Micro Motion Manual: Micro Motion 1600 Ethernet Transmitters Manuals & Guides

Installation Manual

00825-0100-1600, Rev AB

March 2022

Micro Motion™ 1600 Ethernet Transmitters

Ethernet Installations

Safety messages

Safety messages are provided throughout this manual to protect personnel and equipment. Read each safety message carefully
before proceeding to the next step.

Safety and approval information

This Micro Motion product complies with all applicable European directives when properly installed in accordance with the
instructions in this manual. Refer to the EU declaration of conformity for directives that apply to this product. The following are
available: the EU declaration of conformity, with all applicable European directives, and the complete ATEX Installation Drawings
and Instructions. In addition the IECEx Installation Instructions for installations outside of the European Union and the CSA
Installation Instructions for installations in North America are available on the internet at www.emerson.com or through your local
Micro Motion support center.

Information affixed to equipment that complies with the Pressure Equipment Directive, can be found on the internet at

www.emerson.com. For hazardous installations in Europe, refer to standard EN 60079-14 if national standards do not apply.

Other information

Full product specifications can be found in the product data sheet. Troubleshooting information can be found in the configuration
manual. Product data sheets and manuals are available from the Micro Motion web site at www.emerson.com.

Return policy

Follow Micro Motion procedures when returning equipment. These procedures ensure legal compliance with government
transportation agencies and help provide a safe working environment for Micro Motion employees. Micro Motion will not accept
your returned equipment if you fail to follow Micro Motion procedures.

Return procedures and forms are available on our web support site at www.emerson.com, or by phoning the Micro Motion
Customer Service department.

Emerson Flow customer service

Email:

• Worldwide: [e-mail]

• Asia-Pacific: [e-mail]

Telephone:

North and South America

United States 800-522-6277 U.K. and Ireland 0870 240 1978 Australia 800 158 727

Canada [phone] The Netherlands [phone]

Mexico [phone] France [phone]

Argentina [phone] Germany 0800 182 5347 Pakistan 888 550 2682

Brazil [phone] Italy [phone] China [phone]

Chile [phone] Central & Eastern [phone]

Peru [phone] Russia/CIS [phone] South Korea [phone]

Europe and Middle East Asia Pacific

New Zealand 099 128 804

6666

India 800 440 1468

901

Japan [phone]

111

Egypt 0800 000 0015 Singapore [phone]

Oman 800 70101 Thailand 001 800 441 6426

Qatar 431 0044 Malaysia 800 814 008

Kuwait 663 299 01

South Africa 800 991 390

Saudi Arabia 800 844 9564

UAE 800 0444 0684

2

Installation Manual Contents

00825-0100-1600 March 2022

Contents

Chapter 1 Before you begin........................................................................................................5

1.1 About this document...................................................................................................................5

1.2 Hazard messages.........................................................................................................................5

1.3 Related documentation............................................................................................................... 6

Chapter 2 Planning.................................................................................................................... 7

2.1 Installation checklist.................................................................................................................... 7

2.2 Additional considerations for retrofitting existing installations.................................................... 8

2.3 Power requirements.................................................................................................................... 9

2.4 1600 transmitters in Ethernet networks.....................................................................................10

Chapter 3 Mounting and sensor wiring.................................................................................... 13

3.1 Mounting and sensor wiring for integral-mount transmitters.....................................................13

3.2 Ground the meter components................................................................................................. 13

3.3 Rotate the transmitter on the sensor (optional)......................................................................... 15

3.4 Rotate the transmitter display................................................................................................... 15

Chapter 4 Wiring the channels................................................................................................. 17

4.1 Available channels..................................................................................................................... 17

4.2 Wire the I/O channel.................................................................................................................. 17

4.3 Wire the Ethernet channels........................................................................................................23

Chapter 5 Power supply wiring................................................................................................ 25

5.1 Wiring the VDC power supply.................................................................................................... 25

5.2 Wiring the Power over Ethernet (PoE) power............................................................................. 26

5.3 Wire the power supply using an M12-terminated cable (optional)............................................. 27

Chapter 6 Set up the printer..................................................................................................... 29

6.1 Set up the printer by changing the printer default IP address..................................................... 29

6.2 Set up the printer using the printer default IP address................................................................31

6.3 Reset the interface settings....................................................................................................... 32

6.4 Function Check Failed................................................................................................................ 33

Chapter 7 Power up the transmitter.........................................................................................35

Chapter 8 Guided setup............................................................................................................37

Chapter 9 Components of the transmitter display.................................................................... 39

9.1 Access and use the display menus..............................................................................................40

Chapter 10 Available service port connection............................................................................. 45

Appendix A Wire the 1600 to the 3100 relays..............................................................................47

Installation Manual 3

Contents Installation Manual

March 2022 00825-0100-1600

4 Micro Motion 1600 Ethernet Transmitters

Installation Manual Before you begin

00825-0100-1600 March 2022

1 Before you begin

1.1 About this document

This manual provides information on planning, mounting, wiring, and initial setup of the
1600 Ethernet transmitter. For information on full configuration, maintenance,
troubleshooting, or service of the transmitter, see the configuration and use manual.

