Micro Motion Installation Manual: Filling Mass Transmitters | Micro Motion Manuals & Guides

Installation Manual

MMI-20017127, Rev AH

Micro Motion™ Filling Mass Transmitter

May 2021

Safety messages

Safety messages are provided throughout this manual to protect personnel and equipment. Read each safety message carefully
before proceeding to the next step.

Safety and approval information

This Micro Motion product complies with all applicable European directives when properly installed in accordance with the
instructions in this manual. Refer to the EU declaration of conformity for directives that apply to this product. The following are
available: the EU declaration of conformity, with all applicable European directives, and the complete ATEX Installation Drawings
and Instructions. In addition the IECEx Installation Instructions for installations outside of the European Union and the CSA
Installation Instructions for installations in North America are available on the internet at www.emerson.com or through your local
Micro Motion support center.

Information affixed to equipment that complies with the Pressure Equipment Directive, can be found on the internet at

www.emerson.com. For hazardous installations in Europe, refer to standard EN 60079-14 if national standards do not apply.

Other information

Full product specifications can be found in the product data sheet. Troubleshooting information can be found in the configuration
manual. Product data sheets and manuals are available from the Micro Motion web site at www.emerson.com.

Return policy

Follow Micro Motion procedures when returning equipment. These procedures ensure legal compliance with government
transportation agencies and help provide a safe working environment for Micro Motion employees. Micro Motion will not accept
your returned equipment if you fail to follow Micro Motion procedures.

Return procedures and forms are available on our web support site at www.emerson.com, or by phoning the Micro Motion
Customer Service department.

Emerson Flow customer service

Email:

• Worldwide: [e-mail]

• Asia-Pacific: [e-mail]

Telephone:

North and South America

United States 800-522-6277 U.K. and Ireland 0870 240 1978 Australia 800 158 727

Canada [phone] The Netherlands [phone]

Mexico [phone] France [phone]

Argentina [phone] Germany 0800 182 5347 Pakistan 888 550 2682

Brazil [phone] Italy [phone] China [phone]

Chile [phone] Central & Eastern [phone]

Peru [phone] Russia/CIS [phone] South Korea [phone]

Europe and Middle East Asia Pacific

New Zealand 099 128 804

6666

India 800 440 1468

901

Japan [phone]

111

Egypt 0800 000 0015 Singapore [phone]

Oman 800 70101 Thailand 001 800 441 6426

Qatar 431 0044 Malaysia 800 814 008

Kuwait 663 299 01

South Africa 800 991 390

Saudi Arabia 800 844 9564

UAE 800 0444 0684

2

Installation Manual Contents

MMI-20017127 May 2021

Contents

Chapter 1 Planning.................................................................................................................... 5

1.1 Meter components...................................................................................................................... 5

1.2 Accessibility for maintenance...................................................................................................... 5

1.3 Discrete Output wiring requirements...........................................................................................5

1.4 Power requirements.................................................................................................................... 6

Chapter 2 Wiring for all Filling Mass Transmitters...................................................................... 7

2.1 I/O wiring connectors location and identification.........................................................................7

Chapter 3 Wiring for Filling Mass Transmitters with PROFIBUS-DP............................................. 9

3.1 Set the PROFIBUS-DP network switches....................................................................................... 9

3.2 Connect wires for output option Q.............................................................................................10

3.3 Connect wires for output option U.............................................................................................12

3.4 Connect wires for output option V............................................................................................. 15

Chapter 4 Wiring for Filling Mass Transmitters with Modbus....................................................19

4.1 Connect wires for output option P............................................................................................. 19

4.2 Connect wires for output option R............................................................................................. 20

4.3 Connect wires for output option S............................................................................................. 23

4.4 Connect wires for output option T............................................................................................. 24

Chapter 5 Supplementary information.....................................................................................27

5.1 Install a replacement electronics module...................................................................................27

Appendix A Specifications...........................................................................................................29

A.1 Physical specifications............................................................................................................... 29

A.2 Electrical connections................................................................................................................36

A.3 Input/output signals.................................................................................................................. 38

A.4 Digital communications............................................................................................................ 47

A.5 Host interface............................................................................................................................47

A.6 Power supply............................................................................................................................. 48

A.7 Environmental limits..................................................................................................................48

A.8 Environmental effects................................................................................................................48

A.9 Hazardous area classifications................................................................................................... 49

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Contents Installation Manual

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4 Micro Motion Filling Mass Transmitter

Installation Manual Planning

MMI-20017127 May 2021

1 Planning

1.1 Meter components

A meter consists of the following components:

• A transmitter

• A sensor

The following sensors are compatible with the FMT:

— All CMFS sensors

— F025 - F100

— H025 - H100

— T025 - T150

• A core processor that provides additional memory and processing functions

1.2 Accessibility for maintenance

Mount the transmitter in a location and orientation that satisfies the following conditions:

• Allows sufficient clearance to open the transmitter housing cover. Micro Motion

recommends 8 in (203 mm) – 10 in (254 mm) clearance at the rear of the transmitter.

