Micro Motion FDM Specifications

Micro Motion® Fork Density Meters
Direct insertion density meter
Product Data Sheet
PS-001485, Rev F
November 2018
Rugged, accurate density and concentration measurement
Continuous, real-time measurement in pipelines, bypass loops and tanks
Accurate measurement of density (±1 kg/m3) and concentration (±0.1%)
Wide range of corrosion-resistant materials for aggressive liquid measurement
Superior multi-variable I/O, meter health, and application capabilities
Hazardous-area approved, head-mounted transmitter that supports local configuration and display
Internal diagnostics for fast verification of meter health and installation
Application-specific factory configurations ensure fit-for-purpose operation
Installation flexibility and compatibility
Optimized design – insensitive to vibration, temperature and pressure variations
Unique direct insertion design in lengths of up to 13 ft (4 m)
Supports multiple protocols for connection to DCS, PLC, and flow computers
Optional stainless steel transmitter housing for corrosion resistance in harsh environments
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Fork Density Meter
November 2018

Micro Motion Fork Density Meters

Micro Motion Fork Density Meters provide precision liquid density measurement in tank and pipeline applications. The Fork Density Meters use vibrating fork technology to measure density directly, and can be used in process control where density is the primary control parameter for the end product or as an indicator of another quality control parameter, such as %solids or %concentration.

Application configurations

Integral HART I/O direct input of external temperature, pressure, and flow measurements provide enhanced readings.

Integral transmitter

Supports Time Period Signal (TPS), Analog (4-20 mA), HART, WirelessHART®, Modbus RS-485 and FOUNDATION™ fieldbus communications.

Meter diagnostics

Ensure measurement health through known density verification (KDV) and other meter and installation diagnostic capabilities.
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Power, RS-485 2 x mA Outputs...
Power, RS-485 2 x mA Outputs...
HART WirelessHART
FOUNDATION fieldbus
Fork Density Meter
Compatible Devices
Mass Flow
Net solids flow
Full API
Enhanced concentration accuracy
Temperature
Magnetic flow Pressure
November 2018
Fork Density Meter

Retrofit capabilities

Full backwards compatibility provides the same form and fit as the Micro Motion 7826/7828 direct insertion density meters.

Interconnectivity

Integral HART I/O allows direct input of external temperature, pressure, and flow measurements for enhanced measurements.

ProLink® III software: a configuration and service tool

ProLink III software is an easy-to-use interface that allows you to view key process variables and diagnostics data for your meter. For more information on ordering the software, contact your local sales representative or email customer support at
flow.support@emerson.com.
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Fork Density Meter

Operating principle

Fork vibration

A fully welded fork assembly is mounted directly into the liquid to be measured.
The fork tines are vibrated piezo-electrically at its natural frequency.
The tines' natural frequency changes with the density of the surrounding liquid.
A. Integral transmitter with optional local operator interface B. Process connection C. Vibrating tines
D. RTD measures temperature
November 2018

Temperature measurement

An integral class “B” RTD measures the vibrating fork temperature.
Micro Motion transmitters use this reading to optimize performance over a wide range of process conditions.

Density calibration

Micro Motion transmitters accurately measure time period.
Measured time periods are converted into density readings using meter calibration coefficients.
A. Density (kg/m3) B. Time period = 1 / frequency C. [Time period]2 (μs2)
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November 2018 Fork Density Meter

