Micro Motion Manual: Marine Bunker Transfer Package | Micro Motion Manuals & Guides

Application Manual

MMI-20017681, Rev AD

May 2014

Micro Motion® Marine Bunker Transfer Package

Certified Marine Bunker Measurement Solution

Micro Motion customer service

Email:

• Worldwide: [e-mail]

• Asia-Pacific: [e-mail]

Telephone:

North and South America Europe and Middle East Asia Pacific

United States 800-522-6277 U.K. 0870 240 1978 Australia 800 158 727

Canada [phone] The Netherlands [phone] New Zealand 099 128 804

Mexico [phone] France 0800 917 901 India 800 440 1468

Argentina [phone] Germany 0800 182 5347 Pakistan 888 550 2682

Brazil [phone] Italy 8008 77334 China [phone]

Venezuela [phone] Central & Eastern [phone] Japan [phone]

Russia/CIS [phone] South Korea [phone]

Egypt 0800 000 0015 Singapore [phone]

Oman 800 70101 Thailand 001 800 441 6426

Qatar 431 0044 Malaysia 800 814 008

Kuwait 663 299 01

South Africa 800 991 390

Saudia Arabia 800 844 9564

UAE 800 0444 0684

Contents

Contents

Chapter 1 Orientation and planning ............................................................................................... 1

1.1 About this application manual ..................................................................................................... 1

1.2 Overview of the Micro Motion Certified Marine Bunker Measurement Solution ............................1

1.3 System types and requirements for the Marine Bunker Transfer Package .....................................5

1.4 Additional documentation ...........................................................................................................9

Chapter 2 Install the Series 3000 transmitter with the Marine Bunker Transfer Package ............... 11

2.1 System options and installation instructions ..............................................................................11

2.2 Install the Basic system .............................................................................................................. 11

2.3 Install the Basic/MID system ...................................................................................................... 15

2.4 Install the Profile system ............................................................................................................ 18

2.5 Install the Profile/MID system .................................................................................................... 23

2.6 Install ferrite beads in transmitter wiring (if required) ................................................................ 28

Chapter 3 Start up the system ...................................................................................................... 31

3.1 Power up the system ..................................................................................................................31

3.2 Perform optional startup tasks ...................................................................................................32

Chapter 4 Configure the system using the transmitter display ......................................................33

4.1 Configure auxiliary devices ........................................................................................................ 33

4.2 Configure basic flowmeter parameters ......................................................................................34

4.3 Configure bunker ticket options using the transmitter display ...................................................38

4.4 Configure communications ....................................................................................................... 41

4.5 Secure and seal the transmitter ................................................................................................. 44

Chapter 5 Operate the system from the transmitter display ......................................................... 47

5.1 Transfer a bunker and print a ticket ............................................................................................47

5.2 Transfer a bunker, collect profile data, and print a ticket and/or a profile report .........................50

5.3 Marine Bunkering dashboard during bunker transfer ................................................................. 53

5.4 Process variables during a bunker transfer ................................................................................. 54

5.5 Process noise due to vibration ....................................................................................................55

5.6 Contents of bunker ticket for Basic and Profile systems ..............................................................55

5.7 Contents of bunker ticket for Basic/MID and Profile/MID systems .............................................. 61

5.8 Retrieve and reprint bunker tickets using the transmitter display ...............................................68

Chapter 6 Use ProLink II with the Marine Bunkering Transfer Package .......................................... 69

6.1 Configure bunker ticket options using ProLink II ........................................................................69

6.2 Transfer a bunker using ProLink II ...............................................................................................72

6.3 Print or reprint a bunker ticket using ProLink II ...........................................................................74

6.4 View bunker transfer history ......................................................................................................75

6.5 Contents of profile report .......................................................................................................... 76

6.6 Print or export bunker transfer data using ProLink II ...................................................................80

6.7 Maintain bunker transfer history ................................................................................................80

Appendices and reference

Appendix A Integrated wiring diagrams ..........................................................................................83

A.1 Integrated wiring diagrams for Basic systems ............................................................................ 83

A.2 Integrated wiring diagrams for Basic/MID systems .....................................................................88

Application Manual i

Contents

A.3 Integrated wiring diagrams for Profile systems .......................................................................... 93

A.4 Integrated wiring diagrams for Profile/MID systems ...................................................................98

Appendix B Printer setup .............................................................................................................. 103

B.1 Communications settings for the ticket printer ........................................................................103

Index ................................................................................................................................................105

ii Micro Motion® Marine Bunker Transfer Package

1 Orientation and planning

Topics covered in this chapter:

• About this application manual

• Overview of the Micro Motion Certified Marine Bunker Measurement Solution

• System types and requirements for the Marine Bunker Transfer Package

• Additional documentation

1.1 About this application manual

This application manual provides information required to install and operate the
Series 3000 transmitter with the Marine Bunker Transfer Package.

This application manual is designed for use with the following manual: Micro Motion
Series 3000 MVD Transmitters and Controllers: Configuration and Use Manual .

Orientation and planning

This application manual assumes that the transmitter display is used as the primary
configuration and operation method. However, ProLink II can be used for most
configuration and operation tasks. ProLink II also provides additional reporting and history
features. Use of ProLink II is documented in Chapter 6.

Important

Use this application manual as your main guide for installation, configuration, and operation. You
will be referred to other documentation for specific tasks and information.

1.2 Overview of the Micro Motion Certified Marine
Bunker Measurement Solution

The Micro Motion Certified Marine Bunker Measurement Solution is a system that provides
a complete solution for the measurement of marine fuel delivery. The system monitors
aeration (entrained gas or entrained air), and supplies a bunker ticket with time and date,
total amount transferred, and other relevant data.

