Microlynx Systems 5031416 User Manual

Download

User Guide

DRAFT VERSION - INTERNAL USE ONLY

TesTORK

Wireless Test Torque System

DOCUMENT NAME: TBD REV 0

DRAFT VERSION - INTERNAL USE ONLY

USER GUIDE COPYRIGHT AND DISCLAIMER

DRAFT VERSION - INTERNAL USE ONLY

Tesco Corporation (“TESCO”) has made every effort to ensure that this document contains accurate and current information for the TESCO Torque Turn System, however, the document is intended to be used in conjunction with a complete training program and on-site supervision and TESCO does not warrant or guarantee that the information contained herein is either complete or accurate in every respect, and the reader hereby protects, indemnifies and holds harmless Tesco Corporation together with its directors, officers, employees and agents from and against all liability for personal injury, death or property damage to any person arising directly or indirectly from the use by the reader of the information contained in the document.

All information in this document is proprieta Tesco Corporation. This document shall not be used, copied or reproduced in whole or in part, nor shall be revealed in any manner to outside parties without prior written permission from Tesco Corporation. All prints and copies shall be returned upon job completion unless otherwise specified in writing by Tesco Corporation.

Windows® is a registered trademark of Microsoft Corporation

3993 W. Sam Houston Parkway No., Suite 100

Telephone: (713) 359-7000

After Market Sales and Service Contact

Toll Free North America: 1-877-TESCO-77

International: 713-359-7295

ry and confidential, and shall remain the sole property of

in the United States and other countries.

Contact Information

Corporate Head Office

Houston, Texas, 77043

USA

www.tescocorp.com

www.tescoparts.com

Fax: (713) 359-7001

CONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COM INTL: 713-359-7295 I WWW.TESCOPARTS.COM

REVISION INFORMATION USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

Revision Information

Version Date Description of Changes

Rev 0 August 2013 First release of document

CONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COM INTL: 713-359-7295 II WWW.TESCOPARTS.COM

USER GUIDE TABLE OF CONTENTS

DRAFT VERSION - INTERNAL USE ONLY

ABLE OF

Compliance Statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VII

RSS-GEN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VII

Electromagnetic Compatibility Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VII

FCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VII

IC RSS 210. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VII

Industry Canada RF Exposure Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII

Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII

4.1.1 IEC 60079-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII

HAPTER

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

HAPTER

1: A

2: S

ONTENTS

BOUT THIS DOCUMENT

YSTEM OVERVIEW

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Data logging and reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Data Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

User Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

How the TesTORK system works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

What’s Included in the TesTORK kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Software Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Select Job dialog box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Existing Jobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

New Job. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Main screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Data fields on left Side of Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Connections Side Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

View All Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Add New Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Edit Current Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Pipe Tally Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Reports Side Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Hardware Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

About WTTTS side panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

HAPTER

CONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COM INTL: 713-359-7295 III WWW.TESCOPARTS.COM

3: I

NSTALLATION AND START UP

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

TABLE OF CONTENTS USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

Pre-Installation Activities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Verify Casing Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Pre-Job Component Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Pre-job system test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

On-Site Rig Up Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Installing the TesTORK sub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

System Start Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Turning the TesTORK on or off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Use the following procedures to turn the TesTORK sub on or off: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

To turn on the TesTORK sub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

To turn off the TesTORK sub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Starting TesTORK Manager software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

To start TesTORK Manager software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

To check connection between the TesTORK sub and TesTORK Manager software. . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

HAPTER

Pre-job Activity List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

4: O

PERATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Log a Passed Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Log a Failed Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Force Past a Failed Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Manual Shoulder Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

To manually set the shoulder point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Pipe Tally . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Reports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

HAPTER

Computer Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

System Start Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

System Settings Dialog Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

5: S

YSTEM SETTINGS AND ADMINISTRATION

Minimum Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Supported Operating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Running WTTS Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

To run TesTORK Manager software from a USB flash drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

To run TesTORK Manager software from the host computer desktop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

To start TesTORK Manager software automatically when the host computer starts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

To start TesTORK software for the first time on a host computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

. . . . . . . . . . . . . . . . . . . . . . . . .49

HAPTER

CONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COM INTL: 713-359-7295 IV WWW.TESCOPARTS.COM

6: TESCO B

ASE RADIO

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

USER GUIDE TABLE OF CONTENTS

DRAFT VERSION - INTERNAL USE ONLY

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

Electromagnetic Compatibility Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

FCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

IC RSS 210. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Industry Canada RF Exposure Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

4.1.1 CSA 22.2 No. 213 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

4.1.2 ANSI/ISA 12.12.01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

User Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Environmental. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

Contact Closures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Digital Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

PPENDIX

Cautions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Torque Sub Battery Changing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

PPENDIX

Job Safety Analysis Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2

Torque Turn System: Pre-Job Information Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4

Torque Turn System: Required Data Sheet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7

Torque Turn System: Tool Kit Inventory Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9

Torque Turn System: Inventory Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11

Torque Turn System: Final Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13

PPENDIX

Torque and RPM Wireless Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

A: C

HANGING THE BATTERY

B: TTS C

C: TTS G

HECKLISTS AND FORMS

ENERAL ASSEMBLY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1

CONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COM INTL: 713-359-7295 V WWW.TESCOPARTS.COM

TABLE OF CONTENTS USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

CONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COM INTL: 713-359-7295 VI WWW.TESCOPARTS.COM

DRAFT VERSION - INTERNAL USE ONLY

LECTROMAGNETIC COMPATIBILITY NOTICE

FCC

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

IC RSS 210

This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.

USER GUIDE

AFETY

Le présent appareil est conforme aux CNR d’Industrie radio exempts de licence. L’exploitation est autorisée aux deux conditions suivantes : (1) l’appareil ne doit pas produire de brouillage, et (2) l’utilisateur de l’appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d’en compromettre le fonctionnement.

The TESCO TesTORK is intended to be used in locations where hazardous gases may likely be present. It meets the requirements of IEC-60079-11 for use in Zone 1 Group IIB.

Note: Only units with either a Special Inspection sticker or Model Certification label shall be used in locations where hazardous gases may be present.

Canada applicables aux appareils

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COMPLIANCE AND COMPATIBILITY USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

4.1.1 IEC 60079-11

THIS EQUIPMENT IS SUIT ABLE FOR USE IN ZONE 1, GAS GROUP IIB, OR NONHAZARDOUS LOCATIONS ONLY.

Warning! EXPLOSION HAZARD - SUBSTITUTION OF

Avertissement! RISQUE D’EXPLOSION - LA SUBSTITUTION

Warning! The TESCO TESTORK UNIT MUST ONLY BE

COMPONENTS MAY IMPAIR SUITABILITY FOR ZONE 1.

DES COMPOSANTS PEUT RENDRE CE MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE ZONE 1.

ASSEMBLED AND OPERATED BY QUALIFIED PERSONNEL

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DRAFT VERSION - INTERNAL USE ONLY

HAPTER

ONTENTS

This document contains the following information for the TESCO Wireless Torque Turn System (WTTS):

• System overview

• Rig up, configuration and calibration

• Operation

• Ch ecklists and general syst

1: A

BOUT

em information

HIS

OCUMENT

USER GUIDE

ONVENTIONS

This document uses signal words and symbols to identify the hazards that a person may encounter while assembling, maintaining, servicing or operating this product.

Danger!

Warning!

Caution

Indicates that the situation could endanger the life of the operator or other personnel if procedures are not followed correctly.

Indicates that the situation could present a serious risk of harm to personnel or severe damage to equipment if procedures are not followed correctly.

Indicates that the situation could cause damage to equipment if the procedure is not followed correctly.

Note

Indicates additional information that will enable the user to complete the task more easily.

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ABOUT THIS DOCUMENT USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

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DRAFT VERSION - INTERNAL USE ONLY

HAPTER

This chapter provides an overview of the functionality and features of the TesTORK Wireless Torque Monitoring System.

NTRODUCTION

The T esT ORK W ireless Torque Monitoring System was developed by TESCO to complement the TESCO Casing Running Tool (CRT). The TesTORK enables operators to accurately monitor torque vs. turns and torque vs. systems. RPM is also monitored.

2: S

YSTEM

time when making up connections using TESCO top drive

VERVIEW

USER GUIDE

The TesTORK is wireless in operation and functio The only connection required is an AC power supply to the base radio.

ns independently of other rig equipment.

Features

The TesTORK provides the following operational features:

• Real time monitoring of torque

• Torque load is measured against both time connection.

• Operators can define the characteristics of a sa connection data specifying torque limits, turn values and hold time for the shoulder and peak toque target.

• During a connection attempt, the user inte torque load vs. time and torque load vs. number of turns. The speed (RPM) of the casing during a connection attempt can also be viewed.

• A summary of data from the connection attem when the connection attempt is complete

• Connection attempts are identified as being either a pass or a fail. The operator can also

ntify a connection as being a forced pass or forced fail. Comments must be added to

ide connections identified in this way.