Performance specifications

Density measurement
Specification Value
Accuracy
Operating density range
(1)
(2)
±1 kg/m
0 to 3000 kg/m
Repeatability ±0.1 kg/m
Process viscosity effect
(3)
Process temperature effect (corrected)
(4)
±0.1 kg/m3 per °C ±0.0001 g/cm3 per °C
Process pressure effect (corrected) None
Stated accuracy is for calibrated range 600–1250 kg/m3 (0.6–1.25 g/cm3). Accuracy can be affected by the liquid viscosity. See the product
(1)
configuration manual for more detail on entering an offset for the effects. The viscosity of the liquid can be up to a maximum of 500 cP.
(2)
For viscosities between 200–500 cP, the process viscosity effect increases with the viscosity up to a maximum of ±19 kg/m3 (±0.019 g/cm3). This
(3)
effect can be significantly reduced by performing an onsite calibration. Viscosity effect shown is for long tine (FDM1). For short tine (FDM2), no effect for 0-100 cP and reduced effect for 100-500 cP. Temperature effect is the maximum measurement offset due to process fluid temperature changing away from the factory calibration
(4)
temperature.
3
3
3
No effect for 0–50 cP ±4 kg/m3 (±0.004 g/cm3) for 50–200 cP
±0.001 g/cm
0 to 3.0 g/cm
±0.0001 g/cm
3
3
3
Temperature measurement
Specification
Operating temperature range – short stem
Operating temperature range – long stem
Integral temperature measurement
Value
–50 °C to +200 °C –58 °F to +392 °F
–40 °C to +150 °C –40 °F to +302 °F
Technology: 100 Ω RTD
Accuracy: BS1904 Class, DIN 43760 Class B
Pressure ratings
Actual maximum operating pressures are limited by the process connection rating. For Zirconium flanges, the maximum operating pressure is dependent on the working temperature.
Specification
Maximum operating pressure – short stem
(1)
Maximum operating pressure – long stem 1,450 psi (100 bar)
Test pressure Tested to 1.5 times the maximum operating pressure
PED compliance Not applicable
Value
3,000 psi (207 bar)
For short-stem meters with a cone seat fitting, the maximum operating pressure is 1,450 psi (100 bar)
(1)
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Fork Density Meter November 2018

Transmitter specifications

Available transmitter versions

For more information on the transmitter outputs and ordering codes, see the Ordering information section.
Analog
Typical application Output channels
A B C
General purpose measurement
DCS/PLC connection
Processor for remote-mount Model 2700 FOUNDATION fieldbus transmitter
Typical application Output channels
General purpose measurement
DCS/PLC connection
4–20 mA + HART (passive)
A B C
Disabled Disabled Modbus/RS-485
4–20 mA (passive) Modbus/RS-485
Discrete
Typical application
A B C
Flow Computer/Signal Converter connection 4–20 mA + HART
(passive)
Time Period Signal (TPS)
Typical application
A B C
General purpose measurement with output switch
DCS/PLC connection
4–20 mA + HART (passive)
Output channels
Discrete output Modbus/RS-485
Output channels
Time Period Signal (TPS) Modbus/RS-485
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November 2018 Fork Density Meter

Local display

Design Features
Physical
Functions

Process measurement variables

Variables Value
Standard
Density
Temperature
Drive gain
External temperature (when external device connected)
Segmented two-line LCD screen.
Can be rotated on transmitter, in 90-degree increments, for ease of viewing.
Suitable for hazardous area operation.
Optical switch controls for hazardous area configuration and display.
Glass lens.
Three-color LED indicates meter and alert status.
View process variables.
View and acknowledge alerts.
Configure mA and RS-485 outputs.
Supports Known Density Verification (KDV).
Supports multiple languages.
Derived The derived output variables vary, depending on the application configuration of the meter.
Referred density (concentration)
Referred density (API tables 53A, 53B)
Specific gravity (concentration)
%Alcohol
Alcohol proof
°API
°Balling
°Baume
°Brix
°Plato
%Mass
%Solids
°Twaddle
User-defined calculation output
Derived (when external device connected)
Mass flow
Net solids flow
Enhanced concentration accuracy
Referred density (API tables with live pressure input)
Tank mass
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Fork Density Meter November 2018

Additional communication options

The following communications accessories are purchased separately from the meter.
Type Description
WirelessHART WirelessHART is available via the THUM adapter
FOUNDATION fieldbus Remote-mount Model 2700 transmitter with FOUNDATION fieldbus
One FOUNDATION fieldbus H1 connection provided
HART® Tri-Loop Three additional 4-20 mA outputs are available via connection to a HART Tri-
Loop

Hazardous area approvals

Ambient and process temperature limits are defined by temperature graphs for each meter and electronics interface option. Refer to the detailed approval specifications, including temperature graphs for all meter configurations, and safety instructions. See the product page at www.emerson.com.

