Micro Motion Installation Manual: Micro Motion High Pressure Coriolis Flow Meters Manuals & Guides

Installation Manual
MMI- 20032352, Rev AD
March 2020
Micro Motion™ High Pressure Coriolis Flow Meters
Safety messages
Safety and approval information
This Micro Motion product complies with all applicable European directives when properly installed in accordance with the instructions in this manual. Refer to the EU declaration of conformity for directives that apply to this product. The EU declaration of conformity, with all applicable European directives, and the complete ATEX Installation Drawings and Instructions are available on the internet at www.emerson.com or through your local Micro Motion support center.
Information affixed to equipment that complies with the Pressure Equipment Directive, can be found on the internet at
www.emerson.com.
For hazardous installations in Europe, refer to standard EN 60079-14 if national standards do not apply.
Other information
Full product specifications can be found in the product data sheet. Troubleshooting information can be found in the configuration manual. Product data sheets and manuals are available from the Micro Motion web site at www.emerson.com.
Return policy
Follow Micro Motion procedures when returning equipment. These procedures ensure legal compliance with government transportation agencies and help provide a safe working environment for Micro Motion employees. Micro Motion will not accept your returned equipment if you fail to follow Micro Motion procedures.
Return procedures and forms are available on our web support site at www.emerson.com, or by phoning the Micro Motion Customer Service department.
Emerson Flow customer service
Email:
Worldwide: flow.support@emerson.com
Asia-Pacific: APflow.support@emerson.com
Telephone:
North and South America
United States 800-522-6277 U.K. and Ireland 0870 240 1978 Australia 800 158 727
Canada +1 303-527-5200 The Netherlands +31 (0) 704 136
Mexico +52 55 5809 5300 France +33 (0) 800 917
Argentina +54 11 4837 7000 Germany 0800 182 5347 Pakistan 888 550 2682
Brazil +55 15 3413 8000 Italy +39 8008 77334 China +86 21 2892 9000
Chile +56 2 2928 4800 Central & Eastern +41 (0) 41 7686
Peru +51 15190130 Russia/CIS +7 495 995 9559 South Korea +82 2 3438 4600
Europe and Middle East Asia Pacific
New Zealand 099 128 804
666
India 800 440 1468
901
Japan +81 3 5769 6803
111
Egypt 0800 000 0015 Singapore +65 6 777 8211
Oman 800 70101 Thailand 001 800 441 6426
Qatar 431 0044 Malaysia 800 814 008
Kuwait 663 299 01
South Africa 800 991 390
Saudi Arabia 800 844 9564
UAE 800 0444 0684
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Installation Manual Contents
MMI- 20032352 March 2020

Contents

Chapter 1 Before you begin............................................................................................................ 5
1.1 About this document........................................................................................................................5
1.2 Hazard messages..............................................................................................................................5
1.3 Related documentation....................................................................................................................5
Chapter 2 Planning........................................................................................................................ 7
2.1 Installation checklist.........................................................................................................................7
2.2 Best practices................................................................................................................................... 8
2.3 HPC010 vibration limits — vibration broadband random...................................................................8
2.4 HPC015 vibration limits....................................................................................................................8
2.5 Temperature limits...........................................................................................................................9
Chapter 3 Mounting.....................................................................................................................11
3.1 Mount the HPC010 sensor..............................................................................................................11
3.2 Mount the HPC015 sensor..............................................................................................................12
3.3 Mount the enhanced core processor ..............................................................................................13
3.4 Mount the I.S. barrier .....................................................................................................................14
3.5 Attach extended electronics...........................................................................................................15
Chapter 4 Transmitter power and I/O wiring................................................................................ 17
4.1 Options for wiring...........................................................................................................................17
4.2 Connect 4-wire cable......................................................................................................................17
4.3 Connect 9-wire cable......................................................................................................................22
Chapter 5 Grounding....................................................................................................................25
Chapter 6 Purge the sensor case .................................................................................................. 27
Chapter 7 Pressure relief.............................................................................................................. 29
Installation Manual iii
Contents Installation Manual
March 2020 MMI- 20032352
iv Micro Motion HPC
Installation Manual Before you begin
MMI- 20032352 March 2020

1 Before you begin

1.1 About this document

This document provides information on planning, mounting, wiring, and grounding the HPC sensor.
The information in this document assumes that users understand basic transmitter and sensor installation, configuration, and maintenance concepts and procedures.