The Certified Marine Bunker Measurement Solution includes an approved sensor, a
Series 3000 transmitter, the Marine Bunker Transfer Package application running on the
transmitter, the appropriate components from the Marine Bunker Instruments offering,
and Micro Motion field services.

Application Manual 1

Orientation and planning

1.2.1 Marine Bunker Transfer Package

The Marine Bunker Transfer Package is a software application installed on a Series 3000
transmitter. The Marine Bunker Transfer Package manages the specialized measurement,
monitoring, and ticket printing functions of the Certified Marine Bunker Measurement
Solution. For Profile and Profile/MID systems, the Marine Bunker Transfer Package also
handles communication with ProLink II.

Measurement

The Marine Bunker Transfer Package provides flow measurement data that complies with
OIML R117-1 and MID 2004/22/EC Annex MI-005. If the appropriate security hardware is
installed, the system has been accredited by a certified technician, and OIML/MID­approved procedures are followed, the bunker ticket can be used as a legal
(Weights & Measures) document.

OIML R117-1 compliance

The Marine Bunker Transfer Package is designed to comply with measurement and
operational requirements established by OIML. After the initial startup and certification,
OIML R117-1 compliance includes four factors, or checks. For bunker transfer
measurement data to meet OIML R117-1 requirements, the bunker transfer must pass all
four checks.

The four checks are as follows:

• MMQ check: The size of the bunker transfer is above the threshold defined by

Minimum Measured Quantity (MMQ). MMQ is specified during system certification.

• Max Aeration check: The potential measurement error due to aeration (entrained

gas or entrained air), in combination with other sources of measurement error, is
within MID limits as defined in MID 2004/22/EC Annex MI-005. The Aeration Limit
diagnostic is used to monitor this factor.

• Power check: Power was continuous during the transfer (no power interrupt).

• Alarm check: No “bunker-critical” alarms have occurred since the last time a bunker

ticket was printed.

If the bunker transfer fails one or more of these checks, the bunker transfer measurement
data does not meet OIML R117-1 requirements and the ticket will show Overall OIML R117-1:
Fail.

Note

Aeration Limit is always calculated and the four checks are always applied, whether or not an OIML/
MID-compliant system was purchased and installed. If the system is not OIML/MID-compliant, there
is no system performance traceability regardless of overall bunker pass/fail results.

Minimum Measured Quantity (MMQ)

Minimum Measured Quantity (MMQ) defines the minimum quantity of fuel in a bunker
transfer that is necessary to meet OIML/MID requirements.

2 Micro Motion® Marine Bunker Transfer Package

Orientation and planning

MMQ is used to ensure that the bunker is sized appropriately for the sensor, and also to
ensure that various factors related to starting and stopping flow do not have a significant
effect on measurement accuracy. During initial system configuration, the service
technician calculates and configures a site-specific value for MMQ. This value is typically
not changed unless the piping is changed.

Tip

If you need to change the value of MMQ, contact Micro Motion customer service.

If the mass total of a bunker transfer meets or exceeds MMQ, the bunker transfer passes
the MMQ check.

Aeration and Aeration Limit

Aeration refers to entrained gas or entrained air in the process fluid. Aeration Limit is a real­time diagnostic that monitors the potential measurement error due to aeration and other
factors, and compares the real-time value to the maximum allowable measurement error
as defined by MID 2004/22/EC Annex MI-005. Aeration Limit is expressed as a percentage of
the MID limit. If the value of Aeration Limit at the end of the bunker transfer is below 100%,
the bunker measurement passes the Max Aeration check.

Aeration Limit is calculated continuously. During a bunker transfer, Aeration Limit can
increase, decrease, or even exceed 100%. The current value of Aeration Limit is reported as
follows:

• When the transfer total reaches 20% of Minimum Measured Quantity (MMQ), the

display reports:

Medium Aeration Limit: <On> or <Off>
High Aeration Limit: <On> or <Off>

The thresholds for medium and high aeration are determined by the HI PV values
assigned to Discrete Event 1 and Discrete Event 2. Default settings are 20 and 75
(i.e., 20% of the maximum allowable aeration and 75% of the maximum allowable
aeration).

• When the transfer total reaches 100% of MMQ, the display reports one of the

following:

- Aeration Limit Pass (xxx%)

- Aeration Limit Fail (xxx%)

where xxx is the current value of Aeration Limit.

The display is updated continuously, allowing the operator to take corrective action as
required.

Bunker-critical alarms

If a bunker-critical alarm occurs during a bunker transfer, the transfer fails the Alarm check
and the measurement cannot be used to meet OIML/MID requirements. Not all alarms are
bunker-critical.

Application Manual 3

Orientation and planning

Bunker-critical alarms and descriptionsTable 1-1:

Alarm code Description

A001 EEPROM Error (Core Processor)

A002 RAM Error (Core Processor)

A003 No Sensor Response

A004 Temperature Overrange

A005 Mass Flow Rate Overrange

A006 Characterization Required

A008 Density Overrange

A009 Transmitter Initializing/Warming Up

A014 Transmitter Failure

A016 Sensor RTD Failure

A017 T-Series RTD Failure

A018 EEPROM Error (Transmitter)

A019 RAM Error (Transmitter)

A020 No Flow Cal Value

A021 Incorrect Sensor Type (K1)

A022 Configuration Database Corrupt (Core Processor)

A023 Internal Totals Corrupt (Core Processor)

A024 Program Corrupt (Core Processor)

A025 Boot Sector Fault (Core Processor)

A026 Sensor/Transmitter Communications Failure

A027 Security Breach

A028 Core Processor Write Failure

A031 Low Power

A032 Meter Verification in Progress: Outputs to Fault

A033 Insufficient Right/Left Pickoff Signal

A103 Data Loss Possible (Totals and Inventories)

A107 Power Reset Occurred

A115 No External Input or Polled Data

A129 Internal Error (Display)

A133 Integrity Breach

A134 Memory Error (Display)

A135 Transmitter/Display Communications Error

4 Micro Motion® Marine Bunker Transfer Package

Orientation and planning

1.2.2 Location

The Certified Marine Bunker Measurement Solution can be installed on a fuel barge or a
vessel, or at a terminal.

