Micro Matic GROWLER FILLER, GF-14515-G2 Maintance Manual

INSTALLATION, USE & MAINTENANCE GUIDE
GROWLER FILLER
GF-14515-G2
SAFETY
FIRST!
READ INSTRUCTIONS
COMPLETELY
please read this user
manual and at all times
follow the important
safety instructions.
VERSION 1.0
TABLE OF CONTENTS
1 GENERAL INFORMATION ........................................................................................................ 4-5
1.1 TERMS USED ...................................................................................................................... 4
1.2 LIMITATION OF LIABILITY ............................................................................................... 4
1.3 COPYRIGHT PROTECTION ............................................................................................... 4
1.4 CUSTOMER SERVICE ........................................................................................................ 4
1.5 GUARANTEE CONDITIONS .............................................................................................. 5
2. BASIC SAFETY ........................................................................................................................ 6-7
2.1 INTENDED USE ................................................................................................................. 6
2.1.1 GROWLER ........................................................................................................................ 6
2.1.2 PRODUCT ......................................................................................................................... 6
2.1.3 MISAPPLICATION .......................................................................................................... 6
2.1.4 SPACE REQUIREMENTS ................................................................................................ 7
2.1.5 WORKING ENVIRONMENT ............................................................................................ 7
2.2 CHANGES AND CONVERSIONS ...................................................................................... 7
2.3 SAFETY DEVICES .............................................................................................................. 7
3. TRANSPORT AND INSTALLATION ........................................................................................... 8
4. STRUCTURE AND FUNCTION .............................................................................................. 8-11
4.1 INLET ................................................................................................................................... 8
4.2 PROTECTIVE COVER ......................................................................................................... 9
4.3 CYLINDER PLATFORM ...................................................................................................... 9
4.4 CONTROL PANEL .............................................................................................................. 9
4.5 HOSE CONNECTIONS ..................................................................................................... 10
5. TECHNICAL SPECIFICATIONS ............................................................................................... 11
6. CONTROL PANEL PRESETS .................................................................................................... 12
6.1 FILLING PROCESS ........................................................................................................... 12
6.2 OPERATING STATUS ....................................................................................................... 12
7. CONTROLS AND INDICATORS ..........................................................................................13-15
7.1 FILLING NOZZLE ............................................................................................................. 13
7.2 PROTECTIVE COVER ....................................................................................................... 13
7.3 MAIN SWITCH ..................................................................................................................13
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GROWLER FILLER, USE & MAINTENANCE GUIDE
7.4 CONTROL PANEL ............................................................................................................ 14
7.4.1 "STANDBY" SCREEN .....................................................................................................14
7.4.2 "PRODUCTS" SCREEN .................................................................................................. 14
7.4.3 "GROWLER" SCREEN .................................................................................................... 15
7.4.4 "FILLING" SCREEN ........................................................................................................ 15
7.4.5 "CLEANING" SCREEN ................................................................................................... 15
7.4.6 "CLEANING" SCREEN ................................................................................................... 15
8. INSTALLATION AND FIRST CLEANING................................................................................. 16
8.1 SWITCHING "ON" THE DEVICE ...................................................................................... 16
8.2 BASIC CLEANING ............................................................................................................ 16
9. FILLING A GROWLER .......................................................................................................... 16-17
9.1 INSERTING/FILLING/REMOVING THE GROWLER ...................................................... 16
9.2 PAUSING OR ABORTING THE FILLING PROCESS ...................................................... 17
10. CLEANING AND MAINTENANCE ....................................................................................17-19
10.1 GROWLER DEDICATED FOR CLEANING.....................................................................18
10.2 CLEANING .................................................................................................................18-19
11. CONFIGURATION ..............................................................................................................20-27
11.1 REPORTING BUTTON .................................................................................................... 20
11.2 EVENT MEMORY BUTTON ........................................................................................... 20
11.3 SETTINGS BUTTON ......................................................................................................21
11.3.1 GENERAL BUTTON .................................................................................................... 21
11.3.2 WORKFLOW BUTTON ................................................................................................ 22
11.3.3 PRODUCTS BUTTON .................................................................................................. 22
11.3.4 DISPLAY BUTTON ...................................................................................................... 22
11.3.5 OPERATION BUTTON ................................................................................................ 23
11.3.6 CLEANING BUTTON ................................................................................................... 23
11.3.7 BOTTLES BUTTON ..................................................................................................... 24
11.3.8 TEXTS BUTTON .......................................................................................................... 24
12. PROGRAMMING DIFFERENT SIZE GROWLERS ............................................................ 25-27
13. TROUBLESHOOTING ............................................................................................................. 28
14. WARRANTY ............................................................................................................................. 29
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GENERAL
1
The contents of these operating instructions enable safe and proper handling of the Growler
Filler. Read the operating instructions completely before operating the lling machine. And
always keep the operating instructions within easy reach of the Growler Filler. The illustrations in this manual may be different from the actual device.
