type to use, and follow the instructions for that connection type in the appropriate
appendix. Use the default communications parameters shown in the appendix.
Communications tool
ProLink IIIModbus/RS-485Using ProLink III with the transmitter
Field CommunicatorHARTUsing a field communicator with the
Connection type to useInstructions
transmitter
2.4 (Optional) Adjust digital communications settings
Change the communications parameters to site-specific values.
Important
If you are changing communications parameters for the connection type that you are using, you will lose the
connection when you write the parameters to the transmitter. Reconnect using the new parameters.
Procedure
1. To change the communications parameters using ProLink III, choose Device Tools → Configuration →
Communications.
2. To change the communications parameters using the Field Communicator, choose On-Line Menu →
12Micro Motion 2500 Transmitters with Configurable Input/Outputs
Page 13
Configuration and Use ManualQuick start
MMI-20019038February 2022
2.5 Verify mass flow measurement
Check to see that the mass flow rate reported by the transmitter is accurate. You can use any available
method.
Procedure
• Connect to the transmitter with ProLink III and read the value for Mass Flow Rate in the Process Variables
panel.
• Connect to the transmitter with a field communicator and read the value for Mass Flow Rate.
Online → Overview → Mass Flow Rate
Postrequisites
If the reported mass flow rate is not accurate:
• Check the characterization parameters.
• Review the troubleshooting suggestions for flow measurement issues.
2.6 Verify the zero
Verifying the zero helps you determine if the stored zero value is appropriate to your installation, or if a field
zero can improve measurement accuracy.
The zero verification procedure analyzes the Live Zero value under conditions of zero flow, and compares it to
the Zero Stability range for the sensor. If the average Live Zero value is within a reasonable range, the zero
value stored in the transmitter is valid. Performing a field calibration will not improve measurement accuracy.
Important
In most cases, the factory zero is more accurate than the field zero. Do not zero the meter unless one of the
following is true:
• The zero is required by site procedures.
• The stored zero value fails the zero verification procedure.
Do not verify the zero or zero the meter if a high-severity alert is active. Correct the problem, then verify the
zero or zero the meter. You may verify the zero or zero the meter if a low-severity alert is active.
Procedure
1. Allow the flowmeter to warm up for at least 20 minutes after applying power.
2. Run the process fluid through the sensor until the sensor temperature reaches the normal process
operating temperature.
3. Stop flow through the sensor by shutting the downstream valve, and then the upstream valve if
available.
4. Verify that the sensor is blocked in, that flow has stopped, and that the sensor is completely full of
process fluid.
5. From ProLink III, choose Device Tools→Calibration→Zero Verification and Calibration→Verify
Zero and wait until the procedure completes.
6. Observe the drive gain, temperature, and density readings. If they are stable, check the Live Zero or
Field Verification Zero value. If the average value is close to 0, you should not need to zero the meter.
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Quick startConfiguration and Use Manual
February 2022MMI-20019038
7. If the zero verification procedure fails:
a) Confirm that the sensor is completely blocked in, that flow has stopped, and that the sensor is
completely full of process fluid.
b) Verify that the process fluid is not flashing or condensing, and that it does not contain particles
that can settle out.
c) Remove or reduce sources of electromechanical noise if appropriate.
d) Repeat the zero verification procedure.
e) If it fails again, zero the meter.
Postrequisites
Restore normal flow through the sensor by opening the valves.
Related information
Zero the meter
2.6.1 Terminology used with zero verification and zero calibration
TermDefinition
ZeroIn general, the offset required to synchronize the left pickoff and the right pickoff under
conditions of zero flow. Unit = microseconds.
Factory ZeroThe zero value obtained at the factory, under laboratory conditions.
Field ZeroThe zero value obtained by performing a zero calibration outside the factory.
Prior ZeroThe zero value stored in the transmitter at the time a field zero calibration is begun. May
be the factory zero or a previous field zero.
Manual ZeroThe zero value stored in the transmitter, typically obtained from a zero calibration
procedure. It may also be configured manually. Also called “mechanical zero” or “stored
zero”.
Live ZeroThe real-time bidirectional mass flow rate with no flow damping or mass flow cutoff
applied. An adaptive damping value is applied only when the mass flow rate changes
dramatically over a very short interval. Unit = configured mass flow measurement unit.
Zero StabilityA laboratory-derived value used to calculate the expected accuracy for a sensor. Under
laboratory conditions at zero flow, the average flow rate is expected to fall within the
range defined by the Zero Stability value (0 ± Zero Stability). Each sensor size and model
has a unique Zero Stability value.
Zero CalibrationThe procedure used to determine the zero value.
Zero TimeThe time period over which the Zero Calibration procedure is performed. Unit = seconds.
Field Verification ZeroA 3-minute running average of the Live Zero value, calculated by the transmitter. Unit =
configured mass flow measurement unit.
Zero VerificationA procedure used to evaluate the stored zero and determine whether or not a field zero
can improve measurement accuracy.
14Micro Motion 2500 Transmitters with Configurable Input/Outputs
Page 15
Configuration and Use ManualConfiguration and commissioning
MMI-20019038February 2022
Part II
Configuration and commissioning
Configuration and Use Manual15
Page 16
Configuration and commissioning Configuration and Use Manual
February 2022MMI-20019038
16Micro Motion 2500 Transmitters with Configurable Input/Outputs
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Configuration and Use ManualIntroduction to configuration and commissioning
MMI-20019038February 2022
3 Introduction to configuration and
commissioning
3.1 Configuration flowchart
Use the following flowchart as a general guide to the configuration and commissioning process.
Some options may not apply to your installation. Detailed information is provided in the remainder of this
manual. If you are using the Weights & Measures application, additional configuration and setup are required.
Configure process measurement
Configure mass flow
measurement
Configure device options and
preferences
Configure fault handling
parameters
Test and move to production
Test or tune transmitter
using sensor simulation
Configure volume flow
meaurement
Volume flow type
Liquid
Configure flow direction
Configure density
measurement
Configure temperature
measurement
Configure petroleum
measurement (API)
application (if available)
Configure concentration
measurement application
(if available)
Gas
Define gas properties
Configure sensor
parameters
Configure device
parameters
Integrate device with control system
Configure the channel(s)
Configure the mA
output(s)
Configure the frequency
output(s)
Configure the discrete
output(s)
Back up transmitter
configuration
Enable write-protection on
transmitter configuration
Done
Configure pressure
compensation (optional)
Configure PVR, TMR,
TBR, or fuel consumption
(if available)
Configure events
Configure digital
communications
Configuration and Use Manual17
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Introduction to configuration and commissioningConfiguration and Use Manual
February 2022MMI-20019038
3.2 Default values and ranges
See Default values and ranges to view the default values and ranges for the most commonly used parameters.
If the transmitter is write-protected, the configuration is locked and you must unlock it before you can change
any configuration parameters. By default, the transmitter is not write-protected.
Tip
Write-protecting the transmitter prevents accidental changes to configuration. It does not prevent normal
operational use. You can always disable write-protection, perform any required configuration changes, then
re-enable write-protection.
Field communicatorService Tools→Maintenance→Reset/Restore→Restore Factory Configuration
Restoring the factory configuration returns the transmitter to the same configuration it had when it left the
factory. This may be useful if you experience problems during configuration.
Important
You cannot restore factory configurations with a 700 core.
Tip
Restoring the factory configuration is not a common action. You may want to contact customer support to
see if there is a preferred method to resolve any issues.
18Micro Motion 2500 Transmitters with Configurable Input/Outputs
Page 19
Configuration and Use ManualConfigure process measurement
MMI-20019038February 2022
4 Configure process measurement
4.1 Configure mass flow measurement
The mass flow measurement parameters control how mass flow is measured and reported.
Field CommunicatorConfigure→Manual Setup→Measurements→Flow→Mass Flow Unit
Mass Flow Measurement Unit specifies the unit of measure that will be used for the mass flow rate. The unit
used for mass total and mass inventory is derived from this unit.
Any selected measurement unit, (mass, volume or gas standard volume), is automatically applied to both the
mA and Frequency Outputs.
Procedure
Set Mass Flow Measurement Unit to the unit you want to use.
The default setting for Mass Flow Measurement Unit is g/sec (grams per second).
Tip
If the measurement unit you want to use is not available, you can define a special measurement unit.
Options for Mass Flow Measurement Unit
The transmitter provides a standard set of measurement units for Mass Flow Measurement Unit, plus one
user-defined special measurement unit. Different communications tools may use different labels for the
units.
Label
Unit description
Grams per secondg/secg/s
Grams per minuteg/ming/min
Grams per hourg/hrg/h
Kilograms per secondkg/seckg/s
Kilograms per minutekg/minkg/min
Kilograms per hourkg/hrkg/h
ProLink IIIField Communicator
Kilograms per daykg/daykg/d
Metric tons per minutemTon/minMetTon/min
Metric tons per hourmTon/hrMetTon/h
Metric tons per daymTon/dayMetTon/d
Pounds per secondlbs/seclb/s
Configuration and Use Manual19
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Configure process measurementConfiguration and Use Manual
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Label
Unit description
Pounds per minutelbs/minlb/min
Pounds per hourlbs/hrlb/h
Pounds per daylbs/daylb/d
Short tons (2000 pounds) per minutesTon/minSTon/min
Short tons (2000 pounds) per hoursTon/hrSTon/h
Short tons (2000 pounds) per daysTon/daySTon/d
Long tons (2240 pounds) per hourlTon/hrLTon/h
Long tons (2240 pounds) per daylTon/dayLTon/d
Special unitspecialSpcl
ProLink IIIField Communicator
Define a special measurement unit for mass flow
ProLink IIIDevice Tools→Configuration→Process Measurement→Flow→Special Units
Field CommunicatorConfigure→Manual Setup→Measurements→Special Units→Mass Special Units
A special measurement unit is a user-defined unit of measure that allows you to report process data, totalizer
data, and inventory data in a unit that is not available in the transmitter. A special measurement unit is
calculated from an existing measurement unit using a conversion factor.
Procedure
1. Specify Base Mass Unit.
Base Mass Unit is the existing mass unit that the special unit will be based on.
2. Specify Base Time Unit.
Base Time Unit is the existing time unit that the special unit will be based on.
3. Calculate Mass Flow Conversion Factor as follows:
a) x base units = y special units
b) Mass Flow Conversion Factor = x ÷ y
The original mass flow rate value is divided by this value.
4. Enter Mass Flow Conversion Factor.
5. Set Mass Flow Label to the name you want to use for the mass flow unit.
6. Set Mass Total Label to the name you want to use for the mass total and mass inventory unit.
The special measurement unit is stored in the transmitter. You can configure the transmitter to use the
special measurement unit at any time.
Example: Defining a special measurement unit for mass flow
You want to measure mass flow in ounces per second (oz/sec).
1. Set Base Mass Unit to Pounds (lb).
20Micro Motion 2500 Transmitters with Configurable Input/Outputs
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Configuration and Use ManualConfigure process measurement
Field CommunicatorConfigure→Manual Setup→Measurements→Flow→Flow Damping
Damping is used to smooth out small, rapid fluctuations in process measurement. Damping Value specifies
the time period (in seconds) over which the transmitter will spread changes in the process variable. At the end
of the interval, the internal value will reflect 63% of the change in the actual measured value.
Procedure
Set Flow Damping to the value you want to use.
The default value is 0.8 seconds. The range depends on the core processor type and the setting of UpdateRate, as shown in the following table.
Update Rate setting
Normal0 to 51.2 seconds
Special0 to 40.96 seconds
Damping range
The value you enter is automatically rounded off to the nearest valid value. For example, if the damping is
currently set to 0.8 seconds, any value entered up to 1.2 seconds will be rounded down to 0.8 seconds, and
any value entered from 1.21 to 1.59 seconds will be rounded up to 1.6 seconds.
Configure process measurementConfiguration and Use Manual
February 2022MMI-20019038
Effect of flow damping on volume measurement
Flow damping affects volume measurement for liquid volume data. Flow damping also affects volume
measurement for gas standard volume data. The transmitter calculates volume data from the damped mass
flow data.
Interaction between Flow Damping and mA Output Damping
In some circumstances, both Flow Damping and mA Output Damping are applied to the reported mass flow
value.
Flow Damping controls the rate of change in flow process variables. mA Output Damping controls the rate
of change reported through mA Output. If mA Output Process Variable is set to Mass Flow Rate, and both
Flow Damping and mA Output Damping are set to non-zero values, flow damping is applied first, and the
added damping calculation is applied to the result of the first calculation.
Field CommunicatorConfigure→Manual Setup→Measurements→Flow→Mass Flow Cutoff
Mass Flow Cutoff specifies the lowest mass flow rate that will be reported as measured. All mass flow rates
below this cutoff will be reported as 0.
Procedure
Set Mass Flow Cutoff to the value you want to use.
The default value for Mass Flow Cutoff is 0.0 g/sec or a sensor-specific value set at the factory. The
recommended value is 0.5% of the nominal flow rate of the attached sensor. See the sensor specifications. Do
not leave Mass Flow Cutoff at 0.0 g/sec.
Effect of Mass Flow Cutoff on volume measurement
Mass Flow Cutoff does not affect volume measurement. Volume data is calculated from the actual mass data
rather than the reported value.
Volume flow has a separate Volume Flow Cutoff that is not affected by the Mass Flow Cutoff value.
Interaction between Mass Flow Cutoff and mA Output Cutoff
Mass Flow Cutoff defines the lowest mass flow value that the transmitter will report as measured. mA
Output Cutoff defines the lowest flow rate that will be reported through mA Output. If mA Output Process
Variable is set to Mass Flow Rate, the mass flow rate reported through mA Output is controlled by the higher
of the two cutoff values.
Mass Flow Cutoff affects all reported values and values used in other transmitter behavior (e.g., events
defined on mass flow).
mA Output Cutoff affects only mass flow values reported through mA Output.
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Configuration and Use ManualConfigure process measurement
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Example: Cutoff interaction with mA Output Cutoff lower than Mass Flow Cutoff
Configuration:
• mA Output Process Variable: Mass Flow Rate
• Frequency Output Process Variable: Mass Flow Rate
• mA Output Cutoff: 10 g/sec
• Mass Flow Cutoff: 15 g/sec
Result: If the mass flow rate drops below 15 g/sec, mass flow will be reported as 0, and 0 will be used in all
internal processing.
Example: Cutoff interaction with mA Output Cutoff higher than Mass Flow Cutoff
Configuration:
• mA Output Process Variable: Mass Flow Rate
• Frequency Output Process Variable: Mass Flow Rate
• mA Output Cutoff: 15 g/sec
• Mass Flow Cutoff: 10 g/sec
Result:
• If the mass flow rate drops below 15 g/sec but not below 10 g/sec:
— The mA Output will report zero flow.
— The Frequency Output will report the actual flow rate, and the actual flow rate will be used in all
internal processing.