1.3 System types and requirements for the Marine Bunker Transfer Package

The Marine Bunker Transfer Package can be set up in four different system types.
Requirements depend on the type chosen during purchase.

Marine Bunker Transfer Package system typesTable 1-2:

System type Description Requirements list

Basic system Measure the bunker transfer and print bunker tickets only. The flow measure-

ment and bunker tickets are not OIML/MID-approved.

Basic/MID system Measure the bunker transfer and print bunker tickets only. The flow measure-

ment and bunker tickets are OIML/MID-approved.

Profile system Measure the bunker transfer and print bunker tickets and profile reports. The

flow measurement and bunker tickets are not OIML/MID-approved. The pro­file report is not OIML/MID-approved.

Profile/MID system Measure the bunker transfer and print bunker tickets and profile reports. The

flow measurement and bunker tickets are OIML/MID-approved. The profile re­port is not OIML/MID-approved.

See Table 1-3

See Table 1-4

See Table 1-5

See Table 1-6

System requirements: Basic systemTable 1-3:

Requirement Component Notes

Platform Model 3500 or Model 3700 transmit-

ter:

• 3500***3*****(F or H)**

• 3700***3****(F or H)**

Ticket printing Non–MID-Approved Printer Option

(Marine Bunker Instruments)

Configuration tool Local display

ProLink II v2.94 or higher (optional)
(Micro Motion Part PLK****)

Operator interface Local display

ProLink II v2.94 or higher (optional)
(Micro Motion Part PLK****)

(1)

Not available with the Model 3300 or
Model 3350 controller.

For marine approvals, Model 3700 re­quired.

Includes:

• Standard ticket printer

• RS-485 to RS-232 signal converter

Application Manual 5

Orientation and planning

System requirements: Basic system (continued)Table 1-3:

Requirement Component Notes

Additional devices (Marine Bunker In­struments)

Micro Motion field services • Site survey

(1) Not required if you do not need to print bunker tickets.

Pressure instrument Included automatically with order.

Temperature instrument Included automatically with order.

Used only to correct volume measure­ments to reference temperature, and
not required for MID approval.

Level switches One or two, depending on sensor ori-

entation. Included automatically with
order.

Check valve Included automatically with order if

Vessel option is selected.

• Startup services

System requirements: Basic/MID systemTable 1-4:

Requirement Component Notes

Platform Model 3500 or Model 3700 transmit-

ter:

• 3500***3*****(F or H)**

• 3700***3****(F or H)**

Ticket printing MID-Approved Printer Option (Marine

Bunker Instruments)

Configuration tool Local display

ProLink II v2.94 or higher (optional)
(Micro Motion Part PLK****)

Operator interface Local display

ProLink II v2.94 or higher (optional)
(Micro Motion Part PLK****)

MID calibration for sensor MID Calibration order option (BB ap-

Additional devices (Marine Bunker In­struments)

Pressure instrument Included automatically with order.

Temperature instrument Included automatically with order.

Level switches One or two, depending on sensor ori-

Not available with the Model 3300 or
Model 3350 controller.

For marine approvals, Model 3700 re­quired.

Includes:

• MID-approved ticket printer

• MID-approved RS-485 to RS-232

signal converter

pended to sensor model code).

Used only to correct volume measure­ments to reference temperature, and
not required for MID approval.

entation. Included automatically with
order.

6 Micro Motion® Marine Bunker Transfer Package

Orientation and planning

System requirements: Basic/MID system (continued)Table 1-4:

Requirement Component Notes

Check valve Included automatically with order if

Vessel option is selected.

Micro Motion field services • MID-specific site survey

• MID-specific startup services (in-

clude system check and sealing)

System requirements: Profile systemTable 1-5:

Requirement Component Notes

Platform Model 3500 or Model 3700 transmit-

ter:

• 3500***3*****(F or H)**

• 3700***3****(F or H)**

Printing Profile Printing Option (Marine Bunker

Instruments)

Non–MID-Approved Printer Option
(Marine Bunker Instruments)

(1)

PC (customer-supplied)

ProLink II v2.94 or higher
(Micro Motion Part PLK****)

RS-485 connection to relay (converter
included)

System printer (customer-supplied)

Configuration tool Local display

ProLink II v2.94 or higher
(Micro Motion Part PLK****)

Operator interface Local display

ProLink II v2.94 or higher
(Micro Motion Part PLK****)

Additional devices (Marine Bunker In­struments)

Pressure instrument Included automatically with order.

Temperature instrument Included automatically with order.

Level switches One or two, depending on sensor ori-

Not available with the Model 3300 or
Model 3350 controller.

For marine approvals, Model 3700 re­quired.

Printer Interface Component. In­cludes:

• NEMA-approved enclosure

• Factory-mounted relay and relay

power supply

Includes:

• Standard ticket printer

• RS-485 to RS-232 signal converter

Used only to correct volume measure­ments to reference temperature, and
not required for MID approval.

entation. Included automatically with
order.

Application Manual 7

Orientation and planning

System requirements: Profile system (continued)Table 1-5:

Requirement Component Notes

Check valve Included automatically with order if

Vessel option is selected.

Micro Motion field services • Site survey

• Startup services

(1) Not required if you do not need to print bunker tickets.