INFORMATION
1.1 TERMS USED
DANGER
Causes serious injury or death if not observed.
WARNING
Can result in serious injury or death if not observed.
ATTENTION
May cause minor or moderate injury.
NOTICE
Useful information or general information.
1.2 LIMITATION OF LIABILITY
The manufacturer accepts no liability for:
• Damage caused by incorrect operation
• Inappropriate use
• Inadequate maintenance or cleaning
• Failure to observe the technical documentation
Technical modications by the user
• Use of non-approved spare parts
1.3 INTELLECTUAL PROPERTY AND COPYRIGHT PROTECTION
All rights reserved. Any - including, but not limited to - duplication, dissemination and other uses of the texts, graphics or other representations without the consent of the manufacturer.
Contact Information:
Micro Matic USA, Inc. 2364 Simon Court Brooksville, FL 34604
1.4 CUSTOMER SERVICE
Micro Matic USA, Inc. 2386 Simon Court Brooksville, FL 34604 (866) 327-4159
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GROWLER FILLER, USE & MAINTENANCE GUIDE
1.5 GUARANTEE CONDITIONS
The operator is obliged to:
• Meet local laws and regulations for the bottling of beverages
• Perform regular maintenance
• Perform regular rinsing and cleaning operations
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BASIC
2
SAFETY
2.1 INTENDED USE
The lling device is used for lling containers, hereinafter referred to as "growlers". Beverages hereinafter referred to as "product". The operational safety of the lling device is only ensured
when used as intended. The use is only considered as intended if:
• The limits of applicability are observed.
• Carry out cleaning and maintenance according to the operating instructions.
• Cleaning and maintenance intervals according to the operating instructions and upon
request of the lling device.
The lling device is intended only for the processing of low-risk foodstuffs. Installation of the growler ller is after prior installation by professionals for commercial use.
NOTE: When using the machine, be sure to use adequate hygiene before, during and after the operation. Perform the cleaning and disinfection as described in chapter 10.
2.1.1 GROWLER
A growler is used for transporting or storing beverages. Suitable container, which corresponds to the limits of applicability. These include:
• Drink Growlers
• Carafes
NOTE: Do not use any other vessels or growlers than those in these operating instructions. NOTE: Before using the growlers, be sure that they are not cracked, chipped, etc. NOTE: Danger of damage to the seal of the inlet by the use of growlers with low wall thickness or sharp-edged growler opening. Leaks, deformation, and breakage of the growler can result.
• Only use growlers with a thick wall thickness.
Make sure that the growler opening is completely on the lling seal.
• Visual inspection with the protective cover closed.
2.1.2 PRODUCT
The lling device is operated with beer. As soon as the product supply is empty, no liquid may ow through the hose line. The system used must be checked by a qualied installer for leaks.
NOTE: The lling device may only be used with the instructions given in the operating instructions.
2.1.3 MISAPPLICATION
The lling device is intended for commercial and not for industrial use! No growlers or
beverages other than those described in the operating instructions may be used with the
lling device. The bottom and opening of the growler must be perpendicular to their vertical
axis. The Filler is not intended for use in conjunction with any high-risk foods. The use of damaged, cracked or thin-walled growlers or growlers with a sharp-edged opening is not permissible. The use of corrosive, oily, strongly acidic, caustic or other aggressive substances (non-food) is prohibited. Filling other liquid foods other than those described in the operating instructions is not permitted. Filling of gaseous substances (other than CO2) is prohibited.
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GROWLER FILLER, USE & MAINTENANCE GUIDE
2.1.4 SPACE REQUIREMENTS
DIMENSIONS MEASUREMENT (CM/INCHES)
Height 63 cm / 24.8" Width 21 cm / 8.25" Depth 40 cm / 15.74"
GROWLER MEASUREMENT (CM/INCHES)
Growler Diameter <12cm / 4.75" Height 25 to 33cm / 9.84 to 12.99"
Make sure that:
• There is enough room to open the protective cover.
• There is enough room at the rear so that the hose lines can be connected.
2.1.5 WORKING ENVIRONMENT
The work environment of the unit must meet the required country and product-specic
requirements. Install the device so the protective cover can be opened easily and the hoses
are not kinking. The lling device is intended exclusively for use in well ventilated interior spaces. The room temperature must be between 32 and 90˚F.