ATEX, CSA, and IECEx approvals

ATEX
Zone 1 Flameproof Without display (all transmitters)
With display (Analog, TPS, Discrete versions with stainless steel transmitter housing material only)
Remote connection to Model 2700 FOUNDATION fieldbus transmitters
Zone 2 Without display (all transmitter versions)
With display (Analog, TPS, Discrete versions with stainless steel transmitter housing material only)
II 1/2G Ex db IIC T6 Ga/Gb
II 1/2G Ex db IIC T6 Ga/Gb
II 1/2G Ex db [ib] IIC T6 Ga/Gb
II 3G Ex nA IIC T6 Gc
II 3G Ex nA IIC T4 Gc
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November 2018 Fork Density Meter
CSA
Explosion proof With display (Analog, TPS, Discrete versions with stainless steel transmitter housing material only) or
without display (all transmitter versions)
Class I, Division 1, Groups C & D
Class I, Division 2, Groups A, B, C & D
Class II, Division 1, Groups E, F & G
Non-incendive With display (Analog, TPS, Discrete versions) or without display (all transmitter versions)
Class I, Division 2, Groups A, B, C & D
IECEx
Zone 1 Flameproof Without display (all transmitters)
Ex db IIC T6 Ga/Gb
With display (Analog, TPS, Discrete versions with stainless steel transmitter housing material only)
Ex db IIC T6 Ga/Gb
Remote connection to Model 2700 FOUNDATION fieldbus transmitters:
Ex db [ib] IIC T6 Ga/Gb
Zone 2 Without display (all transmitter versions)
Ex nA IIC T6 Gc
With display (Analog, TPS, Discrete versions with aluminum housing only)
Ex nA IIC T4 Gc
With display (Analog, TPS, Discrete versions with stainless steel transmitter housing material only)
Ex nA IIC T4 Gc

Environmental specifications

Type
Electromagnetic compatibility All versions conform to the latest international standards for EMC, and are certified
Humidity limits 5 to 95% relative humidity, non-condensing at 140 ° F (60 °C)
Ambient temperature –40 °C to +65 °C –40 °F to +149 °F
Ingress protection rating
Rating
compliant with EN 61326
IP66/67, NEMA4 aluminum housing
NEMA4X stainless steel housing
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Fork Density Meter November 2018

Power requirements

Type Description
DC Power requirements
24 VDC, 0.65 W typical, 1.1 W maximum
Minimum recommended voltage: 21.6 VDC with 1000 ft of 24 AWG (300 m of 0.20 mm2) power-supply cable
At startup, power source must provide a minimum of 0.5 A of short-term current with a minimum of 19.6 V at the power input terminals.

Physical specifications

Materials of construction
Component Material
Wetted parts Short-stem meter
304 or 316L stainless steel
Alloy C22
Titanium
Zirconium
Long-stem meter
Alloy C22 for meters up to 6.5 ft (2 m) long
316L stainless steel for meters up to 13 ft (4 m) long
Tine finish Standard, DLC (Diamond-Like Carbon) coated, or electro-polished
DLC coating is applied only to the tines for anti-stick properties, not for corrosion protection.
Transmitter housing Polyurethane-painted aluminum or 316L stainless steel
Weight
Specification
Weight – short stem (typical) Approximately 15 lbs (7 kg) Approximately 21 lbs (10 kg)
Weight – long stem Dependent on stem length (contact customer support)
Weight with aluminum housing Weight with stainless steel housing
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November 2018
Fork Density Meter
Dimensions
These dimensional drawings are intended to provide a basic guideline for sizing and planning. For information about obtaining complete and detailed dimensional drawings, refer to www.emerson.com/density.
Figure 1: Short-stem meter
Note
Dimensions are shown in inches (mm).
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Fork Density Meter November 2018
Figure 2: Long-stem meter
Note
Dimensions are shown in inches (mm).
Stem length can be from 19.7 inches (500 mm) to 13 feet (4 m).
Diagrams include the 2-inch (51 mm) CL 150 flange.