System requirements: Profile/MID systemTable 1-6:

Requirement Component Notes

Platform Model 3500 or Model 3700 transmit-

ter:

• 3500***3*****(F or H)**

• 3700***3****(F or H)**

Printing Profile Printing Option (Marine Bunker

Instruments)

MID-Approved Printer Option (Marine
Bunker Instruments)

PC (customer-supplied)

ProLink II v2.94 or higher
(Micro Motion Part PLK****)

RS-485 connection to relay (converter
included)

System printer (customer-supplied)

Configuration tool Local display

ProLink II v2.94 or higher
(Micro Motion Part PLK****)

Operator interface Local display

ProLink II v2.94 or higher
(Micro Motion Part PLK****)

Additional devices (Marine Bunker In­struments)

Pressure instrument Included automatically with order.

Temperature instrument Included automatically with order.

Not available with the Model 3300 or
Model 3350 controller.

For marine approvals, Model 3700 re­quired.

Printer Interface Component. In­cludes:

• NEMA-approved enclosure

• Factory-mounted relay and relay

power supply

Includes:

• MID-approved ticket printer

• MID-approved RS-485 to RS-232

signal converter

Used only to correct volume measure­ments to reference temperature, and
not required for MID approval.

8 Micro Motion® Marine Bunker Transfer Package

Orientation and planning

System requirements: Profile/MID system (continued)Table 1-6:

Requirement Component Notes

Level switches One or two, depending on sensor ori-

entation. Included automatically with
order.

Check valve Included automatically with order if

Vessel option is selected.

MID calibration for sensor MID Calibration order option (BB ap-

pended to sensor model code).

Micro Motion field services • MID-specific site survey

• MID-specific startup services (in-

clude system check and sealing)

1.4 Additional documentation

Table 1-7:

Required and recommended documentation for the Certified Marine Bunker Measurement
Solution

Document Use Notes

Sensor installation manual Basic installation instructions for the

sensor

Quick Reference Guide for your
Series 3000 transmitter

Micro Motion Series 3000 MVD Trans­mitters and Controllers: Configuration
and Use Manual

ProLink II manual General installation, connection, and

Vendor documentation for auxiliary
devices

Basic installation instructions for the
transmitter

Additional installation information for
the transmitter

General configuration, operation, and
maintenance information

operation information

General installation, configuration,
and operation information

Provides information on configuring
and operating the Series 3000 trans­mitter that is not specific to the Ma­rine Bunkering Transfer Package.

Provides information on installing
ProLink II and connecting to the trans­mitter. Also provides general informa­tion on using the ProLink II interface.

Application Manual 9

Orientation and planning

10 Micro Motion® Marine Bunker Transfer Package

Install the Series 3000 transmitter with the Marine Bunker Transfer Package

2 Install the Series 3000 transmitter

with the Marine Bunker Transfer
Package

Topics covered in this chapter:

• System options and installation instructions

• Install the Basic system

• Install the Basic/MID system

• Install the Profile system

• Install the Profile/MID system

• Install ferrite beads in transmitter wiring (if required)

2.1 System options and installation instructions

The Series 3000 transmitter with the Marine Bunker Transfer Package is available in four
system options. Follow the installation instructions for your system.

2.2 Install the Basic system

This procedure provides installation instructions for a system that measures the bunker
delivery and prints bunker tickets. The bunker tickets are not OIML/MID-approved. If you
do not need to print bunker tickets, the ticket printer is not required.

Schematic of Basic systemFigure 2-1:

RS-485 to RS-232 signal converter

Ticket printer

Note

Model 3700 transmitter shown. If marine approvals are not required, the Model 3500 transmitter may also
be used.

Application Manual 11

Install the Series 3000 transmitter with the Marine Bunker Transfer Package

Prerequisites

Ensure that the sensor is correctly installed and ready for wiring.

Ensure that the auxiliary devices (level switches, pressure transmitter, and temperature
transmitter) are correctly installed and ready for wiring to the Series 3000 transmitter.

Have the following available:

• Documentation:

- Micro Motion Series 3000 MVD Transmitters and Controllers: Configuration and Use

Manual

- The Quick Reference Guide for your transmitter

- Vendor documentation for all components

• Cable:

- Power cable

- Standard twisted-pair shielded signal cable

Locate all components to meet the following requirements:

• The maximum distance between the sensor and the core processor is 60 feet

(20 meters). In a typical installation, the core processor is mounted directly on the
sensor.

• The maximum distance between the core processor and the transmitter is 1000 feet

(300 meters).

• The maximum length of an RS-485 connection is 3600 feet (1000 meters) at

9600 baud.

• The maximum length of an RS-232 connection is 15 feet (5 meters).

• The ticket printer and signal converter must be installed in a safe area.

Review power requirements for all components and ensure that you will be able to supply
enough power.

Important

For marine approvals (available only with the Model 3700 transmitter, and only if the Marine
Approvals option was ordered), additional requirements apply to the following:

• Wiring between the sensor and the transmitter

• Transmitter I/O wiring

• Transmitter power wiring

See Section 2.6 and incorporate the additional steps into your installation tasks.

Important

During installation, refer to the appropriate integrated wiring diagram. See Section A.1:

• For sensors mounted in a vertical pipe (Flag orientation), see page 84.

• For sensors mounted in a horizontal pipe (Tubes-down orientation), see page 86.

12 Micro Motion® Marine Bunker Transfer Package

Install the Series 3000 transmitter with the Marine Bunker Transfer Package

Procedure

1. Follow the instructions in Micro Motion Series 3000 MVD Transmitters and Controllers:
Configuration and Use Manual and the appropriate Quick Reference Guide to perform

the following installation tasks:

a. Mount the transmitter.

b. Wire the transmitter to the sensor.

c. Wire the transmitter’s secondary mA output and frequency output (if they will be

used).

d. Wire power to the transmitter.

e. Ground the transmitter.