• If the mass flow rate drops below 10 g/sec, both outputs will report zero flow, and 0 will be used in all
internal processing.
4.2 Configure volume flow measurement for liquid
applications
The volume flow measurement parameters control how liquid volume flow is measured and reported.
Restriction
You cannot implement both liquid volume flow and gas standard volume flow at the same time. Choose one
or the other.
Note
If you need to switch from gas standard volume to liquid volume, polling for base density will automatically be
disabled.
4.2.1 Configure Volume Flow Type for liquid applications
ProLink III
Field CommunicatorConfigure→Manual Setup→Measurements→GSV→Volume Flow Type→Liquid
Configuration and Use Manual23
Device Tools → Configuration → Process Measurement → Flow
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Configure process measurementConfiguration and Use Manual
February 2022MMI-20019038
Volume Flow Type controls whether liquid or gas standard volume flow measurement will be used.
Restriction
Gas standard volume measurement is incompatible with some applications. Set Volume Flow Type to Liquid
if you are using any of the following applications:
• Petroleum measurement
• Concentration measurement
• Fuel consumption
• Production Volume Reconciliation (PVR)
Procedure
Set Volume Flow Type to Liquid.
4.2.2 Configure Volume Flow Measurement Unit for liquid
Field CommunicatorConfigure→Manual Setup→Measurements→Flow→Volume Flow Unit
Volume Flow Measurement Unit specifies the unit of measurement that will be displayed for the volume
flow rate. The unit used for the volume total and volume inventory is based on this unit.
Prerequisites
Before you configure Volume Flow Measurement Unit, be sure that Volume Flow Type is set to Liquid.
Procedure
Set Volume Flow Measurement Unit to the unit you want to use.
To read US gallons, select that unit from this menu. G/MIN stands for grams per minute (USGPM), not gallons
per minute. The default setting for Volume Flow Measurement Unit is l/sec (liters per second).
Tip
If the measurement unit you want to use is not available, you can define a special measurement unit.
Options for Volume Flow Measurement Unit for liquid applications
The transmitter provides a standard set of measurement units for Volume Flow Measurement Unit, plus one
user-defined measurement unit. Different communications tools may use different labels for the units.
Label
Unit description
Cubic feet per secondft3/secCuft/s
Cubic feet per minuteft3/minCuft/min
Cubic feet per hourft3/hrCuft/h
Cubic feet per dayft3/dayCuft/d
24Micro Motion 2500 Transmitters with Configurable Input/Outputs
ProLink IIIField Communicator
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Configuration and Use ManualConfigure process measurement
MMI-20019038February 2022
Label
Unit description
ProLink IIIField Communicator
Cubic meters per secondm3/secCum/s
Cubic meters per minutem3/minCum/min
Cubic meters per hourm3/hrCum/h
Cubic meters per daym3/dayCum/d
U.S. gallons per secondUS gal/secgal/s
U.S. gallons per minuteUS gal/mingal/min
U.S. gallons per hourUS gal/hrgal/h
U.S. gallons per dayUS gal/daygal/d
Million U.S. gallons per daymil US gal/dayMMgal/d
Liters per secondl/secL/s
Liters per minutel/minL/min
Liters per hourl/hrL/h
Million liters per daymil l/dayML/d
Imperial gallons per secondImp gal/secImpgal/s
Imperial gallons per minuteImp gal/minImpgal/min
Imperial gallons per hourImp gal/hrImpgal/h
Imperial gallons per dayImp gal/dayImpgal/d
(1)
(1)
(1)
(1)
(2)
(2)
(2)
(2)
barrels/secbbl/s
barrels/minbbl/min
barrels/hrbbl/h
barrels/daybbl/d
Beer barrels/secbbbl/s
Beer barrels/minbbbl/min
Beer barrels/hrbbbl/h
Beer barrels/daybbbl/d
Barrels per second
Barrels per minute
Barrels per hour
Barrels per day
Beer barrels per second
Beer barrels per minute
Beer barrels per hour
Beer barrels per day
Special unitspecialSpcl
(1) Unit based on oil barrels (42 U.S. gallons).
(2) Unit based on U.S. beer barrels (31 U.S. gallons).
Define a special measurement unit for volume flow
ProLink III
Field CommunicatorConfigure→Manual Setup→Measurements→Special Units→Volume Special Units
Device Tools → Configuration → Process Measurement → Flow → Special Units
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A special measurement unit is a user-defined unit of measure that allows you to report process data, totalizer
data, and inventory data in a unit that is not available in the transmitter. A special measurement unit is
calculated from an existing measurement unit using a conversion factor.
Note
Procedure
1. Specify Base Volume Unit.
Base Volume Unit is the existing volume unit that the special unit will be based on.
2. Specify Base Time Unit.
Base Time Unit is the existing time unit that the special unit will be based on.
3. Calculate Volume Flow Conversion Factor as follows:
a) x base units = y special units
b) Volume Flow Conversion Factor = x ÷ y
4. Enter Volume Flow Conversion Factor.
The original volume flow rate value is divided by this conversion factor.
5. Set Volume Flow Label to the name you want to use for the volume flow unit.
6. Set Volume Total Label to the name you want to use for the volume total and volume inventory unit.
The special measurement unit is stored in the transmitter. You can configure the transmitter to use the
special measurement unit at any time.
Defining a special measurement unit for volume flow
You want to measure volume flow in pints per second (pints/sec).
1. Set Base Volume Unit to Gallons (gal).
2. Set Base Time Unit to Seconds (sec).
3. Calculate the conversion factor:
a. 1 gal/sec = 8 pints/sec
b. Volume Flow Conversion Factor = 1 ÷ 8 = 0.1250
4. Set Volume Flow Conversion Factor to 0.1250.
5. Set Volume Flow Label to pints/sec.
6. Set Volume Total Label to pints.
4.2.3 Configure Volume Flow Cutoff
ProLink III
Field CommunicatorConfigure→Manual Setup→Measurements→Flow→Volume Flow Cutoff
26Micro Motion 2500 Transmitters with Configurable Input/Outputs
Device Tools → Configuration → Process Measurement → Flow
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Configuration and Use ManualConfigure process measurement
MMI-20019038February 2022
Volume Flow Cutoff specifies the lowest volume flow rate that will be reported as measured. All volume flow
rates below this cutoff are reported as 0.
Procedure
Set Volume Flow Cutoff to the value you want to use.
The default value for Volume Flow Cutoff is 0.0 l/sec (liters per second). The lower limit is 0. Leaving the
volume flow cutoff at 0 is not recommended.
Interaction between Volume Flow Cutoff and mAO Cutoff
Volume Flow Cutoff defines the lowest liquid volume flow value that the transmitter will report as measured.
mAO Cutoff defines the lowest flow rate that will be reported through mA Output. If mA Output Process
Variable is set to Volume Flow Rate, the volume flow rate reported through mA Output is controlled by the
higher of the two cutoff values.
Volume Flow Cutoff affects both the volume flow values reported via the outputs and the volume flow values
used in other transmitter behavior (e.g., events defined on the volume flow).
mAO Cutoff affects only flow values reported through mA Output.
Example: Cutoff interaction with mAO Cutoff lower than Volume Flow Cutoff
Configuration:
• mA Output Process Variable: Volume Flow Rate
• Frequency Output Process Variable: Volume Flow Rate
• AO Cutoff: 10 l/sec
• Volume Flow Cutoff: 15 l/sec
Result: If the volume flow rate drops below 15 l/sec, volume flow will be reported as 0, and 0 will be used in all
internal processing.
Example: Cutoff interaction with mAO Cutoff higher than Volume Flow Cutoff
Configuration:
• mA Output Process Variable: Volume Flow Rate
• Frequency Output Process Variable: Volume Flow Rate
• AO Cutoff: 15 l/sec
• Volume Flow Cutoff: 10 l/sec
Result:
• If the volume flow rate drops below 15 l/sec but not below 10 l/sec:
— The mA Output will report zero flow.
— The Frequency Output will report the actual flow rate, and the actual flow rate will be used in all
internal processing.
• If the volume flow rate drops below 10 l/sec, both outputs will report zero flow, and 0 will be used in all
internal processing.
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4.3 Configure GSV flow measurement
The gas standard volume (GSV) flow measurement parameters control how volume flow is measured and
reported in a gas application.
Restriction
You cannot implement both liquid volume flow and gas standard volume flow at the same time. Choose one
or the other.
4.3.1 Configure Volume Flow Type for gas applications
Field CommunicatorConfigure→Manual Setup→Measurements→GSV→Volume Flow Type→Standard Gas Volume
Volume Flow Type controls whether liquid or gas standard volume flow measurement is used.
Restriction
Gas standard volume measurement is incompatible with some applications. Set Volume Flow Type to Liquid
if you are using any of the following applications:
• Petroleum measurement
• Concentration measurement
• Fuel consumption
• Production Volume Reconciliation (PVR)
Procedure
Set Volume Flow Type to Gas Standard Volume.
4.3.2 Configure Standard Density of Gas
ProLink III
Field CommunicatorConfigure→Manual Setup→Measurements→GSV→Gas Ref Density
The Standard Density of Gas value is the gas density at standard reference conditions. Use it to convert the
measured mass flow data to volume flow at reference conditions.
Prerequisites
Ensure that Density Measurement Unit is set to the measurement unit you want to use for Standard Density
of Gas.
Procedure
From the Source field, choose the method to supply gas base density data and perform the required setup.
Device Tools → Configuration → Process Measurement → Flow
Option
Fixed Value or Digital
Communications
28Micro Motion 2500 Transmitters with Configurable Input/Outputs
Description
A host writes gas base density data to the meter at appropriate intervals.
Continue to Configure fixed value or digital communications.
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OptionDescription
Poll for external valueThe meter polls an external HART device for gas base density data in order
to then compute gas standard volume from the mass flow and gas base
density.
Continue to Poll for external value.
Configure fixed value or digital communications
Prerequisites
Configure Standard Density of Gas
Procedure
1. Set Standard Density of Gas to the standard reference density of the gas you are measuring.
Note
ProLink III provides a guided method that you can use to calculate your gas base density, if you do not
know it.
2. Continue to Configure Gas Standard Volume Flow Unit .
Poll for external value
Prerequisites
Configure Standard Density of Gas
Procedure
1. Set Polling Slot to an available slot.
2. Set Polling Control n as one of the following options:
The n is the value you selected in the Polling Slot field.
If there is another master, and if that master is primary, then set this field to secondary. If the other
master is secondary, then set this field to primary.
Option
Poll as PrimaryNo other HART masters will be on the network.
Poll as SecondaryOther HART masters will be on the network.
3. Set External Device Tag n to the HART tag of the device being polled.
The n is the value you selected in the Polling Slot field.
Description
• The device being polled (slave) cannot have special units set for density. Otherwise, the master will
reject the base density and report the following alarm:
A115: No External Input or Polled Data Alert
• On the slave side, setup the HART Primary Variable for Base Density. The master will reject anything
other than Base Density for the HART Primary Variable and trigger an A115 alarm.
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• The density units on the transmitter and the polled device can be different as long as they can be
classified as density units; for example, kg/m3 and g/cm3. The transmitter converts the polled units
into compatible specified units.
For wiring and setup instructions for a polled device, refer to the Micro Motion Gas Density Meters (GDM)Installation manual or the Micro Motion Specific Gravity Meters (SGM) Installation manual.
4. Continue to Configure Gas Standard Volume Flow Unit .
Field CommunicatorConfigure→Manual Setup→Measurements→GSV→GSV Flow Unit
Gas Standard Volume Flow Unit specifies the unit of measure that will be displayed for the gas standard
volume flow. The measurement unit used for the gas volume total and the gas volume inventory is derived
from this unit.
Prerequisites
Before you configure Gas Standard Volume Flow Unit, be sure that Volume Flow Type is set to Gas Standard
Volume.
For polling, the first transmitter (master) requests density from a second transmitter (slave) via HART
communications. Special units for GSV are allowed on the master side, but the device being polled (slave)
cannot have special units set for density, otherwise the master will reject the base density and report an A115:
No External Input or Polled Data Alert.
Procedure
Set Gas Standard Volume Flow Unit to the unit you want to use.
The default setting for Gas Standard Volume Flow Unit is SCFM (Standard Cubic Feet per Minute).
Tip
If the measurement unit you want to use is not available, you can define a special measurement unit.
Options for Gas Standard Volume Flow Unit
The transmitter provides a standard set of measurement units for Gas Standard Volume Flow Unit, plus one
user-defined special measurement unit. Different communications tools may use different labels for the
units.
Label
Unit description
Normal cubic meters per secondNm3/secNm3/sec
ProLink IIIField Communicator
Normal cubic meters per minuteNm3/secNm3/min
Normal cubic meters per hourNm3/hrNm3/hr
Normal cubic meters per dayNm3/dayNm3/day
Normal liters per secondNLPSNLPS
Normal liters per minuteNLPMNLPM
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Label
Unit description
Normal liters per hourNLPHNLPH
Normal liters per dayNLPDNLPD
Standard cubic feet per secondSCFSSCFS
Standard cubic feet per minuteSCFMSCFM
Standard cubic feet per hourSCFHSCFH
Standard cubic feet per daySCFDSCFD
Standard cubic meters per secondSm3/secSm3/sec
Standard cubic meters per minuteSm3/minSm3/min
Standard cubic meters per hourSm3/hrSm3/hr
Standard cubic meters per daySm3/daySm3/day
Standard liters per secondSLPSSLPS
Standard liters per minuteSLPMSLPM
Standard liters per hourSLPHSLPH
Standard liters per daySLPDSLPD
Special measurement unitspecialSpecial
ProLink IIIField Communicator
Define a special measurement unit for gas standard volume flow
ProLink III
Field CommunicatorConfigure→Manual Setup→Measurements→Special Units→Special GSV Units
A special measurement unit is a user-defined unit of measure that allows you to report process data, totalizer
data, and inventory data in a unit that is not available in the transmitter. A special measurement unit is
calculated from an existing measurement unit using a conversion factor.
Procedure
1. Specify Base Gas Standard Volume Unit.
Base Gas Standard Volume Unit is the existing gas standard volume unit that the special unit will be
based on.
2. Specify Base Time Unit.
Base Time Unit is the existing time unit that the special unit will be based on.
3. Calculate Gas Standard Volume Flow Conversion Factor as follows:
a) x base units = y special units
b) Gas Standard Volume Flow Conversion Factor = x ÷ y
4. Enter the Gas Standard Volume Flow Conversion Factor.
The original gas standard volume flow value is divided by this conversion factor.
Device Tools → Configuration → Process Measurement → Flow → Special Units
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5. Set Gas Standard Volume Flow Label to the name you want to use for the gas standard volume flow
unit.
6. Set Gas Standard Volume Total Label to the name you want to use for the gas standard volume total
and gas standard volume inventory unit.
The special measurement unit is stored in the transmitter. You can configure the transmitter to use the
special measurement unit at any time.
