Micro Motion Manual: Filling Mass Transmitter with PROFIBUS-DP | Micro Motion Manuals & Guides
Configuration and Use Manual
MMI-20018284, Rev AC
April 2013
Micro Motion® Filling Mass Transmitters with
PROFIBUS-DP
Configuration and Use Manual
Micro Motion customer service
Email
• Worldwide: flow.support@emerson.com
• Asia-Pacific: APflow.support@emerson.com
North and South America Europe and Middle East Asia Pacific
United States 800-522-6277 U.K. 0870 240 1978 Australia 800 158 727
Canada +1 303-527-5200 The Netherlands +31 (0) 318 495 555 New Zealand 099 128 804
Mexico +41 (0) 41 7686 111 France 0800 917 901 India 800 440 1468
Argentina +54 11 4837 7000 Germany 0800 182 5347 Pakistan 888 550 2682
Brazil +55 15 3238 3677 Italy 8008 77334 China +86 21 2892 9000
Venezuela +58 26 1731 3446 Central & Eastern +41 (0) 41 7686 111 Japan +81 3 5769 6803
Russia/CIS +7 495 981 9811 South Korea +82 2 3438 4600
Egypt 0800 000 0015 Singapore +65 6 777 8211
Oman 800 70101 Thailand 001 800 441 6426
Qatar 431 0044 Malaysia 800 814 008
Kuwait 663 299 01
South Africa 800 991 390
Saudia Arabia 800 844 9564
UAE 800 0444 0684
Contents
Contents
Part I Getting started
Chapter 1 Introduction to filling with the Filling Mass Transmitter ..................................................3
1.1 The Filling Mass Transmitter from Micro Motion ...........................................................................3
1.2 Fill types and fill options ................................................................................................................3
1.2.1 I/O requirements ............................................................................................................5
1.3 Options for user interface .............................................................................................................5
Chapter 2 Quick start using ProLink II ..............................................................................................7
2.1 Power up the transmitter ..............................................................................................................7
2.2 Check flowmeter status ................................................................................................................7
2.3 Connect from ProLink II to the transmitter ....................................................................................8
2.4 Complete the configuration and commissioning process ..............................................................9
2.4.1 Test or tune the system using sensor simulation ............................................................9
2.4.2 Back up transmitter configuration ................................................................................11
2.4.3 Restore the factory configuration .................................................................................12
Chapter 3 Quick start using the PROFIBUS EDD ..............................................................................13
3.1 Power up the transmitter ............................................................................................................13
3.2 Check flowmeter status ..............................................................................................................14
3.3 Set up the PROFIBUS EDD ...........................................................................................................14
3.4 Make a PROFIBUS EDD connection to the transmitter .................................................................14
3.5 Complete the configuration and commissioning process ............................................................15
Chapter 4 Quick start using PROFIBUS bus parameters ..................................................................17
4.1 Power up the transmitter ............................................................................................................17
4.2 Check flowmeter status ..............................................................................................................18
4.3 Make a PROFIBUS bus parameters connection to the transmitter ...............................................18
4.4 Complete the configuration and commissioning process ............................................................18
4.4.1 Restore the factory configuration using PROFIBUS bus parameters ..............................19
Part II Configure and operate integrated-valve-control
fills
Chapter 5 Preparing to configure an integrated-valve-control fill ..................................................23
5.1 General procedure for configuring and running an integrated-valve-control fill ..........................24
5.2 Tips and tricks for configuring an integrated-valve-control fill .....................................................25
5.2.1 Factory-default settings for basic fill parameters ..........................................................25
Chapter 6 Configure an integrated-valve-control fill using ProLink II .............................................27
6.1 Configure an integrated-valve-control fill using ProLink II ...........................................................27
6.1.1 Configure a one-stage discrete fill using ProLink II ........................................................27
6.1.2 Configure a two-stage discrete fill using ProLink II ........................................................30
6.1.3 Configure a timed fill using ProLink II ............................................................................35
6.1.4 Configure a dual-fillhead fill using ProLink II ..................................................................37
6.1.5 Configure a dual-fillhead timed fill using ProLink II .......................................................40
Configuration and Use Manual i
Contents
6.2 Configure fill options using ProLink II .......................................................................................... 42
6.2.1 Configure and implement Automatic Overshoot Compensation (AOC) using ProLink
II ...................................................................................................................................42
6.2.2 Configure the Purge feature using ProLink II .................................................................46
6.2.3 Configure the Pump feature using ProLink II .................................................................48
6.3 Configure fill control using ProLink II (optional) ...........................................................................49
6.3.1 Configure the discrete input for fill control using ProLink II ...........................................49
6.3.2 Set up an event to perform fill control using ProLink II ..................................................51
6.3.3 Multiple actions assigned to a discrete input or event .................................................. 52
6.4 Configure fill reporting using ProLink II (optional) .......................................................................54
6.4.1 Configure Channel B to operate as a discrete output and report the fill ON/OFF state
using ProLink II .............................................................................................................54
6.4.2 Configure the mA output to report percentage of fill delivered using ProLink II ............55
Chapter 7 Fill operation using ProLink II ........................................................................................57
7.1 Run an integrated-valve-control fill using ProLink II .....................................................................57
7.1.1 If the fill fails to start .....................................................................................................59
7.1.2 If the fill did not run to completion ...............................................................................59
7.1.3 Effects of Pause and Resume on two-stage discrete fills ............................................... 60
7.2 Perform a manual purge using ProLink II .....................................................................................66
7.3 Perform Clean In Place (CIP) using ProLink II ................................................................................67
7.4 Monitor and analyze fill performance using ProLink II ..................................................................68
7.4.1 Collect detailed fill data for a single fill using ProLink II ..................................................68
7.4.2 Analyze fill performance using fill statistics and ProLink II .............................................68
Chapter 8 Configure an integrated-valve-control fill using the PROFIBUS EDD ...............................71
8.1 Configure an integrated-valve-control fill using the PROFIBUS EDD ............................................ 71
8.1.1 Configure a one-stage discrete fill using the PROFIBUS EDD .........................................71
8.1.2 Configure a two-stage discrete fill using the PROFIBUS EDD .........................................74
8.1.3 Configure a timed fill using the PROFIBUS EDD .............................................................79