2. Wire the level switch (or switches) to Discrete Input 1 and to power.

When Discrete Input 1 is assigned to Start/Stop Totalizers (during configuration), it will
start totalizers when there is liquid in the pipeline, and stop totalizers when there is
no liquid in the pipeline.

3. (Optional) Set up an integrity detection loop and wire it to Discrete Input 2.

The integrity detection loop may be used to detect leaks, cable breakage, short
circuits, and so on. Any preferred method or device can be used.

4. Set up a HART loop that connects the primary mA output to the external pressure
transmitter and the external temperature transmitter.

Notes

• The temperature transmitter is used only to correct volume measurements to reference

temperature. It may not be required in your installation.

• The Field Communicator can be connected to this loop.

5. (Optional) Follow the instructions in Micro Motion Series 3000 MVD Transmitters and
Controllers: Configuration and Use Manual to wire Discrete Output 1 and Discrete
Output 2 to signal devices such as lights or horns.

Tip

When the Marine Bunker Transfer Package is installed, a special default configuration is
implemented for Discrete Output 1, Discrete Output 2, Discrete Event 1, and Discrete Event
2:

• Discrete Event 1 is activated if Aeration Limit reaches 20% (medium aeration).

• Discrete Event 2 is activated if Aeration Limit reaches 75% (high aeration).

• Discrete Output 1 is assigned to Discrete Event 1.

• Discrete Output 2 is assigned to Discrete Event 2.

If this default configuration is retained and Discrete Output 1 and Discrete Output 2 are wired
to signal devices, the signal devices will alert the operator if Aeration Limit reaches the 20% or
75% threshold. You can change the thresholds defined for medium and high aeration by
changing the HI PV values for Discrete Event 1 and Discrete Event 2.

Application Manual 13

Install the Series 3000 transmitter with the Marine Bunker Transfer Package

6. (Optional) Follow the instructions in Micro Motion Series 3000 MVD Transmitters and
Controllers: Configuration and Use Manual and the appropriate Quick Reference Guide
to wire Discrete Output 3 as desired.

7. Install the ticket printer.

a. Connect the printer to power according to the instructions in the vendor

documentation.

b. Set the DIP switches on the printer as shown in the following table.

DIP switch settings for Epson TM-U295 printerTable 2-1:

DIP switch Setting Printer communication parameters

1 OFF Baud: 9600

2 OFF

3 OFF

4 OFF

5 ON

6 ON

7 OFF

8 OFF

9 OFF

10 OFF

Parity: Even

Data bits: 8

Stop bits: 1

Characters per second: 32

Buffer size: 512

c. Attach the adapter to the signal converter.

An RS-485 to RS-232 signal converter and a DB9 to DB25 adapter were supplied
with the system.

d. Plug the adapter into the terminal block on the printer.

e. Connect the RS-485 terminals on the signal converter to the RS-485 terminals on

the transmitter.

RS-485 connections between signal converter and transmitterTable 2-2:

Transmitter terminals

Model 3500 with

Signal converter ter-

RS-485 terminal

RS-485/A Terminal 1 12 a32 25

RS-485/B Terminal 2 11 c32 24

minals

Model 3700

screw-type or solder
terminals

Model 3500 with I/O
cables

14 Micro Motion® Marine Bunker Transfer Package

Install the Series 3000 transmitter with the Marine Bunker Transfer Package

2.3 Install the Basic/MID system

This procedure provides installation instructions for a system that measures the bunker
delivery and prints bunker tickets. The bunker tickets are OIML/MID-approved.

Schematic of Basic/MID systemFigure 2-2:

RS-485 to RS-232 signal converter

MID-approved

ticket printer

Note

Model 3700 transmitter shown. If marine approvals are not required, the Model 3500 transmitter may also
be used.

Prerequisites

Ensure that the sensor is correctly installed and ready for wiring.

Ensure that the auxiliary devices (level switches, pressure transmitter, and temperature
transmitter) are correctly installed and ready for wiring to the Series 3000 transmitter.

Have the following available:

• Documentation:

- Micro Motion Series 3000 MVD Transmitters and Controllers: Configuration and Use

Manual

- The Quick Reference Guide for your transmitter

- Vendor documentation for all components

• Cable:

- Power cable

- Standard twisted-pair shielded signal cable

Locate all components to meet the following requirements:

• The maximum distance between the sensor and the core processor is 60 feet

(20 meters). In a typical installation, the core processor is mounted directly on the
sensor.

• The maximum distance between the core processor and the transmitter is 1000 feet

(300 meters).

• The maximum length of an RS-485 connection is 3600 feet (1000 meters) at

9600 baud.

Application Manual 15

Install the Series 3000 transmitter with the Marine Bunker Transfer Package

• The maximum length of an RS-232 connection is 15 feet (5 meters).

• The ticket printer and signal converter must be installed in a safe area.

Review power requirements for all components and ensure that you will be able to supply
enough power.

Important

For marine approvals (available only with the Model 3700 transmitter, and only if the Marine
Approvals option was ordered), additional requirements apply to the following:

• Wiring between the sensor and the transmitter

• Transmitter I/O wiring

• Transmitter power wiring

See Section 2.6 and incorporate the additional steps into your installation tasks.

Important

During installation, refer to the appropriate integrated wiring diagram. See Section A.2:

• For sensors mounted in a vertical pipe (Flag orientation), see page 89.

• For sensors mounted in a horizontal pipe (Tubes-down orientation), see page 91.