The information in this document assumes that users understand basic transmitter and
sensor installation, configuration, and maintenance concepts and procedures.

1.2 Hazard messages

This document uses the following criteria for hazard messages based on ANSI standards
Z535.6-2011 (R2017).

DANGER

Serious injury or death will occur if a hazardous situation is not avoided.

WARNING

Serious injury or death could occur if a hazardous situation is not avoided.

CAUTION

Minor or moderate injury will or could occur if a hazardous situation is not avoided.

NOTICE

Data loss, property damage, hardware damage, or software damage can occur if a
situation is not avoided. There is no credible risk of physical injury.

Physical access

NOTICE

Unauthorized personnel can potentially cause significant damage and/or misconfiguration
of end users' equipment. Protect against all intentional or unintentional unauthorized use.

Physical security is an important part of any security program and fundamental to
protecting your system. Restrict physical access to protect users' assets. This is true for all
systems used within the facility.

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Before you begin Installation Manual

March 2022 00825-0100-1600

1.3 Related documentation

You can find all product documentation on the product documentation DVD shipped with
the product or at www.emerson.com.

See any of the following documents for more information:

• Micro Motion 1600 Product Data Sheet

• Micro Motion 1600 with Ethernet Transmitters: Configuration and Use Manual

• Micro Motion 1600 Transmitters Ethernet Rockwell RSLogix Integration Guide

• Micro Motion Ethernet PROFINET Siemens Integration Guide

• Sensor installation manual

6 Micro Motion 1600 Ethernet Transmitters

Installation Manual Planning

00825-0100-1600 March 2022

2 Planning

2.1 Installation checklist

□ If possible, install the transmitter in a location that will prevent direct exposure to

sunlight. The environmental limits for the transmitter may be further restricted by
hazardous area approvals.

□ If you plan to mount the transmitter in a hazardous area:

WARNING

— Verify that the transmitter has the appropriate hazardous area approval. Each

transmitter has a hazardous area approval tag attached to the transmitter
housing.

— Ensure that any cable used between the transmitter and the sensor meets the

hazardous area requirements.

— For ATEX/IECEx installations, strictly adhere to the safety instructions

documented in the ATEX/IECEx approvals documentation available on the
product documentation DVD shipped with the product or at www.emerson.com.

□ Verify that you have the appropriate cable and required cable installation parts for your

installation. For wiring between the transmitter and sensor, verify the maximum cable
length does not exceed 60 ft (18 m).

□ Ensure that you use the following cables for the different connections:

— A twisted-pair instrument cable for the Channel B I/O connection
— A suitable shielded or unshielded Cat5e or a higher-rated instrumentation cable for

the Ethernet connections to connect the meter

Note

If the transmitter is powered by the PoE connection, use shielded Cat5e cables to
meet the requirements of NAMUR NE-21.

Note

The instrumentation cable should have an overall screen to cover all cores. Where
permissible, connect the overall screen to earth at the host end (360° bonded).

(1)

□ You can mount the transmitter in any orientation as long as the conduit openings or

transmitter display do not point upward.
Installing the transmitter with the conduit openings or transmitter display facing

upward risks condensation moisture entering the transmitter housing, which could
damage the transmitter.

Following are examples of possible orientations for the transmitter.

Connections must meet the EC Directive for Electromagnetic Compatibility (EMC).

(1)

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Planning Installation Manual

March 2022 00825-0100-1600

Preferred orientation Alternate orientations

□ Mount the meter in a location and orientation that satisfies the following conditions:

— Allows sufficient clearance to open the transmitter housing cover. Install with 8 in

(203 mm) to 10 in (254 mm) clearance at the wiring access points.

— Provides clear access for installing cabling to the transmitter.
— Provides clear access to all wiring terminals for troubleshooting.

2.2 Additional considerations for retrofitting existing installations

□ The transmitter installation may require 3 in (76 mm) to 6 in (152 mm) of additional

wiring for the input/output and power connections. This length would be in addition to
the currently installed wiring. Confirm you have the additional wiring necessary for the
new installation.

□ Before removing the existing transmitter, be sure to record the configuration data for

the currently installed transmitter. At initial startup of the newly installed transmitter,
you will be prompted to configure the meter via a guided setup.