• Information and data defining a job can be specified be includes company details, casing data, shoulder data and peak torque data values. Some data can also be changed during a job.

• The TesTORK is calibrated to measure between 0-5 calibrated regularly

load applied by the top drive during casing connections

and number of turns for each casing

tisfactory casing connection by entering

rface (UI) displays real time data showing

pt is immediately displayed on the UI

fore a job begins. Information

0000 ft-lbs of toque and can be re-

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SYSTEM OVERVIEW USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

• The TesTORKmakes efficient use of battery life which is continually monitored. To preserve battery life, the TesTORK will enter sleep mode after a period of no communication between itself and the base radio.

• The TesTORK uses an auto hunt mode to establish wireless connection with the base radio

Data logging and reports

The TesTORK provides the following data logging and reporting functionality:

• Torque, turn and time data for every connection is logged at 100 times per second

• Every connection attempt is logged

• Operators are prompted to enter comments for failed connections. Comments added following a successful connection.

• Logs and displays connec tion number, casing depth and nection

• Reports can be generated that provide information summaries, and connection details (i.e. shoulder torque values, peak torque values and number of turns)

• A connection can be abandoned if two complete turns (or less) are not completed

and the result displayed

can also be

the reason for every failed con-

on job statistics, section detail or

Data Configuration

The TesTORK software provides the following data configuration options and functionality:

• Connection data defining the characteristics of a sa changed at any time during a job

Note: The TesTORK flags and logs all changes to connection data during a job.

• All connection data is saved for future use. This reduces the time required to enter data manually by allowing the operator to reuse similar data from a previous job

• Data is displayed and logged

Note: Units cannot be changed during a connection pr oc ess .

in metric or Imperial units for every connection.

tisfactory casing connection can be

User Interface

The TesTORK user interface (UI) has the following features:

• TesTORK software is automatically installed a have to manually install the program onto a computer

• Operators can enter data and navigate the TesTORK screens with either a touch screen (only some

• Interactive torque vs. time and turns graph reports are

• Use pan and zoom controls to view details at any point on the graph

• View torque vs. time, torque vs. turn, or torque vs. time and turns

• Show or hide RPM data by clicking a single button

laptop computers) or mouse click

nd runs from the client CD; users do not

displayed enabling the operator to:

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USER GUIDE SYSTEM OVERVIEW

DRAFT VERSION - INTERNAL USE ONLY

OW THE TES

The TesTORK system is comprised of the following components:

• TesTORK sub

• TesTORK housing

• Base radio (connects to the computer hosting TesTORK Manager software)

• TesTORK Manager software and host computer

TORK

SYSTEM WORKS

The TesTORK sub is installed between the top drive TesTORK sub provide torque, tension and rotational data. This data is transmitted to the base radio by a wireless transmitter located in the TesTORK housing. The TesTORK sub and TesTORK housing are a single unit referred to as the T

The base radio supplies torque, tension and rot ware‘s host computer.

The combination of TesTORK system components enable nection data using the TesTORK Manager software‘s user interface.

See “Appendix C: TTS General Assembly” for the general schematic overview.

HAT’S INCLUDED IN THE TES

The TesTORK kit consists of the following items:

• TesTORK with built in wireless transmitter

• Base radio

• Computer

• Custom battery pack.

• Printer with power cord, USB cord, paper and

• USB patch cord

and casing drive system. Sensors in the

esTORK.

ational data to the TesTORK Manager soft-

the operator to view and log con-

TORK

KIT

ink cartridges

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SYSTEM OVERVIEW USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

OFTWARE OVERVIEW

This section provides an overview of T esT ORK software including the main screen and dialog boxes available from the main screen.

Select Job dialog box

The Select Job dialog box appears after starting TesTORK software. This dialog box enables the operator to resume work on an existing job, or start a new job.

Two tabs are available in the Se

• Existing Jobs

• New Job

Existing Jobs

The Existing Jobs t immediately resume work on that job. TesTORK software saves information and connection data from each job monitored by the software.

Figure 2-1: Existing Jobs tab

ab provides a list of exiting jobs and enables the operator to select a job and

Note: If no job is selected, the most recent job is automatically restarted when the OK button is clicked.

lect Job dialog box:

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USER GUIDE SYSTEM OVERVIEW

DRAFT VERSION - INTERNAL USE ONLY

New Job

The New Job tab

enables the operator to begin a new job by entering information and connection data that define the job. Information is first entered in the New Job tab. The Create New Job dialog box then appears enabling the operator to enter further information and connection data.

Figure 2-2: New Job tab

The following items are available in the New Jobs ta

Table 2-1: Create New Job dialog box

Group Item Functionality Description

Client Text box Input of text information Location Text box Input of text information

Units of Measure

Starting Connection

Metric Radio button Configures all data to be displayed in imperial

Imperial Radio button Configures all data to be displayed in metric

Number Text box Defines starting connection number

unit

units

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SYSTEM OVERVIEW USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

Figure 2-3: Create New Job dialog box

The following items are available in the Create New Job d ialog box:

Table 2-2: Create New Job dialog box:

Group Item Functionality Description

Job Details Client Company Text box Displays the name of the company typed in

the New Job tab

Location Text box Displays the name of the location typed in the

New Job tab. Customer Representative Text box Representative from the customer Tesco Technician Text box TESCO technician entering the job and

connection data Thread Representative Text box Independent thread expert

Casing Manufacturer Text box Casing manufacturer

Name Text box Representative from casing manufacturer Type Text box Type of casing Grade Text box Steel grade of casing Diameter cm Text box Casing diameter value. A correct casing

diameter

of RPM. A metric or diameter vale can be

entered pending on the units of measure

selection made in the Select Job tab.



For information on selecting how units are

displayed, see Table 2-1 on page 7. Weight kg/cm Text box Casing weight value. A metric or diameter

vale can be

measure selection made in the Select Job tab.



For information on selecting how units are

displayed, see Table 2-1 on page 7.

value is vital for accurate calculation



entered pending on the units of



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USER GUIDE SYSTEM OVERVIEW

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Table 2-2: Create New Job dialog box:

Group Item Functionality Description

Shoulder

Peak Torque Target

Test runs are required to determine the number of turns and the shoulder torque value. Use the Stream Check function. For more information.

Max Torque Text box Maximum post-shoulder target range Min Torque Text box Minimum post-shoulder target range Post Shldr Turns Text box

+/- Delta Text box

Avg Start Turns Text box

Avg End Turns Text box

Avg Offset ft-lb Text box

Auto-Shoulder Mode Check box When the auto-shoulder mode is selected the

Consult your casing manufacturer for the information used in this parameter group.

Max Torque ft-lb Text box Maximum allowable torque value. A torque

Opt Torque ft-lb Text box Optimal torque value Min Torque ft-lb Text box Minimum allowable torque value. A Torque

Turns Text box Number of turns required to reach peak torque +/- Delta Text box Allowable variance in number of turns

Hold (sec) Text box Time required to maintain the optimal torque

Overshoot ft-lb Text box Increased torque value generated by the

The amount the casing should turn after ‘shouldering’ occurs; this value is typically very low.

Allowable variance for the post-shoulder turn.

Sets the turn count that pre-shoulder averaging begins at

Sets the turn count that pre-shoulder averaging ends at

Sets the shoulder torque value above the pre-shoulder average

shoulder point can be moved (manually)

value above this setting results in a failed connection result.

value below this setting results in a failed connection result.

required to reach peak torque

setting. During this time, var optimal torque range result in a failed connection result.

momentum of the top driv connection is fully tightened

iances outside the

e when the casing

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SYSTEM OVERVIEW USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

Main screen

The main screen appears after starting TesTORK so

ftware and beginning a job. The main screen provides access to information and dialog boxes that enable the operator to accurately monitor torque, turns and RPM while making up connections. The main screen also provides access to data from previous connection attempts, reports and hardware configuration options.

Figure 2-4: Main screen

The following items are available from the

Table 2-3: Main Screen Interface Elements

Item

Footer bar Contains connection status information Data fields on the left side of the

screen Graphs Display torque (and RPM) vs. turns and torque (and RPM) vs. time

Connections button Provides access to the following dialog boxes:

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Displays number of passed connections, depth, torque values, turn values, shoulder and post-shoulder torque and turn data



Information is displayed in real time as the connection progresses.

•View All Connections

•New Section

•Edit Current Section

•Connection

•Drilling

•Job Comment

main screen:

Data/Notes



USER GUIDE SYSTEM OVERVIEW

DRAFT VERSION - INTERNAL USE ONLY

Table 2-3: Main Screen Interface Elements

Item Data/Notes

Pipe Tally Reports

Hardware

About WTTS

tab Enables the operator to view a list of all connection attempts

tab Enables the operator to view and print data section and connection

data

tab Enables the operator to view hardware configuration information.