Procedure

1. Follow the instructions in Micro Motion Series 3000 MVD Transmitters and Controllers:
Configuration and Use Manual and the appropriate Quick Reference Guide to perform

the following installation tasks:

a. Mount the transmitter.

b. Wire the transmitter to the sensor.

c. Wire the transmitter’s secondary mA output and frequency output (if they will be

used).

d. Wire power to the transmitter.

e. Ground the transmitter.

2. Wire the level switch (or switches) to Discrete Input 1 and to power.

When Discrete Input 1 is assigned to Start/Stop Totalizers (during configuration), it will
start totalizers when there is liquid in the pipeline, and stop totalizers when there is
no liquid in the pipeline.

3. (Optional) Set up an integrity detection loop and wire it to Discrete Input 2.

The integrity detection loop may be used to detect leaks, cable breakage, short
circuits, and so on. Any preferred method or device can be used.

4. Set up a HART loop that connects the primary mA output to the external pressure
transmitter and the external temperature transmitter.

16 Micro Motion® Marine Bunker Transfer Package

Install the Series 3000 transmitter with the Marine Bunker Transfer Package

Notes

• The temperature transmitter is used only to correct volume measurements to reference

temperature. It may not be required in your installation.

• The Field Communicator can be connected to this loop.

5. (Optional) Follow the instructions in Micro Motion Series 3000 MVD Transmitters and
Controllers: Configuration and Use Manual to wire Discrete Output 1 and Discrete
Output 2 to signal devices such as lights or horns.

Tip

When the Marine Bunker Transfer Package is installed, a special default configuration is
implemented for Discrete Output 1, Discrete Output 2, Discrete Event 1, and Discrete Event
2:

• Discrete Event 1 is activated if Aeration Limit reaches 20% (medium aeration).

• Discrete Event 2 is activated if Aeration Limit reaches 75% (high aeration).

• Discrete Output 1 is assigned to Discrete Event 1.

• Discrete Output 2 is assigned to Discrete Event 2.

If this default configuration is retained and Discrete Output 1 and Discrete Output 2 are wired
to signal devices, the signal devices will alert the operator if Aeration Limit reaches the 20% or
75% threshold. You can change the thresholds defined for medium and high aeration by
changing the HI PV values for Discrete Event 1 and Discrete Event 2.

6. (Optional) Follow the instructions in Micro Motion Series 3000 MVD Transmitters and
Controllers: Configuration and Use Manual and the appropriate Quick Reference Guide
to wire Discrete Output 3 as desired.

7. Install the ticket printer.

a. Connect the printer to power according to the instructions in the vendor

documentation.

b. Set the DIP switches on the printer as shown in the following table.

CAUTION!

The DIP switches are on the bottom of the printer, under the DIP switch cover. Power
down the printer before removing the DIP switch cover.

DIP switch settings for Epson TM-T88V printerTable 2-3:

Switch bank DIP switch settings Printer communication parameters

DSW1 Switch 1-1 OFF Baud: 38400

Switch 1-2 OFF

Switch 1-3 OFF

Switch 1-4 OFF

Switch 1-5 ON

Switch 1-6 ON

Parity: Even

Data bits: 8

Stop bits: 1

Characters per second: 400

Buffer size: 1024

Application Manual 17

Install the Series 3000 transmitter with the Marine Bunker Transfer Package

DIP switch settings for Epson TM-T88V printer (continued)Table 2-3:

Switch bank DIP switch settings Printer communication parameters

Switch 1-7 ON

Switch 1-8 ON

DSW2 Switch 2-1 OFF

Switches 2-2
through 2-8

c. Attach the adapter to the signal converter.

An RS-485 to RS-232 signal converter and a DB9 to DB25 adapter were supplied
with the system.

d. Plug the adapter into the terminal block on the printer.

e. Connect the RS-485 terminals on the signal converter to the RS-485 terminals on

the transmitter as shown in the following table.

RS-485 connections between signal converter and transmitterTable 2-4:

As desired

Transmitter terminals

Model 3500 with

Signal converter ter-

RS-485 terminal

RS-485/A Terminal 1 12 a32 25

RS-485/B Terminal 2 11 c32 24

minals

Model 3700

screw-type or solder
terminals

2.4 Install the Profile system

This procedure provides installation instructions for a system that measures the bunker
delivery and prints bunker tickets and profile reports. The bunker tickets are not OIML/
MID-approved. The profile report is not OIML/MID-approved. If you do not need to print
bunker tickets, the ticket printer is not required.

Model 3500 with I/O
cables

18 Micro Motion® Marine Bunker Transfer Package

Install the Series 3000 transmitter with the Marine Bunker Transfer Package

Schematic of Profile systemFigure 2-3:

Printer Interface

Component

RS-485 to RS-232 signal converter

Ticket printer

RS-485

Relay

Power

supply for

relay

RS-485 to USB signal converter

PC with

ProLink II

Existing

connection

Default printer

Note

Model 3700 transmitter shown. If marine approvals are not required, the Model 3500 transmitter may also be used.

Prerequisites

Ensure that the sensor is correctly installed and ready for wiring.

Ensure that the auxiliary devices (level switches, pressure transmitter, and temperature
transmitter) are correctly installed and ready for wiring to the Series 3000 transmitter.

Ensure that ProLink II v2.94 is installed on the PC you will use for bunkering, and that you
have the appropriate ProLink II installation kit.

Have the following available:

• Documentation:

- Micro Motion Series 3000 MVD Transmitters and Controllers: Configuration and Use

Manual

- The Quick Reference Guide for your transmitter

- Vendor documentation for all components

• Cable:

- Power cable

- Standard twisted-pair shielded signal cable

Locate all components to meet the following requirements:

Application Manual 19

Install the Series 3000 transmitter with the Marine Bunker Transfer Package

• The maximum distance between the sensor and the core processor is 60 feet

(20 meters). In a typical installation, the core processor is mounted directly on the
sensor.