Example: Defining a special measurement unit for gas standard volume flow
You want to measure gas standard volume flow in thousands of standard cubic feet per minute.
1. Set Base Gas Standard Volume Unit to SCF.
2. Set Base Time Unit to minutes (min).
3. Calculate the conversion factor:
a. 1 thousands of standard cubic feet per minute = 1000 cubic feet per minute
b. Gas Standard Volume Flow Conversion Factor = 1 ÷ 1000 = 0.001 standard
4. Set Gas Standard Volume Flow Conversion Factor to 0.001.
5. Set Gas Standard Volume Flow Label to MSCFM.
6. Set Gas Standard Volume Total Label to MSCF.
4.3.4 Configure Gas Standard Volume Flow Cutoff
ProLink III
Field CommunicatorConfigure→Manual Setup→Measurements→GSV→GSV Cutoff
Gas Standard Volume Flow Cutoff specifies the lowest gas standard volume flow rate that will reported as
measured. All gas standard volume flow rates below this cutoff will be reported as 0.
Procedure
Set Gas Standard Volume Flow Cutoff to the value you want to use.
The default value for Gas Standard Volume Flow Cutoff is 0.0. The lower limit is 0.0. There is no upper limit.
The recommended value is 0.5% of the nominal flow rate of the attached sensor. See the sensor
specifications.
Interaction between Gas Standard Volume Flow Cutoff and mA Output
Cutoff
Gas Standard Volume Flow Cutoff defines the lowest Gas Standard Volume flow value that the transmitter
will report as measured. mA Output Cutoff defines the lowest flow rate that will be reported through mA
Output. If mA Output Process Variable is set to Gas Standard Volume Flow Rate, the volume flow rate
reported through mA Output is controlled by the higher of the two cutoff values.
Device Tools → Configuration → Process Measurement → Flow
Gas Standard Volume Flow Cutoff affects both the gas standard volume flow values reported through
outputs and the gas standard volume flow values used in other transmitter behavior (for example, events
defined on gas standard volume flow).
32Micro Motion 2500 Transmitters with Configurable Input/Outputs
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mA Output Cutoff affects only flow values reported through mA Output.
Example: Cutoff interaction with mA Output Cutoff lower than Gas Standard Volume Flow Cutoff
Configuration:
• mA Output Process Variable for the primary mA Output: Gas Standard Volume Flow Rate
• Frequency Output Process Variable: Gas Standard Volume Flow Rate
• mA Output Cutoff for the primary mA Output: 10 SLPM (standard liters per minute)
• Gas Standard Volume Flow Cutoff: 15 SLPM
Result: If the gas standard volume flow rate drops below 15 SLPM, the volume flow will be reported as 0, and 0
will be used in all internal processing.
Example: Cutoff interaction with mA Output Cutoff higher than Gas Standard Volume Flow Cutoff
Configuration:
• mA Output Process Variable for the primary mA Output: Gas Standard Volume Flow Rate
• Frequency Output Process Variable: Gas Standard Volume Flow Rate
• mA Output Cutoff for the primary mA Output: 15 SLPM (standard liters per minute)
• Gas Standard Volume Flow Cutoff: 10 SLPM
Result:
• If the gas standard volume flow rate drops below 15 SLPM but not below 10 SLPM:
— The primary mA Output will report zero flow.
— The Frequency Output will report the actual flow rate, and the actual flow rate will be used in all
internal processing.
• If the gas standard volume flow rate drops below 10 SLPM, both outputs will report zero flow, and 0 will be
used in all internal processing.
4.4 Configure Flow Direction
ProLink III
Field CommunicatorConfigure→Manual Setup→Measurements→Flow→Flow Direction
Flow Direction controls how forward flow and reverse flow affect flow measurement and reporting.
Flow Direction is defined with respect to the flow arrow on the sensor:
• Forward flow (positive flow) moves in the direction of the flow arrow on the sensor.
• Reverse flow (negative flow) moves in the direction opposite to the flow arrow on the sensor.
Device Tools → Configuration → Process Measurement → Flow
Tip
Micro Motion sensors are bidirectional. Measurement accuracy is not affected by actual flow direction or the
setting of the Flow Direction parameter.
Procedure
Set Flow Direction to the value you want to use.
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The default setting is Forward.
4.4.1 Options for Flow Direction
Flow Direction setting
Relationship to Flow Direction arrow on sensorProLink IIIField Communicator
ForwardForwardAppropriate when the Flow Direction arrow is in
the same direction as the majority of flow.
ReverseReverseAppropriate when the Flow Direction arrow is in
the opposite direction from the majority of flow.
Absolute ValueAbsolute ValueFlow Direction arrow is not relevant.
BidirectionalBi directionalAppropriate when both forward and reverse flow
are expected, and forward flow will dominate, but
the amount of reverse flow will be significant.
Negate ForwardNegate/Forward OnlyAppropriate when the Flow Direction arrow is in
the opposite direction from the majority of flow.
Negate BidirectionalNegate/Bi-directionalAppropriate when both forward and reverse flow
are expected, and reverse flow will dominate, but
the amount of forward flow will be significant.
Effect of Flow Direction on mA Outputs
Flow Direction affects how the transmitter reports flow values via the mA Outputs. The mA Outputs are
affected by Flow Direction only if mA Output Process Variable is set to a flow variable.
Flow Direction and mA Outputs
The effect of Flow Direction on the mA Outputs depends on Lower Range Value configured for the mA
Output:
• If Lower Range Value is set to 0, see Figure 4-1.
• If Lower Range Value is set to a negative value, see Figure 4-2.
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Figure 4-1: Effect of Flow Direction on the mA Output: Lower Range Value = 0
Flow Direction = Forward
20
12
mA output
4
-x0x
Reverse flowForward flow
Flow Direction = Reverse, Negate Forward
20
12
mA output
4
-x0x
Reverse flowForward flow
Flow Direction = Absolute Value, Bidirectional,
Negate Bidirectional
20
12
mA output
4
• Lower Range Value = 0
• Upper Range Value = x
Figure 4-2: Effect of Flow Direction on the mA Output: Lower Range Value < 0
Flow Direction = Forward
20
Flow Direction = Reverse, Negate Forward
20
Flow Direction = Absolute Value, Bidirectional,
Negate Bidirectional
20
-x0x
Reverse flowForward flow
12
mA output
4
-x0x
Reverse flowForward flow
12
mA output
4
-x0x
Reverse flowForward flow
12
mA output
4
-x0x
Reverse flowForward flow
• Lower Range Value = −x
• Upper Range Value = x
Flow Direction = Forward and Lower Range Value = 0
Configuration:
• Flow Direction = Forward
• Lower Range Value = 0 g/sec
• Upper Range Value = 100 g/sec
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Result:
• Under conditions of zero flow, the mA Output is 4 mA.
• Under conditions of forward flow, up to a flow rate of 100 g/sec, the mA Output varies between 4 mA and
20 mA in proportion to the flow rate.
• Under conditions of forward flow, if the flow rate equals or exceeds 100 g/sec, the mA Output will be
proportional to the flow rate up to 20.5 mA, and will be level at 20.5 mA at higher flow rates.
Flow Direction = Forward and Lower Range Value < 0
Configuration:
• Flow Direction = Forward
• Lower Range Value = −100 g/sec
• Upper Range Value = +100 g/sec
Result:
• Under conditions of zero flow, the mA Output is 12 mA.
• Under conditions of forward flow, for flow rates between 0 and +100 g/sec, the mA Output varies between
12 mA and 20 mA in proportion to (the absolute value of) the flow rate.
• Under conditions of forward flow, if (the absolute value of) the flow rate equals or exceeds 100 g/sec, the
mA Output is proportional to the flow rate up to 20.5 mA, and will be level at 20.5 mA at higher flow rates.
• Under conditions of reverse flow, for flow rates between 0 and −100 g/sec, the mA Output varies between
4 mA and 12 mA in inverse proportion to the absolute value of the flow rate.
• Under conditions of reverse flow, if the absolute value of the flow rate equals or exceeds 100 g/sec, the mA
Output is inversely proportional to the flow rate down to 3.8 mA, and will be level at 3.8 mA at higher
absolute values.
Flow Direction = Reverse
Configuration:
• Flow Direction = Reverse
• Lower Range Value = 0 g/sec
• Upper Range Value = 100 g/sec
Result:
• Under conditions of zero flow, the mA Output is 4 mA.
• Under conditions of reverse flow, for flow rates between 0 and +100 g/sec, the mA Output level varies
between 4 mA and 20 mA in proportion to the absolute value of the flow rate.
• Under conditions of reverse flow, if the absolute value of the flow rate equals or exceeds 100 g/sec, the mA
Output will be proportional to the absolute value of the flow rate up to 20.5 mA, and will be level at
20.5 mA at higher absolute values.
36Micro Motion 2500 Transmitters with Configurable Input/Outputs
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Effect of flow direction on Frequency Outputs
Flow direction affects how the transmitter reports flow values via the Frequency Outputs. The Frequency
Outputs are affected by flow direction only if Frequency Output Process Variable is set to a flow variable.
Table 4-1: Effect of the flow direction parameter and actual flow direction on Frequency Outputs
Actual flow direction
Flow Direction setting
ForwardHz > 00 Hz0 Hz
Reverse0 Hz0 HzHz > 0
BidirectionalHz > 00 HzHz > 0
Absolute ValueHz > 00 HzHz > 0
Negate Forward0 Hz0 HzHz > 0
Negate BidirectionalHz > 00 HzHz > 0
ForwardZero flowReverse
Effect of flow direction on Discrete Outputs
The flow direction parameter affects the Discrete Output behavior only if Discrete Output Source is set to
Flow Direction.
Table 4-2: Effect of the flow direction parameter and actual flow direction on Discrete Outputs
Actual flow direction
Flow Direction setting
ForwardOFFOFFON
ReverseOFFOFFON
BidirectionalOFFOFFON
Absolute ValueOFFOFFON
Negate ForwardONOFFOFF
Negate BidirectionalONOFFOFF
ForwardZero flowReverse
Effect of flow direction on digital communications
Flow direction affects how flow values are reported via digital communications. The following table describes
the effect of the flow direction parameter and actual flow direction on flow values reported via digital
communications.
Table 4-3: Effect of the flow direction on flow values
Actual flow direction
Flow Direction setting
ForwardPositive0Negative
ReversePositive0Negative
BidirectionalPositive0Negative
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ForwardZero flowReverse
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Table 4-3: Effect of the flow direction on flow values (continued)
Actual flow direction
Flow Direction setting
Absolute ValuePositive
Negate ForwardNegative0Positive
Negate BidirectionalNegative0Positive
(1) Refer to the digital communications status bits for an indication of whether flow is positive or negative.
ForwardZero flowReverse
(1)
0Positive
(1)
Effect of flow direction on flow totals
Flow direction affects how flow totals and inventories are calculated.
Actual flow direction
Flow Direction setting
ForwardTotals increaseTotals do not changeTotals do not change
ReverseTotals do not changeTotals do not changeTotals increase
BidirectionalTotals increaseTotals do not changeTotals decrease
Absolute ValueTotals increaseTotals do not changeTotals increase
Negate ForwardTotals do not changeTotals do not changeTotals increase
Negate BidirectionalTotals decreaseTotals do not changeTotals increase
ForwardZero flowReverse
4.5 Configure density measurement
The density measurement parameters control how density is measured and reported.
4.5.1 Configure Density Measurement Unit
ProLink III
Field CommunicatorConfigure→Manual Setup→Measurements→Density→Density Unit
Density Measurement Unit controls the measurement units that will be used in density calculations and
reporting.
Procedure
Set Density Measurement Unit to the option you want to use.
The default setting for Density Measurement Unit is g/cm3 (grams per cubic centimeter).
Device Tools → Configuration → Process Measurement → Density
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Options for Density Measurement Unit
The transmitter provides a standard set of measurement units for Density Measurement Unit. Different
communications tools may use different labels.
Label
Unit description
Specific gravity unit
Grams per cubic centimeterg/cm3g/Cucm
Grams per literg/lg/L
Grams per milliliterg/mlg/mL
Kilograms per literkg/lkg/L
Kilograms per cubic meterkg/m3kg/Cum
Pounds per U.S. gallonlbs/Usgallb/gal
Pounds per cubic footlbs/ft3lb/Cuft
Pounds per cubic inchlbs/in3lb/CuIn
Degrees APIdegAPIdegAPI
Short ton per cubic yardsT/yd3STon/Cuyd
(1) Non-standard calculation. This value represents line density divided by the density of water at 60 °F.
(1)
ProLink IIIField Communicator
SGUSGU
4.5.2 Configure two-phase flow parameters
ProLink III
Field Communicator• Configure→Manual Setup→Measurements→Density→Slug Low Limit
Device Tools → Configuration → Process Measurement → Density
• Configure → Manual Setup → Measurements → Density → Slug High Limit
The two-phase flow parameters control how the transmitter detects and reports two-phase flow (gas in a
liquid process or liquid in a gas process).
Note
Two-phase flow is also referred to as slug flow.
Procedure
1. Set Two-Phase Flow Low Limit to the lowest density value that is considered normal in your process.
Values below this will cause the transmitter to post Alert A105 (Two-Phase Flow).
Tip
Gas entrainment can cause your process density to drop temporarily. To reduce the occurrence of twophase flow alerts that are not significant to your process, set Two-Phase Flow Low Limit slightly below
your expected lowest process density.
You must enter Two-Phase Flow Low Limit in g/cm³, even if you configured another unit for density
measurement.
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The default value for Two-Phase Flow Low Limit is 0.0 g/cm³. The range is 0.0 to 10.0 g/cm³.
2. Set Two-Phase Flow High Limit to the highest density value that is considered normal in your process.
Micro Motion recommends leaving Two-Phase Flow High Limit at the default value.
Values above this will cause the transmitter to post Alert A105 (Two-Phase Flow).
You must enter Two-Phase Flow High Limit in g/cm³, even if you configured another unit for density
measurement.
The default value for Two-Phase Flow High Limit is 5.0 g/cm³. The range is 0.0 to 10.0 g/cm³.
3. Set Two-Phase Flow Timeout to the number of seconds that the transmitter will wait for a two-phase
flow condition to clear before posting the alert.
The default value for Two-Phase Flow Timeout is 0.0 seconds, meaning that the alert will be posted
immediately. The range is 0.0 to 60.0 seconds.
The Two-Phase Flow alert is set immediately. The flow rate will hold the last measured value for the
Timeout time. Then the flow rate will report zero flow. If the density goes back in range, the error clears
immediately.
Detecting and reporting two-phase flow
Two-phase flow (gas in a liquid process or liquid in a gas process) can cause a variety of process control issues.
By configuring the two-phase flow parameters appropriately for your application, you can detect process
conditions that require correction.
Micro Motion recommends leaving Two-Phase Flow High Limit at the default value.
A two-phase flow condition occurs whenever the measured density goes below Two-Phase Flow Low Limit or
above Two-Phase Flow High Limit. If this occurs:
• A two-phase flow alert is posted to the active alert log.