Administrators are able to access and configure the System Settings dialog box

tab Enables the operator to view

TesTORK software version information

Data fields on left Side of Screen

The following data is available on the left side of the screen:

Table 2-4: Data fields on left side of screen

Group Item Description

Connection Tally

Torque Max Value entered in Create New Job or Add New Section dialog box

Turns Max V alue entered in Create New

# Passed Number of connections categorized as being passed Depth Current total depth of casing Section # Every change to job

new section number

Peak Peak torque value during a connection attempt Optimal V alue entered in Create New Min V alue entered in Create New Job or Add New Section dialog box Shldr Max Value entered in Create New Shoulder System or manually defined value Shldr Min Value entered in Create New Job or Add New Section dialog box Delta Value entered in Create New

At Peak How many turns taken to reach the peak torque value during a

connection attempt

Min V alue entered in Create New Job or Add New Section dialog box At Shldr How many turns taken to reach the shoulder value during a

connection attempt. System

Post Shldr Value entered in Create New Job or Add New Section dialog box

information and connection data creates a

Job or Add New Section dialog box

Job or Add New Section dialog box Job or Add New Section dialog box

or manually defined value



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SYSTEM OVERVIEW USER GUIDE

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Connections Side Panel

The Connections side panel enables the operator to access the following dialog boxes and windows:

Note: A list of the results from each attempted connection is also displayed when the Connections button is clicked.

Figure 2-5: Connections side panel

View All Connections

Clicking the V window containing details of all casing connections made as part of the current job. The View Connections window also features buttons that enable the operator View Graph, View Section and Remove Conn (remove connection).

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iew All Connections button enables the operator to access the View Connections

USER GUIDE SYSTEM OVERVIEW

DRAFT VERSION - INTERNAL USE ONLY

Figure 2-6: View Connections Window

Table 2-5: View Connections Window:

Group Item Functionality Description

Columns Conn Nbr

(Connection Number)

Seq Number (Sequence Number)

Section Displays the

Length Displays casing

Result Display

Date/Time Displays time

Comments Displays

Button View Graph Displays the

View Section Displays job

Remove Conn (remove connection)

Displays the connection number

Displays the sequence number

ction

length

connection result

and date

ormation

inf

Comments

graph of the selected item.

information and connection dat

Removes the last connection attempt

Running total of connections made

Number of attempts made on a connection

Section number

Length of casing used in connection

Can be a passed, failed or forced pass connection

Displays the exact time and date of each connection attempt

The operator can enter comments

Displays the graphed connection data from the selected connection attempt

Displays the job information and connection data for the selected connection attempt

Removes the last connection attempt from a job

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SYSTEM OVERVIEW USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

Add New Section

The Add New

Section window enables the operator to make revisions to the job details and

connection data. A new section is created each time a change is made to the job details and connection data following a connection attempt.

However, changes can be made to the job details and

connection data without creating a new

section if a connection has not yet been attempted.

Figure 2-7: Add New Section Window

Table 2-6: Add New Section Window:

Group Item Functionality Description

Job Details Client Company Text box Displays the name of the company typed in

the New Job tab

Location Text box Displays the name of the location typed in the

Job tab.

New Customer Representative Text box Representative from the customer Tesco Technician Text box TESCO technician entering the job and

connection data Thread Representative Text box Independent thread expert

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USER GUIDE SYSTEM OVERVIEW

DRAFT VERSION - INTERNAL USE ONLY

Table 2-6: Add New Section Window:

Group Item Functionality Description

Casing Manufacturer Text box Casing manufacturer

Name Text box Representative from casing manufacturer Type Text box Type of casing Grade Text box Steel grade of casing Diameter cm Text box Casing diameter value. A correct casing

Shoulder

Peak Torque Target

diameter of RPM. A metric or diameter vale can be entered pending on the units of measure selection made in the Select Job tab.



For information on selecting how units are displayed, see Table 2-1 on page 7.

Weight kg/cm Text box Casing weight value. A metric or diameter

vale can be entered pending on the units of measure selection made in the Select Job tab.



For information on selecting how units are displayed, see Table 2-1 on page 7.

Test runs are required to determine the number of turns the Stream Check function. For more information.

Max Torque Text box Maximum post-shoulder target range Min Torque Text box Minimum post-shoulder target range Post Shldr Turns Text box

+/- Delta Text box

Avg Start Turns Text box

Avg End Turns Text box

Avg Offset ft-lb Text box

Auto-Shoulder Mode Check box When the auto-shoulder mode is selected the

Consult your casing manufacturer for the information used in this parameter group.

Max Torque ft-lb Text box Maximum allowable torque value. A torque

Opt Torque ft-lb Text box Optimal torque value Min Torque ft-lb Text box Minimum allowable torque value. A Torque

Turns Text box Number of turns required to reach peak torque

The amount the casing should turn after ‘shouldering’ occurs; this value is typically very low.

Allowable variance for the post-shoulder turn.

Sets the turn count that pre-shoulder averaging begins at

Sets the turn count that pre-shoulder averaging ends at

Sets the shoulder torque value above the pre-shoulder average

shoulder point can be moved (manually)

value above this setting results in a failed connection result.

value below this setting result connection result.

value is vital for accurate calculation



and the shoulder torque value. Use

s in a failed



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SYSTEM OVERVIEW USER GUIDE

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Table 2-6: Add New Section Window:

Group Item Functionality Description

+/- Delta Text box Allowable variance in number of turns

required to reach peak torque Hold (sec) Text box Time required to maintain the optimal torque

setting. During this time, variances outside the

optimal torque range result in a failed

connection result. Overshoot ft-lb Text box Increased torque value generated by the

momentum of the top driv

connection is fully tightened

e when the casing

Edit Current Selection

Enables the operator to makes changes to a curre

nt section’s job information and connection data if no connection attempt has yet been made within that section. If a connection attempt has been made, the button is not functional.

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USER GUIDE SYSTEM OVERVIEW

DRAFT VERSION - INTERNAL USE ONLY

Connection

The Conn

ection dialog box enables the operator to begin monitoring a connection attempt.

Once a connection attempt is complete, the Connection dialog box displays the connection result pass or fail. The operator can accept the connection result or assigned a Forced Pass designation to a connection attempt that failed.

The Con

nection dialog box also enables the operator to start a streaming checking and monitor connection data without logging the data. The operator can also add comments associated wit each connection attempt and edit casing length data.

Figure 2-8: Connection Window

Table 2-7: Connection Window Dialog

Group Field/Element Name Data/Notes

Communications Status Bar Provides information on the connection status

between the TesTORK and TesTORK Manager software. The following connection status messages can be displayed:

•Hunting and TesTORK Manager software

•Idl TORK and TesTORK Manager software

treaming - TesTORK Manager software is reiev-

•S ing connection data from the TesTORK

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No connection between the TesTORK

e - Connection is established between the Tes-

SYSTEM OVERVIEW USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

Table 2-7: Connection Window Dialog (Continued)

Grou

p Field/Element Name Data/Notes

Connection Number Increments with every passed or forced pass

connection. Remains the same for a failed connection

attempt. Length (ft) Length of current casing (not including Stream Check

Start Starts logging a connection attempt. Once the casing

Stop Stops logging the connection attempt once complete

Set Shoulder Enables the operator to manually set a shoulder point.

Mark Connection As Enables the operator to record a connection attempt

Comment Enables the operator to add a comment to any

Displays connection data without logging the data.

has completed two turns, logging cannot be aborted

and the result is recorded.

and returns connection status to Idle status.

If TesTORK Manager software doesn’t automatically

detect a shoulder, this button is set by default.

as a Pass, Failed or Forced Passed. A comment must

be added if a connection result is over ridden or the

connection attempt failed.

connection attempt. However

added to a Failed or Forced Passed. attempt.

, comments must be

thread)

Drilling

The Drilling Control dialog box enables the operat

or to view torque and turns data without the

data being logged. Data is updated every second rather than at 100 times a second.

Figure 2-9: Drilling Control Window

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DRAFT VERSION - INTERNAL USE ONLY

Table 2-8: Drilling Control Window Dialog

Group Field/Element Name Data/Notes

Communications Status Bar Provides information on the connection status

between the TesTORK and TesTORK Manager software. The following connection status messages can be displayed:

•Hunting and TesTORK Manager software

•Idle - Connection is established between the TesTORK and TesTORK Manager software

Streaming - T connection data from the TesTORK

Control Start Dr il ling Starts displaying torque and turns data

Stop Drilling Returns TesTORK Manager software to Idle mode Elapsed Time Time since the St

Figure 2-10: Job Comments Window

No connection between the TesTORK

esTORK Manager software is reieving

art button was pressed

Table 2-9: Job Comments Dialog

Group Field/Element Name Data/Notes

Add Comment Enables the operator to add comments about a job

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Pipe Tally Side Panel

The Pipe Tally side panel displays a list of all connection attempts. When a connection attempt is selected the connection data associated with the attempt is displayed:

Figure 2-11: Pipe Tally Window

Table 2-10: Pipe Tally Dialog

Group Field/Element Name Data/Notes

Pipe Tally Conn (Connection) Connection number

Length Casing length Sect (Section) Section number Date/Time Time and date connection attempt was started

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Reports Side Panel

The Reports side panel displays the Report Sel ection window By selecting from the drop down menu, an operator can view accumulated data from a job. Data includes job statistics, individual section details, combined section details and job comments.

