21. TIRES creep, static, 2 1/2 MPH, and
RIGGING/TRAVEL mode.
22. OUTRIGGERS full extension, mid
extension, or retracted.
GREER COMPANY
GREER COMPANY
GREER COMPANYGREER COMPANY
MAX
888;800
I8
888;800
TEREX CD 225
SYSTEM SELF TEST IN PROGRESS
TEST
CHART 12262-1205/20W
Crane Systems
POWER UP SELF
POWER UP SELF----TEST
POWER UP SELFPOWER UP SELF
I88.8
I88.8
I88.8
TEST
TESTTEST
SET
26
Immediately following electrical power up or following operation of the TEST switch (item 26), the system
executes a self-test that last for 8 seconds. During this time, the numerical display segments and
bar graph segments are all turned on, the audible alarm will sound, and alarm indicator lights are
illuminated.
The information display shows the crane model and rating chart number.
GREER COMPANY 1918 EAST GLENWOOD PLACE, SANTA ANA, CA 92705 PN W450250 Rev B 08/09/00
RCI 510 RATED CAPACITY INDICATOR OPERATOR'S MANUAL TEL:(714) 259-9702 FAX:(714) 259-7626
9 of 35
GREER COMPANY
GREER COMPANY
GREER COMPANYGREER COMPANY
MAX
--- -
--- -
CIMA MANUAL,ASME/ANSI B30.5
TEST
OSHA REGS AND OPERATORS MANUAL
PRESS TO CONTINUE>
Crane Systems
START UP SCREEN
START UP SCREEN
START UP SCREENSTART UP SCREEN
-- -
-
-- -
-- -
READ/UNDERSTAND THE FOLLOWING...
SET
27
Immediately following power up self-test, the display indications will show as above. During this time,
crane motions are disabled by the system function kickout. Operation of the bottom right information
display push button (item 27) will acknowledge the information display message and allow the system to
start normal operation.
GREER COMPANY 1918 EAST GLENWOOD PLACE, SANTA ANA, CA 92705 PN W450250 Rev B 08/09/00
RCI 510 RATED CAPACITY INDICATOR OPERATOR'S MANUAL TEL:(714) 259-9702 FAX:(714) 259-7626
10 of 35
GREER COMPANY
GREER COMPANY
GREER COMPANYGREER COMPANY
BRIGHTNESS AND CONTRAST CO
BRIGHTNESS AND CONTRAST CONNNNTROLS
BRIGHTNESS AND CONTRAST COBRIGHTNESS AND CONTRAST CO
MAX
23,500
TEST
Crane Systems
TROLS
TROLSTROLS
44.8
6
i2,300
LED BRIGHTNESS UP CONTRAST UP
LED BRIGHTNESS DOWN CONTRAST DOWN
62.7
26.4
SET
25
27
Immediately following self-test and the start up screen, the information display will display a 2 second
reminder of the brightness and contrast control functions.
Push buttons to the left of the information display (item 25) allow the brightness of all LED’s on the display
panel to be adjusted up or down at any time during operation of the system unless operator alarms are
being set.
Push buttons to the right of the information display (item 27) allow the contrast of the information display
to be adjusted up or down at any time during operation of the system unless operator alarms
are being set.
During adjustment of the contrast or brightness, the information window will automatically display the
reminder window shown.
GREER COMPANY 1918 EAST GLENWOOD PLACE, SANTA ANA, CA 92705 PN W450250 Rev B 08/09/00
IF THE COUNTERWEIGHT PUSH BUTTON IS
PRESSED ON A CRANE THAT DOES NOT
HAVE COUNTERWEIGHT OPTIONS, THE
MESSAGE “NO OTHER COUNTERWEIGHT OPTIONS” WILL APPEAR IN THE
INFORMATION DISPLAY. REFER TO YOUR
CRANE RATING MANUAL FOR DETAILS OF
THE OPTIONS ON YOUR CRANE
• On cranes that have counterweight options the
operator must tell the MicroGuard
which counterweight is currently fitted. If there
are no options, continue on to selection of
outriggers.
• Start the choice by pressing the counterweight
push button (item 20).
®
System
1
• The available counterweight options will be
displayed in the information screen (item 1).
There can be four options displayed at a time,
one next to each selection key.