1.2 Hazard messages

This document uses the following criteria for hazard messages based on ANSI standards Z535.6-2011 (R2017).
DANGER
Serious injury or death will occur if a hazardous situation is not avoided.
WARNING
Serious injury or death could occur if a hazardous situation is not avoided.
CAUTION
Minor or moderate injury will or could occur if a hazardous situation is not avoided.
NOTICE
Data loss, property damage, hardware damage, or software damage can occur if a situation is not avoided. There is no credible risk of physical injury.
Physical access
NOTICE
Unauthorized personnel can potentially cause significant damage and/or misconfiguration of end users' equipment. Protect against all intentional or unintentional unauthorized use.
Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical access to protect users' assets. This is true for all systems used within the facility.

1.3 Related documentation

You can find all product documentation on the product documentation DVD shipped with the product or at www.emerson.com.
See any of the following documents for more information:
The hazardous area approvals documentation shipped with the sensor or available at
www.emerson.com/flowmeasurement.
Micro Motion High Pressure Coriolis Flow Meters Product Data Sheet
Installation Manual 5
Before you begin Installation Manual
March 2020 MMI- 20032352
Micro Motion 9-Wire Flowmeter Cable Preparation and Installation Guide
The transmitter installation and configuration and use guides
6 Micro Motion HPC
Installation Manual Planning
MMI- 20032352 March 2020

2 Planning

2.1 Installation checklist

If you plan to mount the meter in a hazardous area:
WARNING
Make sure that the hazardous area specified on the approval tag is suitable for the environment in which the meter will be installed.
Verify that the local ambient and process temperatures are within the limits of the
meter.
If the sensor has an integral transmitter, no wiring is required between the sensor and
transmitter. Follow the wiring instructions in the transmitter installation manual for signal and power wiring.
If the transmitter has remote-mounted electronics, follow the instructions in this
manual for wiring between the sensor and the transmitter, and then follow the instructions in the transmitter installation manual for power and signal wiring.
For optimal performance, install the sensor in the preferred orientation. The sensor will
work in any orientation as long as the flow tubes remain full of process fluid.
Table 2-1: Preferred sensor orientation
Process content HPC010 HPC015
Liquids
Self-draining applications
Gases
Installation Manual 7
Planning Installation Manual
March 2020 MMI- 20032352
Orient the sensor so that personnel and equipment will not be exposed to escaping
pressurized discharge from the rupture disk. The sensor has a rupture disk to evacuate the case in the unlikely event of a loss of primary containment.
Install the meter so that the flow direction arrow on the sensor case matches the actual
forward flow of the process. (Flow direction is also software-selectable.)

2.2 Best practices

The following information can help you get the most from your sensor.
There are no pipe run requirements for Micro Motion sensors. Straight runs of pipe
upstream or downstream are unnecessary.
If the sensor is installed in a vertical pipeline, liquids and slurries should flow upward
through the sensor. Gases should flow downward.
Keep the sensor full of process fluid.
For halting flow through the sensor with a single valve, install the valve downstream
from the sensor.
Minimize bending and torsional piping loads on the meter. Do not use the meter to
align misaligned piping.
The sensor does not require external supports. The flanges will support the sensor in
any orientation.

2.3 HPC010 vibration limits — vibration broadband random

5 to 1,000 Hz; 1.25E-4 g2/Hz per IEC 60068-2-64
Total: 0.35g RMS
Vibration isolation should be used in installations above 0.35 g RMS or for applications requiring Lloyd’s approval.
Vibration isolation clamps are available as a spare part. For more information about mounting a sensor in high vibration environments, contact customer support.

2.4 HPC015 vibration limits

Meets IEC 60068-2-6, endurance sweep, 5 to 2000 Hz up to 1.0 g.
8 Micro Motion HPC
Installation Manual Planning
MMI- 20032352 March 2020

2.5 Temperature limits

Model Component Limit
HPC010 Process fluid temperature -58 °F (-50 °C) to 257 °F
(125.0 °C)
Ambient temperature -40 °F (-40.0 °C) to 140 °F
(60.0 °C)
HPC015 Process fluid temperature -50.8 °F (-46 °C) to 392 °F
(200 °C)
Ambient temperature -40 °F (-40.0 °C) to 140 °F
(60 °C)
Notes
In all cases, the electronics cannot be operated where the ambient temperature is
below -40 °F (-40.0 °C) or above 140 °F (60.0 °C). If a sensor is to be used where the ambient temperature is outside of the range permissible for the electronics, the electronics must be remotely located where the ambient temperature is within the permissible range, as indicated by the shaded area of the temperature limit graphs.
Temperature limits may be further restricted by hazardous area approvals. Refer to the
hazardous area approvals documentation shipped with the sensor or available from
www.emerson.com/flowmeasurement.
Installation Manual 9
Planning Installation Manual
March 2020 MMI- 20032352
10 Micro Motion HPC
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