Figure 2-12: Reports Window

Table 2-11: Reports Window Dialog

Group Field/Element Name Data/Notes

Report Selection Type

(Drop Down Menu)

Range (All or Preview (Button) Displays report

Note: For a complete description of each report and the information available, see “Reports” on page 46.

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Range) Display all items or a range of items

Job Statistics Sections (detail) Sections (summary) Connections

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Hardware Side Panel

The Hardware side panel displays information about the Wireless Torque Turn Tension Sys- tem.

Figure 2-13: Hardware Window

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Table 2-12: Hardware Window Dialog

Group Field/Element Name Data/Notes

Item Ctrl Port Type

(Control Port Type) Ctrl Port Desc

(Control Port Description) Ctrl Port Cmds Tx System information Ctrl Port Resp Rx System information Ctrl Port Pkt Errs System information Ctrl Port Bytes Tx System information Ctrl Port Bytes Rx System information Ctrl Port Last Resp System information Device Type System information Device Status System information - Status is Idl

Raw Data Logging System information Cal’d Data Logging System information Data Port Type System information Data Port Desc System information Data Port Cmds Tx System information Data Port Resp Rx System information Data Port Pkt Errs System information Data Port Bytes Tx System information Data Port Bytes Rx System information Data Port Last Resp System information

Buttons Configuration Enables access to the T

Clear Stats **Please supply description

System information

e when communication is established between the TesTORKand TesT ORK Manager software

esTork System Settings dialog box. A password is required. For more information on using the TesTork System Settings dialog box, see “System Settings Dialog Box” on page 53.

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SYSTEM OVERVIEW USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

About WTTTS side panel

The About WTTTS side panel displays the TESCO Wireless Torque Turn Tension System (WTTTS) Version as well as TESCO contact information.

Figure 2-14: About WTTTS Window

Table 2-13: About WTTTS Dialog Box

Group Field/Element Name Data/Notes

About WTTTS Version The Current Software Version of the TESCO WTTTS.

Contact Information TESCO Corporation Contact Information

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DRAFT VERSION - INTERNAL USE ONLY

HAPTER

This chapter provides information on installing and starting The TesTORK Wireless Torque Monitoring System‘s hardware and software components.

3: I

NSTA LLATION AND

TART UP

USER GUIDE

PRE-I

The installation process consists of th

• Pre-installation activities

Note: Once a job has been defined, the TesTORK system components must be inspected and verified before goin g to the job site.

• Pre-job component inspection

• On-site rig-up procedures

• Installing the Torque Sub

• System start-up

e following general procedures:

NSTALLATION ACTIVITIES

Verify Casing Data

Before traveling to the casing running job site, ensure the following information about the casing has been collected from the fiel 881031 in “Appendix B: TTS Checklists and Forms”).

• casing weight

• casing size

• approximate lengths (tally sheet)

• connection types

d supervisors at TESCO (see Pre-Job Information checklist

Pre-Job Component Inspection

Complete the following steps to ensure that the TesTORK system is complete and functional before traveling to the job site.

1. Ens

2. Check all

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ure that all TesTORK components are present in the pelican case(s).

cables for wear or damaged ends. If damage is detected, or if a cable is

suspect, pin out the cord and verify its condition.

INSTALLATION AND START UP USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

3. Connect the system together and verify that data is being received at the computer

and most importantly check the battery life. If battery life is not enough to complete the job, install new lithium D size batteries before going to site.

Note: See “Appendix A: Changing The Battery” for more information.

4. After completing the initial system verification and confirming that all the required

components are present, repack all of the items into the pelican case(s) and crate.

ON-S

5. Submit the completed checkl

kit prepared for the upcoming job.

6. Use

form 881027 as a reference; see “Appendix B: TTS Checklists and Forms”

ist to the supervisor to confirm that there is a complete

Pre-job system test

Ensure a pre-job system test is completed (i.e. communication can be established between the TesTORK and TesTORK Manager software) before traveling to the job site.

For example:

1. Connect all equipment.

2. Switch on

3. Ens

Manager software

computer

ure connection has been established between the TesTORK and TesTORK

ITE RIG UP PROCEDURES

Complete the following steps to ensure that the correct placement of the TesTORK system’s hardware components after arriving at the job site.

Danger! The printer (and memory stick if used) mus t only

Danger! Ensure each piece of equipment has the

Caution: The base radio must be positioned with its antenna in line of sight with the TesTORK.

1. Report to on-site supervisor(s) for orientation and initial introductions.

2. Go to

of the TesTORK system.

3. Place the ma

4. Connect the

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be used in a safe area.

appropriate rating for the location for where it will be positioned.

the rig floor and determine hardware placement for the major components

jor TesTORK system components.

major TesTORK system components.

USER GUIDE INSTALLATION AND START UP

DRAFT VERSION - INTERNAL USE ONLY

NSTALLING THE TES

Content or cross reference TBD

TORK

SUB

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INSTALLATION AND START UP USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

YSTEM START UP

After the on-site rig up procedures have been completed and the TesTORK has been installed, the TesTORK system is ready to start.

Once started, the TesTORK system is ready to be attempts.

Note: For information on using TesTORK system to monitor and log connection attempts, see “Operation” on page 33.

Start the TesTORK system by completing the following procedures:

1. T

urn on the TesTORK

tart TesTORK Manager software

2. S

gin monitoring and logging connection

Turning the TesTORK on or off

When the TesTORK is turned on it will automatically start looking for a wireless signal from base radio. The TesTORK automatically connects to the base radio (and TesTORK Manager software) once a connections is established.

Note: The TesTORK sub is automatically powered off when it does not have a wireless connection for 15 minutes or more. Therefore, when not in use for an extended period on the rig, dis connect power to the receiver to preserve the batteries in the TesTORK.

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USER GUIDE INSTALLATION AND START UP

On button

Light tube

DRAFT VERSION - INTERNAL USE ONLY

Use the following procedures to turn the TesTORK sub on or off:

To turn on the TesTORK sub

Push the Power

Figure 3-1: Turning on the TesTORK

The light tube located above the power button will flash five times

To turn off the TesTORK sub

button on the side of the TesTORK sub.

Push the Power The power button will flash five times.

button on the side of the TesTORK sub.

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INSTALLATION AND START UP USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

Starting TesTORK Manager software

Use the following procedures to start TesTORK Manager software and check that connection has been established between the TesTORK sub and TesTORK Manager software.

To start TesTORK Manager software

1. Ens

ure the computer hosting TesTORK Manager software is powered up and the

desktop is displayed on the screen.

2. Double-click the T

estTORKManager program icon located on the Desktop.



The Se

Note: If this is the first time starting TesTORK Manager software on the host computer, a dialog box appears confirming that a job directory must be set befor e starting the software. Browse to and select (create) a suitable folder, and then click OK.



TesTORK Manager software uses the selected folder to store log files containing configuration and connection data from each job started in the software.

lect Job dialog box appears.

3. Select one of the following options:

If you want to: Complete these steps:

Start an existing job

a. Ensure the Existing Jobs tab is selected.



The Existing Jobs dialog box appears.

b. Sel

ect a job, and then click OK.

Note: Use the Display Filter buttons to display the most recent jobs or all jobs.



The TesTORK Manager software main screen appears.

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USER GUIDE INSTALLATION AND START UP

DRAFT VERSION - INTERNAL USE ONLY

If you want to: Complete these steps:

Create a new job

a. Click the New Jobs tab.



The New Jobs dialog box appears.

ype a client name in the Client box.

b. T

ype a location in the Location box.

c. T d. Sel e. Type a starting connection number in the Starting Connection box. f. Cl

g. T

h. Click OK.

ect a unit of measure using the Units of Measure radio buttons.

ick OK.



The Create New Job Window appears

ype the relevant information or data in the text boxes.

Note: For a description of each text box item, see Figure 2-3 on page 8.



The TesTORK Manager software main screen appears.

To check connection between the TesTORK sub and TesTORK Manager software

1. On

Figure 3-2: Connections dialog box

the main screen, click the Connections button.

The Co

nnections dialog box appears.

2. Check the Communications status box



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INSTALLATION AND START UP USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

The message Idle is displayed when communication between the TesTORK and TesTORK Manager software is established.

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DRAFT VERSION - INTERNAL USE ONLY

HAPTER

This chapter provides information on using the various features of TesTORK Wireless Torque Monitoring System.