If the required option is visible,
select the option by pressing the
button next to it.
If more than 4 options are available,
a second selection screen can be
viewed by pressing the button next
to the "next" label.
If only a single option is available, it
will automatically be selected.
GREER COMPANY 1918 EAST GLENWOOD PLACE, SANTA ANA, CA 92705 PN W450250 Rev B 08/09/00
• The operator must tell the system which
outrigger position is in use.
• Start the choice by pressing the outrigger
push button (item 22).
1
22
• The outrigger selection will automatically
move on to the next selection.
EXAMPLE:
From fully extended to half extended, or
from half-extended to fully retracted and
then back to fully extended with each push
of the button. If no other selections are
available, the message "No other chassis
options" will appear on the information
screen (item 1).
GREER COMPANY 1918 EAST GLENWOOD PLACE, SANTA ANA, CA 92705 PN W450250 Rev B 08/09/00
IF THE TIRE PUSH BUTTON IS PRESSED ON
A CRANE THAT DOES NOT HAVE TIRE
OPTIONS THE MESSAGE “NO OTHER TIRE OPTIONS” WILL APPEAR IN THE
INFORMATION DISPLAY. REFER TO YOUR
CRANE RATING MANUAL FOR DETAILS OF
THE OPTIONS ON YOUR CRANE.
• On cranes that have more than one tire
option, e.g. static, creep etc., the operator
must select the tire configuration that
corresponds to the tire chart to be used.
• Start the choice by pressing the tire push
button (item 21).
• The available tire selection options will be
displayed in the information screen (item 1).
WARNING
!
There can be four options displayed at a
time, one next to each selection key.
If the required option is visible,
select the option by pressing the
button next to it.
If more than 4 options are available,
a second selection screen can be
viewed by pressing the button next
to the "next" label.
If only a single option is available, it
will automatically be selected.
• RIGGING/TRAVEL MODE is selected when
the crane is in the rigging process or is a
rough terrain crane traveling between jobs.
DO NOT PERFORM CRANE LIFTING OPERATIONS WHILE
THE RIGGING/TRAVEL MODE IS SELECTED.
ALL CRANE CONTROLS REMAIN ACTIVE WHILE THE
RIGGING/TRAVEL MODE IS SELECTED.
GREER COMPANY 1918 EAST GLENWOOD PLACE, SANTA ANA, CA 92705 PN W450250 Rev B 08/09/00
IF THE STOWED JIB PUSH BUTTON IS
PRESSED ON A CRANE THAT DOES NOT
HAVE JIB OPTIONS, THE MESSAGE “NO OTHER STOWED OPTIONS” WILL APPEAR
IN THE INFORMATION DISPLAY. REFER TO
YOUR CRANE RATING MANUAL FOR
DETAILS OF THE OPTIONS ON YOUR
CRANE.
• On cranes that have more than one jib
option (fixed, offset, or telejib etc.), the
operator must select the jib to be used.
• Start the choice by pressing the stowed jib
push button (item 18).
60' TELEJIB STOWED
STOWED JIBS
STOWED JIBS
STOWED JIBSSTOWED JIBS
1
• The available stowed jib options will be
displayed in the information screen (item 1).
There can be four options displayed at a
time, one next to each selection key.
If the required option is visible,
select the option by pressing the
button next to it.
If more than 4 options are available,
a second selection screen can be
viewed by pressing the button next
to the "next" label.
If only a single option is available, it
will automatically be selected.
GREER COMPANY 1918 EAST GLENWOOD PLACE, SANTA ANA, CA 92705 PN W450250 Rev B 08/09/00
IF THE ERECTED JIB PUSH BUTTON IS
PRESSED ON A CRANE THAT DOES NOT
HAVE JIB OPTIONS, THE MESSAGE “NO OTHER JIB OPTIONS” WILL APPEAR IN THE
INFORMATION DISPLAY. REFER TO YOUR
CRANE RATING MANUAL FOR DETAILS OF
THE OPTIONS ON YOUR CRANE.
• To erect a JIB, it must first have been
selected and stowed as detailed on the
previous page.
• Start the choice by pressing the erected jib
push button (item 16).
38' JIB@30degs
ERECTED JIBS
ERECTED JIBS
ERECTED JIBSERECTED JIBS
MORE >
1
There can be four options displayed at a time,
one next to each selection key.