8.1.4 Configure a dual-fillhead fill using the PROFIBUS EDD ...................................................81
8.1.5 Configure a dual-fillhead timed fill using the PROFIBUS EDD ........................................ 84
8.2 Configure fill options using the PROFIBUS EDD ........................................................................... 87
8.2.1 Configure and implement Automatic Overshoot Compensation (AOC) using the
PROFIBUS EDD ............................................................................................................. 87
8.2.2 Configure the Purge feature using the PROFIBUS EDD ..................................................91
8.2.3 Configure the Pump feature using the PROFIBUS EDD ..................................................92
8.3 Configure fill control using the PROFIBUS EDD (optional) ............................................................93
8.3.1 Configure the discrete input for fill control using the PROFIBUS EDD ............................94
8.3.2 Set up an event to perform fill control using the PROFIBUS EDD ...................................95
8.3.3 Multiple actions assigned to a discrete input or event .................................................. 97
8.4 Configure fill reporting using the PROFIBUS EDD (optional) ........................................................99
8.4.1 Configure Channel B to operate as a discrete output and report the fill ON/OFF state
using the PROFIBUS EDD ..............................................................................................99
8.4.2 Configure the mA output to report percentage of fill delivered using the PROFIBUS
EDD ............................................................................................................................100
Chapter 9 Fill operation using the PROFIBUS EDD ........................................................................101
9.1 Run an integrated-valve-control fill using the PROFIBUS EDD ....................................................101
9.1.1 If the fill fails to start ...................................................................................................103
9.1.2 If the fill did not run to completion .............................................................................103
9.1.3 Effects of Pause and Resume on two-stage discrete fills .............................................104
9.2 Perform a manual purge using the PROFIBUS EDD ....................................................................110
ii Micro Motion® Filling Mass Transmitters with PROFIBUS-DP
Contents
9.3 Perform Clean In Place (CIP) using the PROFIBUS EDD ...............................................................111
9.4 Monitor and analyze fill performance using the PROFIBUS EDD .................................................112
9.4.1 Collect detailed fill data for a single fill using the PROFIBUS EDD ................................112
9.4.2 Analyze fill performance using fill statistics and the PROFIBUS EDD ............................112
Chapter 10 Configure an integrated-valve-control fill using PROFIBUS bus parameters .................115
10.1 Configure an integrated-valve-control fill using PROFIBUS bus parameters ...............................115
10.1.1 Configure a one-stage discrete fill using PROFIBUS bus parameters ...........................115
10.1.2 Configure a two-stage discrete fill using PROFIBUS bus parameters ...........................118
10.1.3 Configure a timed fill using PROFIBUS bus parameters ...............................................124
10.1.4 Configure a dual-fillhead fill using PROFIBUS bus parameters .....................................127
10.1.5 Configure a dual-fillhead timed fill using PROFIBUS bus parameters ...........................130
10.2 Configure fill options using PROFIBUS bus parameters ..............................................................133
10.2.1 Configure and implement Automatic Overshoot Compensation (AOC) using PROFIBUS
bus parameters ..........................................................................................................133
10.2.2 Configure the Purge feature using PROFIBUS bus parameters ....................................138
10.2.3 Configure the Pump feature using PROFIBUS bus parameters ....................................140
10.3 Configure fill control using PROFIBUS bus parameters (optional) ..............................................141
10.3.1 Configure the discrete input for fill control using PROFIBUS bus parameters ..............141
10.3.2 Set up an event to perform fill control using PROFIBUS bus parameters .....................143
10.3.3 Multiple actions assigned to a discrete input or event ................................................145
10.4 Configure fill reporting using PROFIBUS bus parameters (optional) ..........................................147
10.4.1 Configure Channel B to operate as a discrete output and report the fill ON/OFF state
using PROFIBUS bus parameters ................................................................................147
10.4.2 Configure the mA output to report percentage of fill delivered using PROFIBUS bus
parameters ................................................................................................................148
Chapter 11 Fill operation using PROFIBUS bus parameters .............................................................151
11.1 Run an integrated-valve-control fill using PROFIBUS bus parameters ........................................151
11.1.1 If the fill fails to start ...................................................................................................153
11.1.2 If the fill did not run to completion .............................................................................153
11.1.3 Effects of Pause and Resume on two-stage discrete fills .............................................154
11.2 Perform a manual purge using PROFIBUS bus parameters ........................................................161
11.3 Perform Clean In Place (CIP) using PROFIBUS bus parameters ...................................................161
11.4 Monitor and analyze fill performance using PROFIBUS bus parameters .....................................162
11.4.1 Collect detailed fill data for a single fill using PROFIBUS bus parameters .....................162
11.4.2 Analyze fill performance using fill statistics and PROFIBUS bus parameters ................163
Part III Configure and operate external-valve-control fills
Chapter 12 Configure and set up external-valve-control fills using ProLink II .................................167
12.1 Configure an external-valve-control fill using ProLink II .............................................................167
12.2 Set up and run an external-valve-control fill ..............................................................................168
Chapter 13 Configure and set up external-valve-control fills using the PROFIBUS EDD ...................169
13.1 Configure an external-valve-control fill using the PROFIBUS EDD ..............................................169
13.2 Set up and run an external-valve-control fill ..............................................................................170
Chapter 14 Configure and set up external-valve-control fills using PROFIBUS bus parameters .......171
14.1 Configure an external-valve-control fill using PROFIBUS bus parameters ...................................171
14.2 Set up and run an external-valve-control fill ..............................................................................173
Configuration and Use Manual iii
Contents
Part IV General transmitter configuration
Chapter 15 Configure process measurement .................................................................................177
15.1 Characterize the flowmeter (if required) ...................................................................................178
15.1.1 Sample sensor tags ....................................................................................................179
15.1.2 Flow calibration parameters (FCF, FT) .........................................................................179
15.1.3 Density calibration parameters (D1, D2, K1, K2, FD, DT, TC) ......................................180
15.2 Configure mass flow measurement ..........................................................................................180
15.2.1 Configure Mass Flow Measurement Unit ....................................................................181
15.2.2 Configure Flow Damping ...........................................................................................182
15.2.3 Configure Mass Flow Cutoff for filling applications .....................................................183
15.2.4 Configure Mass Flow Cutoff ........................................................................................184
15.3 Configure volume flow measurement for liquid applications ....................................................185
15.3.1 Configure Volume Flow Measurement Unit for liquid applications .............................186
15.3.2 Configure Volume Flow Cutoff for filling applications .................................................187