4: O

USER GUIDE

PERATION

PRE-

Information in this chapter include

• Pre-job activity list

•Overview

• Connections

JOB ACTIVITY LIST

Ensure the following activities have been completed before using the procedures in this chapter.

T able 1: Pre-job task list

Activity Reference

Pre-installation activities On-site rig-up procedures Installation of the TesTORK sub System Start-up Ensuring connection has been established between the TesTORK sub and

TesTORK Manager software.

page 25 page 26 page 27 page 28 page 31

Note: For more information on checking the connectivity between the TesTORK sub and TesTORK Manager software, see check connection between the TesTORK sub and TesTORK Manager software” on page 31.

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“To

OPERATION USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

VERVIEW

The T esTORK system system’s different features and functionality are accessed by clicking on buttons at the top right side of the screen. As each button is clicked, the dialog box on the right side of the screen changes enabling access to the features and functionality associated with each button.

Figure 4-1: Connections tab a nd Buttons

The following operational features and

functionality are available by clicking the buttons at

the top right side of the screen.

Table 2: Operational features

Button Enables the operator to:

Connections •View information on completed connec-

tions

•Add a new section by updating the connection configuration data

•Log a connection attempt

•Monitoring a drilling operation

•Add a job comment

Pipe Tally View a list of connections Reports View and print reports providing information

atistics, sections, connections and job

job st comments

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USER GUIDE OPERATION

DRAFT VERSION - INTERNAL USE ONLY

ONNECTIONS

Click the Connections button to access the following features:

T able 3: Pre-job task list

Side panel Use this feature to: Reference

Connection

•Log a passed connection

•Log a failed connection

•Force past a failed connection

Drilling

Job Comment View All Connections

New Section

Edit Current Section

Continually monitor torque and RPM at the at the top drive during a drilling operation

Add a comment about the job View information on each connection attempt

for the current job.



The following Information is available:

•Graphs showing the connection attempt data

• Configuration data used for each connection attempt

Begin a new section by changing the job details or connection configuration data.

Edit a new section before a connection attempt has been made



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OPERATION USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

Connection

Use the following procedures to:

Table 4:

Procedure Description

Log a passed connection Log a failed connection Force past a failed connection It is possible to force a Pass status on a failed connection if the

operator has determined that the connection is correct, but tTesTORK Manager software has not recognized it as such.



One situation in which a failed connection might be forced is when the threaded coupling on the top of the casing has been removed. This can cause faults to occur. Torquing two connections at once can create a fault alarm as the shoulders might not synchronize and the applied/registered torque might be more erratic than what was set as parameters for Fail status. In this case, it is permitted to force a Pass status if the correct end result torque is achieved. The comment section allows comments regarding the reason for the pass; comments are required for all force failed or force passed connections. In addition, the option to increase the connection number to account for the double joint is available.



Another situation where a force pass connection might occur is if the operator clicks the Start button after the casing has already turned a number times. This will produce a fault that indicates shouldering occurred too early and/or the optimum torque was achieved within too few turns. If it is confirmed that the connection is actually correct, then force pass the connection.

Log a Passed Connection

Use the following procedure to accept the Pas tem and continue to the next connection.

1. On

the main screen, click the Connections button.

sed status assigned to a connection by the sys-

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USER GUIDE OPERATION

DRAFT VERSION - INTERNAL USE ONLY

The Connections dialog box appears.

Figure 4-2: Connections dialog box

Note: Change the casing length if required.

Note: The connection number is automatically assigned the next

number in the sequence.

Note: Click Stream Check to display connection data without logging a connection attempt or determining a shoulder point.



To close the Conn check, click Stream Check.

2. Click Start.

TesTORK Manager software is now ready to begin logging and displaying connection data.

Note: No data is displayed until the top drive operator begins a connection attempt.

3. Start a connection attempt.

ections dialog box after performing a stream



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OPERATION USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

TesTORK Manager software begins logging and displaying connection data.

Figure 4-3: Connection data

4. When the Torque and RPM values reach zero, click Stop.

Figure 4-4: Torque and RPM values

5. T

ype comments in the Comment text box, if required.

6. Click Save.

The connection number and length are added to the running totals and the connec-

data is logged.

tion

Log a Failed Connection

Use the following procedure to accept the F and continue to the next connection.

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ailed status assigned to a connection by the system

USER GUIDE OPERATION

DRAFT VERSION - INTERNAL USE ONLY

1. On the main screen, click the Connections button.

The Connections dialog box appears.

Figure 4-5: Connections dialog box

Note: Change the casing length if required.

Note: The connection number is automatically assigned the next

number in the sequence.

Note: Click Stream Check to display connection data without logging a connection attempt or determining a shoulder point.



To close the Conn check, click Stream Check.

2. Click Start.

TesTORK Manager software is now ready to begin logging and displaying connection data.

Note: No data is displayed until the top drive operator begins a connection attempt.

3. Start a connection attempt.

ections dialog box after performing a stream

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OPERATION USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

TesTORK Manager software begins logging and displaying connection data.

Figure 4-6: Connection data

4. When the Torque and RPM values reach zero, click Stop.

Figure 4-7: Torque and RPM

Failed is displayed

ype comments in the Comment text box.

5. T

Note: A comment must be typed in the Comment text box before clicking Save.

6. Click Save.

in the Mark Connection drop-down list.

The connection number and length are added to the running totals and the connection

data is logged.

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USER GUIDE OPERATION

DRAFT VERSION - INTERNAL USE ONLY

Force Past a Failed Connection

Use the following procedure to assign a For Failed status by the system, and continue to the next connection.

1. On

Figure 4-8: Connections dialog box

the main screen, click the Connections button.

The Connections dialog box appears.

ce Past result to a connection attempt assigned

Note: Change the casing length if required.

Note: The connection number is automatically assigned the next

number in the sequence.

Note: Click Stream Check to display connection data without logging a connection attempt or determining a shoulder point.



To close the Conn check, click Stream Check.

2. Click Start.

TesTORK Manager software is now ready to begin logging and displaying connection data.

Note: No data is displayed until the top drive operator begins a connection attempt.

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ections dialog box after performing a stream



OPERATION USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

3. Start a connection attempt.

TesTORK Manager software begins loggin

Figure 4-9: Connection data

g and displaying connection data.

4. Wh

Figure 4-10: Torque and RPM

5. Select Forced

6. T

en the Torque and RPM values reach zero, click Stop.

Failed is displayed

ype comments in the Comment text box.

Note: A comment must be typed in the Comment text box before clicking Save.

in the Mark Connection drop-down list.

Pass from the Mark Connection drop-down list.

7. Click Save.

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USER GUIDE OPERATION

DRAFT VERSION - INTERNAL USE ONLY

The connection number and length are added to the running totals and the connection data is logged.

ANUAL SHOULDER OPERATION

TesTORK Manager software enables the operator to manually change the shoulder point to any desired point. The program then recalculates the delta turn and delta torque from the new shoulder point values.

When a new job folder is created, the shoulder detection met Auto Mode. In Auto Mode, everything works the same as previously described. If the shoulder detection method needs to be changed to

ialog box and select manual shoulder.

tion d

Note: Notice the Shoulder Target values have been disabled and the Shoulder Target Mode has been changed to Manual Shoul- der. Th has been selected.

Note: Selecting Manual Shoulder disables alarms associated with automatic shouldering.

To manually set the shoulder point

**Needs finishing Use the following procedure to manually set

1. On

e Main Screen also indicates that Manual Shoulder mode

the main screen, click the Connections button.

MANUAL, then the operator must go to the Connec-

the shoulder point.

hod automatically defaults to

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OPERATION USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

The Connections dialog box appears.

Figure 4-1 1: Con ne ctions dialog box

Note: Change the casing length if required.

Note: The connection number is automatically assigned the next

number in the sequence.

Note: Click Stream Check to display connection data without logging a connection attempt or determining a shoulder point.



To close the Conn check, click Stream Check.

2. Click Start.

TesTORK Manager software is now ready to begin logging and displaying connection data.

Note: No data is displayed until the top drive operator begins a connection attempt.

3. Start a connection attempt.

ections dialog box after performing a stream



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USER GUIDE OPERATION

DRAFT VERSION - INTERNAL USE ONLY

IPE TALLY

Clicking the Connections button enables access to the following features:

• View All Connections

• New Section

• Edit Current Section

Control buttons. Use these buttons to log connection attempts and monitor an

attempts.

Note: For screen shots and a description of each dialog box elements, see

Use the Connections button to access the following features:

• View All Connections

• New Section

“Pipe Tally Side Panel” on page 20.

d log connection

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OPERATION USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

EPORTS

The following section provide3s information on the different reports available from the TesTORK Manager software.