If the required option is visible,
select the option by pressing the
button next to it.
If more than 4 options are available,
a second selection screen can be
viewed by pressing the button next
to the "next" label.
If only a single option is available, it
will automatically be selected.
• The available erected jib options will be
displayed in the information screen (item 1).
GREER COMPANY 1918 EAST GLENWOOD PLACE, SANTA ANA, CA 92705 PN W450250 Rev B 08/09/00
An auxiliary head fitted on a crane must be
included in the crane setup.
To set up the crane with an auxiliary head, press
the auxiliary head push button, (item 15).
This will toggle the auxiliary head on and off
each time the button is pressed.
GREER COMPANY
GREER COMPANY
GREER COMPANYGREER COMPANY
MAX
23,500
i2,300
Crane Systems
SYSTEM SETUP
SYSTEM SETUP
SYSTEM SETUPSYSTEM SETUP
44.8
6
62.7
26.4
19
360
o
SET
TEST
ORs Full
ERECTED 60' TELEJIB 17 AUXHD ON
PICK FROM MAIN BOOM FRONT WINCH
9.7Klb Ctwt
o
1
CHOOSING THE WINCH
For cranes with two winches, always select the winch to be used for the lift before selecting the point of lift
and parts of line. The system stores point of lift and parts of line selections for each winch.
• Choose the winch to be used by pressing
the winchpush button (item 19).
This toggles between the two available
winches each time the button is pressed.
If no other winch is available, the message
"No other winch options" will appear for
three seconds on the information screen
(item 1).
GREER COMPANY 1918 EAST GLENWOOD PLACE, SANTA ANA, CA 92705 PN W450250 Rev B 08/09/00
• Choose the point of lift to be either from the
main boom, auxiliary head, or jib by pressing
the point of liftpush button (item 14).
This action moves the selected lifting point
to the next available lifting point, i.e. from jib
to aux head, from aux head to main boom,
and from main boom back to jib again.
PICK FROM MAIN BOOM FRONT WINCH
CHOOSING THE POINT
CHOOSING THE POINT OF LIFT
CHOOSING THE POINT CHOOSING THE POINT
Before choosing the point of lift, check that the correct winch has been selected.
Always check the point of lift selection following selection of the winch.
9.7Klb Ctwt
o
360
o
SET
1
OF LIFT
OF LIFTOF LIFT
If an option is not available, it will be
skipped over.
If no other pick point options are
available, the message "No other pick
point options" will be displayed on the
information screen (item 1).
GREER COMPANY 1918 EAST GLENWOOD PLACE, SANTA ANA, CA 92705 PN W450250 Rev B 08/09/00
(such as overload) is removed and then
recurs, the new alarm condition will cause
the audible alarm to sound again.
The CANCEL ALARM push button is also used
to reset the function kick-out relay when it is
necessary to bypass the function disconnects.
Examples of when it may be necessary to
override a function disconnect condition are:
If the boom hoist cylinder is fully extended, the
pressure in it will rise. This will be seen by the
system as an overload and will not allow the
operator to boom down. Using the bypass is
necessary in this situation to move away from
the fully extended boom hoist cylinder position.
GREER COMPANY
GREER COMPANY
GREER COMPANYGREER COMPANY
CANCEL AUDIBLE ALARM
CANCEL AUDIBLE ALARM
CANCEL AUDIBLE ALARM CANCEL AUDIBLE ALARM
MAX
23,500
6
i2,300
ORs Full
ERECTED 60' TELEJIB 17 AUXHD ON
TEST
PICK FROM MAIN BOOM FRONT WINCH
23
Crane Systems
44.8
62.7
26.4
9.7Klb Ctwt
CONTINUED
CONTINUED
CONTINUEDCONTINUED
o
360
o
SET
RESET FUNCTION KICK
RESET FUNCTION KICK----OUT
RESET FUNCTION KICKRESET FUNCTION KICK
When the crane is to be rigged, it is often
necessary to put the boom in a position that
could cause function kick-out. Using the bypass
is necessary in this situation.