15.3.3 Configure Volume Flow Cutoff ...................................................................................188
15.4 Configure Flow Direction ..........................................................................................................190
15.4.1 Options for Flow Direction .........................................................................................190
15.5 Configure density measurement ..............................................................................................194
15.5.1 Configure Density Measurement Unit ........................................................................194
15.5.2 Configure slug flow parameters .................................................................................195
15.5.3 Configure Density Damping .......................................................................................197
15.5.4 Configure Density Cutoff ............................................................................................198
15.6 Configure temperature measurement ......................................................................................199
15.6.1 Configure Temperature Measurement Unit ................................................................199
15.6.2 Configure Temperature Damping ..............................................................................200
15.7 Configure pressure compensation ............................................................................................201
15.7.1 Configure pressure compensation using ProLink II .....................................................201
15.7.2 Configure pressure compensation using ProLink III ....................................................202
15.7.3 Options for Pressure Measurement Unit .....................................................................204
Chapter 16 Configure device options and preferences ...................................................................205
16.1 Configure alarm handling .........................................................................................................205
16.1.1 Configure Fault Timeout ............................................................................................205
16.1.2 Configure Status Alarm Severity .................................................................................206
16.2 Configure informational parameters .........................................................................................209
16.2.1 Configure Descriptor ..................................................................................................209
16.2.2 Configure Message ....................................................................................................209
16.2.3 Configure Date ...........................................................................................................210
16.2.4 Configure Sensor Serial Number .................................................................................210
16.2.5 Configure Sensor Material ..........................................................................................211
16.2.6 Configure Sensor Liner Material ..................................................................................211
16.2.7 Configure Sensor Flange Type ....................................................................................212
Chapter 17 Integrate the meter with the network .........................................................................213
17.1 Configure the transmitter channels ..........................................................................................213
17.2 Configure the mA output ..........................................................................................................214
17.2.1 Configure mA Output Process Variable ......................................................................214
17.2.2 Configure Lower Range Value (LRV) and Upper Range Value (URV) ............................215
17.2.3 Configure AO Cutoff ...................................................................................................217
iv Micro Motion® Filling Mass Transmitters with PROFIBUS-DP
Contents
17.2.4 Configure Added Damping ........................................................................................218
17.2.5 Configure mA Output Fault Action and mA Output Fault Level ...................................219
17.3 Configure the frequency output ...............................................................................................220
17.3.1 Configure Frequency Output Polarity .........................................................................221
17.3.2 Configure Frequency Output Scaling Method .............................................................222
17.3.3 Configure Frequency Output Maximum Pulse Width ..................................................223
17.3.4 Configure Frequency Output Fault Action and Frequency Output Fault Level .............224
17.4 Configure the discrete output ...................................................................................................225
17.4.1 Configure Discrete Output Source .............................................................................226
17.4.2 Configure Discrete Output Polarity ............................................................................227
17.4.3 Configure Discrete Output Fault Action ......................................................................228
17.5 Configure the discrete input .....................................................................................................229
17.5.1 Configure Discrete Input Action .................................................................................230
17.5.2 Configure Discrete Input Polarity ...............................................................................231
17.6 Configure an enhanced event ...................................................................................................232
17.6.1 Options for Enhanced Event Action ............................................................................233
17.7 Configure digital communications ............................................................................................234
17.7.1 Configure Digital Communications Fault Action .........................................................234
Part V Operations, maintenance, and troubleshooting
Chapter 18 Transmitter operation .................................................................................................239
18.1 Record the process variables .....................................................................................................239
18.2 View process variables ..............................................................................................................240
18.2.1 View process variables using ProLink III ......................................................................240
18.3 View and acknowledge status alarms ........................................................................................240
18.3.1 View and acknowledge alarms using ProLink II ...........................................................241
18.3.2 View and acknowledge alerts using ProLink III ............................................................241
18.3.3 View and acknowledge alarms using the PROFIBUS EDD ............................................242
18.3.4 Check alarm status and acknowledge alarms using PROFIBUS bus parameters ...........242
18.3.5 Alarm data in transmitter memory .............................................................................243
18.4 Read totalizer and inventory values ..........................................................................................243
18.5 Start and stop totalizers and inventories ...................................................................................244
18.6 Reset totalizers .........................................................................................................................245
18.7 Reset inventories ......................................................................................................................245
Chapter 19 Measurement support ................................................................................................247
19.1 Zero the flowmeter ...................................................................................................................247
19.1.1 Zero the flowmeter using ProLink II ............................................................................247
19.1.2 Zero the flowmeter using ProLink III ...........................................................................248
19.1.3 Zero the flowmeter using the PROFIBUS EDD .............................................................250
19.1.4 Zero the flowmeter using PROFIBUS bus parameters .................................................251
19.2 Validate the meter ....................................................................................................................252
19.2.1 Alternate method for calculating the meter factor for volume flow ............................254