Record the following information (if applicable):

Variable

Tag

Mass flow units

Volume flow units

Density units

Temperature units

Channel configuration

mA Output (if licensed) — Power (Internal or External):

Setting

— Source:

— Scaling (LRV, URV):

— Fault Action:

8 Micro Motion 1600 Ethernet Transmitters

Installation Manual

Planning

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Variable Setting

Frequency Output (if licensed) — Power (Internal or External):

— Source:

— Scaling (Frequency Factor or Flow Rate Factor):

— Fault Action:

— Fault Frequency:

Discrete Output (if licensed) — Power (Internal or External):

— Source:

— Scaling:

— Fault Action:

Calibration parameters (for 9-wire installations only)

Flow calibration factor FCF (Flow Cal or Flow Calibration Factor):

Density calibration factors — D1:

— D2:

— K1:

— K2:

— TC:

— FD:

2.3 Power requirements

The 1600 supports DC power or Power Over Ethernet (POE) through the Channel A
Ethernet RJ-45 port.

DC power

• Power range is 18-30 VDC

• Typical power is 3.5 watts

• Maximum power is 8 watts

• Polarity sensitive

POE power

• Power range is 44-57 VDC

• Power Delivery (PD) classification is 3

Cable sizing formula

M = 18V + (R x L x 0.5A)

• M: minimum supply voltage

• R: cable resistance (in Ω/ft)

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Planning Installation Manual

March 2022 00825-0100-1600

• L: cable length (in ft)

Typical power cable resistance at 68 °F (20.0 °C)

Wire gauge Resistance

14 AWG 0.0050 Ω/ft

16 AWG 0.0080 Ω/ft

18 AWG 0.0128 Ω/ft

20 AWG 0.0204 Ω/ft

2.5 mm

1.5 mm

1.0 mm

0.75 mm

0.50 mm

2

2

2

2

2

0.0136 Ω/m

0.0228 Ω/m

0.0340 Ω/m

0.0460 Ω/m

0.0680 Ω/m

2.4 1600 transmitters in Ethernet networks

Install the 1600 Ethernet transmitter in a star network using an industrial-rated shielded
Ethernet cable.

• Make sure that each cable is no longer than 328 ft (100 m).

• Connect the 1600 Ethernet transmitter to the host system via a LAN (Local Area

Network) and not a WAN (Wide Area Network).

• Follow all network security best practices.

10 Micro Motion 1600 Ethernet Transmitters

Installation Manual Planning

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2.4.1 Star topology

1600 Ethernet transmitters are installed in a star network.

Figure 2-1: 1600 star network

A. Programmable Logic Controller (PLC)

B. 1600 with Ethernet output

C. External Ethernet switch

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Planning Installation Manual

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12 Micro Motion 1600 Ethernet Transmitters

Installation Manual Mounting and sensor wiring

00825-0100-1600 March 2022

3 Mounting and sensor wiring

3.1 Mounting and sensor wiring for integral­mount transmitters

There are no separate mounting requirements for integral transmitters, and no need to
connect wiring between the transmitter and the sensor.

3.2 Ground the meter components

Prerequisites

NOTICE

Improper grounding could cause inaccurate measurements or meter failure.

WARNING

Failure to comply with requirements for intrinsic safety in a hazardous area could result
in an explosion causing death or serious injury.

Note

For hazardous area installations in Europe, refer to standard EN 60079-14 or national
standards.

If national standards are not in effect, adhere to the following guidelines for grounding:

• Use copper wire, 14 AWG (2.08 mm2) or larger wire size.

• Keep all ground leads as short as possible, less than 1 Ω impedance.

• Connect ground leads directly to earth, or follow plant standards.

Procedure

1. Ground the Coriolis sensor according to the instructions in the sensor installation
manual for your Coriolis sensor.

2. Ground the transmitter according to applicable local standards, using the
transmitter’s internal or external ground screw.

• The internal ground screw is located inside the power wiring compartment.

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Mounting and sensor wiring Installation Manual

March 2022 00825-0100-1600

Figure 3-1: Internal ground screw

• The earth ground terminal is located inside the power wiring compartment.

• The external ground screw is located on the outside of the transmitter housing

below the transmitter tag.

Figure 3-2: External ground screw

14 Micro Motion 1600 Ethernet Transmitters

Installation Manual Mounting and sensor wiring

00825-0100-1600 March 2022

3.3 Rotate the transmitter on the sensor (optional)

In integral installations, you can rotate the transmitter on the sensor up to 360º in 45º
increments.

Procedure

1. Using a 4 mm hex key, loosen and remove the clamp securing the transmitter head
in place.

Figure 3-3: Removal of the sensor clamp

2. Gently lift the transmitter straight up, and rotate the transmitter to the desired
position.

You can rotate the transmitter to any of the eight positions, but a stop exists that
will not allow a full 360° rotation.

3. Gently lower the transmitter onto the base, confirming that the transmitter is in a
locked position.

4. Replace the clamp in its original position and tighten the cap screw. Torque to 29 in
lbf (3.28 N m) to 31 in lbf (3.50 N m).

3.4 Rotate the transmitter display

Configure the software to rotate the transmitter display 0°, 90°, 180°, or 270°. You cannot
physically rotate the display.

Procedure

1. Choose Menu → Configuration → Display Settings → Rotation.

2. Select the appropriate direction.

Installation Manual 15