Ordering information

Model
FDM Insertion Fork Density Meter
Code Sensor calibration range and performance
1 Viscosity limit 500 cP, [Standard tine length: 3 in (75 mm)
2 Viscosity limit 20,000cP, [Short tine length = 1.8 in (45 mm)]
Description
Standard - Accuracy ±0.001g/cc (±1 kg/m3) over Density Range 0.6-1.25g/cc (600-1250kg/m3)
Standard - Accuracy ±0.001g/cc (±1 kg/m3) over Density Range 0.6-1.25g/cc (600-1250kg/m3)
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November 2018 Fork Density Meter
Code Stem length
1 0 mm: no stem extension and with standard spigot
2 19.7 in (500 mm) with removable transit cover
3 29.5 in (750 mm) with removable transit cover
4 39.4 in (1000 mm) with removable transit cover
5 59.1 in (1500 mm) with removable transit cover
6 78.7 in (2000 mm) with removable transit cover
(1)
X
Requires factory option X.
(1)
Special order (ETO) stem length — available up to 13 ft (4 m)
Code Materials of wetted parts (including process connection)
Available with all stem length codes
A 316L stainless steel, standard finish
C 316L stainless steel, electro-polished tines
L 316L stainless steel, DLC (Diamond-Like Carbon) coated tines
E Alloy C22, standard finish tines
Available with only stem length code 1 or X
D Alloy C22, electro-polished tines
(1) (2)
V
304 stainless steel, standard finish tines
Available with only stem length code 1
(1) (3)
T
(1) (3)
N
(4)
X
Available with process connections 720, 721, 723, 724 and 999 only.
(1)
With stem length X is available only with process connection 999.
(2)
Not available with sensor calibration range and performance code 2.
(3)
Requires factory option X.
(4)
Code
Titanium, standard finish tines
Zirconium, Zr 702 standard finish tines
Special order (ETO) Material of wetted parts
Process connections
Available with all stem length codes
720 2-inch, CL150, ASME B16.5, raised face
721 2-inch, CL300, ASME B16.5, raised face
722 2-inch, CL600, ASME B16.5, raised face
723 DN50, PN16, EN 1092-1, Type B1
724 DN50, PN40, EN 1092-1, Type B1
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Fork Density Meter November 2018
Code Process connections
725 DN50, PN100, EN 1092-1, Type B1
(1)
999
Available with only stem length code 1
(2)(3)
718
726 2-inch, CL900, ASME B16.5, raised face
727 2-inch, CL1500, ASME B16.5, raised face
(2)(4)
728
729 1-1/2 inch, cone-seat compression fitting, 316/316L
(5) (6)
740
(5) (6)
741
(5) (6)
743
(5) (6)
744
Special order (ETO) process connection
2-inch, Tri-clamp compatible, ASME BPE, Hygienic flange
3-inch, Tri-clamp compatible, ASME BPE, Hygienic flange
3-inch, CL150, ASME B16.5, raised face
3-inch, CL300, ASME B16.5, raised face
DN80, PN16, EN1092-1, raised face
DN80, PN40, EN1092-1, raised face
Available with only stem length codes 2, 3, 4, 5, 6, or X
(7)
730
Requires factory option X.
(1)
Available with only materials of wetted parts codes A, C, F, and L.
(2)
Available with calibration types A or F.
(3)
Available with only calibration types A or G.
(4)
Available with only calibration type E.
(5)
Available with only materials of wetted parts codes A, C, L, E, and D.
(6)
Not available with HT Special Test Option.
(7)
Code
No connections (for open tanks)
Sensor calibration types
A Free stream
B 2-inch schedule 40 boundary [viscosity limits = 200 cSt (T-piece), 1000 cSt (782791 flow through chamber)]
D 2-inch schedule 80 boundary [viscosity limit = 200 cSt (T-piece)]
(1)
E
(2)
X
(3)
F
(4)
G
For tine length 3-inches (75mm) (FDM 1), viscosity limit is 500 cSt.
(1)
Requires factory option X.
(2)
Available with only process connection 718.
(3)
Available with only process connection 728.
(4)
3-inch schedule 80 boundary [viscosity limit = 1000 cSt (782791 flow through chamber)]
Special order (ETO) calibration type
2-inch hygienic (Viscosity limits = 200 cSt)
3-inch hygienic (viscosity limits = 1000 cSt)
Code Transmitter housing option
A Integral, aluminum alloy
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November 2018 Fork Density Meter
Code Transmitter housing option
B Integral, stainless steel
Code Transmitter outputs option