19.3 Perform a (standard) D1 and D2 density calibration ..................................................................255
19.3.1 Perform a D1 and D2 density calibration using ProLink II ............................................255
19.3.2 Perform a D1 and D2 density calibration using ProLink III ...........................................256
19.3.3 Perform a D1 and D2 density calibration using the PROFIBUS EDD .............................257
19.3.4 Perform a D1 and D2 density calibration using PROFIBUS bus parameters ..................258
19.4 Perform temperature calibration ..............................................................................................259
Configuration and Use Manual v
Contents
19.4.1 Perform temperature calibration using ProLink II .......................................................259
19.4.2 Perform temperature calibration using ProLink III ......................................................260
Chapter 20 Troubleshooting .........................................................................................................263
20.1 Status alarms ............................................................................................................................263
20.2 Flow measurement problems ...................................................................................................267
20.3 Density measurement problems ...............................................................................................269
20.4 Temperature measurement problems ......................................................................................270
20.5 Milliamp output problems ........................................................................................................271
20.6 Frequency output problems .....................................................................................................272
20.7 Use sensor simulation for troubleshooting ................................................................................273
20.8 Check power supply wiring .......................................................................................................273
20.9 Check grounding ......................................................................................................................274
20.10 Perform loop tests ....................................................................................................................274
20.10.1 Perform loop tests using ProLink II .............................................................................274
20.10.2 Perform loop tests using ProLink III .............................................................................276
20.10.3 Perform loop tests using the PROFIBUS EDD ..............................................................277
20.10.4 Perform loop tests using PROFIBUS bus parameters ...................................................279
20.11 Trim mA outputs ......................................................................................................................282
20.11.1 Trim mA outputs using ProLink II ................................................................................282
20.11.2 Trim mA outputs using ProLink III ...............................................................................282
20.11.3 Trim mA outputs using the PROFIBUS EDD .................................................................283
20.11.4 Trim mA outputs using PROFIBUS bus parameters .....................................................283
20.12 Check Lower Range Value and Upper Range Value ....................................................................284
20.13 Check mA Output Fault Action ..................................................................................................284
20.14 Check for radio frequency interference (RFI) .............................................................................285
20.15 Check Frequency Output Maximum Pulse Width ......................................................................285
20.16 Check Frequency Output Scaling Method .................................................................................285
20.17 Check Frequency Output Fault Action .......................................................................................285
20.18 Check Flow Direction ................................................................................................................286
20.19 Check the cutoffs ......................................................................................................................286
20.20 Check for slug flow (two-phase flow) ........................................................................................286
20.21 Check the drive gain .................................................................................................................287
20.21.1 Collect drive gain data ................................................................................................288
20.22 Check the pickoff voltage .........................................................................................................289
20.22.1 Collect pickoff voltage data ........................................................................................289
20.23 Check for electrical shorts .........................................................................................................290
Appendices and reference
Appendix A Default values and ranges ...........................................................................................291
A.1 Default values and ranges .........................................................................................................291
Appendix B Using ProLink II with the transmitter ...........................................................................295
B.1 Basic information about ProLink II .............................................................................................295
B.2 Menu maps for ProLink II ...........................................................................................................296
Appendix C Setting up and using the PROFIBUS interfaces .............................................................301
C.1 PROFIBUS-DP functionality supported by transmitter ...............................................................301
C.2 Options for PROFIBUS communications ....................................................................................302
C.3 Menu maps for the PROFIBUS EDD ............................................................................................302
C.4 Set up the GSD ..........................................................................................................................310
C.4.1 Input modules in the GSD ...........................................................................................311
vi Micro Motion® Filling Mass Transmitters with PROFIBUS-DP
Contents
C.4.2 Output modules in the GSD ....................................................................................... 315
C.4.3 Contents of Diagnostic Bytes 11 through 24 .............................................................. 316
C.5 Use PROFIBUS bus parameters ..................................................................................................321
C.5.1 PROFIBUS data types ..................................................................................................322
C.5.2 PROFIBUS Measurement block (Slot 1) and related information ................................. 322
C.5.3 PROFIBUS Calibration block (Slot 2) and related information ......................................328
C.5.4 PROFIBUS Diagnostic block (Slot 3) and related information ...................................... 332
C.5.5 PROFIBUS Device Information block (Slot 4) and related information .........................342
C.5.6 PROFIBUS Filling block and related information ..........................................................345
C.5.7 PROFIBUS Identification and Maintenance Functions block ........................................ 357
Index ................................................................................................................................................361
Configuration and Use Manual vii
Contents
viii Micro Motion® Filling Mass Transmitters with PROFIBUS-DP
Part I
Getting started
Chapters covered in this part:
Introduction to filling with the Filling Mass Transmitter
•
Quick start using ProLink II
•
Quick start using the PROFIBUS EDD
•
Quick start using PROFIBUS bus parameters
•
Getting started
Configuration and Use Manual 1
Getting started
2 Micro Motion® Filling Mass Transmitters with PROFIBUS-DP
Introduction to filling with the Filling Mass Transmitter
1 Introduction to filling with the Filling
Mass Transmitter
Topics covered in this chapter:
The Filling Mass Transmitter from Micro Motion
•
Fill types and fill options
•
Options for user interface
•
1.1 The Filling Mass Transmitter from
Micro Motion
The Filling Mass Transmitter is designed for any process that requires high-speed highaccuracy filling or dosing.