• The maximum distance between the core processor and the transmitter is 1000 feet

(300 meters).

• The maximum length of an RS-485 connection is 3600 feet (1000 meters) at

9600 baud.

• The maximum length of an RS-232 connection is 15 feet (5 meters).

• The Printer Interface Component must be installed in a safe area.

• The ticket printer and signal converter must be installed in a safe area.

• The PC and system printer must be installed in a safe area.

Review power requirements for all components and ensure that you will be able to supply
enough power.

Important

For marine approvals (available only with the Model 3700 transmitter, and only if the Marine
Approvals option was ordered), additional requirements apply to the following:

• Wiring between the sensor and the transmitter

• Transmitter I/O wiring

• Transmitter power wiring

See Section 2.6 and incorporate the additional steps into your installation tasks.

Important

During installation, refer to the appropriate integrated wiring diagram. See Section A.3:

• For sensors mounted in a vertical pipe (Flag orientation), see page 94.

• For sensors mounted in a horizontal pipe (Tubes-down orientation), see page 96.

Procedure

1. Follow the instructions in Micro Motion Series 3000 MVD Transmitters and Controllers:
Configuration and Use Manual and the appropriate Quick Reference Guide to perform

the following installation tasks:

a. Mount the transmitter.

b. Wire the transmitter to the sensor.

c. Wire the transmitter’s secondary mA output and frequency output (if they will be

used).

d. Wire power to the transmitter.

e. Ground the transmitter.

2. Mount the Printer Interface Component to any flat surface. See the following figure
for mounting dimensions.

20 Micro Motion® Marine Bunker Transfer Package

A

B

C

D

E

F

G

H

Install the Series 3000 transmitter with the Marine Bunker Transfer Package

Mounting dimensions for Printer Interface ComponentFigure 2-4:

A. Front view, width: 7.464 in (189.58 mm)
B. Front view, height: 9.360 in (237.73 mm)
C. Side view, width: 6.199 in (157.45 mm)
D. Mounting plate, width: 2× 0.250 in (6.35 mm)
E. Back view, height: 9.625 in (244.48 mm)
F. Back view, space between mounting holes: 8.875 in (225.42 mm)
G. Back view, width: 4.000 in (101.60 mm)
H. Back view, space between mounting holes: 5.000 in (127.00 mm)

∅

I. Back view, size of mounting holes: 4×

0.308 in thru (7.81 mm)

3. Wire the level switch (or switches) to Discrete Input 1 and to power.

When Discrete Input 1 is assigned to Start/Stop Totalizers (during configuration), it will
start totalizers when there is liquid in the pipeline, and stop totalizers when there is
no liquid in the pipeline.

4. (Optional) Set up an integrity detection loop and wire it to Discrete Input 2.

The integrity detection loop may be used to detect leaks, cable breakage, short
circuits, and so on. Any preferred method or device can be used.

5. Set up a HART loop that connects the primary mA output to the external pressure
transmitter and the external temperature transmitter.

Notes

• The temperature transmitter is used only to correct volume measurements to reference

temperature. It may not be required in your installation.

• The Field Communicator can be connected to this loop.

6. (Optional) Follow the instructions in Micro Motion Series 3000 MVD Transmitters and
Controllers: Configuration and Use Manual to wire Discrete Output 1 and Discrete
Output 2 to signal devices such as lights or horns.

Application Manual 21

Install the Series 3000 transmitter with the Marine Bunker Transfer Package

Tip

When the Marine Bunker Transfer Package is installed, a special default configuration is
implemented for Discrete Output 1, Discrete Output 2, Discrete Event 1, and Discrete Event
2:

• Discrete Event 1 is activated if Aeration Limit reaches 20% (medium aeration).

• Discrete Event 2 is activated if Aeration Limit reaches 75% (high aeration).

• Discrete Output 1 is assigned to Discrete Event 1.

• Discrete Output 2 is assigned to Discrete Event 2.

If this default configuration is retained and Discrete Output 1 and Discrete Output 2 are wired
to signal devices, the signal devices will alert the operator if Aeration Limit reaches the 20% or
75% threshold. You can change the thresholds defined for medium and high aeration by
changing the HI PV values for Discrete Event 1 and Discrete Event 2.

7. Install the ticket printer.

a. Connect the printer to power according to the instructions in the vendor

documentation.

b. Set the DIP switches on the printer as shown in the following table.

DIP switch settings for Epson TM-U295 printerTable 2-5:

DIP switch Setting Printer communication parameters

1 OFF Baud: 9600

2 OFF

3 OFF

4 OFF

5 ON

6 ON

7 OFF

8 OFF

9 OFF

10 OFF

Parity: Even

Data bits: 8

Stop bits: 1

Characters per second: 32

Buffer size: 128

c. Attach the adapter to the signal converter.

An RS-485 to RS-232 signal converter and a DB9 to DB25 adapter were supplied
with the system.

d. Plug the adapter into the terminal block on the printer.

8. Wire the Printer Interface Component.

a. Open the Printer Interface Component.

b. Wire power to the relay power supply according to the instructions in the vendor

documentation.

c. Wire the relay to Discrete Output 3 on the transmitter.

22 Micro Motion® Marine Bunker Transfer Package

Install the Series 3000 transmitter with the Marine Bunker Transfer Package

d. Wire one set of RS-485 terminals on the relay to the RS-485 terminals on the

transmitter.