(1) (2) (3)
A
Integral processor for remote mount 2700 FOUNDATION™ fieldbus transmitter (Channels A and B inactive)
B Integral transmitter, Channel B = Time Period Signal, Channel A = mA + HART, Channel C = Modbus/RS-485
C Integral transmitter, Channel B = mA output, Channel A = mA + HART, Channel C = Modbus/RS-485
D Integral transmitter, Channel B = Discrete output, Channel A = mA + HART, Channel C = Modbus/RS-485
Requires Model 2700 transmitter with mounting option H - 4 wire connection option (power and communications).
(1)
With Transmitter Output Options code A, all signal outputs on the integrally mounted transmitter are disabled, except for the Modbus/RS-485
(2)
communications which is used for communication to the Model 2700 transmitter. Available with only application configuration code P.
(3)
Code Display option (available with all approval codes)
(1) (2)
2
Two-line display (non-backlit)
3 No display
For transmitter housing option code A, available with only approval codes M, 2, V and 3.
(1)
Not available with transmitter output option code A.
(2)
Code Approvals
M Safe area - no hazardous area approval
(1)(2)
A
F
(2)(3)
I
(2)(3)
CSA (US and Canada) – Explosion-proof
ATEX - Zone 1 IIC flameproof
IECEx - Zone 1 IIC flameproof
2 CSA Class 1, Div 2 (US and Canada)
V ATEX - Equipment category 3 (Zone 2)
3 IECEx - Zone 2
G Country-specific approval. Requires an R1 or R2 selection from the Special tests and certificates, tests,
calibrations and services (optional) table.
For transmitter output options code A, CSA approvals code A (C1D1) is valid only for groups C and D.
(1)
Not available with Transmitter Housing Option A with Display Option 2.
(2)
For transmitter output options code A, approvals codes F and I will indicate Exd [ib], not Exd.
(3)
Code Application configuration
(1) (2)
Available with all wetted materials codes
00 No application configuration
11 API degrees (Americas) (4mA = 0°, 20mA = 100°): (Process temperature = 0 °C to 60 °C)
12 Line density (4mA = 500kg/m3, 20mA = 1500kg/m3): (Process temperature = -40 °C to +140 °C)
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Fork Density Meter November 2018
Code Application configuration
(1) (2)
13 Referred density to API tables (metric) (4mA = 500kg/m3, 20mA = 1500kg/m3):
(Process temperature = -40 °C to +140 °C)
(3)
50
59
XX
(3)
(4)
% NaOH Concentration (4mA = 0%, 20mA = 50%): (Process temperature = 0 °C to 80 °C)
% KOH Concentration (4mA = 0%, 20mA = 40%): (Process temperature = 0 °C to 90 °C)
Special order (ETO) analog output configuration (customer data required)
Available with wetted materials codes A, C, F, L, E, D, and G only
21 % Alcohol (4mA = 0%, 20mA = 20%): (Process temperature = 0 °C to 40 °C)
22 % Alcohol (4mA = 50%, 20mA = 100%): (Process temperature = 40 °C to 70 °C)
23 % Alcohol (4mA = 80%, 20mA = 100%): (Process temperature = 50 °C to 90 °C)
24 Alcohol proof (4mA = 100%, 20mA = 200%): (Process temperature = 5 °C to 70 °C)
25 Alcohol proof (4mA = 160%, 20mA = 200%): (Process temperature = 50 °C to 90 °C)
26 % Methanol Concentration (4mA = 35%, 20mA = 60%): (Process temperature = 0 °C to 40 °C)
27 % Ethylene Glycol Concentration (4mA = 10%, 20mA = 50%): (Process temperature = -20 °C to 40 °C)
31 °Brix (sucrose) (4mA = 0°, 20mA = 40°): (Process temperature = 0 °C to 100 °C)
32 °Brix (sucrose) (4mA = 30°, 20mA = 80°): (Process temperature = 0 °C to 100 °C)
41 °Balling (4mA = 0°, 20mA = 20°): (Process temperature = 0 °C to 100 °C)
64 % HFCS - 42 (4mA = 0%, 20mA = 50%): (Process temperature = 0 °C to 100 °C)
65 % HFCS - 55 (4mA = 0%, 20mA = 50%): (Process temperature = 0 °C to 100 °C)
66 % HFCS - 90 (4 mA = 0%, 20 mA = 50%): (Process temperature = 0 °C to 100 °C)
71 °Plato (4mA = 0°, 20mA = 30°): (Process temperature = 0 °C to 100 °C)
Available with wetted materials codes A, C, F, L, E, D, G, and N only
53 % H2SO4 Concentration (4mA = 0%, 20mA = 20%): (Process temperature = 0 °C to 24 °C)
Available with wetted materials codes E, D, and G only
54 % H2SO4 Concentration (4mA = 0%, 20mA = 93%): (Process temperature = 0 °C to 38 °C)