NOTE: Regularly clean the device according to the instructions in this manual to avoid
hygienic deciencies. Be careful when using the unit and the following hygiene requirements:
Regularly clean the Growler lling nozzle and keg coupler. Make sure that the device is free of product residues, mold, and bacteria.
• Use only clean growlers with the device.
2.2 CHANGES AND CONVERSIONS
Alterations and conversions of the lling device, which are not found in the instructions are expressly prohibited. In the case of unauthorized changes, without explicit permission from
the manufacturer, will void any warranty claim.
2.3 SAFETY DEVICES
Protective Cover
The lling region of the lling device is provided with a protective cover. The protective cover is equipped with two independent Reed Contacts, through which the lling device recognizes when the protective cover is closed. Filling, cleaning, and ushing are only available when the
protective cover is closed.
WARNING
Risk of dangerous accumulations of carbon dioxide (CO2) in conned spaces or containers. Carbon dioxide can be toxic at elevated concentrations.
Ensure that the device is installed only by qualied personnel.
• Ensure adequate ventilation of the rooms in which the unit is installed and operated.
• Ventilate cabinets or areas below the unit. CO2 will collect at the lowest point rst.
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TRANSPORT
3
The lling unit is delivered in a cardboard box or air-packed in foam. It is recommended to use the packaging of the ller for later transport and storage. Do not operate the unit if it is
damaged. Immediately contact Customer Service.
AND INSTALLATION
STRUCTURE
4
ITEM DESCRIPTION
1 Main switch
2 Protective cover
3 Filling nozzle
4 Growler platform
AND FUNCTION
2
3
4
5 Control panel
1
4.1 INLET
ITEM DESCRIPTION
6 Growler seal
7 LED lighting
8 Product outlet
9 Drain opening
Functionality
The spring-loaded lling nozzle activates a micro switch when a growler is inserted between inlet and cylinder, and thus allows lling, cleaning, and ushing. The seal prevents the escape
of gas or liquid from the growler. The LED lighting serves as a light source and shows by
colored lighting. Operation status of the lling device is indicated by the LED lighting.
8
7
6
7
9
5
6
8
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GROWLER FILLER, USE & MAINTENANCE GUIDE
4.2 PROTECTIVE COVER
The transparent protective cover prevents access to the growler during the lling, cleaning or ushing, and is designed to protect the user.
Construction
ITEM DESCRIPTION
1 Protective cover
2 Independent reed (magnetic) contacts (right / left)
Operation of Cover The protective cover can be pivoted upwards until it stops. Once the lid is open, a
growler can be placed inside. During the lling process, the protective cover must be closed. The device recognizes that the cover is closed.
4.3 CYLINDER PLATFORM
The growler platform serves as a base for a growler or an adapter.
Construction
ITEM DESCRIPTION
3 Platform
Functionality A pneumatic cylinder under the growler rack lifts the growler or the cleaning adapter,
and clamps it between the growler platform and the lling nozzle.
4.4 CONTROL PANEL
The control panel is a color touch screen display. It displays the operating status of the unit and allows for input during operation.
Construction
ITEM DESCRIPTION
4 Touchscreen
Functionality
On the control panel, you are able to access the lling, rinsing or cleaning features.
The control panel displays process steps, error messages, and settings.
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4.5 HOSE CONNECTIONS
The hose connections are used to connect the tubes to the lling unit.
Functionality
The supply lines for the product, water and gas are connected to the lling
device. The drainage line is used for the removal of excess growler contents, or
it can be used to drain cleaning uid when used with a quick release. Optionally,
compressed air can be used for the lift cylinder.
Pressure to the Kegs (Beers)
Typically, 12-15 PSI
CO2 Growler Purge Pressure
1 PSI higher than the beer pressure (15-17 PSI)
Pneumatic Pressure (Platform Lift)
25-30 PSI Typically
Primary Pressure
40-50 PSI Typically
942B
Primary Regulator
GF-14515-G2
Growler Filler
(Back Cover Removed)
751-019
Gas Distributor
8033
Secondary Regulators
Attach to CO2 Cylinder
1750352C
Water Regulator
(Included with Growler Filler)
Tube Color Reference
Beer 1 = Red Beer 2 = Green Beer 3 = Orange Beer 4 = Brown CO2 Purge = Yellow CO2 Cylinder = White Drain = Black Drain = Double Black Water = Blue
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GROWLER FILLER INSTALLATION, USE & MAINTENANCE GUIDE
7485BS
Keg Couplers
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