Press and release and then press and hold
the CANCEL ALARM push button (item 23)
for approximately 5 seconds to reset the
relay. At this time a second beep is heard
confirming the bypass. When the condition
that caused the alarm is no longer present,
the function disconnect relay will reset to the
normal condition. Should a different alarm
condition occur while the relay is overridden, the new alarm condition will cause
the controls to disconnect again.
OUT
OUT OUT
WARNING
!
WHEN THE FUNCTION DISCONNECT RELAY
IS RESET BY MEANS OF THE CANCEL
ALARM PUSH BUTTON, THERE IS NO
LONGER PROTECTION AGAINST THE
CONDITION THAT CAUSED THE FUNCTION
KICK-OUT.
GREER COMPANY 1918 EAST GLENWOOD PLACE, SANTA ANA, CA 92705 PN W450250 Rev B 08/09/00
To access the Operator Alarms from the main
working screen, press the operator alarms push
button (item 24). The Information Screen will
then show the current status of the alarms.
The four operator alarms are shown below
followed by the number identity of the push
button that controls each alarm. These buttons
are called out in the illustration above.
Minimum Boom Angle (item 28)
Maximum Boom Angle (item 29)
Maximum Boom Length (item 25)
Maximum Tip Height (item 27)
29
27
Each push button operates as a toggle switch
turning the alarm "ON" or "OFF."
To activate or deactivate an alarm:
• If the alarm is OFF, press the
appropriate push button to turn the
alarm ON.
• If the alarm is ON, press the
appropriate push button to turn the
alarm OFF.
Refer to page 25 for a discussion on minimum
and maximum boom angles and page 26 for
maximum boom length and maximum tip height.
Return to the main screen by pressing the
operator alarm push button (item 24) two
times.
24
GREER COMPANY 1918 EAST GLENWOOD PLACE, SANTA ANA, CA 92705 PN W450250 Rev B 08/09/00
• Move the boom to the desired minimum angle
(in this example 32°).
Press the operator alarm push button (item 24)
to access the operator alarm screen.
• Press the push button (item 28) pointing to Min
Angle. In this example the display will read
MIN ANGLE 32°.
• The red warning light (item 5) will flash and the
audible alarm will sound whenever the boom
angle is below 32°.
Pressing the MIN ANGLE push button again will
cancel the alarm and the display will read
MIN ANGLE OFF
ANNNNGLE ALARM
GLE ALARM
A A
GLE ALARMGLE ALARM
29
SETTING MAXIMUM BOOM
SETTING MAXIMUM BOOM ANGLE ALARM
SETTING MAXIMUM BOOMSETTING MAXIMUM BOOM
• Move the boom to the desired maximum
angle (in this example 67°).
• Press the operator alarm push button (item
24) to access the operator alarm screen.
• Press the push button (item 29) pointing to
Max Angle. In this example the display will
read MAX ANGLE 67°.
• The red warning light (item 5) will flash and
the audible alarm will sound whenever the
boom angle is above 67°.
Pressing the MAX ANGLE push button
again will cancel the alarm and the display
will read MAX ANGLE OFF.
ANGLE ALARM
ANGLE ALARM ANGLE ALARM
24
GREER COMPANY 1918 EAST GLENWOOD PLACE, SANTA ANA, CA 92705 PN W450250 Rev B 08/09/00
ACCESSING SWING AND ACCESSING SWING AND
WORK AREA ALARMS
WORK AREA ALARMS
WORK AREA ALARMSWORK AREA ALARMS
To access the SWING AND WORK AREA
ALARMS from the main working screen, press
the OPERATOR ALARM push button (item 24)
2 times.
The Information Screen will show the current
status of the Swing and Work Area Alarms.
There are 4 separate operator alarms, all
controlled by push buttons (items 25, 27, 28,
and 29). Each one of these push buttons relates
to the alarm to which it points.
29
24
27
Each push button operates as a toggle switch. If
the alarm to be set is OFF, pressing the push
button will turn the alarm ON. If the alarm to be
set is ON pressing the push button will turn the
alarm OFF.
When Operator Alarms are set, the light in the
push button (item 24) will be illuminated.
Return to the main screen by pressing the
OPERATOR ALARM push button (24).
GREER COMPANY 1918 EAST GLENWOOD PLACE, SANTA ANA, CA 92705 PN W450250 Rev B 08/09/00
These alarms, when set, permit the operator to define a Working Arc and an Exclusion Zone by two set
points. The following diagram illustrates the Working Arc and Exclusion Zone.