Figure 4-12: Summary Report Window

Table 4-1: Summary Report Window Dialog

Group Field/Element Name Data/Notes

Charts Final Torque vs Final Turns

Shoulder Torque vs Shoulder Turns

Delta Torque vs Delta Turns

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USER GUIDE OPERATION

DRAFT VERSION - INTERNAL USE ONLY

Figure 4-13: Summary Report By Torque Window

Table 4-2: Summary Report By Torque Window Dialog

Group Field/Element Name Data/Notes

Charts Final Torque (ft-lb)

Shoulder Torque (ft-lb) Delta Torque (ft-lb)

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OPERATION USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

Figure 4-14: Summary Report By Turns Window

Table 4-3: Summary Window By Turns Dialog

Group Field/Element Name Data/Notes

Charts Final Turns

Shoulder Turns Delta Turns

The TTS provides view and print report data.

Note: For screen shots and dialog bo x elements, see

Panel” on page 21.

“Reports Side

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DRAFT VERSION - INTERNAL USE ONLY

HAPTER

5: S

YSTEM

ETTINGS

DMINIS

TRATION

This chapter assumes that the installation, configuration, and calibration procedures for the TesTORK Wireless Torque Monitoring System have been completed.

OMPUTER REQUIREMENTS

The following computer requirements are the minimum hardware and software requirements for the computer hosting WTTS software.

USER GUIDE

Minimum Hardware

• Dedicated hardware platform

•2 GB of RAM

Supported Operating System

Windows® 7 or Windows 8 operating system

Running WTTS Software

WTTS software is designed to be a portable program. The following options for running the software are provided.

• The operator can run WTTS software directly

Note: When running WTTS software directly from a USB flash

• The operator can run TesTORK Manager software directly from the host computer’s desktop.

• TesTORK Manager software can be configured to start automatica hosting the software starts.

from a USB flash drive.

lly when the computer

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SYSTEM SETTINGS AND ADMINISTRATION USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

To run TesTORK Manager software from a USB flash drive

Use the following procedure to run TesTORK Manager software directly from a USB flash

driv

1. Ins

2. Double click the WTTS software executable file.

To run TesTORK Manager software from the host computer desktop

Use the following procedure to run TesTORK Manager software directly from the host computer’s desktop:

1. 1. Insert the USB flas

2. Browse to and right-click the WTTS software executable file, and then click

3. Browse to

ert the USB flash drive into an available USB port on the computer hosting

TesTORK Manager software.

Note: If the contents of the AutoPlay dialog box doesn’t appear, navigate to the USB flash drive folder containing the

Manager software executable file.



The Se

Note: If the contents of the AutoPlay dialog box doesn’t appear, navigate to the containing the TesTORK Manager software exe cutable file.

Copy.

lect Job dialog box appears.

h drive.

the host computer’s desktop.

Alarm Toggle Bar

TesTORK

4. Right-click,



The TesTORK Manager software executable file desktop.

To start TesTORK Manager software automatica

Use the following procedure to configure TesTORK Manager when the computer hosting the software starts:

1. Ins

2. Browse to

3. Select St

4. Right

5. Right click

ert the USB flash drive. If the contents of the AutoPlay dialog box doesn’t appear, navigate to the folder containing the TesTORK Manager software executable file.

then click Copy.



tartup folder opens in Windows Explorer.

The S

and then click Paste.

lly when the host computer starts

and right-click the TesTORK Manager software executable file, and

art > All Programs > Startup

click on the Startup folder, and then click Open.

the Startup folder, and then click Paste.

is pasted on the host computer’s

software to start automatically

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USER GUIDE SYSTEM SETTINGS AND ADMINISTRATION

DRAFT VERSION - INTERNAL USE ONLY

6. TesTORK Manager software will now start automatically when the computer

hosting the software starts.

Note: To stop T esT ORK Manager software from st arting automatically, repeat steps 3-4. Then delete the WTTS software shortcut icon from the startup folder.

YSTEM START UP

T esTORK software is a portable application that runs on a compatible computer without being installed in a way that modifies the computer’s configuration information.

Note: For information the computer requirements required to run TesTORK software, see “Computer Requirements” on page 49.

The TesTORK software executable file can be stored and started from a host computer’ s desktop. TesTORK software can also be stored and starte USB drive.

d from portable storage device such as a

A single folder is created when the TesTORK software is started for provides a location for all configuration data and data logs for each job. This enables operators to start T esTORK software and resume work on an existing job without reentering any configuration data. New configuration data is ente

Use the following procedures to start TesTORK software for

To start TesTORK software for the fi

1. Ens

2. Double-click the T

3. Click OK.

ure the Torque Turn System TesTORK computer is powered up and the

desktop is displayed on the screen.



A dialog box appears confirming that a job data directory must be set before starting the



The Br

Note: TesTORK software uses the selected folder to store log files containing configuration and connection data from each job started in the software.

software.

owse For Folder dialog box appears.

rst time on a host computer

estTORKManager program icon located on the Desktop. 

red each time a new job is started.

the first time on a host computer

the first time. The folder

4. Browse to and select (or create) a suitable folder, and then click OK.



The Se

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lect Job dialog box appears.

SYSTEM SETTINGS AND ADMINISTRATION USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

5. Select one of the following options:

If you want to: Complete these steps:

Start an existing job

a. Ensure the Existing Jobs tab is selected. b. Select a job, and then click OK.



Use the Display Filter buttons to display the most recent jobs or all jobs.

The TesTORK main screen appears.



Create a new job

a. Click the New Jobs tab.



The New Jobs dialog box appears.

ype a client name in the Client box.

b. T c. Type a location in the Location box. d. Sel e. T f. Click OK.

g. T

h. Cl

ect a unit of measure using the Units of Measure radio buttons.

ype a starting connection number in the Starting Connection box.



The Create New Job Window appears

ype the relevant information or data in the text boxes.



For a description of each text box item, see Figure 2-3 on page 8.

ick OK.



The TesTORK Manager software main screen appears.

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USER GUIDE SYSTEM SETTINGS AND ADMINISTRATION

DRAFT VERSION - INTERNAL USE ONLY

YSTEM SETTINGS DIALOG BOX

Configuration

Selecting the Co

Figure 5-1: System Settings Window -> Communications Tab Window

nfiguration button opens the System Settings window.

Table 5-1: System Settings -> Communications Tab Dialog

Group Field/Element Name Data/Notes

WTTS/Base Radio Serial (Radio Button) Comm Port

USB (Radio Button) Port Description UDP (Radio Button) Destination IP No Device (Radio Button) There is no WTTTS Device

Data Logging Enable Raw Data Logging

(Checkbox)

Enable Calibrated Data Logging (Checkbox)

If the Enable Raw Dat user can select where to save the log file by clicking

...

on the “ If the Enable Calibrated Dat

user can select where to save the log file by clicking on the “

” button.

...

” button.

a Logging box is checked the

a Logging is checked the

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SYSTEM SETTINGS AND ADMINISTRATION USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

Table 5-1: System Settings -> Commu

Group Field/Element Name Data/Notes

Diagnostics Link State

Last RFC Temperature Battery Life Battery Type Pressure RPM Last Reset RF Channel Current Mode RFC Rate RFC Timeout Stream Rate Stream Timeout Pairing Timeout

nications Tab Dialog (Continued)

Figure 5-2: System Settings -> Calibration Tab -> Device Memory Tab Window

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USER GUIDE SYSTEM SETTINGS AND ADMINISTRATION

DRAFT VERSION - INTERNAL USE ONLY

Table 5-2: System Settings -> Calibration -> Device Memory Dialog

Group Field/Element Name Data/Notes

Device Memory Cal Version

Cal Revision Serial Number Manufacturer Info Manufacturer Date Torque 000 Offset Torque 000 Span Torque 180 Offset Torque 180 Span Tension 000 Offset Tension 000 Span Tension 090 Offset Tension 090 Span Tension 180 Offset Tension 180 Span Tension 270 Offset Tension 270 Span Gyro Offset Gyro Span Pressure Offset Pressure Span

Buttons Save To File Save Calibration Data to User-Specified File

Location

Load From File Load Calibration Data from a User-Specified

Location Write To Device Read From Device

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SYSTEM SETTINGS AND ADMINISTRATION USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

Figure 5-3: System Settings -> Calibration -> Raw Data View Tab Window

Table 5-3: System Settings -> Calibration -> Raw Data View Dialog

Group Field/Element Name Data/Notes

Data ViewRaw Page

Data

Buttons Save To File Save Calibration Data to User-Specified File

Location

Load From File Load Calibration Data from a User-Specified File

Location Write To Device Read From Device

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USER GUIDE SYSTEM SETTINGS AND ADMINISTRATION

DRAFT VERSION - INTERNAL USE ONLY

Figure 5-4: System Settings -> Graph Settings Window

Table 5-4: System Settings -> Graph Settings Dialog

Group Field/Element Name Data/Notes

Miscellaneous Graph Settings

Graph Axis Settings (Axis Spans)

Graph Axis Settings (Axis Increments)

Auto-Shoulder Pa

rameters

RPM Averaging Nbr of samples to average

Shoulder Box size (pixels) RPM Curve Color Specify the Color of the RPM Curve Graph Torque Curve Color Specify the Color of the Torque Curve Graph Show shoulder cursors

(Checkbox) Torque RPM Turns Time Turns Time Min turns before shoulder Minimum slope Number of turns at slope Nag on Auto-Shoulder

over

ride

(Checkbox)

If checked, shoulder cursors are displayed in the gr

aph

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SYSTEM SETTINGS AND ADMINISTRATION USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

Figure 5-5: System Settings -> Misc Window

Table 5-5: System Settings -> Misc Dialog

Group Field/Element Name Data/Notes

Job Directory Location of Job Directory The user can navigate to the desired job directory by

clicking the “

Sys Admin Password Enter current password Enter the Current Password into the Text field

Enter new password Enter the New Password into the Text Field Confirm new password Confirm the New Password by Entering it in the Text

Field Save (Button) Save the New Password

Default Units of Measure

Job Status Finish Job

Metric/Imperial (Radio Buttons)

(Button) Re-Open Job

(Button)

Select with Which Units of Measurement the WTTTS

will Display

...