• All outputs that are configured to represent flow rate hold their last pre-alert value for the number of
seconds configured in Two-Phase Flow Timeout.
If the two-phase flow condition clears before Two-Phase Flow Timeout expires:
• Outputs that represent flow rate revert to reporting actual flow.
• The two-phase flow alert is deactivated, but remains in the active alert log until it is acknowledged.
If the two-phase flow condition does not clear before Two-Phase Flow Timeout expires, the outputs that
represent flow rate report a flow rate of 0.
If Two-Phase Flow Timeout is set to 0.0 seconds, the outputs that represent flow rate will report a flow rate of
0 as soon as two-phase flow is detected.
4.5.3 Configure Density Damping
ProLink III
Field CommunicatorConfigure→Manual Setup→Measurements→Density→Density Damping
40Micro Motion 2500 Transmitters with Configurable Input/Outputs
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Density Damping controls the amount of damping that will be applied to the line density value.
Damping is used to smooth out small, rapid fluctuations in process measurement. Damping Value specifies
the time period (in seconds) over which the transmitter will spread changes in the process variable. At the end
of the interval, the internal value will reflect 63% of the change in the actual measured value.
Procedure
Effect of Density Damping on volume measurement
Density Damping affects liquid volume measurement. Liquid volume values are calculated from the damped
density value rather than the measured density value. Density Damping does not affect gas standard volume
measurement.
Interaction between Density Damping and Added Damping
When the mA Output is configured to report density, both Density Damping and Added Damping are
applied to the reported density value.
Density Damping controls the rate of change in the value of the process variable in transmitter memory.
Added Damping controls the rate of change reported via the mA Output.
If mA Output Process Variable is set to Density, and both Density Damping and Added Damping are set to
non-zero values, density damping is applied first, and the added damping calculation is applied to the result
of the first calculation. This value is reported over the mA Output.
4.5.4 Configure Density Cutoff
Density Cutoff specifies the lowest density value that will be reported as measured. All density values below
this cutoff will be reported as 0.
Procedure
Set Density Cutoff to the value you want to use.
For most applications, the default setting (0.2 g/cm³) is sufficient. The range is 0.0 g/cm³ to 0.5 g/cm³.
Effect of Density Cutoff on volume measurement
Density Cutoff affects liquid volume measurement. If the density value goes below Density Cutoff, the
volume flow rate is reported as 0. Density Cutoff does not affect gas standard volume measurement. Gas
standard volume values are always calculated from the value configured for Standard Gas Density or polled
value if configured for polled base density.
4.6 Configure temperature measurement
The temperature measurement parameters control how temperature data from the sensor is reported.
4.6.1 Configure Temperature Measurement Unit
ProLink III
Field CommunicatorConfigure→Manual Setup→Measurements→Temperature→Temperature Unit
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Temperature Measurement Unit specifies the unit that will be used for temperature measurement.
Procedure
Set Temperature Measurement Unit to the option you want to use.
The default setting is Degrees Celsius.
Options for Temperature Measurement Unit
The transmitter provides a standard set of units for Temperature Measurement Unit. Different
communications tools may use different labels for the units.
Label
Unit description
Degrees Celsius°CdegC
Degrees Fahrenheit°FdegF
Degrees Rankine°RdegR
Kelvin°KKelvin
ProLink IIIField Communicator
4.6.2 Configure Temperature Damping
ProLink IIIDevice Tools→Configuration→Temperature
Field CommunicatorConfigure→Manual Setup→Measurements→Temperature→Temp Damping
Temperature Damping controls the amount of damping that will be applied to the line temperature value,
when the on-board temperature data is used (RTD).
Damping is used to smooth out small, rapid fluctuations in process measurement. Damping Value specifies
the time period (in seconds) over which the transmitter will spread changes in the process variable. At the end
of the interval, the internal value will reflect 63% of the change in the actual measured value.
Tip
Temperature Damping affects all process variables, compensations, and corrections that use temperature
data from the sensor.
Procedure
Enter the value you want to use for Temperature Damping.
The default value is 4.8 seconds. For most applications, the default temperature damping setting is sufficient.
The range is 0.0 to 38.4 seconds.
Tip
• A high damping value makes the process variable appear smoother because the reported value changes
slowly.
• A low damping value makes the process variable appear more erratic because the reported value changes
more quickly.
• Whenever the damping value is non-zero, the reported measurement will lag the actual measurement
because the reported value is being averaged over time.
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• In general, lower damping values are preferable because there is less chance of data loss, and less lag time
between the actual measurement and the reported value.
The value you enter is automatically rounded off to the nearest valid value. Valid values for TemperatureDamping are 0, 0.6, 1.2, 2.4, 4.8, 9.6, 19.2, and 38.4.
4.6.3 Effect of Temperature Damping on process measurement
Temperature Damping affects all processes and algorithms that use temperature data from the internal
sensor RTD.
Temperature compensation
Temperature compensation adjusts process measurement to compensate for the effect of temperature on
the sensor tubes.
Petroleum measurement
Temperature Damping affects petroleum measurement process variables only if the transmitter is
configured to use temperature data from the sensor. If an external temperature value is used for petroleum
measurement, Temperature Damping does not affect petroleum measurement process variables.
Concentration measurement
Temperature Damping affects concentration measurement process variables only if the transmitter is
configured to use temperature data from the sensor. If an external temperature value is used for
concentration measurement, Temperature Damping does not affect concentration measurement process
variables.
4.7 Configure the petroleum measurement application
The petroleum measurement application corrects line density to reference temperature according to
American Petroleum Institute (API) standards. The resulting process variable is referred density.
4.7.1 Configure petroleum measurement using ProLink III
The petroleum measurement parameters specify the API table, measurement units, and reference values to
be used in referred density calculations.
Prerequisites
You will need API documentation for the API table that you select.
Depending on your API table, you may need to know the thermal expansion coefficient (TEC) for your process
fluid.
You must know the reference temperature that you want to use.
C tablesLiquids with a constant base density or known thermal expansion coefficient
(TEC). You will be required to enter the TEC for your process fluid.
D tablesLubricating oils
b) Set Referred Density Measurement Unit to the measurement units that you want to use for
referred density.
c) Click Apply.
These parameters uniquely identify the API table to be used to calculate referred density. The selected
API table is displayed, and the meter automatically changes the density unit, temperature unit,
pressure unit, and reference pressure to match the API table.
Your choice also determines the API table that will be used to calculate the correction factor for volume
(CTL).
Restriction
Not all combinations are supported by the petroleum measurement application. See the list of API
tables in this manual.
3. Refer to the API documentation and confirm your table selection.
a) Verify that your process fluid falls within range for line density, line temperature, and line
pressure.
b) Verify that the referred density range of the selected table is adequate for your application.
4. If you chose a C table, enter Thermal Expansion Coefficient (TEC) for your process fluid.
5. Set Reference Temperature to the temperature to which density will be corrected in referred density
calculations. If you choose Other, select the temperature measurement unit and enter the reference
temperature.
4.7.2 Set up temperature data for petroleum measurement using
ProLink III
The petroleum measurement application uses temperature data in its calculations. You must decide how to
provide this data, then perform the required configuration and setup.
Tip
Fixed values for temperature are not recommended. Using a fixed temperature value may produce inaccurate
process data.
Prerequisites
If you plan to poll an external device, the primary mA Output (Channel A) must be wired to support HART
communications.
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If you are using an external temperature device, it must use the temperature unit that is configured in the
transmitter.
2. Choose the method to be used to supply temperature data, and perform the required setup.
OptionDescriptionSetup
Internal RTD
temperature data
PollingThe meter polls an external
Digital
communications
Temperature data from the onboard temperature sensor
(RTD) is used.
device for temperature data.
This data will be available in
addition to the internal RTD
temperature data.
A host writes temperature data
to the meter at appropriate
intervals. This data will be
available in addition to the
internal RTD temperature data.
a. Set Line Temperature Source to Internal RTD.
b. Click Apply.
a. Set Line Temperature Source to Poll for External Value.
b. Set Polling Slot to an available slot.
c. Set Polling Control to Poll as Primary or Poll as Secondary.
OptionDescription
Poll as PrimaryNo other HART masters will be on the
network. The Field Communicator is
not a HART master.
Poll as Secondary Other HART masters will be on the
network. The Field Communicator is
not a HART master.
d. Set External Device Tag to the HART tag of the
temperature device.
e. Click Apply.
a. Set Line Temperature Source to Fixed Value or Digital
Communications.
b. Click Apply.
c. Perform the necessary host programming and
communications setup to write temperature data to the
meter at appropriate intervals.
Postrequisites
If you are using external temperature data, verify the external temperature value displayed in the Inputs group
on the ProLink III main window.
Need help?
If the value is not correct:
• Ensure that the external device and the meter are using the same measurement unit.
• For polling:
— Verify the wiring between the meter and the external device.
— Verify the HART tag of the external device.
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• For digital communications:
— Verify that the host has access to the required data.
— Verify that the host is writing to the correct register in memory, using the correct data type.
4.7.3 Configure petroleum measurement using the Field
Communicator
Procedure
1. Choose Online→Configure→Manual Setup→Measurements→Set Up Petroleum.
2. Specify the API table to use.
a) Open the Petroleum Measurement Source menu and select the API table number.
Depending on your choice, you may be prompted to enter a reference temperature or a thermal
expansion coefficient.
b) Enter the API table letter.
These two parameters uniquely specify the API table.
3. Determine how the transmitter will obtain temperature data for the petroleum measurement
calculations, and perform the required setup.
OptionSetup
Temperature data from
the sensor
A user-configured static
temperature value
Polling for temperaturea. Ensure that the primary mA output has been wired to support HART
a. Choose Online→Configure→Manual Setup→Measurements→
External Pressure/Temperature→Temperature.
b. Set External Temperature to Disabled.
a. Choose Online→Configure→Manual Setup→Measurements→
External Pressure/Temperature→Temperature.
b. Set External Temperature to Enabled.
c. Set Correction Temperature to the value to be used.
polling.
b. Choose Online→Configure→Manual Setup→Measurements→
External Pressure/Temperature→Temperature.
c. Set External Temperature to Enabled.
d. Choose External Polling.
e. Set Poll Control to Poll As Primary or Poll as Secondary.
f. Determine whether you will use Polling Slot 1 or Polling Slot 2.
g. For the chosen slot, set Ext Dev Tag to the HART tag of the external
temperature device.
h. For the chosen slot, set Polled Variable to Temperature.
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OptionSetup
Tip
• Poll as Primary: No other HART masters will be on the network.
• Poll as Secondary: Other HART masters will be on the network. The Field
Communicator is not a HART master.
A value written by
digital communications
a. Choose Online→Configure→Manual Setup→Measurements→
External Pressure/Temperature→Temperature.
b. Set External Temperature to Enabled.
c. Perform the necessary host programming and communications setup
to write temperature data to the transmitter at appropriate intervals.
Note
If the Weights & Measures application is implemented and the transmitter
is secured, digital communications cannot be used to write temperature or
pressure data to the transmitter.
4.7.4 API tables supported by the petroleum measurement
application
The API tables listed here are supported by the petroleum measurement application.
Table
nameProcess fluidCTL source dataReference temperature Density unit
5AGeneralized crude and
JP4
5BGeneralized productsObserved density and
Observed density and
observed temperature
observed temperature
60 °F (configurable)Degrees API
Range: 0 to 100
60 °F (configurable)Degrees API
Range: 0 to 85
5DLubricating oilsObserved density and
observed temperature
6CLiquids with a constant
density base or known
thermal expansion
coefficient
23AGeneralized crude and
JP4
23BGeneralized productsObserved density and
23DLubricating oilsObserved density and
Configuration and Use Manual47
User-supplied reference
density (or thermal
expansion coefficient)
and observed
temperature
Observed density and
observed temperature
observed temperature
observed temperature
60 °F (configurable)Degrees API
Range: −10 to +45
60 °F (configurable)Degrees API
60 °F (configurable)Relative density
Range: 0.6110 to 1.0760
60 °F (configurable)Relative density
Range: 0.6535 to 1.0760
60 °F (configurable)Relative density
Range: 0.8520 to 1.1640
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Table
nameProcess fluidCTL source dataReference temperature Density unit
24CLiquids with a constant
density base or known
thermal expansion
coefficient
53AGeneralized crude and
JP4
53BGeneralized productsObserved density and
53DLubricating oilsObserved density and
54CLiquids with a constant
density base or known
thermal expansion
coefficient
User-supplied reference
density (or thermal
expansion coefficient)
and observed
temperature
Observed density and
observed temperature
observed temperature
observed temperature
User-supplied reference
density (or thermal
expansion coefficient)
and observed
temperature
60 °F (configurable)Relative density
15 °C (configurable)Base density
Range: 610 to
1075 kg/m
15 °C (configurable)Base density
Range: 653 to
1075 kg/m
15 °C (configurable)Base density
Range: 825 to
1164 kg/m
15 °C (configurable)Base density in kg/m
3
3
3
3
Restriction
These tables are not appropriate for the following process fluids: propane and propane mixes, butane and
butane mixes, butadiene and butadiene mixes, isopentane, LNG, LPG, NGL, ethylene, propylene, cyclohexane,
aeromatics, asphalts, and road tars.
4.8 Set up concentration measurement
This section guides you through loading and setting up a concentration matrix used for measurement. It does
not cover building a concentration matrix.
The concentration measurement application calculates concentration data from process temperature and
density. Micro Motion provides a set of concentration matrices that provide the reference data for several
standard industry applications and process fluids. If desired, you can build a custom matrix for your process
fluid, or purchase a custom matrix from Micro Motion.
Note
Concentration matrices can be made available on your transmitter either by loading an existing matrix from a
file or by building a new matrix. Up to 6 matrices can be available on your transmitter, but only 1 can be used
for measurement at any given time. For detailed information on building a matrix, see the .
Prerequisites
Before you can configure concentration measurement:
• The concentration measurement application must be purchased on your transmitter.
• The concentration matrix you want to use must be available on your transmitter, or it must be available as
a file on your computer.
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• You must know the derived variable that your matrix is designed for.
• You must know the density unit used by your matrix.
• You must know the temperature unit used by your matrix.
• The concentration measurement application must be unlocked.
4.8.1 Configure concentration measurement using ProLink III
Procedure
1. Choose Device Tools→Configuration→Process Measurement→Density and set Density Unit to
the density unit used by your matrix.
2. Choose Device Tools→Configuration→Process Measurement→Temperature and set
Temperature Unit to the temperature unit used by your matrix.
4. Set Derived Variable to the derived variable that your matrix is designed for, and click Apply.
Important
• All concentration matrices on your transmitter must use the same derived variable. If you are using
one of the standard matrices from Micro Motion, set Derived Variable to Mass Concentration
(Density). If you are using a custom matrix, see the reference information for your matrix.