The Filling Mass Transmitter, paired with a Coriolis sensor from Micro Motion, enables
mass-based measurement that is immune to variations in process fluid, temperature, or
pressure. Integrated-valve-control fills are implemented via high-precision discrete
outputs, for the fastest possible valve response. Automatic Overshoot Compensation
adjusts the system to minimize processing delays in valve control. Volume-based filling is
also available.
The Filling Mass Transmitter implements all of the advanced digital signal processing
algorithms, diagnostics, and features of the Micro Motion family of transmitters.
1.2
Fill types and descriptionsTable 1-1:
Transmitter model code Supported fill types Description
FMT*P
FMT*Q
FMT*R
FMT*S
FMT*T
Fill types and fill options
Depending on your purchase option, the Filling Mass Transmitter supports either
integrated-valve-control fills or external-valve-control fills. For integrated-valve-control
installations, there are five types of integrated-valve-control fills and three fill options. Each
fill type and combination has different output requirements and is configured differently.
External valve control The transmitter measures flow and sends flow data to a host
over the frequency/pulse output. The host opens and closes
the valves and performs fill measurement. The transmitter is
unaware of the filling application.
Integrated valve control The host inititates the fill. The transmitter resets the fill total,
opens the valves, performs fill measurement, and closes the
valves.
Configuration and Use Manual 3
Introduction to filling with the Filling Mass Transmitter
Fill types and descriptions (continued)Table 1-1:
Transmitter model code Supported fill types Description
FMT*U
FMT*V
One-stage discrete The fill is controlled by a single discrete (ON/OFF) valve. The
valve opens completely when the fill begins, and closes completely when Fill Target is reached, or the fill is paused or ended.
Two-stage discrete The fill is controlled by two discrete valves: a primary valve and
a secondary valve. One valve must open at the beginning of
the fill; the other opens at a user-defined point. One valve
must stay open until the end of the fill; the other closes at a
user-defined point.
Timed The valve is open for the specified number of seconds.
Dual-fillhead Fill sequence:
1. Container #1 is moved into position.
2. Fillhead #1 begins filling Container #1, and Container #2 is
moved into position.
3. Fill #1 ends. Fillhead #2 begins filling Container #2. Container #1 is replaced by a new container.
Standard one-stage filling control is implemented for both fills:
The valve opens completely when the fill begins, and closes
completely when Fill Target is reached, or the fill is paused or
ended.
Dual-fillhead timed Fill sequence:
1. Container #1 is moved into position.
2. Fillhead #1 begins filling Container #1, and Container #2 is
moved into position.
3. Fill #1 ends. Fillhead #2 begins filling Container #2. Container #1 is replaced by a new container.
Timed control is implemented for both fills: Each valve is open
for the specified number of seconds.
Fill options and descriptionsTable 1-2:
Option Description Compatibility
Purge The Purge feature is used to control an auxiliary valve that
can be used for any non-filling purpose. For example, it can
be used for adding water or gas to the container after the
fill ends, or “padding.” Flow through the auxiliary valve is
not measured by the transmitter.
Pump The Pump feature is used to increase pressure during the
fill by starting an upstream pump just before the fill begins.
Automatic Overshoot Compensation (AOC)
Automatic Overshoot Compensation (AOC) is used to adjust fill timing to compensate for the time required to
transmit the valve close command or for the valve to close
completely.
Compatible with:
• One-stage discrete fills
• Two-stage discrete fills
• Timed fills
Compatible with:
• One-stage discrete fills
Compatible with:
• One-stage discrete fills
• Two-stage discrete fills
• Dual-fillhead fills
4 Micro Motion® Filling Mass Transmitters with PROFIBUS-DP
Introduction to filling with the Filling Mass Transmitter
1.2.1 I/O requirements
To implement a specific fill type and fill option, the transmitter outputs must be wired to
the appropriate valves or devices, and configured appropriately.
I/O requirements for fill types and fill optionsTable 1-3:
Channel B
Precision
Fill type
External valve control N/A N/A As desired N/A To host
Integrated
valve control
One-stage discrete Primary valve N/A N/A As desired N/A
One-stage discrete
with purge
One-stage discrete
with pump
Two-stage discrete Primary valve Secondary
Two-stage discrete
with purge
Timed Primary valve N/A As desired As desired N/A
Timed with purge Primary valve N/A Purge valve As desired N/A
Dual-fillhead Valve in
Timed dual-fillhead Valve in
DO1
Primary valve N/A Purge valve As desired N/A
Primary valve Pump As desired As desired N/A
Primary valve Secondary
Fillhead #1
Fillhead #1
Precision
DO2
valve
valve
Valve in
Fillhead #2
Valve in
Fillhead #2
operating as
DO mA output
As desired As desired N/A
Purge valve As desired N/A
As desired As desired N/A
As desired As desired N/A
Frequency
output
1.3 Options for user interface
Your options for user interface and fill operation depend on the protocol supported by
your transmitter. Your transmitter's model code identifies the protocol.