• Provides clear access for installing cabling to the transmitter.

1.3 Discrete Output wiring requirements

To implement a specific fill type and fill option, the Discrete Outputs on the transmitter
must be wired to the appropriate valves or devices.

See Table 1-1 for requirements for discrete output wiring.

Notes

• The information presented here applies only to transmitters with Discrete Outputs.

• Only supported options are listed.

• The term Configurable DO refers to the Configurable Discrete Input/Discrete Output

when configured as a Discrete Output. When the fill type and option do not require this
output for the purge valve, the Configurable Discrete Output/Discrete Input can be
used for a variety of other application purposes as needed.

• If the internal power source is used, do not connect any terminal to ground.

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Planning Installation Manual

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Table 1-1: Wiring requirements for fill types and fill options

Fill type with options Precision DO1 Precision DO2 Configurable DO

Standard one-stage Primary valve N/A N/A

Standard one-stage with purge Primary valve N/A Purge valve

Standard one-stage with pump Primary valve Pump As needed

Standard two-stage Primary valve Secondary valve As needed

Standard two-stage with purge Primary valve Secondary valve Purge valve

Timed Primary valve N/A As needed

Timed with purge Primary valve N/A Purge valve

Dual-fillhead Valve in Fillhead #1 Valve in Fillhead #2 As needed

Timed dual-fillhead Valve in Fillhead #1 Valve in Fillhead #2 As needed

1.4 Power requirements

The transmitter is powered by one of the Eurofast (M-12) connectors. Refer to the wiring
instructions for your output configuration.

The power supply requirements are:

• 24 VDC

• 5.5 W plus I/O requirements

• 1 A maximum at the 24 VIO passthrough

NOTICE

Do not connect +24VDCin (–) to +24VI/O (–) external to the device. The +24VI/O
passthrough supply should remain floating. Making this connection externally will prevent
proper operation of the +24VI/O current limit.

6 Micro Motion Filling Mass Transmitter

Installation Manual Wiring for all Filling Mass Transmitters

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2 Wiring for all Filling Mass

Transmitters

2.1 I/O wiring connectors location and identification

Use the figure below to locate and identify the three I/O wiring connectors on the
transmitter. These connectors are referred to by their letter names, “A”, “B”, and “C”.

Note

The pin numbers are not labeled on the transmitter or connectors. Compare the pin
positions in the figure with the positions on the transmitter and connectors to determine
the proper pin numbering.

Figure 2-1: I/O wiring connectors

5

6 4

8

5

8

2 1

3

21

64

7

C

A

B

4

1

3

2

7

3

A. 8-pin male power and Modbus® connector

B. 5-pin female PROFIBUS® connector

C. 8-pin female discrete I/O connector or Frequency Output and I/O power (depending

upon configuration option)

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Wiring for all Filling Mass Transmitters Installation Manual

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8 Micro Motion Filling Mass Transmitter

A

B

C
D
E

F

Installation Manual Wiring for Filling Mass Transmitters with PROFIBUS-DP

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3 Wiring for Filling Mass Transmitters

with PROFIBUS-DP

3.1 Set the PROFIBUS-DP network switches

Before connecting the transmitter to the PROFIBUS network, you must set the device
parameters using the internal PROFIBUS network address and network termination
switches.

The network address and network termination switches are located inside the transmitter
housing. See Figure 3-1.

Figure 3-1: PROFIBUS network switches

A. 4 x 5/16" bolts

B. Housing cover
C. Network address switch – ones digit
D. Network address switch – tens digit

E. Network address switch – hundreds digit

F. Network termination DIP switches

Procedure

Installation Manual 9

1. Loosen the four 5/16" bolts securing the housing cover.

2. Lift the housing cover straight up.

Wiring for Filling Mass Transmitters with PROFIBUS-DP Installation Manual

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3. Set the PROFIBUS network address switches as appropriate for your network.

The allowable address range for PROFIBUS-DP devices is 000 to 126. The default
address is 126.

4. Set the two network termination DIP switches. Both switches must be set the same.

Option Description

ON/ON Use this option when there is a termination resistor on the local network

segment.

OFF/OFF Use this option when there is not a termination resistor on the local

network segment.

5. Lower the housing cover onto the base of the transmitter.

6. Tighten the four 5/16" bolts.

3.2 Connect wires for output option Q

The FMT transmitter with output option Q has a combined 24V/mA connector, a
Frequency Output connector, and a PROFIBUS-DP connector.

Prerequisites

Before connecting the PROFIBUS-DP plug, you must set the internal PROFIBUS network
switches.

Procedure

Insert an appropriate cable into each of the connectors shown in Figure 3-2.