• If you change the setting of Derived Variable, all existing concentration matrices will be deleted
from transmitter memory. Set Derived Variable before loading concentration matrices.
5. Load one or more matrices.
a) Set Matrix Being Configured to the location to which the matrix will be loaded.
b) Click Load Matrix from a File, navigate to the matrix file on your computer, and load it.
c) Repeat until all required matrices are loaded.
6. Configure or review matrix data.
a) If necessary, set Matrix Being Configured to the matrix you want to configure or review, and
click Change Matrix.
b) Set Concentration Unit to the label that will be used for the concentration unit.
c) If you set Concentration Unit to Special, enter the custom label.
d) If desired, change the matrix name.
e) Review the data points for this matrix.
f) Do not change Reference Temperature or Curve Fit Maximum Order.
g) If you changed any matrix data, click Apply.
7. Set up extrapolation alarms.
Each concentration matrix is built for a specific density range and a specific temperature range. If
process density or process temperature goes outside the range, the transmitter will extrapolate
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concentration values. However, extrapolation may affect accuracy. Extrapolation alarms are used to
notify the operator that extrapolation is occurring.
a) If necessary, set Matrix Being Configured to the matrix you want to view, and select Change
Matrix.
b) Set Extrapolation Alarm Limit to the point, in percent, at which an extrapolation alarm will be
posted.
c) Enable or disable the high and low limit alarms for temperature and density, as desired, and
select Apply.
Restriction
The high and low limit alarms require the enhanced core processor.
Example
If Extrapolation Alarm Limit is set to 5%, High Extrapolation Limit (Temperature) is enabled, and the
matrix is built for a temperature range of 40 °F (4.4 °C) to 80 °F (26.7 °C), an extrapolation alarm will be
posted if process temperature goes above 82 °F (27.8 °C).
8. Set Temperature Source to the method that the transmitter will use to obtain temperature data.
OptionDescription
Poll for external value
(1)
The transmitter will poll an external temperature device, using
HART protocol over the primary mA Output.
RTDThe transmitter will use the temperature data from the sensor.
Static or Digital
Communications
The transmitter will use the temperature value that it reads from
memory.
• Static: The configured value is used. (Not recommended.)
• Digital Communications: A host writes transmitter data to
transmitter memory.
Note
If the Weights & Measures application is implemented and the
transmitter is secured, digital communications cannot be used to
write temperature or pressure data to the transmitter.
9. If you chose RTD, no more configuration is required. Select Apply and exit.
10. If you chose to poll for temperature data:
a) Select the Polling Slot to use.
b) Set Polling Control to Poll as Primary or Poll as Secondary, and click Apply.
Tip
• Poll as Primary: No other HART masters will be on the network.
• Poll as Secondary: Other HART masters will be on the network. The Field Communicator is
not a HART master.
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c) Set External Device Tag to the HART tag of the external temperature device, and select Apply.
11. If you chose to use a static temperature value, set External Temperature to the value to use, and select
Apply.
12. If you want to use digital communications, select Apply, then perform the necessary host
programming and communications setup to write temperature data to the transmitter at appropriate
intervals.
13. Set Active Matrix to the matrix to be used for measurement.
Concentration process variables are now available on the transmitter. You can view and report them in the
same way that you view and report other process variables.
4.8.2 Configure concentration measurement using the Field
Communicator
Procedure
1. Choose Online→Configure→Manual Setup→Measurements→Density and set Density Unit to
match the density unit used by your matrix.
2. Choose Online→Configure→Manual Setup→Measurements→Temperature and set
Temperature Unit to match the temperature unit used by your matrix.
3. Choose Online→Configure→Manual Setup→Measurements and click ConcentrationMeasurement.
4. Enable or disable matrix switching, as desired.
5. Set up extrapolation alerts.
Each concentration matrix is built for a specific density range and a specific temperature range. If
process density or process temperature goes outside the range, the transmitter will extrapolate
concentration values. However, extrapolation may affect accuracy. Extrapolation alerts are used to
notify the operator that extrapolation is occurring.
a) Click Next.
b) On the Matrix Configuration page, set Matrix Being Configured to the matrix that you want to
configure.
c) Modify the matrix name if desired.
d) Set Extrapolation Alert Limit to the point, in percent, at which an extrapolation alert will be
posted.
e) Choose Online→Configure→Alert Setup→CM Alerts.
f) Enable or disable the high and low limit alarms for temperature and density, as desired.
Restriction
The high and low limit alarms require the enhanced core processor.
Example
If Alarm Limit is set to 5%, the high-temperature extrapolation alert is enabled, and the matrix is built
for a temperature range of 40 °F (4.4 °C) to 80 °F (26.7 °C), an extrapolation alarm will be posted if
process temperature goes above 82 °F (27.8 °C).
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6. Select the label that will be used for the concentration unit.
a) Click Next.
b) On the Concentration Measurement page, set Concentration Units to the desired label.
c) Set Concentration Units to the desired label.
d) If you set Units to Special, enter the custom label.
e) Click Finish.
7. Determine how the transmitter will obtain temperature data for the concentration measurement
calculations, and perform the required setup.
OptionSetup
Temperature data from
the sensor
A user-configured static
temperature value
Polling for
temperature
(1)
a. Choose Online→Configure→Manual Setup→Measurements.
b. Click External Inputs.
c. Click Next.
d. Disable External Temperature.
a. Choose Online→Configure→Manual Setup→Measurements.
b. Click External Inputs.
c. Click Next.
d. Enable External Temperature.
e. Set Correction Temperature to the value to be used.
a. Ensure that the primary mA output has been wired to support HART
polling.
b. Choose Online→Configure→Manual Setup→Measurements.
c. Click External Inputs.
d. Click Next.
e. Enable External Temperature.
f. Click Next.
g. Choose an unused polling slot.
h. Set Poll Control to Poll As Primary Host or Poll as Secondary Host.
i. Set External Tag to the HART tag of the external temperature device.
j. Set Polled Variable to Temperature.
Tip
• Poll as Primary: No other HART masters will be on the network.
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OptionSetup
• Poll as Secondary: Other HART masters will be on the network. The Field
Communicator is not a HART master.
A value written by
digital communications
a. Choose Online→Configure→Manual Setup→Measurements→
External Pressure/Temperature→Temperature.
b. Enable External Temperature.
c. Perform the necessary host programming and communications setup
to write temperature data to the transmitter at appropriate intervals.
Note
If the Weights & Measures application is implemented and the transmitter
is secured, digital communications cannot be used to write temperature or
pressure data to the transmitter.
8. Choose Online→Configure→Manual Setup→Measurements→Conc Measurement (CM)→CMConfiguration and set Active Matrix to the matrix to be used for measurement.
Concentration process variables are now available on the transmitter. You can view and report them in the
same way that you view and report other process variables.
4.8.3 Standard matrices for the concentration measurement
application
The standard concentration matrices available from Micro Motion are applicable for a variety of process fluids.
These matrices are included in the ProLink III installation folder.
Tip
If the standard matrices are not appropriate for your application, you can build a custom matrix or purchase a
custom matrix from Micro Motion.
Matrix name
Deg BallingMatrix represents percent extract, by
Deg BrixMatrix represents a hydrometer scale
Configuration and Use Manual53
DescriptionDensity unit
3
g/cm
mass, in solution, based on °Balling.
For example, if a wort is 10 °Balling and
the extract in solution is 100% sucrose,
the extract is 10% of the total mass.
3
g/cm
for sucrose solutions that indicates the
percent by mass of sucrose in solution
at a given temperature. For example,
40 kg of sucrose mixed with 60 kg of
water results in a 40 °Brix solution.
Temperature
unit
°FMass
°CMass
Derived variable
Concentration
(Density)
Concentration
(Density)
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Matrix nameDescriptionDensity unit
Deg PlatoMatrix represents percent extract, by
mass, in solution, based on °Plato. For
example, if a wort is 10 °Plato and the
extract in solution is 100% sucrose, the
extract is 10% of the total mass.
HFCS 42Matrix represents a hydrometer scale
for HFCS 42 (high-fructose corn syrup)
solutions that indicates the percent by
mass of HFCS in solution.
HFCS 55Matrix represents a hydrometer scale
for HFCS 55 (high-fructose corn syrup)
solutions that indicates the percent by
mass of HFCS in solution.
HFCS 90Matrix represents a hydrometer scale
for HFCS 90 (high-fructose corn syrup)
solutions that indicates the percent by
mass of HFCS in solution.
g/cm
g/cm
g/cm
g/cm
3
3
3
3
Temperature
unit
°FMass
°CMass
°CMass
°CMass
Derived variable
Concentration
(Density)
Concentration
(Density)
Concentration
(Density)
Concentration
(Density)
4.8.4 Derived variables and calculated process variables
The concentration measurement application calculates a different set of process variables from each derived
variable. The process variables are then available for viewing or reporting.
Derived variable Description
Density
at Reference
Specific GravityThe ratio of the density
Mass
Concentration
(Density)
Mass/unit volume,
corrected to a given
reference temperature
of a process fluid at a
given temperature to
the density of water at
a given temperature
Note
The two given
temperature conditions
do not need to be the
same.
The percent mass of
solute or of material in
suspension in the total
solution, derived from
reference density
Calculated process variables
Density at
reference
temp
✓✓
✓✓✓
✓✓✓✓
Standard
volume
flow rate
Specific
gravity
ConcentrationNet mass
flow rate
Net
volume
flow rate
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Calculated process variables
Derived variable Description
Mass
Concentration
(Specific Gravity)
Volume
Concentration
(Density)
Volume
Concentration
(Specific Gravity)
Concentration
(Density)
The percent mass of
solute or of material in
suspension in the total
solution, derived from
specific gravity
The percent volume of
solute or of material in
suspension in the total
solution, derived from
reference density
The percent volume of
solute or of material in
suspension in the total
solution, derived from
specific gravity
The mass, volume,
weight, or number of
moles of solute or of
material in suspension
in proportion to the
total solution, derived
from reference density
Density at
reference
temp
✓✓✓✓✓
✓✓✓✓
✓✓✓✓✓
✓✓✓
Standard
volume
flow rate
Specific
gravity
ConcentrationNet mass
flow rate
Net
volume
flow rate
Concentration
(Specific Gravity)
The mass, volume,
weight, or number of
moles of solute or of
material in suspension
in proportion to the
total solution, derived
from specific gravity
✓✓✓✓
4.9 Configure pressure compensation
Pressure compensation adjusts process measurement to compensate for the pressure effect on the sensor.
The pressure effect is the change in the sensor’s sensitivity to flow and density caused by the difference
between the calibration pressure and the process pressure.
Tip
Not all sensors or applications require pressure compensation. The pressure effect for a specific sensor model
can be found in the product data sheet located at . If you are uncertain about implementing pressure
compensation, contact customer service.
Prerequisites
You will need the flow factor, density factor, and calibration pressure values for your sensor.
• For the flow factor and density factor, see the product data sheet for your sensor.
• For the calibration pressure, see the calibration sheet for your sensor. If the data is unavailable, use 20 PSI.
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4.9.1 Configure pressure compensation using ProLink III
If you will use an external pressure value, set Pressure Unit to match the pressure unit used by the
external pressure device.
4. Enter Flow Calibration Pressure for your sensor.
The calibration pressure is the pressure at which your sensor was calibrated, and defines the pressure at
which there is no pressure effect. If the data is unavailable, enter 20 PSI.
5. Enter Flow Factor for your sensor.
The flow factor is the percent change in the flow rate per PSI. When entering the value, reverse the
sign.
Example
If the flow factor is 0.000004 % per PSI, enter −0.000004 % per PSI.
6. Enter Density Factor for your sensor.
The density factor is the change in fluid density, in g/cm3/PSI. When entering the value, reverse the
sign.
Example
If the density factor is −0.000006 g/cm3/PSI, enter +0.000006 g/cm3/PSI.
7. Set Pressure Source to the method that the transmitter will use to obtain pressure data.
Option
Poll for external valueThe transmitter will poll an external pressure device, using HART
Fixed Value or Digital
Communications
Description
protocol over the primary mA Output.
The transmitter will use the pressure value that it reads from
memory.
• Fixed Value: The configured value is used.
• Digital Communications: A host writes transmitter data to
transmitter memory.
Note
If the Weights & Measures application is implemented and the
transmitter is secured, digital communications cannot be used to
write temperature or pressure data to the transmitter.
8. If you chose to poll for pressure data:
a) Select the Polling Slot to use.
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b) Set Polling Control to Poll as Primary or Poll as Secondary, and click Apply.
Tip
• Poll as Primary: No other HART masters will be on the network.
• Poll as Secondary: Other HART masters will be on the network. The Field Communicator is
not a HART master.
c) Set External Device Tag to the HART tag of the external pressure device, and click Apply.
d) Ensure that the primary mA Output is wired to support HART communications with the external
pressure device.
9. If you chose to use a fixed pressure value:
a) Set Fixed Value to the value to use, and click Apply
10. If you want to use digital communications, click Apply, then perform the necessary host programming
and communications setup to write pressure data to the transmitter at appropriate intervals.
Postrequisites
If you are using an external pressure value, verify the setup by checking the External Pressure value displayed
in the Inputs area of the main window.
4.9.2 Configure pressure compensation using the Field
Communicator
The calibration pressure is the pressure at which your sensor was calibrated, and defines the pressure at
which there is no pressure effect. If the data is unavailable, enter 20 PSI.
4. Enter Flow Press Factor for your sensor.
The flow factor is the percent change in the flow rate per PSI. When entering the value, reverse the
sign.
Example
If the flow factor is −0.0002 % per PSI, enter +0.0002 % per PSI.
5. Enter Dens Press Factor for your sensor.
The density factor is the change in fluid density, in g/cm3/PSI. When entering the value, reverse the
sign.
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Example
If the density factor is −0.000006 g/cm3/PSI, enter +0.000006 g/cm3/PSI.
6. Determine how the transmitter will obtain pressure data, and perform the required setup.
OptionSetup
A user-configured static
pressure value
a. Set Pressure Unit to the desired unit.
b. Set Compensation Pressure to the desired value.
Polling for pressurea. Ensure that the primary mA Output has been wired to support HART
polling.
b. Choose Online→Configure→Manual Setup→Measurements→
External Pressure/Temperature→External Polling.
c. Set Poll Control to Poll As Primary Host or Poll as Secondary Host.
d. Choose an unused polling slot.
e. Set External Tag to the HART tag of the external pressure device.
f. Set Polled Variable to Pressure.
Tip
• Poll as Primary: No other HART masters will be on the network.
• Poll as Secondary: Other HART masters will be on the network. The Field
Communicator is not a HART master.
A value written by
digital communications
a. Set Pressure Unit to the desired unit.
b. Perform the necessary host programming and communications setup
to write pressure data to the transmitter at appropriate intervals.
Note
If the Weights & Measures application is implemented and the transmitter
is secured, digital communications cannot be used to write temperature or
pressure data to the transmitter.