” button.

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DRAFT VERSION - INTERNAL USE ONLY

HAPTER

NTRODUCTION

The TESCO Base Radio is a high performance communications system designed to provide wireless communications with a variety of TESCO products, including:

• TESCO Wireless Torque Turn System (WTTTS)

• TESCO Cement Plug Tracking System (CPTS)

• TESCO Compact Casing Drive System (CCDS)

6: TESCO B

ASE

USER GUIDE

ADIO

LOCK DIAGRAM

Figure 6-1: TESCO Base Radio Block Diagram

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TESCO BASE RADIO USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

LECTROMAGNETIC COMPATIBILITY NOTICE

FCC

IC RSS 210

This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interfer ence, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.

AFETY

The TESCO Base Radio is intended to be used in locations where hazardous gases may occasionally be present. It meets the requirements of IEC-60079-11 for use in Zone 2 Group IIB; CSA 22.2 No. 213 and ANSI/ISA 12.12.01-2012 Class 1 Division 2, gas groups C and D.

Note: Only units with either a Special Inspection sticker or Model Certification label shall be used in locations where hazardous gases may be present.

Canada applicables aux appareils

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USER GUIDE TESCO BASE RADIO

DRAFT VERSION - INTERNAL USE ONLY

4.1.1 CSA 22.2 No. 213

THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS 1, DIVISION 2, GROUPS C AND D, OR NON-HAZARDOUS LOCATIONS ONLY.

Warning! EXPLOSION HAZARD - SUBSTITUTION OF

Avertissement! RISQUE D’EXPLOSION - LA SUBSTITUTION

Warning! EXPLOSION HAZARD - DO NOT DISCONNECT

Avertissement! RISQUE D’EXPLOSION - AVANT DE

4.1.2 ANSI/ISA 12.12.01

SER CONTROLS

COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS 1, DIVISION 2.

DES COMPOSANTS PEUT RENDRE CE MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE 1, DIVISION 2.

EQUIPMENT UNLESS POWER HAS BEEN SWIT

CHED OFF OR THE AREA IS KNOWN TO BE

NON-HAZARDOUS.

DECONNECTER L’EQUIPEMENT, COUPER LE COURA L’EMPLACEMENT EST DESIGNE NON DANGEREUX

NT OU S’ASSURER QUE

The TESCO Base Radio is designed to be used as part of a TESCO Wireless System. All control of the Base Radio is through the TESCO Software.

There are no physical user controls on the TESCO Base Radio.

PECIFICATIONS

Environmental

The TESCO Base Radio is designed for outdoor use.

Table 6-1: TESCO Base Radio Environmental Specifications

Operating Temperature Range Storage Temperature Operating and Storage Humidity

Ingress Protection

-40 °C to +70 °C.

-40 °C to +85 °C. 10% to 95% IP66 (when used with recommended connectors or dust

caps)

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TESCO BASE RADIO USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

Radio

The TESCO Base Radio contains two radio transceivers. This allows the TESCO Base Radio to receive streaming real time measurement data from the Wireless Torque Turn Tension System on one channel while at the same time monitor supervisory devices such as the TESCO Compact Casing Drive System on the other channel.

Both radio channels are under control of the same mic

roprocessor and the software ensures that the two radio channels operate on different frequency channels and never transmit at the same time.

The following specifications apply to both radio

Table 6-2: Radio Specifications

Parameter

Protocol Modulation FCC/IC Emission Designator Frequency Band Standard Channels

Channel Bandwidth RF Transmit Power Connector

Allowable Antenna Gain

links:

Specification

Subset of IEEE 802.15.4 GMSK, DSSS at 250 kb/s, 2 Mchip/s 2M42G7D

2.405 to 2.480 GHz (channel centers) Channel 11 (2.405 GHz center)

Channel 15 (2.425 GHz center) Channel 20 (2.450 GHz center) Channel 25 (2.475 GHz center)

3 MHz max. (TBV)

-5 dBm max. WTTTS: N-Type

General Purpose: RP-TNC +5 dBi max.

Contact Closures

The TESCO Base Radio provides up to four opto-isolated solid-state contact closures that may be used for a variety of control alerting purposes. The state of these closures is set through the main application software.

Table 6-3: Contact Closure Specifications

Parameter

Configuration Load Current Off-State Voltage On-State Resistance Isolation Voltage Turn-On Time Turn-Off Time

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Specification

Form A (Normally Open) 100 mA max. 350 V Peak (AC or DC) 35 ohms max, (t < 1 s); 50 ohms max, (continuous) 1500 Vrms min. 1 ms max. 1 ms max.

USER GUIDE TESCO BASE RADIO

DRAFT VERSION - INTERNAL USE ONLY

Table 6-3: Contact Closure Specifications (Continued)

Parameter

Connector

Specification

Amphenol USBBF TV 2 1 G 13-13

Power

Power to the TESCO Base Radio is provided by the host computer through the USB connector.

Table 6-4: Base Radio Power Specifications

Parameter

Input Voltage Range Current

Specification

4.5 - 5.5 Vdc 200 mA max.

Digital Interface

The interface to the computer is by means of a single USB connector.

Table 6-5: Digital Interface Specifications

Parameter

Connector Type Interface Standard

Specification

USB Type-B USB 2.0, Serial Port Protocol

OUNTING

The TESCO Base Radio may be mounted to the back of the Labresav computer by means of the Mounting Adapter, TESCO part number 5036743.

Alternatively, it may be mo

When both radio channels are used, to minimize the risk of generating emissions that could interfere with other radio systems, ensure the two antennas are spaced at least 8” (20 cm) apart.

In order to comply with the requireme must be mounted at least 8” (20 cm) from all persons.

unted in any convenient location within reach of the computer.

Note: If mounted in a location exposed to weather, ensure that all unused connectors have dust-caps installed and properly fitted.

nts for exposure to radio frequency energy, all antennas

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TESCO BASE RADIO USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

PERATING INSTRUCTIONS

The TESCO Base Radio is intended to be used only as part of a TESCO Wireless System. To operate the TESCO Base Radio, connect it by means of a USB cable to a computer running the TESCO Wireless System software.

AINTENANCE

The TESCO Base Radio contains no user serviceable parts.

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USER GUIDE CHANGING THE BATTERY

DRAFT VERSION - INTERNAL USE ONLY

PPENDIX

AUTIONS AND

A: C

ARNINGS

HANGING

ATTERY

Warning! This equipment contains intrinsically safe

To reduce the risk of ignition of a flammable or explosive atmosphere when servicing the battery be sure the battery seals are seated properly and sealing surfaces are clean.

• The battery is rechargeable

• The battery is Class 1 Div 1 certified

• The battery terminals are the same left to right. The battery can be provided the terminals are facing inwards.

ORQUE SUB BATTERY CHANGING

1. Turn the sub so the battery compartment is easily accessible.

2. Using a 5/16” hex key, open all 4 captive screws.

3. Remove the plate.

4. Pull out the existing battery.

5. Push in the new battery.

circuitry. Substitution of components may impair intrinsic safety.

inserted upside down

6. Replace the battery compartment into the top s

Note: The TesTORK system will automatically power up when the battery is fitted in the battery compartment.

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ub with 4 captive screws.

CHANGING THE BATTERY USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

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USER GUIDE TTS CHECKLISTS AND FORMS

DRAFT VERSION - INTERNAL USE ONLY

PPENDIX

The following forms are available for the Torque Turn System. See the following pages for examples of each form.

B: TTS C

HECKLISTS AND

ORMS

The following forms are available in TescoLink.

