Micro Motion Guide: Guidelines for Troubleshooting and Operation of Provers with ELITE Coriolis Flow Meters Manuals & Guides

Page 1
Reference Guide
MC-002152 2/2018
ELITE® Coriolis Flow Meters
Guidelines for Troubleshooting and Operation of Provers with Micro Motion ELITE
®
Coriolis
Flow Meters
Micro Motion® ELITE® ow meters are high-
precision Coriolis ow meters that are often used in the oil and gas industry in conjunction with volume provers. These guidelines are designed to aid in troubleshooting and operation of provers that are in use together with Micro Motion Coriolis meters. Proving results may vary if unstable
process conditions exist during proving.
Proving Methods and Proving Data Evaluation
The American Petroleum Industry (API) Manual of Petroleum Measurement Standards (MPMS) Chapter 4.8, Second Edition, Operation of Proving Systems, Annex A, Evaluating Meter Proving Data explains the relationship between the number
of proving runs, the observed repeatability, and the random uncertainty of the resulting meter factor. One important principal is that a lower meter factor uncertainty will always result as more runs are collected and averaged.
Prover Size and Selection for Fixed-Volume Provers (Does Not Apply to Master Meter Provers)
Important Note: The prover size should never result in a pass time of less than 0.5 seconds or a pre-run time of less than 0.25 seconds.
Prover Conditions
It is important to prove at conditions that are as similar as possible to the expected operating conditions. There are many conditions and factors
that can inuence the success of proving systems.
• Prover equipment and all supporting reference measurement devices must be well-maintained
and veried to ensure measurement traceability,
reproducibility, and repeatability (API MPMS Ch. 4 and Ch. 21.2, paragraph 2.11).
• Stability of ow rate, density, temperature, and
pressure is critical during proving. System design, prover settings, and maintenance can all impact
ow rate stability during proving.
• The liquid inside the piping connecting the meter to the prover should remain stable.
o
Minimize piping between the meter and
prover.
o
Avoid dead-end branches between
meter and prover that may act as a volume
“spring” with compressible uids.
Increasing the Base Prover Volume (BPV) will result in passing repeatability requirements with fewer prover passes. Increasing the number of passes will allow for passing repeatability requirements with a smaller prover. A decision may be made either to size the prover with a smaller BPV (lower capital investment) with a longer overall proving time, or with a larger BPV with reduced runs (less long-term wear and tear) and shorter overall prove time.
www.Emerson.com/MicroMotion
Page 2
Reference Guide
MC-002152 2/2018
ELITE® Coriolis Flow Meters
• Flow pulsation from PD pumps, including lack of back-pressure regulation, may inuence
repeatability and additional passes may be needed to meet random uncertainty requirements.
• Enabling compensation for the effect of pressure on the meter (consult the Transmitter Congura­tion and Use Manual) can improve repeatability in applications where line pressure varies by more than 30 psig during proving runs.
Meter Operation
When using smaller provers, it is important to
ensure that the meter is congured for optimum ltering and speed of response.
1. Select the fastest speed of response available:
o
5700 transmitter: select “Low Filtering”
response mode
• Sufcient back pressure must be maintained on
both the prover and the meter to avoid vapor
breakout and to maintain a stable ow rate during
displacer launch and travel. Minimum recom-
mended back pressure is shown by Equation 4
(from API MPMS Ch. 5.6).
Equation 1: ρb ≥ 2 Δρ + 1.25 ρ
e
Where: ρb = Minimum back pressure (psig)
Δρ = Pressure drop across meter at max.
ow rate
ρe = Equilibrium vapor pressure at
operating temperature (psia)
• Accurate prover density measurement is crucial when mass proving with a volumetric prover. The following tolerances are advised when using a pycnometer (API MPMS Ch. 14.6).
o Max. temperature difference = 0.2 °F
o Max. pressure difference = 1 psi
o Density Meter Factor (DMF) repeatability
should be 0.05% or better between consecutive pycnometer tests
o
2700 transmitter: select “Special” for Update Rate and either “Special” or “Low Filtering” for Calculation Speed
2. Set ow damping to a value between 0.0 and
0.08 seconds.
3. Set density damping to 0.16 seconds.
4. Proving Wizard software is available from Emerson to aid in preparing Micro Motion Coriolis meters for proving
When the meter factor remains stable between proving events, this indicates that the meter zero setting value is good. A change in the meter factor may or may not be related to the meter zero, so it is
important to always perform a Zero Verication Test (consult Transmitter Conguration and Use manual) before making any zero adjustments. Only adjust the meter zero if advised to by the Zero Verication Test. If a meter zero is adjusted, reprove the meter.
Coriolis ow meters do not have a xed K-factor (number of pulses output per unit of ow). The number of pulses output per unit of ow (e.g. pulses per barrel) from a Coriolis meter is an adjustable
parameter that can be set to any desired value. However, the frequency of pulses during the highest ow rate must not exceed the pulse input capacity of the prover pulse counting device.
Page 2
Page 3
Reference Guide
MC-002152 2/2018
ELITE® Coriolis Flow Meters
API MPMS Chapter 5.6 Measurement of Liquid Hydrocarbons by Coriolis Meters denes a pulse scaling factor (PSF) as the number of pulses output
by a Coriolis meter per unit of ow. In this way, a Coriolis meter PSF is like a mechanical meter’s K-factor, but adjustable.
Micro Motion transmitters typically provide a frequency output of up to 10,000 Hz (10,000 pulses per second).
Many eld device pulse input specications have a
similar maximum pulse input rate of 10,000 Hz.
However, some eld devices have a maximum pulse
input rate that is less than 10,000 Hz. The PSF of the
Coriolis owmeter can be adjusted to stay within the constraints of any eld device that is counting the
pulses from the meter per the equations shown here:
Master Meter Proving
Micro Motion Coriolis meters can be used as master meters per API MPMS Ch. 4.5 for proving with the following advantages:
• A Coriolis master meter can be used to prove in either volume and/or mass units.
• Pass duration can be lengthened to improve repeatability.
• Maintaining stable process conditions is much easier with no effects due to a displacer launch.
• Low maintenance and high reliability, with no seals or moving parts.
Need More Information?
Emerson has extensive eld experience in mass
and volume proving of our Micro Motion Coriolis meters. Contact us at 1-800-522-6277 or visit our website at www.MicroMotion.com
Emerson Automation Solutions
7070 Winchester Circle Boulder, CO USA 80301 T +1 303 527 6277 F +1 303 530 8459 www.Emerson.com
©2018 Micro Motion, Inc. All rights reserved.
Loading...