Postrequisites
If you are using an external pressure value, verify the setup by choosing Service Tools → Variables → External
Variables and checking the value displayed for External Pressure.
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4.9.3 Options for Pressure Measurement Unit
The transmitter provides a standard set of measurement units for Pressure Measurement Unit. Different
communications tools may use different labels for the units. In most applications, Pressure MeasurementUnit should be set to match the pressure measurement unit used by the remote device.
Label
Unit description
Feet water @ 68 °FFt Water @ 68°FftH2O
Inches water @ 4 °CIn Water @ 4°CinH2O @4DegC
Inches water @ 60 °FIn Water @ 60°FinH2O @60DegF
Inches water @ 68 °FIn Water @ 68°FinH2O
Millimeters water @ 4 °Cmm Water @ 4°CmmH2O @4DegC
Millimeters water @ 68 °Fmm Water @ 68°FmmH2O
Millimeters mercury @ 0 °Cmm Mercury @ 0°CmmHg
Inches mercury @ 0 °CIn Mercury @ 0°CinHG
Pounds per square inchPSIpsi
Barbarbar
Millibarmillibarmbar
Grams per square centimeterg/cm2g/Sqcm
Kilograms per square centimeterkg/cm2kg/Sqcm
PascalspascalsPa
KilopascalsKilopascalskPa
MegapascalsMegapascalsMPa
ProLink IIIField Communicator
Torr @ 0 °CTorr @ 0°Ctorr
Atmospheresatmsatms
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5 Configure device options and preferences
5.1 Configure response time parameters
You can configure the rate at which process data is polled and process variables are calculated.
Field CommunicatorConfigure→Manual Setup→Measurements→Update Rate
Update Rate controls the rate at which process data is polled and process variables are calculated. Update
Rate = Special produces faster and “noisier” response to changes in the process. Do not use Special mode
unless required by your application.
Prerequisites
Before setting Update Rate to Special:
• Check the effects of Special mode on specific process variables.
• Contact customer support.
Tip
For systems with a standard core processor, Special mode can improve performance for applications with
entrained air or Empty-Full-Empty conditions. This does not apply to systems with an enhanced core
processor.
Procedure
1. Set Update Rate as desired.
Option
Normal All process data is polled at the rate of 20 times per second (20 Hz).
Special A single, user-specified process variable is polled at the rate of 100 times per second
Description
All process variables are calculated at 20 Hz.
This option is appropriate for most applications.
(100 Hz). Other process data is polled at 6.25 Hz. Some process, diagnostic, and calibration
data is not polled.
All available process variables are calculated at 100 Hz.
Use this option only if required by your application.
If you change Update Rate, the settings for Flow Damping, and Density Damping are automatically
adjusted.
2. If you set Update Rate to Special, select the process variable to be polled at 100 Hz.
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Effects of Update Rate = Special
Incompatible features and functions
Special mode is not compatible with the following features and functions:
• Enhanced events. Use basic events instead.
• All calibration procedures.
• Zero verification.
• Restoring the factory zero or the prior zero.
If required, you can switch to Normal mode, perform the desired procedures, and then return to Special
mode.
Process variable updates
Some process variables are not updated when Special mode is enabled.
Table 5-1: Special mode and process variable updates
Always polled and updatedUpdated only when the petroleum
measurement application is
disabled
• Mass flow
• Volume flow
• Gas standard volume flow
• Density
• Temperature
• Drive gain
• LPO amplitude
• Status [contains Event 1 and Event
2 (basic events)]
• Mass total
• Volume total
• Live zero
• Gas standard volume total
• Temperature-corrected volume
total
• Temperature-corrected density
• Temperature-corrected volume
flow
• Batch-weighted average
temperature
• Batch-weighted average density
• RPO amplitude
• Core input voltage
• Mass inventory
• Volume inventory
• Gas standard volume inventory
Never updated
All other process variables and
calibration data. They retain the values
held at the time you enabled Special
mode.
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5.1.2 Configure Response Time
ProLink IIIDevice Tools→Configuration→Process Measurement→Response→Response Time
Field CommunicatorNot available
Response Time is used to apply a different algorithm to the calculation of process variables from the raw
process data.
Restriction
Response Time is available only on systems with the enhanced core processor.
Procedure
Set Response Time as desired.
OptionDescription
Normal (Legacy)Transmitter calculates process variables at the standard speed. This option is
selected if this parameter was configured on an earlier version of ProLink III
software.
Special (Legacy)Transmitter calculates process variables at a faster speed. This option is
selected if this parameter was configured on an earlier version of ProLink III
software.
Normal - Optimal FilteringTransmitter calculates process variables at standard filtering and speed.
Low Filtering - Fastest
Response
High Filtering - Smoothest
Output
ServiceFor factory use only.
Transmitter calculates process variables at the fastest speed.
Transmitter calculates process variables at the smoothest (least noisy)
response to changes in the process.
5.2 Configure alert handling
The alert handling parameters control the transmitter’s response to process and device conditions.
5.2.1 Configure Fault Timeout
ProLink III
Field CommunicatorConfigure→Alert Setup→Alert Severity→Fault Timeout
Fault Timeout controls the delay before fault actions are performed.
Device Tools → Configuration → Fault Processing
Restriction
Fault Timeout is applied only to the following alerts (listed by Status Alert Code): A003, A004, A005, A008,
A016, A017, A033. For all other alerts, fault actions are performed as soon as the alert is detected.
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Procedure
Set Fault Timeout as desired.
The default value is 0 seconds. The range is 0 to 60 seconds.
If you set Fault Timeout to 0, fault actions are performed as soon as the alert condition is detected.
The fault timeout period begins when the transmitter detects an alert condition. During the fault timeout
period, the transmitter continues to report its last valid measurements.
If the fault timeout period expires while the alert is still active, the fault actions are performed. If the alert
condition clears before the fault timeout expires, no fault actions are performed.
Sensor Serial Number lets you store the serial number of the sensor component of your flowmeter in
transmitter memory. This parameter is not used in processing and is not required.
Procedure
1. Obtain the sensor serial number from your sensor tag.
2. Enter the serial number in the Sensor Serial Number field.
5.3.2 Configure Sensor Material
ProLink III
Field CommunicatorConfigure→Manual Setup→Info Parameters→Sensor Information→Tube Wetted Material
Sensor Material lets you store the type of material used for your sensor’s wetted parts in transmitter
memory. This parameter is not used in processing and is not required.
Procedure
1. Obtain the material used for your sensor’s wetted parts from the documents shipped with your sensor,
or from a code in the sensor model number.
To interpret the model number, refer to the product data sheet for your sensor.
Field CommunicatorConfigure→Manual Setup→Info Parameters→Sensor Information→Tube Lining
Sensor Liner Material lets you store the type of material used for your sensor liner in transmitter memory.
This parameter is not used in processing and is not required.
Procedure
1. Obtain your sensor’s liner material from the documents shipped with your sensor, or from a code in the
sensor model number.
To interpret the model number, refer to the product data sheet for your sensor.
2. Set Sensor Liner Material to the appropriate option.
Field CommunicatorConfigure→Manual Setup→Info Parameters→Transmitter Info→Date
Date lets you store a static date (not updated by the transmitter) in transmitter memory. This parameter is
not used in processing and is not required.
Procedure
Enter the date you want to use, in the form mm/dd/yyyy.
Tip
ProLink III provides a calendar tool to help you select the date.
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You can configure the channels on your transmitter to operate in several ways. The channel configuration
must match the wiring at the transmitter terminals.
Prerequisites
To avoid causing process errors:
• Configure the channels before configuring the outputs.
• Before changing the channel configuration, ensure that all control loops affected by the channel are under
manual control.
Important
Before configuring a channel to operate as a Discrete Input, check the status of the remote input device and
the actions assigned to the Discrete Input. If the Discrete Input is ON, all actions assigned to the Discrete
Input will be performed when the new channel configuration is implemented. If this is not acceptable, change
the state of the remote device or wait to configure the channel as a Discrete Input until an appropriate time.
Note
Channel A always operates as an internally-powered mA Output. If Channel B is configured as an mA Output,
it is internally powered.
Important
If you need both a Frequency Output and a Discrete Output, you must first configure Channel B as the
Frequency Output, then configure Channel C as the Discrete Output. Other combinations are invalid and will
be rejected by the transmitter.
Procedure
1. Set Channel B as desired.
Option
Secondary mA OutputChannel B will operate as an mA Output.
Frequency OutputChannel B will operate as a Frequency Output.
Description
Discrete OutputChannel B will operate as a Discrete Output.
2. If you set Channel B to operate as a Frequency Output or Discrete Output, configure the power source
for the channel.
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OptionDescription
Internal (Active)The channel is powered by the transmitter.
External (Passive)The channel is powered by an external power source.
3. Set Channel C as desired.
OptionDescription
Frequency OutputChannel C will operate as a Frequency Output.
Discrete OutputChannel C will operate as a Discrete Output.
Discrete InputChannel C will operate as a Discrete Input.
4. Configure the power source for Channel C.
OptionDescription
Internal (Active)The channel is powered by the transmitter.
External (Passive)The channel is powered by an external power source.
Postrequisites
For each channel that you configured, perform or verify the corresponding input or output configuration.
When the configuration of a channel is changed, the channel’s behavior will be controlled by the
configuration that is stored for the selected input or output type, and the stored configuration may not be
appropriate for your process.
After verifying channel and output configuration, return the control loop to automatic control.
6.2 Configure the mA Output
The mA Output is used to report the configured process variable. The mA Output parameters control how the
process variable is reported.
Your transmitter may have one or two mA Outputs:
• Channel A is always an mA Output (the primary mA Output).
• Channel B can be configured as an mA Output (the secondary mA Output).
Important
Whenever you change an mA Output parameter, verify all other mA Output parameters before returning the
meter to service. In some situations, the transmitter automatically loads a set of stored values, and these
values may not be appropriate for your application.
6.2.1 Configure mA Output Process Variable
ProLink III
72Micro Motion 2500 Transmitters with Configurable Input/Outputs
Use mA Output Process Variable to select the variable that is reported over the mA Output.
Prerequisites
• If you plan to configure the output to report volume flow, ensure that you have set Volume Flow Type as
desired: Liquid or Gas Standard Volume.
• If you plan to configure an output to report a concentration measurement process variable, ensure that
the concentration measurement application is configured so that the desired variable is available.
• If you are using the HART variables, be aware that changing the configuration of mA Output Process
Variable will change the configuration of the HART Primary Variable (PV) and/or the HART Secondary
Variable (SV).
Procedure
Set mA Output Process Variable as desired.
Default settings are as follows:
• Primary mA Output: Mass Flow Rate
• Secondary mA Output: Density
Postrequisites
If you changed the setting of mA Output Process Variable, verify the settings of Lower Range Value (LRV)
and Upper Range Value (URV).
Options for mA Output Process Variable
The transmitter provides a basic set of options for mA Output Process Variable, plus several applicationspecific options. Different communications tools may use different labels for the options.
The Lower Range Value (LRV) and Upper Range Value (URV) are used to scale the mA Output, that is, to
define the relationship between mA Output Process Variable and the mA Output level.
Prerequisites
Ensure that mA Output Process Variable is set to the desired process variable. Each process variable has its
own set of LRV and URV values. When you change the values of LRV and URV, you are configuring values for
the currently assigned mA Output process variable.
• Configure → Manual Setup → Inputs/Outputs → mA Output 1 → mA Output Settings → PV LRV
• Configure → Manual Setup → Inputs/Outputs → mA Output 1 → mA Output Settings → PV URV
• Configure → Manual Setup → Inputs/Outputs → mA Output 2 → mA Output Settings → SV LRV
• Configure → Manual Setup → Inputs/Outputs → mA Output 2 → mA Output Settings → SV URV
Ensure that the measurement unit for the configured process variable has been set as desired.
Procedure
Set LRV and URV as desired.
• LRVis the value of mA Output Process Variable represented by an output of 4 mA. The default value for
LRV depends on the setting of mA Output Process Variable. Enter LRV in the measurement units that are
configured for mA Output Process Variable.
• URV is the value of mA Output Process Variable represented by an output of 20 mA. The default value for
URV depends on the setting of mA Output Process Variable. Enter URV in the measurement units that are
configured for mA Output Process Variable.
The mA Output uses a range of 4–20 mA to represent mA Output Process Variable. Between LRV and URV,
the mA Output is linear with the process variable. If the process variable drops below LRV or rises above URV,
the transmitter posts an output saturation alert.
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Default values for Lower Range Value (LRV) and Upper Range Value (URV)
Each option for mA Output Process Variable has its own LRV and URV. If you change the configuration of mA
Output Process Variable, the corresponding LRV and URV are loaded and used.
Table 6-6: Default values for Lower Range Value (LRV) and Upper Range Value (URV)
Process variableLRVURV
All mass flow variables–200.000 g/sec200.000 g/sec
All liquid volume flow variables–0.200 l/sec0.200 l/sec
All density variables0.000 g/cm
All temperature variables–240.000 °C450.000 °C
Drive gain0.00%100.00%
Gas standard volume flow–423.78 SCFM423.78 SCFM
External temperature–240.000 °C450.000 °C
External pressure0.000 bar100.000 bar
3
10.000 g/cm
3
Concentration0%100%
Baume010
Specific gravity010
6.2.3 Configure AO Cutoff
ProLink III
Field Communicator• Configure→Manual Setup→Inputs/Outputs→mA Output 1→mA Output Settings→MAO
AO Cutoff (Analog Output Cutoff) specifies the lowest mass flow rate, volume flow rate, or gas standard
volume flow rate that will be reported through the mA Output. Any flow rates below AO Cutoff will be
reported as 0.
Restriction
AO Cutoff is applied only if mA Output Process Variable is set to Mass Flow Rate, Volume Flow Rate, or Gas
Standard Volume Flow Rate. If mA Output Process Variable is set to a different process variable, AO Cutoff is
not configurable, and the transmitter does not implement the AO cutoff function.
• Configure → Manual Setup → Inputs/Outputs → mA Output 2 → mA Output Settings → MAO
Cutoff
Set AO Cutoff as desired.
The default values for AO Cutoff are as follows:
• Primary mA Output: 0.0 g/sec
• Secondary mA Output: Not-A-Number
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Tip
For most applications, the default value of AO Cutoff should be used. Contact customer service before
changing AO Cutoff.
Interaction between AO Cutoff and process variable cutoffs
When mA Output Process Variable is set to a flow variable (for example, mass flow rate or volume flow rate),
AO Cutoff interacts with Mass Flow Cutoff or Volume Flow Cutoff. The transmitter puts the cutoff into effect
at the highest flow rate at which a cutoff is applicable.
Example: Cutoff interaction
Configuration:
• mA Output Process Variable = Mass Flow Rate
• Frequency Output Process Variable = Mass Flow Rate
• AO Cutoff = 10 g/sec
• Mass Flow Cutoff = 15 g/sec
Result: If the mass flow rate drops below 15 g/sec, all outputs representing mass flow will report zero flow.