• Form #881020 - Job Safety Analysis Sheet

• Form #881049 - Wireless TTS Pre-Job Information Sheet

• Form #881032 - TTS Required Data Sheet

• Form #881028 - TTS Tool Kit Inventory List

• Form #881050 - Wireless TTS Inventory List

• Form #881042 - Final Checklist

full-size on the laptop or can be downloaded from

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TTS CHECKLISTS AND FORMS USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

OB SAFETY ANALYSIS

Form Description

The Job Safety Analysis Sheet is an internal document for all TESCO workers including field, shop, and office employees.

ORKSHEET

This document is to be filled out by the supervisor at the beginning of each

job.

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USER GUIDE TTS CHECKLISTS AND FORMS

Job Safety Analysis Worksheet

Job #: Job Location: Analysis Made By:

Date: Job Supervisor: Analysis Reviewed With:

Form #881020 Rev A - Job Safety Analysis Worksheet 1 Tesco Corporation 2004: Updated June 3, 05

Personal Protective Equipment Required and/or Recommended

Hard Hat Steel Toe Boots Gloves Safety Glasses Apron Respirator Safety Harness Face Shield Rubber Gloves

Other: _________________ _____________________ ________________________

Sequence of Basic Job Step Potential Accidents or Hazards Recommended Safe Job Procedures Name of Person Performing Review

DRAFT VERSION - INTERNAL USE ONLY

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TTS CHECKLISTS AND FORMS USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

ORQUE TURN SYSTEM

: PRE-J

OB INFORMATION CHECKLIST

Form Description

The pre-job information checklist is a collection of rig information. The pre-job information checklist is partially filled

sent to the field office to collect the remaining information. The information on this checklist is used by the job supervisor responsible for the torque turn job in the field.

out by the TESCO Service Manager then

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USER GUIDE TTS CHECKLISTS AND FORMS

DRAFT VERSION - INTERNAL USE ONLY

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TTS CHECKLISTS AND FORMS USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

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USER GUIDE TTS CHECKLISTS AND FORMS

DRAFT VERSION - INTERNAL USE ONLY

ORQUE TURN SYSTEM

: R

EQUIRED DATA SHEET

Form Description

The required data sheet is used for information collection and is to be filled out by TESCO personnel after information has been received from the rig on the Pre-Job Information Checklist (form # 881031).

If some information is not received from the rig, the TESCO job supervisor supply the remaining information while on site. A rig survey is required.

will be required to

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TTS CHECKLISTS AND FORMS USER GUIDE

Torque Turn System

Required Data Sheet

Form #881032 Rev A TTS Required Data Sheet Page 1 of 1 Tesco Corporation 2005: Updated 3 June 2005

The following casing information is required to set the parameters for the Torque/Turn or Torque/Time monitors. Tesco will ONLY use operator supplied data. Rig Survey checklist must be completed by a Tesco Representative.

Rig Survey

Required

Oil Company:

Well Name:

Drilling Supervisor:

L.S.D.:

Drilling Engineer:

Contractor:

Wellsite Supervisor:

Rig Number:

Wellsite Phone Number:

Top Drive Make:

Top Drive Model:

Projected Casing Depth:

Project Date of Job:

Calibration check interval:

Every joints

(Tesco recommends checking a minimum of once at the mid-point.)

Casing Information

Manufacturer:

Connection Name:

Casing Grade:

Casing Weight:

lb/ft or kg/m

(Check unit of measure)

Torque Target

Minimum Make Up Torque:

lbf-ft or N-m

(Check unit of measure)

Optimum Make Up Torque:

lbf-ft or N-m

Maximum Make Up Torque:

lbf-ft or N-m

Maximum Make Up RPM:

Shoulder Target

Turns to Shoulder:

Turns +/-:

Post-Shoulder Turns:

Turns +/-:

Trigger Torque:

lbf-ft or N-m

(Check unit of measure)

Maximum Shoulder RPM:

The above information was supplied and approved by the following:

Name (print):

Position/title of approver:

Date:

Signature:

DRAFT VERSION - INTERNAL USE ONLY

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USER GUIDE TTS CHECKLISTS AND FORMS

DRAFT VERSION - INTERNAL USE ONLY

ORQUE TURN SYSTEM

Form Description:

The tool kit inventory checklist provides information for the job supervisor who is responsib le to maintain control of all tools.

: T

OOL KIT INVENTORY CHECKLIST

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TTS CHECKLISTS AND FORMS USER GUIDE

Torque Turn System

Tool Kit Inventory Checklist

Item Description Part # Qty Origin Item Size Going to Site Leaving Site

1 Battery - for Flashlight 1623 1 USA Spring Top

2 Flashlight 2766 1

3 Bulb - for Flashlight 6054 4 Hong Kong 6 Volt

4 Duct Tape - Roll 1584 2 USA 2"

5 Stainless Steel Wire - Roll 2909 1 CHINA 0.032"

6 Tie Wrap - Plastic 5381 100 USA ¼" x 12"

7 Tie Wrap - Plastic 805 100 USA 5/16" x 30"

8 Tie Wrap - Plastic 806 50 USA 1/8" x 7"

9 Hex Key Set - Short Arm 1289 1 USA 0.028" to 5/8"

10 Hex Key Set - Short Arm - Metric 1286 1 USA 0.7 mm to 10 mm

11 Fluke Meter - Process 787 18012 1 USA

12 Fuse for Fluke Meter 0487 2 USA 11 Amp

13 Fuse for Fluke Meter 0491 2 USA 44/100 Amp

14 Alligator Clip 3794 2 USA Red and Black

15 Solder 60/40 6465 1 CANADA 60/40

16 Solder for Pyropen 7475 1 CANADA 3/32/Silver

17 Butane for Pyropen 1650 1 USA 145 g

18 Pyropen 1524 1 USA cordless

19 Vise Grip 1400 1 USA 10”

20 Side Cutting Pliers 1368 1 TAIWAN 7”

21 Wire Stripper 1526 1 USA

22 Unidriver 1380 1 TAIWAN 13 PC.

23 Utility Knife 1293 1 JAPAN L2hd

24 Small Torque Wrench 5814 1 USA

25 Terminating Screw Driver 4277 1 USA 1/8”x6”

The Above information was collected by?

Going to site Name (print): Signature:

Leaving site Name (print): Signature:

DRAFT VERSION - INTERNAL USE ONLY

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USER GUIDE TTS CHECKLISTS AND FORMS

DRAFT VERSION - INTERNAL USE ONLY

ORQUE TURN SYSTEM

: I

NVENTORY CHECKLIST

Form Description

The inventory list is to be filled out by the job supervisor prior to arriving and leaving the job site.

The purpose of this list is to keep track of all equipment to prepare exportation papers for the equipment.

and to assist with information needed

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TTS CHECKLISTS AND FORMS USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

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USER GUIDE TTS CHECKLISTS AND FORMS

DRAFT VERSION - INTERNAL USE ONLY

ORQUE TURN SYSTEM

Form Description

The final checklist is to be completed by the job supervisor before leaving the job site.

: F

INAL CHECKLIST

The purpose of this checklist is to ensure that the complete the job.

crew is equipped with all the tools needed to

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TTS CHECKLISTS AND FORMS USER GUIDE

Torque Turn System: Final Checklist

Form # 881042 Rev A TTS Final Checklist Page 1 of 1 Tesco Corporation 2005: Updated June 3, 2005

Final Check List Item Complete Comments

Box 1 on Truck

Box 2 on Truck

Casing Tool on Truck

Tool Box on Truck

Pre-Job Forms Completed

Directions To The Rig

Communications Devices

Personal Computer

Fuel For The Vehicle

Additional Items

The above check was performed by:

Name (print): Signature:

DRAFT VERSION - INTERNAL USE ONLY

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USER GUIDE TTS GENERAL ASSEMBLY

DRAFT VERSION - INTERNAL USE ONLY

PPENDIX

ORQUE AND

C: TTS G

RPM W

IRELESS NETWORK

ENERAL

SSEMBLY

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TTS GENERAL ASSEMBLY USER GUIDE

DRAFT VERSION - INTERNAL USE ONLY

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Microlynx Systems 5031416 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

User Guide

TesTORK

Wireless Test Torque System

IC RSS 210

4.1.1 IEC 60079-11

Features

Data logging and reports

Data Configuration

User Interface

Select Job dialog box

Data fields on left Side of Screen

Connections Side Panel

Pipe Tally Side Panel

Reports Side Panel

Hardware Side Panel

About WTTTS side panel

Verify Casing Data

Pre-Job Component Inspection

Pre-job system test

Turning the TesTORK on or off

Starting TesTORK Manager software

Click the Connections button to access the following features:

Connection

Minimum Hardware

Supported Operating System

Running WTTS Software

IC RSS 210

4.1.1 CSA 22.2 No. 213

4.1.2 ANSI/ISA 12.12.01

Environmental

Radio

Contact Closures

Power

Digital Interface