Micro Medical Micro CO Meter Service Manual

Contents page
Safety Precaution 2 Important safeguards 2 Looking after your Micro CO meter 2 Introduction 2 Before you begin 2 Micro CO meter system Overview 3 CO sensor 5 Micro CO meter exploded view 6 Disassembling the Micro CO meter for Servicing 7 Replacing the service parts of the Micro CO 7 Reassembling the Micro CO meter 8 Calibrating the Micro CO meter 9 Circuit description 10 Specifications 13 Technical support 14 Parts List 15 Circuit Diagram 17
Micro CO Meter Service Manual
037-16 Iss. 1.2 September 1998
Micro CO Meter
Service Manual
Information in this document is subject to change without notice and does not represent a commitment on the part of Micro Medical Limited. Only the parts supplied by Micro Medical Limited should be used to complete the service operation described in this manual. If in any way you feel unsure about the successful completion of the service operation you should contact Micro Medical Limited or its appointed agent in your country or region and arrange the despatch of the product to a Micro Medical Limited Service Centre.
Copyright 1998 by Micro Medical Limited All rights reserved Drawing no. 037-16 Version 1.2 September 1998 All other products are trademarks or registered trademarks of their respective owners.
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Safety Precaution
The servicing of this device is intended to be carried out by a properly trained and competent electronics engineer, or experienced in the maintenance and servicing of medical devices. Read this manual thoroughly before proceeding with the service. If in any doubt please contact the service centre at Micro Medical Limited or their accredited agent in your country or region.
Important Safeguards
o Read all of the instructions. o Keep the instructions in a safe place for later use. o Follow all warnings and instructions marked on the product. o When replacement parts are required, be sure to use replacement parts
specified by Micro Medical that have the same characteristics as the original parts. Unauthorised substitutions may result in fire, electric or other hazards.
o Do not place on an unstable table. o The product should be operated only from the type of power source indicated
on the label.
Looking after your Micro CO Meter
o Avoid exposing the Micro CO Meter to direct sunlight. o Avoid operating the Micro CO Meter in dusty conditions or near to heating
appliances or radiators.
o Do not keep the Micro CO Meter in a damp place or expose it to extreme
temperatures.
Introduction
This service manual provides you with information to carry out the servicing of the Micro CO Meter. It is a process, which is relatively straightforward but must be carried out in a logical sequence. Our advice is to familiarise yourself with the contents of this manual before attempting to carry out the procedure of replacing the parts supplied in the sensor replacement kit for the Micro CO Meter.
Before You Begin
Before you begin the servicing operation, please read the section on Circuit description very carefully:
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Micro CO Meter system overview.
The Micro Medical Micro CO meter consists of a hand held microcomputer unit (1) incorporating a CO sensor and is supplied with a mouthpiece adapter with integral one way valve (2) together with disposable cardboard mouthpieces (5).
The microcomputer unit is powered by a single alkaline PP3 battery (4) and is supplied with a reducing connector for calibration (3).
The CO sensor is an electrochemical fuel cell, and works through the reaction of carbon monoxide at one electrode and oxygen (from ambient air) at the other. This reaction generates an electrical current proportional to the concentration of CO exposed to the sensing surface of the fuel cell.
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The current output signal from the sensor is conditioned using a current to voltage converter and is applied to an analogue to digital (A/D) converter inputs of the microprocessor.
When the unit is first switched on the microprocessor records the baseline reading on the A/D input and uses this value to auto zero the instrument.
The subject is requested to breathe in maximally, hold the breath for 20 seconds, and then to expire fully through the mouthpiece connected to the microcomputer unit with the mouthpiece adapter.
The microprocessor then records the peak value obtained and displays this on a 3½ digit LCD display.
The value can be displayed either as parts per million (ppm) concentration in the expired air or as the equivalent percentage carboxyhaemoglobin (%COHb) using the mathematical relationships described by Jarvis et al, for concentrations below 90ppm and by Stewart et al for higher concentrations.
Jarvis MJ, Belcher M, Vesey C, Hutchison DCS
Low cost carbon monoxide monitors in smoking assessment. Thorax 1986; 41:886-887
Stewart RD, Stewart RS, Stamm W, Seleen RP
Rapid estimation of carboxyhaemoglobin levels in fire fighters JAMA 1976; 235:390-392
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CO Sensor
The sensor is an electrochemical micro fuel cell using gaseous diffusion barrier technology resulting in a direct response to volume concentration rather than partial pressure as with other fuel cells.
The fuel cell uses a three electrode design which gives increased selectivity to the measured gas compared with two electrode designs. The three electrode cell consists of a sensing electrode, a counter electrode and a reference electrode separated by a thin layer of electrolyte. The gaseous diffusion barrier limits the flow of gas to the sensing electrode and ensures the electrochemical activity of the electrode is far in excess of the amount of gas with which it has to deal.
Gas diffusing onto the sensing electrode reacts at the surface of the electrode by oxidation.
CO reacts at the sensing electrode according to the equation:
CO + H2O CO2 + 2H+ + 2e-
The counter electrode acts to balance out the reaction at the sensing electrode by reducing oxygen in air to water:
½O2 + 2H+ + 2e- 2 H2O
The CO fuel cell requires a bias voltage of 220mV to be supplied permanently to the reference electrode.
The low power circuitry supplying this voltage, is powered by an internal, 950mA –hr lithium cell with an operational life greater than the life of the electrochemical fuel cell.
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