Transmitter protocol and user interface optionsTable 1-4:
Transmitter model
code Supported protocol
FMT*P
FMT*R
FMT*S
FMT*T
Modbus • ProLink II
Configuration, maintenance,
and troubleshooting Fill operation
• Modbus utility
Configuration and Use Manual 5
User interface options
• ProLink II
• Modbus host
Introduction to filling with the Filling Mass Transmitter
Transmitter protocol and user interface options (continued)Table 1-4:
Transmitter model
code Supported protocol
FMT*Q
FMT*U
FMT*V
PROFIBUS-DP • ProLink II
User interface options
Configuration, maintenance,
and troubleshooting Fill operation
• ProLink II
• EDD
• Bus parameters
• EDD
• GSD
• Bus parameters
6 Micro Motion® Filling Mass Transmitters with PROFIBUS-DP
2 Quick start using ProLink II
Topics covered in this chapter:
Power up the transmitter
•
Check flowmeter status
•
Connect from ProLink II to the transmitter
•
Complete the configuration and commissioning process
•
2.1 Power up the transmitter
The transmitter must be powered up for all configuration and commissioning tasks, or for
process measurement.
1. Follow appropriate procedures to ensure that a new device on the network does not
interfere with existing measurement and control loops.
2. Ensure that the cables are connected to the transmitter, as described in Micro Motion
Filling Mass Transmitters: Installation Manual .
3. Ensure that all transmitter and sensor covers and seals are closed.
Quick start using ProLink II
2.2
CAUTION!
To prevent ignition of flammable or combustible atmospheres, ensure that all covers
and seals are tightly closed. For hazardous area installations, applying power while
housing covers are removed or loose can cause an explosion.
4. Turn on the electrical power at the power supply.
The transmitter will automatically perform diagnostic routines. During this period,
Alarm 009 is active. The diagnostic routines should complete in approximately
30 seconds.
Postrequisites
Although the sensor is ready to receive process fluid shortly after power-up, the electronics
can take up to 10 minutes to reach thermal equilibrium. Therefore, if this is the initial
startup, or if power is been off long enough to allow components to reach ambient
temperature, allow the electronics to warm up for approximately 10 minutes before
relying on process measurements. During this warm-up period, you may observe minor
measurement instability or inaccuracy.
Check flowmeter status
Check the flowmeter for any error conditions that require user action or that affect
measurement accuracy.
Configuration and Use Manual 7
Quick start using ProLink II
1. Wait approximately 10 seconds for the power-up sequence to complete.
Immediately after power-up, the transmitter runs through diagnostic routines and
checks for error conditions. During the power-up sequence, Alarm A009 is active.
This alarm should clear automatically when the power-up sequence is complete.
2. Connect to the transmitter and check for active alarms.
Postrequisites
For information on viewing the list of active alarms, see Section 18.3.
For information on individual alarms and suggested resolutions, see Section 20.1.
2.3 Connect from ProLink II to the transmitter
Making a connection from ProLink II allows you to view process data, use ProLink II to
configure the transmitter, perform maintenance and troubleshooting tasks, or run a fill.
Prerequisites
You must have the following installed and ready to use:
• ProLink II v2.91 or later
• ProLink II installation kit for Modbus/RS-485 connections
Procedure
1. Attach the leads of your signal converter to the wires that are attached to the
RS-485 or service port pins on the transmitter. See Micro Motion Filling Mass
Transmitters: Installation Manual for more information.
2. Start ProLink II and choose Connect > Connect to Device.
3. In the Connection dialog box, enter parameters as shown here, then click Connect.
Transmitter protocol
Connection parameter
Protocol Modbus RTU Service Port
COM Port
Address
Modbus PROFIBUS-DP
The port on your PC that you
are using for this connection
Transmitter's configured
Modbus address (default = 1)
The port on your PC that you
are using for this connection
N/A
Note
The transmitter automatically analyzes the incoming connection request and responds to all
connection requests with any setting for parity and stop bits, and all network speeds between
1200 and 38,400 baud. You do not need to set values for these connection parameters.
8 Micro Motion® Filling Mass Transmitters with PROFIBUS-DP
If the connection is successful, ProLink II displays the Process Variables screen.
Need help? If an error message is displayed:
• Ensure that you have specified the correct COM port.
• Check all the wiring between your PC and the transmitter.
• Add 120-Ω, 1/2-watt terminating resistors at both ends of the segment.
2.4 Complete the configuration and commissioning process
Use the following procedure as a general guideline to complete transmitter configuration
and commissioning.
1. Configure the fill.
• For integrated-valve-control fills, see Chapter 6.
• For external-valve-control fills, see Chapter 12.
2. Perform any required transmitter configuration that is not specifically related to
filling.
Quick start using ProLink II
2.4.1
See Chapter 15, Chapter 16, and Chapter 17.
3. Test or tune your system using sensor simulation.
See Section 2.4.1.
4. Back up the transmitter configuration to a file on your PC.
See Section 2.4.2.
Need help? At any time, you can restore the factory configuration to return the transmitter to a
known operational configuration. See Section 2.4.3.
Test or tune the system using sensor simulation
Use sensor simulation to test the system's response to a variety of process conditions,
including boundary conditions, problem conditions, or alarm conditions, or to tune the
loop.
Prerequisites
Before enabling sensor simulation, ensure that your process can tolerate the effects of the
simulated process values.
Procedure
1. Navigate to the sensor simulation menu.
Configuration and Use Manual 9
Quick start using ProLink II
2. Enable sensor simulation.
3. For mass flow, set Wave Form as desired and enter the required values.
Communications tool Menu path
ProLink II
ProLink III
Option Required values
Fixed
Sawtooth
Sine
ProLink > Configuration > Sensor Simulation
Device Tools > Diagnostics > Testing > Sensor Simulation
Fixed Value
Period
Minimum
Maximum
Period
Minimum
Maximum
4. For density, set Wave Form as desired and enter the required values.
Option
Fixed
Sawtooth
Sine
Required values
Fixed Value
Period
Minimum
Maximum
Period
Minimum
Maximum
5. For temperature, set Wave Form as desired and enter the required values.
Option
Fixed
Sawtooth
Sine
Required values
Fixed Value
Period
Minimum
Maximum
Period
Minimum
Maximum
6. Observe the system response to the simulated values and make any appropriate
changes to the transmitter configuration or to the system.