RS-485 connections between transmitter and relayTable 2-6:

Transmitter terminals

Model 3500 with
screw-type or solder

RS-485 terminal Relay terminals

RS-485/A Terminal 21 12 a32 25

RS-485/B Terminal 11 11 c32 24

Model 3700

terminals

Model 3500 with I/O
cables

e. Wire one set of RS-485 terminals on the relay to the RS-485 terminals on the

signal converter.

RS-485 connections between signal converter and relayTable 2-7:

RS-485 terminal Relay terminals Signal converter terminals

RS-485/A 24 Terminal 1

RS-485/B 14 Terminal 2

f. Close the Printer Interface Component.

9. Ensure that the PC is connected to the printer that you will use to print the profile
report, and that this printer is defined as the default printer.

2.5 Install the Profile/MID system

This procedure provides installation instructions for a system that measures the bunker
delivery and prints bunker tickets and profile reports. The bunker tickets are OIML/MID­approved. The profile reports are not OIML/MID-approved.

Application Manual 23

Install the Series 3000 transmitter with the Marine Bunker Transfer Package

Schematic of Profile/MID systemFigure 2-5:

Printer Interface

Component

RS-485 to RS-232 signal converter

MID-approved

ticket printer

RS-485

Relay

Power

supply for

relay

RS-485 to USB signal converter

PC with

ProLink II

Default printer

Note

Model 3700 transmitter shown. If marine approvals are not required, the Model 3500 transmitter may also be used.

Prerequisites

Ensure that the sensor is correctly installed and ready for wiring.

Ensure that the auxiliary devices (level switches, pressure transmitter, and temperature
transmitter) are correctly installed and ready for wiring to the Series 3000 transmitter.

Existing

connection

Ensure that ProLink II v2.94 is installed on the PC you will use for bunkering, and that you
have the appropriate ProLink II installation kit.

Have the following available:

• Documentation:

- Micro Motion Series 3000 MVD Transmitters and Controllers: Configuration and Use

Manual

- The Quick Reference Guide for your transmitter

- Vendor documentation for all components

• Cable:

- Power cable

- Standard twisted-pair shielded signal cable

Locate all components to meet the following requirements:

24 Micro Motion® Marine Bunker Transfer Package

Install the Series 3000 transmitter with the Marine Bunker Transfer Package

• The maximum distance between the sensor and the core processor is 60 feet

(20 meters). In a typical installation, the core processor is mounted directly on the
sensor.

• The maximum distance between the core processor and the transmitter is 1000 feet

(300 meters).

• The maximum length of an RS-485 connection is 3600 feet (1000 meters) at

9600 baud.

• The maximum length of an RS-232 connection is 15 feet (5 meters).

• The Printer Interface Component must be installed in a safe area.

• The ticket printer and signal converter must be installed in a safe area.

• The PC and system printer must be installed in a safe area.

Review power requirements for all components and ensure that you will be able to supply
enough power.

Important

For marine approvals (available only with the Model 3700 transmitter, and only if the Marine
Approvals option was ordered), additional requirements apply to the following:

• Wiring between the sensor and the transmitter

• Transmitter I/O wiring

• Transmitter power wiring

See Section 2.6 and incorporate the additional steps into your installation tasks.

Important

During installation, refer to the appropriate integrated wiring diagram. See Section A.4:

• For sensors mounted in a vertical pipe (Flag orientation), see page 99.

• For sensors mounted in a horizontal pipe (Tubes-down orientation), see page 101.

Procedure

1. Follow the instructions in Micro Motion Series 3000 MVD Transmitters and Controllers:
Configuration and Use Manual and the appropriate Quick Reference Guide to perform

the following installation tasks:

a. Mount the transmitter.

b. Wire the transmitter to the sensor.

c. Wire the transmitter’s secondary mA output and frequency output (if they will be

used).

d. Wire power to the transmitter.

e. Ground the transmitter.

2. Mount the Printer Interface Component to any flat surface. See the following figure
for mounting dimensions.

Application Manual 25

A

B

C

D

E

F

G

H

Install the Series 3000 transmitter with the Marine Bunker Transfer Package

Mounting dimensions for Printer Interface ComponentFigure 2-6:

A. Front view, width: 7.464 in (189.58 mm)
B. Front view, height: 9.360 in (237.73 mm)
C. Side view, width: 6.199 in (157.45 mm)
D. Mounting plate, width: 2× 0.250 in (6.35 mm)
E. Back view, height: 9.625 in (244.48 mm)
F. Back view, space between mounting holes: 8.875 in (225.42 mm)
G. Back view, width: 4.000 in (101.60 mm)
H. Back view, space between mounting holes: 5.000 in (127.00 mm)

∅

I. Back view, size of mounting holes: 4×

0.308 in thru (7.81 mm)

3. Wire the level switch (or switches) to Discrete Input 1 and to power.

When Discrete Input 1 is assigned to Start/Stop Totalizers (during configuration), it will
start totalizers when there is liquid in the pipeline, and stop totalizers when there is
no liquid in the pipeline.

4. (Optional) Set up an integrity detection loop and wire it to Discrete Input 2.

The integrity detection loop may be used to detect leaks, cable breakage, short
circuits, and so on. Any preferred method or device can be used.

5. Set up a HART loop that connects the primary mA output to the external pressure
transmitter and the external temperature transmitter.

Notes

• The temperature transmitter is used only to correct volume measurements to reference

temperature. It may not be required in your installation.

• The Field Communicator can be connected to this loop.

6. (Optional) Follow the instructions in Micro Motion Series 3000 MVD Transmitters and
Controllers: Configuration and Use Manual to wire Discrete Output 1 and Discrete
Output 2 to signal devices such as lights or horns.

26 Micro Motion® Marine Bunker Transfer Package