Example: Cutoff interaction
Configuration:
• mA Output Process Variable = Mass Flow Rate
• Frequency Output Process Variable = Mass Flow Rate
• AO Cutoff = 15 g/sec
• Mass Flow Cutoff = 10 g/sec
Result:
• If the mass flow rate drops below 15 g/sec but not below 10 g/sec:
— The mA Output will report zero flow.
— The Frequency Output will report the actual flow rate.
• If the mass flow rate drops below 10 g/sec, both outputs will report zero flow.
6.2.4 Configure Added Damping
ProLink III
Field Communicator• Configure→Manual Setup→Inputs/Outputs→mA Output 1→mA Output Settings→PV Added
• Configure → Manual Setup → Inputs/Outputs → mA Output 2 → mA Output Settings → SV Added
Damping
Added Damping
controls the amount of damping that will be applied to the mA Output.
Damping is used to smooth out small, rapid fluctuations in process measurement. Damping Value specifies
the time period (in seconds) over which the transmitter will spread changes in the process variable. At the end
of the interval, the internal value will reflect 63% of the change in the actual measured value.
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Added Damping affects the reporting of mA Output Process Variable through the mA Output only. It does
not affect the reporting of that process variable via any other method (e.g., a Frequency Output or digital
communications), or the value of the process variable used in calculations.
Note
Added Damping is not applied if the mA Output is fixed (for example, during loop testing) or if the mA
Output is reporting a fault. Added Damping is applied while sensor simulation is active.
Procedure
Set Added Damping to the desired value.
The default value is 0.0 seconds. The range is 0.0 to 440 seconds.
When you specify a value for Added Damping, the transmitter automatically rounds the value down to the
nearest valid value.
Note
Added Damping values are affected by the setting of Update Rate and 100 Hz Variable.
Interaction between mA Output Damping and process variable damping
When mA Output Source is set to a flow rate variable, density, or temperature, mA Output Damping
interacts with Flow Damping, Density Damping, or Temperature Damping. If multiple damping parameters
are applicable, the effect of damping the process variable is calculated first, and the mA Output damping
calculation is applied to the result of that calculation.
Example: Damping interaction
Configuration:
• Flow Damping = 1 second
• mA Output Source = Mass Flow Rate
• mA Output Damping = 2 seconds
Result: A change in the mass flow rate will be reflected in the mA Output over a time period that is greater
than 3 seconds. The exact time period is calculated by the transmitter according to internal algorithms which
are not configurable.
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6.2.5 Configure mA Output Fault Action and mA Output Fault Level
mA Output Fault Action controls the behavior of the mA Output if the transmitter encounters an internal
fault condition.
Note
For some faults only: If Fault Timeout is set to a non-zero value, the transmitter will not implement the fault
action until the timeout has elapsed.
Procedure
1. Set mA Output Fault Action to the desired value.
The default setting is Downscale.
Restriction
If Digital Communications Fault Action is set to NAN (not a number), you cannot set mA Output Fault
Action or Frequency Output Fault Action to None. If you try to do this, the transmitter will not accept
the configuration.
2. If you set mA Output Fault Action to Upscale or Downscale, set mA Output Fault Level as desired.
Postrequisites
NOTICE
If you set mA Output Fault Action or Frequency Output Fault Action to None, be sure to set Digital
Communications Fault Action to None. If you do not, the output will not report actual process data, and this
may result in measurement errors or unintended consequences for your process.
Options for mA Output Fault Action and mA Output Fault Level
Option
UpscaleGoes to the configured fault levelDefault: 22.0 mA
Downscale (default)Goes to the configured fault levelDefault: 2.0 mA
Internal ZeroGoes to the mA Output level associated with a
NoneTracks data for the assigned process variable; no
mA Output behavior
process variable value of 0 (zero), as determined
by Lower Range Value and Upper Range Value
settings
fault action
mA Output Fault Level
Range: 21.0 to 24.0 mA
Range: 1.0 to 3.6 mA
Not applicable
Not applicable
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6.3 Configure the Frequency Output
The Frequency Output is used to report a process variable. The Frequency Output parameters control how the
process variable is reported. Your transmitter may have zero, one, or two Frequency Outputs, depending on
the configuration of Channels B and C. If both Channels B and C are configured as Frequency Outputs, they
are electrically isolated but not independent. You cannot configure them separately.
Important
Whenever you change a Frequency Output parameter, verify all other Frequency Output parameters before
returning the flowmeter to service. In some situations, the transmitter automatically loads a set of stored
values, and these values may not be appropriate for your application.
Field CommunicatorConfigure→Manual Setup→Inputs/Outputs→Frequency Output→FO Settings→Third Variable
Frequency Output Process Variable controls the variable that is reported over the Frequency Output.
Prerequisites
If you plan to configure the output to report volume flow, ensure that you have set Volume Flow Type as
desired: Liquid or Gas Standard Volume.
If you plan to configure an output to report a concentration measurement process variable, ensure that the
concentration measurement application is configured so that the desired variable is available.
If you are using the HART variables, be aware that changing the configuration of Frequency Output ProcessVariable will change the configuration of the HART Tertiary Variable (TV).
Procedure
Set Frequency Output Process Variable as desired.
The default setting is Mass Flow Rate.
Options for Frequency Output Process Variable
The transmitter provides a basic set of options for Frequency Output Process Variable, plus several
application-specific options. Different communications tools may use different labels for the options.
Table 6-8: Standard FO process variables
Process variableLabel
ProLink IIIField Communicator
Gas standard volume flow rateGas Standard Volume Flow RateGas vol flo
Mass flow rateMass Flow RateMass flo
Volume flow rateVolume Flow RateVol flo
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Table 6-9: Petroleum measurement FO process variables
Process variableLabel
ProLink IIIField Communicator
Temperature-corrected (standard)
volume flow rate
Volume Flow Rate at Reference
Temperature
TC Vol
Table 6-10: Concentration measurement FO process variables
Process variableLabel
ProLink IIIField Communicator
Net mass flowNet Mass Flow RateED Net Mass flo
Net volume flow rateNet Volume Flow RateED Net Vol flo
Standard volume flow rateVolume Flow Rate at Reference
Temperature
ED Std Vol flo
Table 6-11: Fuel consumption FO process variables
Process variableLabel
ProLink IIIField Communicator
Differential mass flowDifferential Mass Flow RateDifferential Mass Flow Rate
6.3.2 Configure Frequency Output Polarity
ProLink III
Field CommunicatorConfigure→Manual Setup→Inputs/Outputs→Frequency Output→FO Settings→FO Polarity
Field CommunicatorConfigure→Manual Setup→Inputs/Outputs→Frequency Output→FO Scaling
Frequency Output Scaling Method defines the relationship between output pulse and flow units. Set
Frequency Output Scaling Method as required by your frequency receiving device.
Procedure
1. Set Frequency Output Scaling Method.
OptionDescription
Frequency=Flow (default)Frequency calculated from flow rate
Pulses/UnitA user-specified number of pulses represents one flow unit
Units/PulseA pulse represents a user-specified number of flow units
2. Set additional required parameters.
• If you set Frequency Output Scaling Method to Frequency=Flow, set Rate Factor and Frequency
Factor.
• If you set Frequency Output Scaling Method to Pulses/Unit, define the number of pulses that will
represent one flow unit.
• If you set Frequency Output Scaling Method to Units/Pulse, define the number of units that each
pulse will indicate.
For all scaling methods, the transmitter puts out a fixed number of pulses per unit, and at the same
time, the Frequency Output signal varies in proportion to flowrate.
Calculate frequency from flow rate
The Frequency=Flow option is used to customize the Frequency Output for your application when you do not
know appropriate values for Units/Pulse or Pulses/Unit.
If you specify Frequency=Flow, you must provide values for Rate Factor and Frequency Factor:
Rate Factor
Frequency Factor
The maximum flow rate that you want the Frequency Output to report.
A value calculated as follows:
FrequencyFactor
where:
RateFactor
T
× N
T
Factor to convert selected time base to seconds
N
Number of pulses per flow unit, as configured in the receiving device
The resulting Frequency Factor must be within the range of the Frequency Output 0 to 10,000 Hz:
• If Frequency Factor is less than 1 Hz, reconfigure the receiving device for a higher pulses/unit setting.
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• If Frequency Factor is greater than 10,000 Hz, reconfigure the receiving device for a lower pulses/unit
Frequency Output Mode defines the relationship between the two Frequency Outputs (dual-pulse mode).
Prerequisites
Before configuring Frequency Output Mode, ensure that both Channel B and Channel C are configured to
operate as Frequency Outputs. If you do not have two Frequency Outputs on your transmitter, FrequencyOutput Mode is set to Single and cannot be changed.
Procedure
Set Frequency Output Mode as desired.
The default value is Quadrature.
Options for Frequency Output Mode
OptionChannel behaviorProcess condition
In-Phase
50% duty cycle
90° Phase Shift
50% duty cycle
–90° Phase Shift
50% duty cycle
180° Phase Shift
50% duty cycle
Quadrature
50% duty cycle
(1)
Channel B
Channel C
Channel B
Channel C
Channel B
Channel C
Channel B
Channel C
Channel BForward flow
Channel C
Channel BReverse flow
Channel C
Channel BFault condition
Channel C
Channel C lags Channel B by 90°
Channel C leads Channel B by 90°
Channel C is driven to 0
(1) Quadrature mode is used only for specific Weights & Measures applications where required by law.
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6.3.5 Configure Frequency Output Fault Action and Frequency
2. If you set Frequency Output Fault Action to Upscale, set Frequency Fault Level to the desired value.
The default value is 15000 Hz. The range is 10 to 15000 Hz.
Options for Frequency Output Fault Action
Table 6-12: Options for Frequency Output Fault Action
Frequency output behavior
Label
UpscaleGoes to configured Upscale value:
Downscale0 HzChannel B: goes to configured Upscale
Internal Zero0 HzChannel B: Goes to configured Upscale
None (default)Tracks data for the assigned process
All modes except QuadratureQuadrature mode
Channel B: Goes to configured Upscale
• Range: 10 Hz to 15000 Hz
• Default: 15000 Hz
variable; no fault action
value
Channel C: 0 Hz
value
Channel C: 0 Hz
value
Channel C: 0 Hz
Channel B: Tracks data for the assigned
process variable
Channel C: Tracks data for the assigned
process variable
If your transmitter has two Frequency Outputs, their fault behavior is the same for all modes except
Quadrature.
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NOTICE
If you set mA Output Fault Action or Frequency Output Fault Action to None, be sure to set Digital
Communications Fault Action to None. If you do not, the output will not report actual process data, and this
may result in measurement errors or unintended consequences for your process.
Restriction
If Digital Communications Fault Action is set to NAN (not a number), you cannot set mA Output Fault
Action or Frequency Output Fault Action to None. If you try to do this, the transmitter will not accept the
configuration.
6.4 Configure the Discrete Output
The Discrete Output is used to report specific meter or process conditions. The Discrete Output parameters
control which condition is reported and how it is reported. Your transmitter may have zero, one, or two
Discrete Outputs, depending on the configuration of Channels B and C. If both Channels B and C are
configured as Discrete Output, they operate independently and you can configure them separately.
Restriction
Before you can configure the Discrete Output, you must configure a channel to operate as a Discrete Output.
Important
Whenever you change a Discrete Output parameter, verify all other Discrete Output parameters before
returning the meter to service. In some situations, the transmitter automatically loads a set of stored values,
and these values may not be appropriate for your application.
6.4.1 Configure Discrete Output Source
ProLink III
Field Communicator• Configure→Manual Setup→Inputs/Outputs→Discrete Output→DO 1 Assignment
Discrete Output Source controls which device condition or process condition is reported via the Discrete
Output.
Procedure
Set Discrete Output Source to the desired option.
Default settings for Discrete Output Source are as follows:
• Discrete Output 1: Flow Direction
• Discrete Output 2: Flow Switch, with Flow Switch Variable set to Mass Flow Rate, Flow Switch Setpoint
set to 0.0 g/s, and Flow Switch Hysteresis set to 0.05 (5%).
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Flow Switch is used to indicate that the flow rate (measured by the configured flow variable) has moved past
the configured setpoint, in either direction. The flow switch is implemented with a user-configurable
hysteresis.
Procedure
1. Set Discrete Output Source to Flow Switch, if you have not already done so.
2. Set Flow Switch Variable to the flow variable that you want to use to control the flow switch.
3. Set Flow Switch Setpoint to the value at which the flow switch will be triggered (after Hysteresis is
applied).
• If the flow rate is below this value, the Discrete Output is ON.
• If the flow rate is above this value, the Discrete Output is OFF.
4. Set Hysteresis to the percentage of variation above and below the setpoint that will operate as a
deadband.
Hysteresis defines a range around the setpoint within which the flow switch will not change. The
default is 5%. The valid range is 0.1% to 10%.
Example
If Flow Switch Setpoint = 100 g/sec and Hysteresis = 5%, and the first measured flow rate is above
100 g/sec, the Discrete Output is OFF. It will remain OFF unless the flow rate drops below 95 g/sec. If
this happens, the Discrete Output will turn ON, and remain ON until the flow rate rises above
105 g/sec. At this point it turns OFF and will remain OFF until the flow rate drops below 95 g/sec.
6.4.2 Configure Discrete Output Polarity
ProLink III
Field Communicator• Configure→Manual Setup→Inputs/Outputs→Discrete Output→DO 1 Polarity
Discrete Outputs have two states: ON (active) and OFF (inactive). Two different voltage levels are used to
represent these states. Discrete Output Polarity controls which voltage level represents which state.
tied to DO is true), the circuit
provides a pull-up to 15 V.
• When not asserted
(condition tied to DO is
false), the circuit provides
0 V.
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Polarity optionDiscrete output power supplyDescription
External• When asserted (condition
tied to DO is true), the circuit
provides a pull-up to a sitespecific voltage, maximum
30 V.
• When not asserted
(condition tied to DO is
false), the circuit provides
0 V.
Active LowInternal• When asserted (condition
tied to DO is true), the circuit
provides 0 V.
• When not asserted
(condition tied to DO is
false), the circuit provides a
pull-up to 15 V.
External• When asserted (condition
tied to DO is true), the circuit
provides 0 V.
• When not asserted
(condition tied to DO is
false), the circuit provides a
pull-up to a site-specific
voltage, to a maximum of
30 V.
6.4.3 Configure Discrete Output Fault Action
ProLink III
Field Communicator• Configure→Manual Setup→Inputs/Outputs→Discrete Output→DO 1 Fault Action
Discrete Output Fault Action controls the behavior of the Discrete Output if the transmitter encounters an
internal fault condition.
Note
For some faults only: If Fault Timeout is set to a non-zero value, the transmitter will not implement the fault
action until the timeout has elapsed.