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Figure 3-2: Option Q connectors

mA (+)

mA (–)

Service port A

Service port B

A

+24 VDC in (–)

+24 VDC in (+)

5

6 4

7

8

3

21

+24 V I/O (+)

+24 V I/O (–)

5

64

3

8

2 1

7

Frequency output (–)

Frequency output (+)

C

B

PROFIBUS B

4

3

2

PROFIBUS A

A. 8-pin male power and Modbus connector

B. 5-pin female PROFIBUS connector
C. 8-pin female Frequency Output and I/O power connector

Table 3-1: Option Q - power and Modbus connector

Pin identification Wire color Outputs

Pin 1 White +24 VDC in (+)

Pin 2 Brown RS-485B/Universal Service Port (USP)

Pin 3 Green RS-485A/Universal Service Port (USP)

Pin 4 Yellow mA (-)

1

Pin 5 Gray mA (+)

Pin 6 Pink Inactive

Pin 7 Blue +24 VDC in (-)

Pin 8 Red Inactive

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Table 3-2: Option Q - PROFIBUS connector

Pin identification Wire color Outputs

Pin 1 Inactive Inactive

Pin 2 Green PROFIBUS A

Pin 3 Inactive Inactive

Pin 4 Red PROFIBUS B

Pin 5 Inactive Inactive

Table 3-3: Option Q - Frequency Output and I/O power connector

M12 pin Wire color Outputs

Pin 1 White Frequency Output (+)

Pin 2 Brown Inactive

Pin 3 Green +24 V I/O (-)

Pin 4 Yellow +24 V I/O (+)

Pin 5 Gray Inactive

Pin 6 Pink Inactive

Pin 7 Blue Frequency Output (-)

Pin 8 Red Inactive

Note

Inactive outputs should not be used for this configuration.

3.3 Connect wires for output option U

The FMT with output option U has a combined 24V/mA connector, a discrete output/
discrete input connector, and a PROFIBUS-DP connector. This output configuration
enables direct wiring to the valve, including power output to the valve.

Prerequisites

Before connecting the PROFIBUS-DP plug, you must set the internal PROFIBUS network
switches.

Procedure

Insert an appropriate cable into each of the connectors shown in Figure 3-3.

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Figure 3-3: Option U connectors

mA (+)

mA (–)

Precision
DO1 (+)

Configurable
DO/DI (+)

Service port A

Service port B

Precision
DO1 (-)

Configurable
DO/DI (-)

A

C

B

PROFIBUS B

4

3

PROFIBUS A

1

2

+24 VDC in (–)

+24 VDC in (+)

+24 V I/O (+)

+24 V I/O (–)

Precision
DO2 (+)

Precision
DO2 (-)

5

6 4

7

8

5

3

8

2 1

3

21

64

7

A. 8-pin male power and Modbus connector

B. 5-pin female PROFIBUS connector
C. 8-pin female discrete I/O connector

Table 3-4: Option U - power and Modbus connector

Pin identification Wire color Outputs

Pin 1 White +24 VDC in (+)

Pin 2 Brown RS-485B/Universal Service Port (USP)

Pin 3 Green RS-485A/Universal Service Port (USP)

Pin 4 Yellow mA (-)

Pin 5 Gray mA (+)

Pin 6 Pink Inactive

Pin 7 Blue +24 VDC in (-)

Pin 8 Red Inactive

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Wiring for Filling Mass Transmitters with PROFIBUS-DP Installation Manual

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Table 3-5: Option U - PROFIBUS connector

Pin identification Wire color Outputs

Pin 1 Inactive Inactive

Pin 2 Green PROFIBUS A

Pin 3 Inactive Inactive

Pin 4 Red PROFIBUS B

Pin 5 Inactive Inactive

Table 3-6: Option U - discrete I/O connector

M12 pin Wire color Outputs

Pin 1 White Configurable DO/DI (+)

Pin 2 Brown Precision DO2 (-)

Pin 3 Green +24 V I/O (-)

Pin 4 Yellow +24 V I/O (+)

Pin 5 Gray Precision DO1 (+)

Pin 6 Pink Precision DO1 (-)

Pin 7 Blue Configurable DO/DI (-)

Pin 8 Red Precision DO2 (+)

Isolated output wiring

Figure 3-4 shows an example wiring arrangement for a primary fill valve.

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Figure 3-4: Example isolated output wiring

+24 V I/O (+)

+24 V I/O (–)

Precision DO1 (+)

5

3

8

2 1

Precision DO (-)

64

7

A

C

Valve or pilot valve solenoid

A. 8-pin male power and Modbus connector

B. 5-pin female PROFIBUS connector
C. 8-pin female discrete I/O connector

3.4 Connect wires for output option V

B

The FMT with output option V has a combined 24V/mA connector, a Discrete Output/
Discrete Input connector, and a PROFIBUS-DP connector. This output configuration
enables direct wiring to the valve, including power output to the valve.

Prerequisites

Before connecting the PROFIBUS-DP plug, you must set the internal PROFIBUS network
switches.

Procedure

Insert an appropriate cable into each of the connectors shown in Figure 3-5.

Installation Manual 15