Available with wetted materials codes E, D, G, and N only
55 % H2SO4 Concentration (4mA = 0%, 20mA = 25%): (Process temperature = 0 °C to 50 °C)
Available with wetted materials codes A, C, F, L, E, D, and G only
56 % H2SO4 Concentration (4mA = 75%, 20mA = 93%): (Process temperature = 24 °C to 38 °C)
Available with wetted materials codes N and A only
57 % HNO3 Concentration (4mA = 0%, 20mA = 70%): (Process temperature = 0 °C to 50 °C)
Available with wetted materials code N only
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November 2018 Fork Density Meter
Code Application configuration
(1) (2)
58 % HNO3 Concentration (4mA = 0%, 20mA = 100%): (Process temperature = 5 °C to 30 °C)
61 % HCl Concentration (4mA = 0%, 20mA = 5%): (Process temperature = 0 °C to 90 °C)
62 % HCl Concentration (4mA = 0%, 20mA = 32%): (Process temperature = 0 °C to 49 °C)
Available with all wetted materials and transmitter output options code B only
96 Process temperature (4 mA = -50 °C, 20 mA = 200 °C)
97 Process temperature (4 mA = -50 °C, 20 mA = 150 °C)
98 Process temperature (4 mA = 0 °C, 20 mA = 100 C °F)
When transmitter output options code is C or D, the chosen application configuration code 4mA and 20mA are programmed as the Channel A
(1)
mA output 4mA and 20mA points. For transmitter output options code A, all signal outputs on the integrally-mounted transmitter are disabled apart from the RS485 modbus
(2)
communications used for communication. Not available with Materials of Wetted Parts code T (Titanium).
(3)
Requires factory option X.
(4)
Code Language (manual and software)
Transmitter display language English
E English installation manual and English configuration manual
I Italian quick installation manual and English configuration manual
M Chinese quick installation manual and English configuration manual
R Russian quick installation manual and English configuration manual
Transmitter display language French
F French quick installation manual and English configuration manual
Transmitter display language German
G German quick installation manual and English configuration manual
Transmitter display language Spanish
S Spanish quick installation manual and English configuration manual
Code Future option 1
Z Reserved for future use
Code Conduit connections
Z Standard 1/2-inch NPT fittings (no adapters)
B M20 stainless steel adapters
Code Factory options
Z Standard product
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Fork Density Meter
Code Factory options
X Special order (ETO) product
November 2018
Code Special tests and certificates, tests, calibrations and services (optional)
(1)
Material quality examination tests and certificates
MC Material Inspection Certificate 3.1 (Supplier Lot Traceability per EN 10204)
NC NACE Certificate 2.1 (MR0175 and MR0103)
Pressure testing
HT Hydrostatic Test Certificate 3.1
Dye penetrant examination
D1 Dye Penetrant Test Package 3.1 (Sensor only; Liquid Dye Penetration NDE Qualification)
Weld examination
WP Weld Procedure Package (Weld Map, Weld Procedure Specification, Weld Procedure Qualification Record,
Welder Performance Qualification)
Positive material testing (select only one from this group)
PM Positive Material Test Certificate 3.1 (without carbon content)
PC Positive Material Test Certificate 3.1 (including carbon content)
Sensor completion options
WG Witness General
SP Special Packaging
Instrument tagging
TG Instrument Tagging - customer information required (max. 24 characters)
Country-specific approvals (select only one when Approvals option G is selected)
(2) (3)
R2
(2) (3)
R3
Multiple test or certificate options may be selected.
(1)
Available only with approval G
(2)
Not available with Transmitter Output Options code F or Transmitter Housing Option B
(3)
EAC Zone 1 - Hazardous area approval
EAC Zone 2 - IIC modified - Hazardous area approval
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November 2018 Fork Density Meter
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PS-001485
Rev. F
November 2018
Emerson Automation Solutions
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