WORKING ARC AND EXCLUSION ZONE
Right S wing
A left swing alarm is activated when
swinging to the left.
A right swing alarm is activated when
Left Swing
WORKING ARC
swinging to the right
EXCLUSION ZONE
In this example, the working arc is the
smaller piece of the pie.
WORKING ARC AND EXCLUSION ZONE
A left swing alarm is activated when
EXCLUSION ZONE
Left Swing
swinging to the left.
A right swing alarm is activated when
Right S wing
swinging to the right
In this example, the working arc is the larger
WORKING ARC
piece of the pie.
THE OPERATOR DEFINED SWING ALARM IS A WARNING DEVICE. ALL FUNCTIONS REMAIN OPERA-
TIONAL WHEN ENTERING THE OPERATOR DEFINED EXCLUSION ZONE. IT IS THE RESPONSIBILITY OF
THE OPERATOR TO SET SWING ALARMS THAT ENSURE THAT THE CRANES BOOM, ATTACHMENT,
LOAD, AND RIGGING ETC. MAINTAINS A SAFE WORKING DISTANCE FROM THE OBSTACLE. AVOID POSI-
TIONING THE BOOM, ATTACHMENT, LOAD, AND RIGGING ETC. IN THE EXCLUSION ZONE WHEN MOVING
TO THE LEFT AND RIGHT SWING POINTS. WHEN SELECTING LEFT AND RIGHT SWING POINTS ENSURE
THAT THE LOAD WILL MAINTAIN A SAFE DISTANCE FROM THE OBSTACLE. IF THE CRANE OR OBSTACLE
IS MOVED OR IF A DIFFERENT SIZE LOAD IS LIFTED THE SWING ALARMS MUST BE RESET.
WARNING
!
GREER COMPANY 1918 EAST GLENWOOD PLACE, SANTA ANA, CA 92705 PN W450250 Rev B 08/09/00
• Swing the boom to the desired Left Swing
Limit, e.g. 325°.
Press the operator alarm push button (item
24) 2 times to access the swing alarm
screen.
• Press the push button (item 28) pointing to
Left Swing. The information screen (item 1)
will read LEFT SWING 325°.
Both Left and Right Swing Alarms must be set
for the system to operate correctly. The red
warning light (item 5) will flash and the audible
alarm will sound whenever only one of the
left/right swing limits is set.
LARM
LARMLARM
1
29
SETTING RIGHT SWING
SETTING RIGHT SWING ALARM
SETTING RIGHT SWING SETTING RIGHT SWING
• Move the boom to the desired Right Swing
Limit, e.g. 35°.
• Press the Right Swing push button (item
29). The information screen (item 1) will
read RIGHT SWING 35°.
The red warning light (item 5) will flash and the
audible alarm will sound whenever the boom
swings past the preset limits.
Pressing the LEFT SWING and RIGHT SWING
push buttons again will cancel the alarm and the
information screen (item 1) will read:
LEFT SWING OFF RIGHT SWING OFF.
ALARM
ALARMALARM
24
GREER COMPANY 1918 EAST GLENWOOD PLACE, SANTA ANA, CA 92705 PN W450250 Rev B 08/09/00
This alarm, when set, permits the operator to define an Operating Zone by only two set points. The use of
this method results in a greatly enhanced work area and also clearly and simply defines the Exclusion
Zone area. The following diagram illustrates the Operating Zone and the Exclusion Zone.
Crane Systems
SETTABLE ALARMS
SETTABLE ALARMS SETTABLE ALARMS
CONTINUED
CONTINUED
CONTINUEDCONTINUED
Operator Area Alarm and Operating Zones
Operating Zone
Set Point 2
Operating Zone
Operating Zone
Safe
Working
Distance
EXCLUSION ZONE
The operator defined work area alarm, when set, will define an imaginary vertical plane between two set
points to optimize the working area. When passing the plane, the red warning lamp will illuminate, the
audio alarm will sound, and the message “EXCLUSION ZONE” will flash on the display.
