Micromax Ninja A91 Service Manual

1
A91
L1 & L2 service manual
2
content
1 Product introduce..………..p3-p4
2 Disassembly guide ……….p5-p19
3Structure parts diagram…..p20-p21
4 Repairing guide …………...p22-p32
3
Product introduce
4
Product introduce
Model
Product size 130×66×10mm
Platform MTK 6577 dual-core 1.0GHz
Memory 4GB+512MB (Nand&sdram+RAM System Android 4.0 Frequency band:dual-SIM WCDMA2100MHzGSM900/1800/1900 MHZ Battery 1800mAh charger: Travel charger USB cable: MICRO 5PIN earphone 3.5jack LCD&TP 4.5FWVGA,TN, resolution:480*854Capacitance TP multi-point
touch2 point
Camera0.3M and 5.0M CMOS SupportGPS BT3.0WIFIFM Supportaccelerator sensor, distance sensor, light feeling sensor
5
Hot gun
Tweezer
Solder iron
Tommy bar
Cross Screw driver
1. Tools list
Tweezer /Cross screw driver/ Solder/Tommy bar/hot gun
Disassembly guide
6
2. Battery caver disassembly
open the battery cover
as the Fig. 1
Fig. 1
Disassembly guide
Battery
cover
7
3. Back caver disassembly
1 Unscrew 10 screws in back cover as the Fig.2
Fig. 2
Disassembly guide
8
Fig. 3
2 Disassemble back cover with Tommy bar ,as the Fig.3;
Disassembly guide
Back
cover
SPK
9
4.Main board and front cover disassembly
1The main components of distribution,as the fig.4;
Fig.4
Disassembly guide
Sub PCBA RF cable
SIM con.
LCD con.
TP con.
Earphone
con.
USB con.
5.0M CAM.
Main
PCBA
T card
con.
Battery con.
Main FPC
vibrator
2remove two screws and open the volume key FPC & LCD con.& TP con. as the fig.5
10
Fig.5
Disassembly guide
LCDcon.
TPcon.
Volume key
FPC
3remove the power key FPC and RF cable con. and 5M camera, as
the FIG. 6
11
Fig.6
Disassembly guide
Power key
FPC
RF cable con.
5M camera
4open the main board And main FPC con..as the FIG.7
12
Fig.7
Disassembly guide
Main FPC con.
Main board
remove the light sensor and 0.3M cameraas the fig.8
13
5. 0.3M camera & light sensor disassembly
Fig.8
Disassembly guide
Light sensor con.
Light sensor&holder
Sensor holder
Light sensor
0.3M cam.
0.3M cam. CON.
14
Fig.9
6.Power key FPC & volume key FPC disassembly
remove the power key FPC and volume key FPC with the ironas the fig.9
Disassembly guide
Power key
FPC
Volume key
FPC
15
Fig.10
remove the receiver and speakeras the FIG.10
7. 5M camera &receiver disassembly
Disassembly guide
receiver
speaker
16
Fig.11
8. RF cable disassembly
remove the sub PCBA from the as the fig.11
Disassembly guide
RF cable
Main FPC
Sub PCBA
17
Fig.12
9. Sub PCBA disassembly
Remove the RF cable and main FPC as the fig.12
Disassembly guide
vibrator
Main FPC CON.
RF cable CON.
MIC CON.
18
Fig.13
10.MICMain FPC& vibrator disassembly
Remove the vibrator,MIC& as the fig.13
Disassembly guide
MIC
vibrator
19
Structure parts diagram
Back cover
Battery cover
3in1 module LCD, TP & front
cover
20
Structure parts diagram
Main
PCBA
5M camera
receiver
SPK
Light
sensor
FPC
RF
cable
Sensor holder
Main FPC
0.3M camera
sub PCBA
MIC
Volume key FPC
Power key FPC
Volume key
Power key
21
Repairing guide
1. LCD
a. Check if the SW is correct, otherwise to upgrade the SW; b. Check the LCD if is ok, otherwise change a new LCD; c. If that the LCD loose, re-assemble the LCD and test;
d. Checking the LCD connector if is ok, otherwise re-solder it or change a new one;
e. Checking the circuit around the LCD connector.
LCD
connector
22
2. Camera
a. Checking the camera is assemble ok, re-assemble the camera and test; b. Using the good camera to do cross test, it can check if the camera is ok; c. Checking the camera connector if is ok as below picture, otherwise to
re-solder or change a new one;
d. Checking the circuit around the camera connector.
Repairing guide
Back Camera
connector
Front Camera
connector
23
3. TP
a. Checking the SW and upgrade the SW; b. Checking the FPC of TP and re-assemble it; c. Using the good TP to do cross test; d. Checking the TP connector, otherwise re-solder or change a new one;
e. Checking the circuit around the TP connector.
Repairing guide
TP Connector
24
4.Ring
a. Checking the shrapnel of speaker if is ok; b. Checking the resistance of speaker if is ok, otherwise to change a new
one;
c. Checking the FPC if is ok;
d. Checking SPK-FPC if connector with sub-board is ok.
Repairing guide
Main FPC CON.
Speaker CON.
25
5.receiver
a. Checking the shrapnel of receiver if is ok; b. Checking the resistance of receiver if is ok, otherwise to
change a new one;
c. Checking the connector point on the main board if is ok, as
below picture;
c. Checking the receiver circuit if is ok.
Repairing guide
Receiver CON.
a. Checking the MIC and Vibrator is cold soldering, re-solder it; b. Change the MIC and Vibrator; c. Checking the circuit of MIC and Vibrator; d. Checking the FPC if connect ok.
26
6.MIC and Vibrator
Repairing guide
MIC CON.
Vibrator
a. Checking the shrapnel of earphone if is ok;
b. Checking the connector point on the main board if is ok, as below
picture; c. Change earphone connector; c. Checking the circuit of earphone.
27
7. Earphone
Repairing guide
earphone
a. Checking the voltage of battery if is 3.8-4.2V and connect ok;
b. Upgrade the SW;
b. Checking the power on key and circuit around it.;
28
8.No Power On
Repairing guide
a. Checking the voltage of battery if is over 3.4V;
b. Checking the charger and USB cable if is ok;
c. Checking the USB connector and circuit if is ok.
29
9.No charging
Repairing guide
USB Connector
a. Checking the connector of T –card and SIM card; b. Change the connector of T –card and SIM card;
30
10.No SIM card and No memory card
Repairing guide
SIM Connector 1
SIM
Connector 2
T-card
connector
a. Checking RF line if that is broken; b. Checking RF line assemble if is ok;
31
11.Signal
Repairing guide
RF connector
Sub-board RF
connector
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