7. Modify the simulated values and repeat.
10 Micro Motion® Filling Mass Transmitters with PROFIBUS-DP
Quick start using ProLink II
8. When you have finished testing or tuning, disable sensor simulation.
Sensor simulation
Sensor simulation allows you to test the system or tune the loop without having to create
the test conditions in your process. When sensor simulation is enabled, the transmitter
reports the simulated values for mass flow, density, and temperature, and takes all
appropriate actions. For example, the transmitter might apply a cutoff, activate an event,
or post an alarm.
When sensor simulation is enabled, the simulated values are stored in the same memory
locations used for process data from the sensor. The simulated values are then used
throughout transmitter functioning. For example, sensor simulation will affect:
• All mass flow rate, temperature, and density values shown on the display or
reported via outputs or digital communications
• The mass total and mass inventory values
• All volume calculations and data, including reported values, volume totals, and
volume inventories
• All mass, temperature, density, or volume values logged to Data Logger
2.4.2
Sensor simulation does not affect any diagnostic values.
Unlike actual mass flow rate and density values, the simulated values are not temperaturecompensated (adjusted for the effect of temperature on the sensor’s flow tubes).
Back up transmitter configuration
ProLink II and ProLink III provide a configuration upload/download function which allows
you to save configuration sets to your PC. This allows you to back up and restore your
transmitter configuration. It is also a convenient way to replicate a configuration across
multiple devices.
Prerequisites
One of the following:
• An active connection from ProLink II
• An active connection from ProLink III
Restriction
This function is not available with any other communications tools.
Procedure
• To back up the transmitter configuration using ProLink II:
1. Choose File > Load from Xmtr to File.
2. Specify a name and location for the backup file, and click Save.
Configuration and Use Manual 11
Quick start using ProLink II
3. Select the options that you want to include in the backup file, and click Download
Configuration.
• To back up the transmitter configuration using ProLink III:
1. Choose Device Tools > Configuration Transfer > Save or Load Configuration Data.
2. In the Configuration groupbox, select the configuration data you want to save.
3. Click Save, then specify a file name and location on your computer.
4. Click Start Save.
The backup file is saved to the specified name and location. It is saved as a text file and can
be read using any text editor.
2.4.3 Restore the factory configuration
ProLink II ProLink > Configuration > Device > Restore Factory Configuration
ProLink III Device Tools > Configuration Transfer > Restore Factory Configuration
Overview
Restoring the factory configuration returns the transmitter to a known operational
configuration. This may be useful if you experience problems during configuration.
Tip
Restoring the factory configuration is not a common action. You may want to contact Micro Motion
to see if there is a preferred method to resolve any issues.
12 Micro Motion® Filling Mass Transmitters with PROFIBUS-DP
Quick start using the PROFIBUS EDD
3 Quick start using the PROFIBUS EDD
Topics covered in this chapter:
Power up the transmitter
•
Check flowmeter status
•
Set up the PROFIBUS EDD
•
Make a PROFIBUS EDD connection to the transmitter
•
Complete the configuration and commissioning process
•
3.1 Power up the transmitter
The transmitter must be powered up for all configuration and commissioning tasks, or for
process measurement.
1. Follow appropriate procedures to ensure that a new device on the network does not
interfere with existing measurement and control loops.
2. Ensure that the cables are connected to the transmitter, as described in Micro Motion
Filling Mass Transmitters: Installation Manual .
3. Ensure that all transmitter and sensor covers and seals are closed.
CAUTION!
To prevent ignition of flammable or combustible atmospheres, ensure that all covers
and seals are tightly closed. For hazardous area installations, applying power while
housing covers are removed or loose can cause an explosion.
4. Turn on the electrical power at the power supply.
The transmitter will automatically perform diagnostic routines. During this period,
Alarm 009 is active. The diagnostic routines should complete in approximately
30 seconds.
Postrequisites
Although the sensor is ready to receive process fluid shortly after power-up, the electronics
can take up to 10 minutes to reach thermal equilibrium. Therefore, if this is the initial
startup, or if power is been off long enough to allow components to reach ambient
temperature, allow the electronics to warm up for approximately 10 minutes before
relying on process measurements. During this warm-up period, you may observe minor
measurement instability or inaccuracy.
Configuration and Use Manual 13
Quick start using the PROFIBUS EDD
3.2 Check flowmeter status
Check the flowmeter for any error conditions that require user action or that affect
measurement accuracy.
1. Wait approximately 10 seconds for the power-up sequence to complete.
Immediately after power-up, the transmitter runs through diagnostic routines and
checks for error conditions. During the power-up sequence, Alarm A009 is active.
This alarm should clear automatically when the power-up sequence is complete.
2. Connect to the transmitter and check for active alarms.
Postrequisites
For information on viewing the list of active alarms, see Section 18.3.
For information on individual alarms and suggested resolutions, see Section 20.1.
3.3 Set up the PROFIBUS EDD
3.4
The PROFIBUS EDD supports acyclic communications between the transmitter and a
PROFIBUS host. You can use the EDD to configure the transmitter and perform manual
operation and maintenance functions.