THE OPERATOR DEFINED WORK AREA ALARM IS A WARNING DEVICE. ALL FUNCTIONS REMAIN OPERATIONAL WHEN
ENTERING THE OPERATOR DEFINED EXCLUSION ZONE. “SAFE WORKING DISTANCE” IS THE TIME IT WOULD TAKE AN
OPERATOR TO REACT TO AN ALARM AND FOR THE CRANE MOTION TO BE HALTED BEFORE ENTERING THE EXCLU-
SION ZONE. IT IS THE RESPONSIBILITY OF THE OPERATOR TO SET POINTS THAT ENSURE THAT THE CRANE BOOM,
ATTACHMENT, LOAD, RIGGING, ETC. MAINTAINS A SAFE WORKING DISTANCE FROM THE OBSTACLE. AVOID
POSITIONING THE BOOM, ATTACHMENT, LOAD, RIGGING, ETC. IN THE EXCLUSION ZONE WHEN MOVING TO SET
POINTS 1 AND 2. WHEN SELECTING SET POINTS 1 AND 2, ENSURE THAT THE LOAD WILL MAINTAIN A SAFE DISTANCE
FROM THE OBSTACLE. IF THE CRANE OR OBSTACLE IS MOVED, OR IF A DIFFERENT SIZE LOAD IS LIFTED, THE WORK
AREA ALARM MUST BE RESET.
OBSTACL
Obstacle
E
WARNING
!
Set Point 1
EXCLUSION ZONE
GREER COMPANY 1918 EAST GLENWOOD PLACE, SANTA ANA, CA 92705 PN W450250 Rev B 08/09/00
24) two times to access the Work Area
alarm screen.
SETTING POINTS 1 AND 2
• Move the boom, attachment, load, rigging
etc. to the desired LEFT SET POINT.
• Press the push button (item 25) pointing to
Left Point. The information screen (item 1)
will read LEFT POINT SET.
Both Left and Right Points must be set for the
system to operate correctly. The red warning
light (item 5) will flash and the audible alarm will
sound whenever only one of the left/right swing
limits is set.
1
• Move the boom, attachment, load, rigging
etc. to the desired RIGHT SET POINT.
• Press the push button (item 27) pointing to
Right Point. The information screen (item 1)
will read RIGHT POINT SET.
The red warning light (item 5) will flash and the
audible alarm will sound whenever the boom tip
penetrates the exclusion zone.
Pressing the LEFT POINT and RIGHT POINT
push buttons (items 25 & 27) again will cancel
the alarm and the information screen (item 1)
will read
LEFT POINT OFF RIGHT POINT OFF
27
2425
GREER COMPANY 1918 EAST GLENWOOD PLACE, SANTA ANA, CA 92705 PN W450250 Rev B 08/09/00
ACTUAL LOAD The load suspended below the lifting point.
ALARM A signal that warns or alerts, such as a flashing light or loud noise.
ANGLE SENSOR A device that measures the inclination of a boom.
ANTI TWO-BLOCK A device that, when activated, prevents movement that causes two-
blocking.
AUDIBLE ALARM A signal that alerts by means of noise.
AUXILIARY HEAD
(AUXHD)
AUXILIARY HOIST
(AUX HOIST)
A short jib fitted at the main boom head that is used to provide
separation of the main and auxiliary ropes when both are reeved over the
main boom head.
A separate hoist rope system other than the main hoist.
BARGRAPH A pictorial device used to illustrate quantitative relationships.
BOOM A member hinged to the upperstructure that supports the hoisting tackle.
BOOM ANGLE The angle of the longitudinal axis of the boom relative to horizontal.
BOOM HOIST A device for controlling the boom angle.
BOOM LENGTH The length of the boom along its longitudinal axis from the foot pin to the
axle of the head machinery.
BOOM MOMENT The turning moment around the boom pivot caused by the moment of the
unladen boom.
CAPACITY CHART A table showing the rating of a crane.
CENTER LINE OF
ROTATION
CENTER OF GRAVITY The point at which the entire weight of a body may be considered as con-
The vertical axis around which the crane upperstructure rotates.
centrated so that if supported at this point the body would remain in equilibrium in any position.
COMMISSIONING Preparing to be put into service.
CONFIGURATION An arrangement of the lifting elements of a crane.
GREER COMPANY 1918 EAST GLENWOOD PLACE, SANTA ANA, CA 92705 PN W450250 Rev B 08/09/00