NOTICE
Do not use Discrete Output Fault Action as a fault indicator. If you do, you may not be able to distinguish a
fault condition from a normal operating condition. If you want to use the Discrete Output as a fault indicator,
set Discrete Output Source to Fault and set Discrete Output Fault Action to None.
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The default setting is None.
Related information
Fault indication with a Discrete Output
Options for Discrete Output Fault Action
LabelDiscrete Output behavior
Upscale• Fault: Discrete Output is ON (site-specific voltage)
• No fault: Discrete Output is controlled by its assignment
Downscale• Fault: Discrete Output is OFF (0 V)
• No fault: Discrete Output is controlled by its assignment
None (default)Discrete Output is controlled by its assignment
Fault indication with a Discrete Output
To indicate faults via a Discrete Output, set Discrete Output Source to Fault. Then, if a fault occurs, the
Discrete Output is always ON and the setting of Discrete Output Fault Action is ignored.
6.5 Configure the Discrete Input
The Discrete Input is used to initiate one or more transmitter actions from a remote input device. Your
transmitter may have zero or one Discrete Input, depending on the configuration of Channel C.
The Discrete Input parameters include:
• Discrete Input Action
• Discrete Input Polarity
Important
Whenever you change a Discrete Input parameter, verify all other Discrete Input parameters before returning
the flowmeter to service. In some situations, the transmitter automatically loads a set of stored values, and
these values may not be appropriate for your application.
6.5.1 Configure Discrete Input Action
ProLink III
Field CommunicatorConfigure→Manual Setup→Inputs/Outputs→Discrete Input→DI Assignment
Discrete Input Action controls the action or actions that the transmitter will perform when the Discrete Input
transitions from OFF to ON.
Important
Before assigning actions to an enhanced event or Discrete Input, check the status of the event or the remote
input device. If it is ON, all assigned actions will be performed when the new configuration is implemented. If
this is not acceptable, wait until an appropriate time to assign actions to the event or Discrete Input.
Field CommunicatorConfigure→Manual Setup→Inputs/Outputs→Discrete Input→DI Polarity
The Discrete Input has two states: ON and OFF. Discrete Input Polarity controls how the transmitter maps
the incoming voltage level to the ON and OFF states.
Procedure
Set Discrete Input Polarity as desired.
The default setting is Active Low.
Options for Discrete Input Polarity
Polarity optionDiscrete Input power
supply
Active HighInternalVoltage across terminals
ExternalVoltage applied across
Active LowInternalVoltage across terminals
ExternalVoltage applied across
VoltageStatus of discrete input
is high
Voltage across terminals
is 0 VDC
terminals is 3–30 VDC
Voltage applied across
terminals is <0.8 VDC
is 0 VDC
Voltage across terminals
is high
terminals is <0.8 VDC
Voltage applied across
terminals is 3–30 VDC
6.6 Configure events
at transmitter
ON
OFF
ON
OFF
ON
OFF
ON
OFF
An event occurs when the real-time value of a user-specified process variable moves past a user-defined
setpoint. Events are used to provide notification of process changes or to perform specific transmitter actions
if a process change occurs.
Your transmitter supports two event models:
• Basic event model
• Enhanced event model
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A basic event is used to provide notification of process changes. A basic event occurs (is ON) if the real-time
value of a user-specified process variable moves above (HI) or below (LO) a user-defined setpoint. You can
define up to two basic events. Event status can be queried via digital communications, and a Discrete Output
can be configured to report event status.
Procedure
1. Select the event that you want to configure.
2. Specify Event Type.
OptionDescription
HIx > A
The event occurs when the value of the assigned process variable (x) is greater
than the setpoint (Setpoint A), endpoint not included.
LOx < A
The event occurs when the value of the assigned process variable (x) is less than
the setpoint (Setpoint A), endpoint not included.
3. Assign a process variable to the event.
4. Set a value for Setpoint A.
5. Optional: Configure a Discrete Output to switch states in response to the event status.
6.6.2 Configure an enhanced event
ProLink III
Field CommunicatorConfigure→Alert Setup→Discrete Events
An enhanced event is used to provide notification of process changes and, optionally, to perform specific
transmitter actions if the event occurs. An enhanced event occurs (is ON) if the real-time value of a userspecified process variable moves above (HI) or below (LO) a user-defined setpoint, or in range (IN) or out of
range (OUT) with respect to two user-defined setpoints. You can define up to five enhanced events.
92Micro Motion 2500 Transmitters with Configurable Input/Outputs
Description
The event occurs when the value of the assigned process variable (x) is greater
than the setpoint (Setpoint A), endpoint not included.
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OptionDescription
LOx < A
The event occurs when the value of the assigned process variable (x) is less than
the setpoint (Setpoint A), endpoint not included.
INA ≤ x ≤ B
The event occurs when the value of the assigned process variable (x) is in range,
that is, between Setpoint A and Setpoint B, endpoints included.
OUTx ≤ A or x ≥ B
The event occurs when the value of the assigned process variable (x) is out ofrange, that is, less than Setpoint A or greater than Setpoint B, endpoints
included.
3. Assign a process variable to the event.
4. Set values for the required setpoints.
• For HI and LO events, set Setpoint A.
• For IN and OUT events, set Setpoint A and Setpoint B.
5. Optional: Configure a Discrete Output to switch states in response to the event status.
6. Optional: Specify the action or actions that the transmitter will perform when the event occurs.
• With ProLink III: Device Tools→Configuration→I/O→Action Assignment
• With a field communicator: Configure→Alert Setup→Discrete Events→Assign Discrete Action
Options for Enhanced Event Action
Table 6-17: Standard options
ActionLabel
ProLink IIIField Communicator
None (default)NoneNone
Start sensor zeroStart Sensor ZeroPerform auto zero
Start/stop all totalizersStart/Stop All TotalizationStart/stop totals
Reset mass totalReset Mass TotalReset mass total
Reset volume totalReset Volume TotalReset volume total
Reset gas standard volume totalReset Gas Std Volume TotalReset gas standard volume total
Reset all totalsReset All TotalsReset totals
Table 6-18: Petroleum measurement options
ActionLabel
ProLink IIIField Communicator
Reset temperature-corrected volume
total
Configuration and Use Manual93
Reset Volume Total at Reference
Temperature
Reset corrected volume total
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Table 6-19: Concentration measurement options
ActionLabel
ProLink IIIField Communicator
Reset CM reference volume totalReset Volume Total at Reference
Temperature
Reset CM net mass totalReset Net Mass TotalNot available
Reset CM net volume totalReset Net Volume TotalNot available
Increment CM matrixIncrement Concentration MatrixNot available
Table 6-20: Meter verification options
ActionLabel
ProLink IIIField Communicator
Start meter verification testStart Meter VerificationNot available
Not available
6.7 Configure digital communications
The digital communications parameters control how the transmitter will communicate using digital
communications.
Your transmitter supports the following types of digital communications:
• HART/Bell 202 over the primary mA terminals
• Modbus/RS-485 over the RS-485 terminals
• Modbus RTU via the service port
Note
The service port responds automatically to a wide range of connection requests. It is not configurable.
6.7.1 Configure HART/Bell 202 communications
HART/Bell 202 communications parameters support HART communications with the transmitter's primary
mA terminals over a HART/Bell 202 network.
Configure basic HART parameters
Basic HART parameters include the HART address, HART tags, and the operation of the primary mA Output.
HART/Bell 202 communications parameters support HART communication with the transmitter's primary mA
terminals over a HART/Bell 202 network. The HART/Bell 202 communications parameters include:
• HART Address (Polling Address)
• mA Output Action
• Burst Parameters (optional)
• HART Variables (optional)
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Procedure
1. Set HART Address to a value that is unique on your network.
• Default: 0
• Range: 0 to 15
Tip
• The default address is typically used unless you are in a multidrop environment.
• Devices using HART protocol to communicate with the transmitter may use either HART Address or
HART Tag (Software Tag) to identify the transmitter. Configure either or both, as required by your
other HART devices.
2. Ensure that mA Output Action is configured appropriately.
OptionDescription
Enabled (Live)The primary mA Output reports process data as configured.
Disabled (Fixed)The primary mA Output is fixed at 4 mA and does not report process data.
Important
If you use ProLink III to set HART Address to 0, the program automatically enables mA Output Action.
If you use ProLink III to set HART Address to any other value, the program automatically disables mAOutput Action. This is designed to make it easier to configure the transmitter for legacy behavior.
Always verify mA Output Action after setting HART Address.
Configure burst parameters
ProLink III
Field CommunicatorConfigure→Manual Setup→Inputs/Outputs→Communications→Set Up Burst Mode
Burst mode is a mode of communication during which the transmitter regularly broadcasts HART digital
information over the primary mA Output. The burst parameters control the information that is broadcast
when burst mode is enabled.
Tip
In typical installations, burst mode is disabled. Enable burst mode only if you are using a HART Triloop.
Field CommunicatorConfigure→Manual Setup→Inputs/Outputs→Variable Mapping
The HART variables are a set of four variables predefined for HART use. The HART variables include the
Primary Variable (PV), Secondary Variable (SV), Tertiary Variable (TV), and Quaternary Variable (QV). You can
assign specific process variables to the HART variables, and then use standard HART methods to read or
broadcast the assigned process data.
Tip
The Tertiary Variable and Quaternary Variable are also called the Third Variable (TV) and Fourth Variable (FV).
Options for HART variables
Table 6-21: Standard HART process variables
Process variablePrimary
Variable (PV)
Board Temperature✓
Density✓✓✓
Drive Gain✓✓✓
External Pressure✓✓✓
External Temperature✓✓✓
Gas Standard Volume Flow Rate✓✓✓✓
Gas Standard Volume Inventory✓
Gas Standard Volume Total✓
Line (Gross) Volume Flow Rate✓✓✓✓
Secondary
Variable (SV)
Third Variable
(TV)
Fourth
Variable (QV )
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Table 6-21: Standard HART process variables (continued)
Process variablePrimary
Variable (PV)
Line (Gross) Volume Inventory✓
Line (Gross) Volume Total✓
Live Zero✓
LPO Amplitude✓
Mass Flow Rate✓✓✓✓
Mass Inventory✓
Mass Total✓
Meter Temperature (T-Series)✓
RPO Amplitude✓
Temperature✓✓✓
Tube Frequency✓
Secondary
Variable (SV)
Third Variable
(TV)
Table 6-22: Petroleum measurement HART process variables
Process variablePrimary
Variable (PV)
API Average Density✓✓✓
Secondary
Variable (SV)
Third Variable
(TV)
Fourth
Variable (QV )
Fourth
Variable (QV )
API Average Temperature✓✓✓
API Corrected Volume Flow✓✓✓✓
API Corrected Volume Inventory✓
API Corrected Volume Total✓
API CTL✓
API Density At Reference✓✓✓
Table 6-23: Concentration measurement HART process variables
Process variablePrimary
Variable (PV)
CM Baume (700 core processor only)✓✓✓
CM Concentration✓✓✓
CM Density at Reference✓✓✓
CM Net Mass Flow✓✓✓✓
CM Net Mass Inventory✓
CM Net Mass Total✓
CM Net Volume Flow✓✓✓✓
CM Net Volume Inventory✓
Secondary
Variable (SV)
Third Variable
(TV)
Fourth
Variable (QV )
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Table 6-23: Concentration measurement HART process variables (continued)
Process variablePrimary
Variable (PV)
CM Net Volume Total✓
CM Specific Gravity✓✓✓
CM Standard Volume Flow✓✓✓✓
CM Standard Volume Inventory✓
CM Standard Volume Total✓
Secondary
Variable (SV)
Third Variable
(TV)
Table 6-24: Fuel consumption HART process variables
Process variablePrimary
Variable (PV)
Differential mass flow✓✓✓✓
Differential mass inventory✓
Differential mass total✓
Secondary
Variable (SV)
Third Variable
(TV)
Table 6-25: PVR-only HART process variables
Process variablePrimary
Variable (PV)
Corrected Oil Flow✓✓✓
Secondary
Variable (SV)
Third Variable
(TV)
Fourth
Variable (QV )
Fourth
Variable (QV )
Fourth
Variable (QV )
Corrected Oil Total✓
Corrected Water Cut✓✓✓
Corrected Water Flow✓✓✓
Corrected Water Total✓
Density of Oil @ Line Fixd degAPI✓
Density of Oil @ Line Fixd SGU✓
Oil Total @ Line✓
Shrinkage Factor Corrected Oil Flow @ 60F✓✓✓
Shrinkage Factor Corrected Oil Flow @ Line✓✓✓
Shrinkage Factor Corrected Oil Total @ 60F✓
Shrinkage Factor Corrected Oil Total @ Line✓
Shrinkage Factor Corrected Total of Mix @ 60F✓
Shrinkage Factor Corrected Volume Of Mix @ 60F✓✓✓
Uncorrected Oil Flow✓✓✓
Uncorrected Water Cut✓✓✓
Uncorrected Water Flow✓✓✓
Volume Flow of Mix at Line✓✓✓
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Table 6-25: PVR-only HART process variables (continued)
Process variablePrimary
Variable (PV)
Volume Total Of Mix @ Line✓
Water Total @ Line✓
Secondary
Variable (SV)
Third Variable
(TV)
Table 6-26: TMR-only HART process variables
Process variablePrimary
Variable (PV)
Remediated Mass Flow✓✓✓
Remediated Mass Total✓
Remediated Mass Inventory✓
Secondary
Variable (SV)
Third Variable
(TV)
Table 6-27: PVR- and TBR-only HART process variables
Process variablePrimary
Variable (PV)
Unremediated Density✓✓✓
Secondary
Variable (SV)
Third Variable
(TV)
Table 6-28: PVR, TBR, and TMR HART process variables
Process variablePrimary
Variable (PV)
Secondary
Variable (SV)
Third Variable
(TV)
Fourth
Variable (QV )
Fourth
Variable (QV )
Fourth
Variable (QV )
Fourth
Variable (QV )
Total Remediated Time✓
Interaction of HART variables and transmitter outputs
The HART variables are automatically reported through specific transmitter outputs. They may also be
reported through HART burst mode, if enabled on your transmitter.
Table 6-29: HART variables and transmitter outputs
HART variableReported viaComments
Primary Variable (PV)Primary mA outputIf one assignment is changed, the other is changed
automatically, and vice versa.
Secondary Variable (SV)Secondary mA Output (if
present on your transmitter)
Tertiary Variable (TV)Frequency Output (if
present on your transmitter)
Quaternary Variable (QV)Not associated with an
output
If one assignment is changed, the other is changed
automatically, and vice versa. If your transmitter is not
configured for a secondary mA Output, the SV must be
configured directly, and the value of the SV is available only
via digital communications.
If one assignment is changed, the other is changed
automatically, and vice versa. If your transmitter does not
have a Frequency Output, the TV must be configured
directly, and the value of the TV is available only via digital
communications.
The QV must be configured directly, and the value of the
QV is available only via digital communications.
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