1. Download the EDD for your transmitter from the Emerson web site.
a. Use your browser to go to www.micromotion.com.
b. In the Quick Links list, click Software Downloads , then navigate to the Device
Drivers page.
c. Drill down to the device install kit for your transmitter, select the EDD, and
download it to your PC.
2. Import the EDD into your PROFIBUS host.
3. Configure your PROFIBUS host with the transmitter's node address and any other
required data.
Tip
The transmitter's node address was set during transmitter installation. See Micro Motion Filling
Mass Transmitters: Installation Manual for more information.
Make a PROFIBUS EDD connection to the transmitter
Making a PROFIBUS EDD connection allows you to use the PROFIBUS EDD and your
PROFIBUS tool to view process data, configure the transmitter, perform maintenance and
troubleshooting tasks, or run a fill.
14 Micro Motion® Filling Mass Transmitters with PROFIBUS-DP
Prerequisites
You must have a PROFIBUS configuration tool such as Siemens Simatic PDM.
The EDD from Micro Motion must be installed.
Procedure
1. Launch your PROFIBUS configuration tool.
2. Connect to the transmitter using the methods appropriate to your environment.
Tip
The transmitter's node address was set during transmitter installation. See Micro Motion Filling
Mass Transmitters: Installation Manual for more information.
3.5 Complete the configuration and commissioning process
Quick start using the PROFIBUS EDD
Use the following procedure as a general guideline to complete transmitter configuration
and commissioning.
1. Configure the fill.
• For integrated-valve-control fills, see Chapter 8.
• For external-valve-control fills, see Chapter 13.
2. Perform any required transmitter configuration that is not specifically related to
filling.
See Chapter 15, Chapter 16, and Chapter 17.
Configuration and Use Manual 15
Quick start using the PROFIBUS EDD
16 Micro Motion® Filling Mass Transmitters with PROFIBUS-DP
Quick start using PROFIBUS bus parameters
4 Quick start using PROFIBUS bus
parameters
Topics covered in this chapter:
Power up the transmitter
•
Check flowmeter status
•
Make a PROFIBUS bus parameters connection to the transmitter
•
Complete the configuration and commissioning process
•
4.1 Power up the transmitter
The transmitter must be powered up for all configuration and commissioning tasks, or for
process measurement.
1. Follow appropriate procedures to ensure that a new device on the network does not
interfere with existing measurement and control loops.
2. Ensure that the cables are connected to the transmitter, as described in Micro Motion
Filling Mass Transmitters: Installation Manual .
3. Ensure that all transmitter and sensor covers and seals are closed.
CAUTION!
To prevent ignition of flammable or combustible atmospheres, ensure that all covers
and seals are tightly closed. For hazardous area installations, applying power while
housing covers are removed or loose can cause an explosion.
4. Turn on the electrical power at the power supply.
The transmitter will automatically perform diagnostic routines. During this period,
Alarm 009 is active. The diagnostic routines should complete in approximately
30 seconds.
Postrequisites
Although the sensor is ready to receive process fluid shortly after power-up, the electronics
can take up to 10 minutes to reach thermal equilibrium. Therefore, if this is the initial
startup, or if power is been off long enough to allow components to reach ambient
temperature, allow the electronics to warm up for approximately 10 minutes before
relying on process measurements. During this warm-up period, you may observe minor
measurement instability or inaccuracy.
Configuration and Use Manual 17
Quick start using PROFIBUS bus parameters
4.2 Check flowmeter status
Check the flowmeter for any error conditions that require user action or that affect
measurement accuracy.
1. Wait approximately 10 seconds for the power-up sequence to complete.
Immediately after power-up, the transmitter runs through diagnostic routines and
checks for error conditions. During the power-up sequence, Alarm A009 is active.
This alarm should clear automatically when the power-up sequence is complete.
2. Connect to the transmitter and check for active alarms.
Postrequisites
For information on viewing the list of active alarms, see Section 18.3.
For information on individual alarms and suggested resolutions, see Section 20.1.
4.3 Make a PROFIBUS bus parameters connection
4.4
to the transmitter
Making a PROFIBUS bus parameters connection allows you to use PROFIBUS bus
parameters and your PROFIBUS tool to view process data, configure the transmitter,
perform maintenance and troubleshooting tasks, or run a fill.
Prerequisites
You must have a PROFIBUS tool that supports DP-V1 read and write services.
Procedure
1. Launch your PROFIBUS tool.
2. Connect to the transmitter using the methods appropriate to your environment.
Tip
The transmitter's node address was set during transmitter installation. See Micro Motion Filling
Mass Transmitters: Installation Manual for more information.
Complete the configuration and commissioning process
Use the following procedure as a general guideline to complete transmitter configuration
and commissioning.
1. Configure the fill.
• For integrated-valve-control fills, see Chapter 10.
• For external-valve-control fills, see Chapter 14.
18 Micro Motion® Filling Mass Transmitters with PROFIBUS-DP
Quick start using PROFIBUS bus parameters
2. Perform any required transmitter configuration that is not specifically related to
filling.
See Chapter 15, Chapter 16, and Chapter 17.
Need help? At any time, you can restore the factory configuration to return the transmitter to a
known operational configuration. See Section 4.4.1.
4.4.1 Restore the factory configuration using PROFIBUS bus parameters
Restoring the factory configuration returns the transmitter to a known operational
configuration. This may be useful if you experience problems during configuration.
Prerequisites
You must have a PROFIBUS configuration tool that supports DP-V1 read and write services,
and you must be connected to the transmitter.
Procedure
Write 1 to the Diagnostic block, Index 51.
Configuration and Use Manual 19
Quick start using PROFIBUS bus parameters
20 Micro Motion® Filling Mass Transmitters with PROFIBUS-DP
Loading...